You are on page 1of 3

DESCRIPTION: Full port, metal seated ball valve

APPLICATION: Natural Gas


SIZE: ____
TEMPERATURE Min/Max: 30 Deg F/200 Deg F
NACE: MRO103
DESCRIPTION: Ball, Trunnion Mounted.
OPERATOR: _________________ 1. Limit switches required
2. Solenoid valves
3. SCADA interface: Actuator Controls, local/remote operation
4. Maximum/Minimum operating pressure:______/_____psi
5. Safety Factor: 50%
6. Electrical devices must meet the requirement for Class 1,
Group 1, Division 1 environment
7. Size ____
8. Test Pressure _____ PSI
9. Rating ______ PSI
VALVE
RATING: ANSI 600#
BODY DESIGN: End Entry or welded body
BOLTING MATERIAL (Body studs/nuts): ASTM A320/A320M Gr L7, ASTM A194 Gr 7
BODY MATERIAL: ASTM A350 Gr LF2
SEATS: Metal to Metal Seats
SEAT RING DESIGN: Double Piston\Double Acting

SEAT RING MATERIAL: 410 SS, Tungsten Carbide Coated


BALL MATERIAL: 410 SS, Tungsten Carbide Coating
BALL: One piece, solid ball.
BORE: Full Port
ENDS: ANSI 600 Flanged both ends, ASME B16.5
DIMENSIONAL STANDARD: API 6D
DESIGN STANDARD: API 6D, ASME B16.34
SEATS SEALANT INJECTION: Two (2) per end connection with safety cap
STEM SEALANT FITTING: Required, with safety cap
STEM SEALS: Explosive decompression resistant
TESTING STANDARDS: API 6D,API 598
DOUBLE BLOCK AND BLEED: Open and closed position OR Closed position only
CAVITY DRAIN PORT: 1 DBB port
CAVITY DRAIN PORT MATERIAL: 1 Nipple to be 17/4 PH, Manifold valve to be 316 St/St
CAVITY BLEED PORT: 1 safety plug
BLEED PORT PLUG MATERIAL: 17/4 PH
FIRE TESTING STANDARD: API 6FA
LIFTING LUGS: Required
ANTI-STATIC DEVICE: Not applicable for metal seated valves

OTHER REQUIREMENTS:

1. Threaded body plugs shall be 316 stainless steel


2. All seal areas to be overlaid with Inconel 625

3. Seal design: Lip seals


4. Coating system suitable for offshore environment. Final coat shall be white. Minimum Dry Film
Thickness (DFT) 11 mils. Purchaser approvals required. Preparation by sandblasting to SSPS-SP
10 (near white)
5. External relief valves, if incorporated in the design, shall be constructed with austenitic stainless
steel body or material of superior corrosion resistance. The set pressure of cavity relief valve
must be clearly marked on the nameplate. All valves with external cavity relief shall also be
fitted with a tag stating Fitted with external pressure relief valve.
6. Vendor shall submit two (2) written procedures (1. Actuator 2. Valve) outlining all tests that are
to be done as part of the Factory Acceptance Testing. These procedures must be approved by
company
7. Vendor shall submit 1. Material test records. 2. Welding inspection reports 3. Hydrostatic and
pneumatic testing reports 4. Non-destructive inspection reports 5. Certificates of Calibration for
a. Chart Recorder b. Anti-Static c. Torque Testing Equipment 6. Technical manuals and
performance testing documents for the actuator.
8. After testing, the valve shall be thoroughly drained. Lube fittings shall be installed and a light
lubricant injected through all ports in the presence of the inspector.

Factory Acceptance Testing: The following shall be witnessed by company representative at the
manufacturers facility prior to shipping the valve:
1. Hydrostatic Shell test (API 6D)
2. Hydrostatic seat tests (API 598)
3. Low pressure gas test (API 598)
4. High pressure gas test (API 598)
5. Torque tests (In accordance to API 6D requirements)
6. Actuator performance tests