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OWNERS MANUAL
Please read this owners manual and
keep it at hand for reference.
Note: The INCRA TS-LS system consists
of three packages. One of the packages
contains the rails and another, the base
mount unit. These two assemblies are
covered fully by this owners manual. The
third package contains the INCRA LS
Positioner. Read all of this TS-LS owners
manual and the Safety, Getting
Acquainted and Operations sections of the
LS Positioner manual.
In just about an hour or so,
you are going to be operating
one of the most exciting new
tools in todays woodshops.
Your table saw will undergo a
transformation, and what was
once an average saw will
emerge a precision woodworking machine, one youll be proud of for
years to come. So take a few minutes
to read over the safety information and
mounting instructions, then grab a Phillips
screwdriver and a set of wrenches and lets
CONTENTS
Safety . . . . . . . . . . . . . . . . . . .
Extension Table . . . . . . . . . . . . . 11
Rail Assembly . . . . . . . . . . . . . .
. . . . . . . .
Maintenance . . . . . . . . . . . . . . . 12
Fence Assembly . . . . . . . . . . . . .
Warranty . . . . . . . . . . . . . . . . . . 12
Final Calibration . . . . . . . . . . . . . 9
SAFETY
Important safety instructions for using the INCRA TS-LS
Always turn off the power and make sure that the
blade is fully stationary before changing the setting
on any part of the INCRA TS-LS.
FASTENERS
(ACTUAL SIZE)
3 8
6 each
3 8
flat washer
3 8
5 16
4 each
5 16
flat washer
Note:
Extra hardware is provided in this pack to
ensure compatibility with a wide variety of
table saws. Only four of the bolts will be
used in a typical installation.
2 each
24 x 1
hex bolt
(Delta Unisaw)
4 each
18 x 11 2
hex bolt
6 each
16 x 11 2
hex bolt
4 each
5 16
lock washer
6 each
16
hex nut
3/8
6 each
3 8
lock washer
4 each
18
hex nut
5 16
Note:
Each hardware pack is labeled and bagged separately.
Open each pack as it is called for in the instructions to
simplify assembly.
4 each
16 x 3 4
clamping knob
3 8
6 each
16 x 3 4
hex bolt
3 8
4 each
16 x 3 8
socket head set screw
3 8
6 each
20 x 1 2
socket head cap screw
1 4
6 each
1 4
flat washer
4 each
16 x 1 2
hex bolt
3 8
6 each
20
square nut
1 4
10 each
3 8
flat washer
8 each
#10 32 x 7 16
Phillips flat head screw
10 each
3 8 16
rectangular nut
8 each
#10 32
hex nut
8 each
#10 32 x 3 8
Phillips pan head screw
4 each
3 16
thick nylon washer
4 each
16
dual pilot rectangular nut
3 8
8 each
#10 32
hex nut
8 each
#10
flat washer
RAIL ASSEMBLY
Unplug your table saw and remove the existing fence,
including the front and rear support rails, mounting
brackets, and the blade guard.
FIG. 1
Aach rail
mounting brackets
Rail
mounting
brackets
DETAIL 1A
1 4
FIG. 2
Loosely
aach rail
bolts
Threaded holes
in table saw
Flat
washer
Mounting
bracket
Lock washer
DETAIL 1B
1 4
3 8 16
Through holes
in table saw
(Not threaded)
rectangular nut
3 8 flat washer
3 8 16
Flat washer
x 3 4 hex bolt
Hex
nut
Lock washer
FIG. 3
3 8
Web
Front rail
Table saw
Rear rail
Web
FIG. 5
Base clamp
Tighten
mounting
bracket
bolts
FIG. 4
Mounting
bracket
Mounting
bracket
Base clamps
Clamp pad
Mounting bracket is at
correct level when base
clamp touches table top
Mounting
bracket bolt
FIG. 7
FIG. 6
45
Tighten rail
mounting
bolts
Rail
Rail mounting bolt
Rail
Rails should
extend 45 to the
right of blade
Custom Setups
The rail positions described above will provide support for
the base of the TS-LS for work on either the left or right
side of the blade. Left hand range is about 16 and right
hand range is 32.
FIG. 8
Assembly
3 8 16 dual pilot
rectangular nuts
3 8 16
rectangular
nut
3 8 flat
washer
T-slot
Base clamping knob
3 8 16
x 3 8 set screws
Do not tighten
fasteners at this time
3 16 thick
nylon washer
3 8 16
hex bolt
x 1 2
FIG. 9
Base clamp
Peel the adhesive backing from the glide pad and adhere to
the base clamp as shown in Fig. 9. Repeat for remaining
base clamp.
Note: Do not attach glide pads until after main rail installation
has been completed. (See page 5, Figs. 4 and 5.)
Remove
FIG. 10
endcaps
from base
support panel
Endcap
Base support
panel
Adhesive
backed glide pad
FIG. 11
Base support
panel
Base
clamp
Aach LS to base
support panel
11
FIG. 13
Miter slot
Base support
panel
20
Loosen base clamp
screws as necessary
Replace
end caps
Base clamp
First: Lower base
assembly onto rails
and base clamping
knobs
Third: Tighten base clamping knobs and
all (8) screws that secure the base
clamp to the base support panel
FIG. 14
371/4
Base clamp
Base
clamping knob
3 16 hex tool
FENCE ASSEMBLY
Important: If you have not already done so, read the
Operations section of your INCRA LS Positioner manual
to familiarize yourself with the clamping and micro adjust
functions of the LS before continuing.
Place a
flat washer on each of (2)
x
socket
head cap screws and insert the screws through the slotted
holes in the back of the fence mounting bracket. Loosely
attach the 1/4-20 square nuts to the screws, then slide the
upper T-slot on the fence onto the square nuts as shown in
Fig. 16. Position the end of the fence nearest to the operator
about 31/ 2 in front of the tables edge. Do not tighten the
fence mounting screws at this time.
1/4
1/4-20
1/ 2
LS Base
LS Carriage
FIG. 16
TS-LS
fence
1 4 flat
washer
1 4 - 20
square nut
1 4 - 20 x 1 2
socket head
cap screw
Fence glide
FIG. 17
Rail mounting
bracket
Slide LS carriage
into base
FIG. 15
Second:
Aach
fence glides
Cardboard
spacer
First:
position
cardboard
spacers
DETAIL 17A
1 4 Flat
washer
1 4 20
square nuts
1 4 20 x 1 2
FIG. 18
Engage
anti-lift rail
hooks
Fence glide
Thumbscrew
Rail hook
Rail
the saw. If an adjustment must be made, turn off the saw and
walk to the rear to make the adjustment.
8
FINAL CALIBRATION
Important: As with any table saw fence,
accurate calibration and alignment require
that the saw blade be aligned parallel to the
miter slot. If you are uncertain about your saw
blade/miter slot alignment, consult your table
saws owners manual for information on how
to check and set this important alignment.
FIG. 19
Mounting
screws
Calibration
Right side of saw blade
Align fence parallel to
miter slot and tighten
LS Base mounting screws
FIG. 20
Saw blade
Second: Micro
adjust fence
forward until
fence kisses
the saw blade,
then lock the
carriage in place
FIG. 21
Set scale
position
24 16 8
8 16 24
Calibration
Left side of saw blade
Moving your TS-LS to the left side of the blade can be quite
useful, especially on table saws which have a blade tilt to
the right. This feature makes bevel cuts on opposing edges
of a panel safe and easy since the blade tilts away from,
rather than toward, the fence. The setup is easy.
Note: If your table saw blade tilts to the left, calibration on
the left side of the blade is not necessary.
Unlock the carriage and slide the fence to the miter slot on
your table saw. Align the fence parallel to the miter slot by
shifting the base clamp on the front rail. Once the fence is
set parallel to the miter slot, tighten all base clamping knobs.
Then, using a 3/16 hex tool, tighten the (4) set screws
through the holes located in the base clamps, Fig. 23.
First: Locate LS
Positioner about 1
from left end of rails
Stop
positioner
FIG. 23
These knobs
already tightened
FIG. 24
Zero fence
to left
side of
saw blade
Set screw
access holes
10
Loosen the (4) base clamping knobs and the (4) set screws
that secure the base assembly to the rails and slide the
entire base assembly and the LS to about mid-length along
the rails. Lift the base assembly and the LS off of the rails.
Turn the base assembly and the LS so the fence faces the
opposite direction and place back onto the rails. (Remember
to always disengage, then re-engage the fence hooks when
converting to left hand usage.) Continue sliding the unit
to the left to position the base assembly about 1 from the
ends of the rails. Tighten the clamping knobs on the rear
rail only. Fig. 22. The two stop positioners installed earlier
should be located at the end of the rails.
FIG. 22
FIG. 25
Set scale
and stop
positioners
Sawblade
Second: Micro
adjust fence
forward until
fence kisses
the saw blade,
then lock the
carriage in
place
Slide stop
positioners
to edge of
base
clamp
and
tighten
hex bolts
FIG. 26
Blade guard
FIG. 27
Additional rail
mounting brackets
EXTENSION TABLE
If you wish to add a 3/4 thick table board between the
right hand extension wing of the table saw and the TS-LS
base mount assembly, begin by making two of the wooden
supports like the one shown in Fig. 28. For the length of
the support, measure the distance between your extension
wing and the base mount assembly. Loosely attach the
fasteners through the holes in the supports. Remove the
base assembly from your saw, then slide the square nuts
into the inside T-slots on each rail, Detail 28A. Cut a table
board to fit and screw to the supports. The oversize holes
in the support should allow range for positioning the table
board flush with your table saw top.
DETAIL
28A
Aaching
table
board
support
FIG. 28
3 4
15 32
1 3 4
Fasteners required:
(4) 1 4 20 x 1 hex bolts
(4) 1 4 flat washers
(4) 1 4 20 square nuts
3 8 dia. hole
11
FIG. 29
washer
1/4 20
screw
1 3/ 4
1/420
hex nut
Floating Stops
Included with your TS-LS package youll find
the Floating Stop Hardware Pack B-05. These
stops mount to the bottom T-slot on the rails and
are used when you want to set stop positions for the
base assembly anywhere between the fixed left or right
hand stops located on the sides of the rails.
FIG. 30
Once positioned, you
can still slide the base
assembly past the stops
if necessary by first
disengaging the fence
hooks and loosening the
(4) base clamp knobs, then
lifting the base assembly
just enough to clear the
stops as you slide the
base assembly forward or
backward.
Right hand
end of rails
3/8 16
rectangular
nut
Floating
stop
3/8 flat
washer
MAINTENANCE
Your TS-LS is designed to give many years of virtually
maintenance-free operation. In fact, just keeping your
TS-LS clean is all you need to do to keep the tool in top
shape. Occasionally, remove the carriage from the base
and brush or blow out any sawdust or debris that may
WARRANTY
Taylor Design Group, Inc. warrants this product for one year from date of purchase. We will repair any defects due
to faulty material or workmanship, or at our option, replace the product free of charge. Please return the failing
component only, postage prepaid, along with a des cription of the problem to the address below. This warranty does
not apply to parts which have been subjected to improper use, alteration, or abuse.
1/04
12