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Fluid Sampling
Representative fluid samples are essential for
the exploration and development of oil and gas
reservoirs. High-quality samples enable the asset
team to determine pressurevolumetemperature
(PVT) properties such as density, formation volume
factor, viscosity, interfacial tension, gas/oil ratio
(GOR), or compressibility; generate relative
permeability relationships; or assess enhanced
oil recovery strategies.
In this article, Andrew Carnegie outlines the main
challenges in fluid sampling and reveals how the
latest technology has improved sampling by making
it faster, more accurate, and cost-effective.
Figure 3: Analysis of hydrocarbons is required to ensure efficient processing and to predict the type
and the value of the refined products.
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Figure 2: Crude oil is an extremely complex mixture of compounds, and refining processes must be
matched to specific compositions.
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Figure 1: Planning the next move: accurate information helps engineers to optimize production.
Saturated molecules
The simplest hydrocarbon molecule
is methane (CH4), which comprises
one carbon atom and four hydrogen
atoms; the next in the series is ethane
(C2H6). A whole class of chain-like
hydrocarbons (paraffins) can be
defined according to the general
chemical formula CnH2n+2.
Paraffins can be arranged either
in straight chains (normal paraffins
such as butane) or in branched
chains (isoparaffins) (see Figure 4).
In naturally occurring crude oils,
most of the paraffin compounds are
normal paraffins, while isoparaffins
are more likely to be products from
refinery processes. Normal paraffins
do not perform well as motor fuels,
but isoparaffins have good enginecombustion characteristics.
For hydrocarbon molecules
containing more than four carbon
atoms, the carbon atoms may form
a closed-ring, known as a cyclocompound, rather than a branched
or a straight chain. Saturated cyclocompounds are called naphthenes.
Naphthenic crude oils tend to be
poor raw materials for lubricant
manufacture, but are more easily
converted into high-quality gasolines
than paraffins.
Unsaturated molecules
Olefins and aromatic compounds are
important components of many crude
oils. Both of these chemical families are
composed of unsaturated molecules.
This means that some of the valence
electrons on the carbon atom are not
bonded to separate carbon or hydrogen
atoms; instead, two or three electrons
may be taken up by a neighboring
carbon atom to make a double or a
triple carboncarbon bond.
Like saturated compounds,
unsaturated compounds can form
chain or ring molecules (see Figure 4).
Unsaturated chain molecules are
known as olefins. Only small amounts
of olefins are found in crude oils, but
large volumes are produced in refining
processes. Olefins are relatively
reactive as chemicals and can be
readily combined to form longer-chain
compounds. The other family of
unsaturated compounds is made up of
ring molecules called aromatics. The
simplest aromatic compound, benzene
(C2H6), has double bonds linking
every other carbon molecule.
The double bonds in the benzene
ring are very unstable and chemically
reactive. It is partly for this reason
that benzene is a popular building
block in the petrochemical industry.
Unsaturated hydrocarbons generally
have good combustion characteristics,
but their reactivity can lead to
instability in storage and sometimes
to environmental emission problems.
The previous description of
hydrocarbons refers to the simpler
members of each family, but crude
oils are actually complex mixtures
of very long-chain compounds, some
of which have not yet been identified.
Refinery processes
Each refinery is uniquely designed to
process specific crude oils into selected
products. In order to meet the business
objectives of the refinery, the process
designer selects from an array of basic
processing units. In general, these units
perform one of three steps:
1. Separating the many types of
hydrocarbon present in crude
oils into fractions of more closely
related properties
2. Chemically converting the
separated hydrocarbons into more
desirable reaction products
3. Purifying the products to remove
unwanted elements and compounds.
Figure 5: The proportions of products that can be distilled from five different crude oils.
Problem hydrocarbons
Figure 6: Six crude oil types defined by proportion of paraffins, aromatics, and naphthenes.
Middle East & Asia Reservoir Review
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Number 6, 2005
Figure 4: Hydrocarbon molecules may be arranged in straight chains (a, b, and c), rings or branched chains (d and e), and may be saturated (a, c, and e)
or unsaturated (b and d).
Bottomhole samples
Figure 8: Gas caps usually develop once production starts and reservoir pressure declines.
Figure 9: Up-dip oil migration (a) and erosion of overlaying rocks (b) both reduce the pressures
affecting the hydrocarbon deposits. Pressure drops can lead to significant changes in hydrocarbon
phase composition.
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Figure 7: Changes in temperature and pressure within the reservoir modify key physical parameters
and present a range of challenges for reservoir and production engineers.
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Deep water
Offshore
There are also restrictions on testing
operations in the offshore environment.
Concerns about wildlife and HSE issues
mean that sampling must be conducted
in a way that eliminates discharges and
environmental contamination without
compromising the safe operation of
the facility.
When samples are taken offshore,
the field operators must either send
the samples to an onshore facility or
perform the analysis on the platform.
Offshore, space is often limited, so
any analytical equipment deployed on
the platform will have to be compact
and easy to maintain.
Heavy oil
Heavy crude oils are those with API
gravity of 22 dAPI or below. API
gravity is an arbitrary scale that
expresses the gravity or density of
Figure 12: Gas treatment to remove hydrogen sulfide is a complex process that requires high levels
of capital investment. Accurate fluid samples help field operations to determine if treatment will be
required for a particular crude oil.
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Figure 11: High-quality samples and wellsite analysis enable field operators to update their reservoir
models in a matter of hours.
Onshore
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Carbon dioxide
The carbon dioxide content of a
crude oil also has implications for
the economic viability of any field
development project and the asset
teams plans for facilities design and
production. Carbon dioxide is very
soluble in oil and gas, and can be used
in miscible tertiary-recovery schemes
in depleted oil fields. However, when
carbon dioxide occurs naturally within
the reservoir it can cause significant
problems for field development.
Single-phase sampling
Accurate compositional and PVT
analysis of formation samples requires
the recovered sample to remain at
formation conditions. This often
involves maintaining samples in
Figure 13: Downstream facilities perform regular checks on the hydrocarbons arriving from the
field. Hydrocarbons with components such as hydrogen sulfide or carbon dioxide require special
arrangements for transport and treatment.
Fluid-sampling technology
By the mid-1990s, wireline formationtesting tools were well established in
the industry. But, when it came to
recovering reservoir fluids, these tools
had a major limitation: the flow samples
they collected were often contaminated
with drilling mud filtrate. These
contaminated samples could be used
to prove the presence of hydrocarbons
Figure 14: Rapid sample analysis means results that once took weeks can now be obtained in a few hours. This delivers dramatic savings in costly
developments such as deepwater fields without compromising safety.
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Figure 16: The phase envelope diagram explains how the nitrogen overpressure and
compressibility enable the SPMC to keep the sample above not just the saturation pressure but
also the reservoir pressure. This is extremely important because many asphaltenes deposit at
pressures far in excess of the saturation pressure.
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Laboratory-based analysis
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Wellsite analysis
The time between exploration or
appraisal drilling and the manufacture
of production process plant is
decreasing. Oil companies are
working towards rapid development
and early exploitation of their assets.
However, before operators can select
materials for plant completion and
process design, they require a
complete understanding of reservoir
fluid composition and phase behavior.
For example, trace concentrations of
chemicals such as hydrogen sulfide
and mercury are difficult to detect
and, if overlooked at the time of
process design, can have a profound
impact on cost during production.
Operators can save time and ensure
early warning of problem chemicals
by using a comprehensive wellsite
analytical service that provides quality
samples and fluid characterization.
This should also include traceelement analysis and monitoring for
potential environmental hazards.
Oilphase-DBR services can include
wellsite tests to provide PVT
estimates and levels of oil-base mud
contamination, and analysis of the
amount of hydrogen sulfide in liquids
and gases, and of radon and mercury
in gases and water.
Mercury levels are assessed using
an atomic fluorescence technique.
Atomic fluorescence spectroscopy
(AFS) is the optical emission from
gas-phase atoms that have been
excited to higher energy levels by
absorption of electromagnetic
radiation. The main advantage of
fluorescence detection compared
with absorption measurements is
the greater sensitivity that can be
achieved because the fluorescence
signal has a very low background. The
resonant excitation provides selective
excitation of the sample to avoid
interference. AFS can be used to
make quantitative measurements.
Analytical applications include flame
and plasma diagnostics, and enhanced
sensitivity in atomic analysis.
Figure 19: Comparison of PVT Express data with laboratory results for black oil characteristics (top)
and for gas condensate characteristics (bottom).
Figure 17 Analytical flow diagram for the PVT Express service. The report combines measurements
and test results from a number of sources to present a comprehensive picture of key fluid properties.
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Figure 20: PVT Express-predicted formulation volume factor (FVF) compared with laboratory results (top)
and comparison of PVT-predicted oil viscosities and laboratory results (bottom).
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Spectroscopic analysis
Spectroscopy is a well-established
analytical technique that can
characterize complex mixtures. It
relies on observing how different types
of molecule behave when exposed to
electromagnetic (EM) radiation. Every
molecular structure interacts with
EM radiation in a different way.
These differences are invaluable in
identifying the structures and the
proportions of the molecular types
present in a sample, and so
determining the sample composition.
The data obtained from
spectroscopic analysis are presented
as spectra; plots of the levels of
absorption (optical density) versus
the wavelength (or mass, momentum,
or frequency, etc.) of the energy.
Spectra can be used to identify the
components of a sample (qualitative
analysis) or to measure the amount
of a specific material in a sample
(quantitative analysis).
Optical properties of
wellbore fluids
Light passing through a fluid
sample is affected by two distinct
processesscattering and
absorption. The absorption spectrum
of crude oil exhibits a series of
absorption peaks with diminishing
intensity at shorter wavelengths
(Figure 22). These peaks indicate
the presence of various fluid types.
The largest oil peak that can be seen
using the OFA* Optical Fluid Analyzer
spectrometer is at 1,725 nm. This peak
corresponds to molecular vibrations
that involve hydrogencarbon bonds.
Locate
The first challenge in successful fluid
sampling is to choose an appropriate
location along the sandface of the well.
The selection process must take into
account factors such as the geological
sequence and structure, so that the
sampling tool avoids tight zones or
faulted areas within the formation.
Having selected the best location, the
reservoir engineer must ensure that
the sample chamber reaches this spot.
Position
Figure 21: NMR spectroscopy helps scientists to determine molecular structures in complex hydrocarbons.
Minimize contamination
The next challenge is to collect
the sample with little or no
contamination. The basic MDT probe
module contains a variable-rate and
volume pretest chamber; a flowline
fluid resistivity measurement sensor;
a temperature sensor; and two
pressure gauges, including a fast,
high-precision CQG* Crystal Quartz
Gauge instrument that enables
sensitive monitoring of drawdown
pressures during the sampling
process. Sample fluids and
contamination levels are monitored in
the flowline by the OFA or the CFA*
Composition Fluid Analyzer module.
Retrieve
Optical
Figure 23: An optical absorption spectrometer in the CFA module quantifies fluid composition as it
passes through the tool.
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Figure 22: The key components of oilfield samples. Spectroscopic analysis can be used to identify
sample composition.
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Figure 24: In this example, the CFA data indicate a drop in contamination over time. Representative
samples can be taken after just 7 minutes.
Figure 25: The CFA module shows that these reservoir layers, just 5 m apart, are unconnected.
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Figure 26: The CFA module helped geoscientists analyze injected gas sweep at four depths. In
this case, the tool proved that there was no communication between zones A and B.
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