FileName : Hexane Separator

Flange Analysis : Sight Glass

Input Echo, Flange Item

1,

Item:

Description: Sight Glass

Description of Flange Geometry (Type)

Description of Flange Analysis
Design Pressure
Design Temperature
Corrosion Allowance

Integral Slip On
Analysis Only
P
3.00
100.00
ci
0.0000

kgf/cm^2
C
mm

Flange Inside Diameter

B
Flange Outside Diameter
A
Flange Thickness
t
Perform thickness calcs. based on rigidity

190.000
285.000
30.0000
Yes

Flange
Flange
Flange
Flange

Sfo
Sfa

SA-105
K03504
1406.14
1406.14

kgf/cm^2
kgf/cm^2

Sb
Sa

SA-193 B7
G41400
1757.68
1757.68

kgf/cm^2
kgf/cm^2

Bolt
Bolt
Bolt
Bolt

Material
(Not Normalized)
Material UNS Number
Allowable Stress At Temperature
Allowable Stress At Ambient

Material
Material UNS Number
Allowable Stress At Temperature
Allowable Stress At Ambient

mm
mm
mm

Diameter of Bolt Circle

C
250.000 mm
Nominal Bolt Diameter
a
12.0000 mm
Type of Thread Series
TEMA Metric Thread
Number of Bolts
n
8
Compute Full Flange Design Bolt Load (S*ab) ?
Yes
Flange Face Outside Diameter
Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor,
Design Seating Stress

Column for Gasket Seating

Gasket Thickness
Shell
Shell
Shell
Shell

Material
Material UNS Number
Allowable Stress At Temperature
Allowable Stress At Ambient

Full face Gasket Flange Option

Fod
Fid

205.000
190.000
Code Sketch 1a

mm
mm

Go
Gi
m
y

204.000
191.000
2.7500
265.04

mm
mm

2, Code Column II
tg
2.0000
SA-516 70
K02700
1406.14
1406.14

So
Sa

kgf/cm^2

mm

kgf/cm^2
kgf/cm^2

Program Selects

ASME Code, Section VIII, Division 1, 2013

Flange analysis, Flange number 1, Description: Sight Glass

ASME Code, Section VIII, Division 1, App. 2, 2013
Corroded Flange ID,
Corroded Large Hub,

Bcor = B+2.0*ci
g1cor = g1-ci

190.000
0.000

mm
mm

FileName : Hexane Separator

Flange Analysis : Sight Glass
Corroded Small Hub,
Code R Dimension,

Item:

g0cor = g0-ci
R = (C-B)/2 - g1

Gasket Contact Width,

Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
b0
b
G

=
=
=
=

(Goc-Gic) / 2
N / 2.0
b0
(Go+Gi) / 2.0

1
0.000
30.000

mm
mm

6.500
3.250
3.250
197.500

mm
mm
mm
mm

Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure[H]:
= 0.785 * G * G * Peq
= 0.785 * 197.5000 *197.5000 *3.0000
= 919.062 kgf
Contact Load on Gasket Surfaces[Hp]:
= 2 * b * PI * G * m * P
= 2 * 3.2500 * 3.1416 * 197.5000 * 2.7500 * 3.00
= 332.724 kgf
Hydrostatic End Load at Flange ID[Hd]:
= 0.785 * Bcor * Bcor * P
= 0.785 * 190.0000 * 190.0000 *3.0000
= 850.585 kgf
Pressure Force on Flange Face[Ht]:
= H - Hd
= 919 - 850
= 68.477 kgf
Operating Bolt Load[Wm1]:
= H + Hp + H'p (cannot be < 0)
= ( 919 + 332 + 0 )
= 1251.786 kgf
Gasket Seating Bolt Load[Wm2]:
= y * b * PI * G + yPart * bPart * lp
= 265.04*3.2500*3.141*197.500+0.00*0.0000*0.00
= 5344.548 kgf
Required Bolt Area[Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 1251 / 1757 , 5344 / 1757
= 3.04070 cm^2
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm^2
3.041
5.792
Radial distance bet. hub and bolts
20.640
30.000
Radial distance bet. bolts and the edge
15.880
17.500
Circumferential spacing between bolts
31.750
95.671
54.000
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calculation]:
= Ab * Sb/(y * PI * (Go+Gi) )
= 5.792 * 1757.68 /(265.04 * 3.14 * (204.00 + 191.00 ) )

FileName : Hexane Separator

Flange Analysis : Sight Glass

Item:

= 3.095 mm
Flange Design Bolt Load, Gasket Seating[W]:
= Sa * Ab
= 1757.68 * 5.7918
= 10180.16 kgf
Gasket Seating Force[Hg]:
= Wm1 - H
= 1251 - 919
= 332.72 kgf
Moment Arm Calculations:
Distance to Hub Large End[R]:
= (C - Bcor) / 2 - g1cor
= (250.000 - 190.000 ) / 2 - 0.000
= 30.0000 mm
Distance to Gasket Load Reaction[hg]:
= (C - G ) / 2.0
= ( 250.0000 - 197.5000 ) / 2.0
= 26.2500 mm
Distance to Face Pressure Reaction[ht]:
= ( R + g1cor + hg ) / 2.0
= ( 30.0000 + 0.0000 + 26.2500 ) / 2.0
= 28.1250 mm
Distance to End Pressure Reaction[hd]:
= R + ( g1cor / 2.0 )
= 30.0000 + ( 0.0000 / 2.0 )
= 30.0000 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance
End Pressure,
Md
851.
30.0000
Face Pressure, Mt
68.
28.1250
Gasket Load,
Mg
333.
26.2500
Gasket Seating, Ma
10180.
26.2500
Total Moment for Operation,
Total Moment for Gasket Seating,

Bolt Corr
1.0000
1.0000
1.0000
1.0000

Mo
Ma

1.711
4.961

Tangential Flange Stress, Operating[Sto]:

= ( Y * Mo ) / ( t^2* Bcor )
= ( 4.9610 * 36 ) / ( 30.0000^2* 190.0000 )
= 105.0 kgf/cm^2

kgf-m.
kgf-m.
kgf-m.
kgf-m.

36. kgf-m.
267. kgf-m.

Effective Hub Length, ho =

Hub Ratio,
h/ho = Defined as 0.0
Thickness Ratio,
g1/g0 = Defined as 0.0
Factors from Figure 2-7.1
T =
Y =

Moment
26.
2.
9.
267.

0.000
0.000
0.000
K =
U =
Z =

1.500
5.452
2.600

mm

FileName : Hexane Separator

Flange Analysis : Sight Glass

Item:

Tangential Flange Stress, Seating[Sta]:

= ( Y * Ma ) / ( t^2* Bcor )
= ( 4.9610 * 267 ) / ( 30.0000^2* 190.0000 )
= 775.3 kgf/cm^2
Bolt Stress, Operating[Bso]:
= ( Wm1 / Ab )
= ( 1251 / 5.7918 )
= 216.1 kgf/cm^2
Bolt Stress, Seating[Bsa]:
= ( Wm2 / Ab )
= ( 5344 / 5.7918 )
= 922.8 kgf/cm^2
Stress Computation Results:

Tangential Flange
Bolting

Operating
Actual
Allowed
105.
1406.
216.
1758.

Estimated M.A.W.P. ( Operating )

Estimated Finished Weight of Flange
Estimated Unfinished Weight of Forging

Gasket Seating
Actual
Allowed
775.
1406. kgf/cm^2
923.
1758. kgf/cm^2
24.40
8.2
8.2

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 109.4 * Ma / Bsc * Cnv_fac / ( Eamb * t3 * ln(K) * Kl )
= 109.4 * 267.2 / 1.0000 * 100000.023 / ( 2067025 * 30.0003
* 0.405 * 0.20 )
= 0.646 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 109.4 * Mo / Bsc * Cnv_fac / ( Eop * tc3 * ln(K) * Kl )
= 109.4 * 36.2 / 1.0000 * 100000.023 / ( 2020629 * 30.0003
* 0.405 * 0.20 )
= 0.089 (should be <= 1)

kgf/cm^2
kgf
kgf