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Abstract
The effects of temperature variations on aerobic biological wastewater treatment were evaluated with respect to
treatment efciency, solids discharges, sludge physicochemical properties and microbiology. The effects of controlled
temperature shifts (from 35 to 45 C; from 45 to 35 C) and periodic temperature oscillations (from 31.5 C to 40 C, 6day period, for 30 days) were assessed in 4 parallel, lab-scale sequencing batch reactors (SBRs) that treated pulp and
paper mill efuent.
Overall, the temperature shifts caused higher efuent suspended solids (ESS) levels (25100 mg/L) and a decrease (up
to 20%) in the removal efciencies of soluble chemical oxygen demand (SCOD). Lower ESS levels were triggered by a
slow (2 C/day) versus a fast (10 C/12 h) temperature shift from 35 to 45 C, but the SCOD removal efciencies
decreased similarly in both cases (from 6673% and 6572% to 4973% and 5173%). Temperature oscillations caused
an increased deterioration of the sludge settleability [high sludge volume indices (SVI); low zone settling velocities
(ZSV)], high ESS levels and lower SCOD removals.
The temperature transients were associated with poor sludge settleability (SVI>100 mL/g MLSS, ZSVo1 cm/min),
more negatively charged sludge (up to 0.3570.03 meq/g MLSS), increased lament abundance (B4 to 4.5, subjective
scale equivalent to very common), and decreased concentrations of protozoa and metazoa (25,00050,000
microorganisms/mL sludge). The controlled, periodic temperature oscillations had a slight impact on SCOD removal
efciency (5% decrease), and did not seem to select for robust microorganisms that withstood the temperature shift.
Sludge deocculation and lament proliferation caused by these temperature transients may explain the higher ESS
levels.
r 2003 Elsevier Ltd. All rights reserved.
Keywords: Activated sludge; Temperature transients; Temperature oscillations; SBR; Settleability; Pulp and paper mill efuent
1. Introduction
Transient, non-steady state conditions in biological
wastewater treatment are common, and can be caused
by changes in substrate and nutrient characteristics or
concentration, and by changes in the environmental
*Corresponding author. Tel.: +1-416-978-8517; fax: +1416-971-2106.
E-mail address: allendg@chem-eng.utoronto.ca
(D.G. Allen).
0043-1354/03/$ - see front matter r 2003 Elsevier Ltd. All rights reserved.
doi:10.1016/S0043-1354(03)00270-7
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2. Experimental procedures
2.1. Experimental apparatus
Bleached hardwood kraft pulp and paper mill efuent
was used in this study. Approximately 2200 L of mill
efuent were collected from the outlet of the primary
clarier during a period of 1.5 h, and immediately
refrigerated at 4 C. The mill produces approximately
300 t/day of Elemental Chlorine Free (ECF) bleached
hardwood kraft pulp, 120 t/day of recycled bleached
corrugated pulp, and 700 t/day of ne paper. The
treatment plant handles about 128,000 m3/day of wastewater.
The biomass used as inoculum (approximately 0.35 L/
reactor) was return-activated-sludge mixed liquor obtained from the same mill wastewater treatment plant,
and was refrigerated until inoculation. The sludge was
aerated for 1 day at room temperature before inoculating and starting up the reactors. This sludge suspension
had a total suspended solids (TSS) concentration of
12,5707230 mg/L and a volatile suspended solids (VSS)
concentration of 98307130 mg/L.
The efuent from the mill was transported to our
research laboratory in a refrigerated truck, and then
frozen at 20 C. The wastewater was thawed as
required (about 84 L/week). Nitrogen (N) and phosphorus (P) were added to the thawed, raw mill efuent
as ammonium chloride (NH4Cl; Mallinckrodt Inc.,
Paris, Kentucky) and di-ammonium hydrogen orthophosphate [(NH4)2HPO4; BDH Inc., Toronto, Ontario],
in a soluble-COD:N:P ratio of 200:5:1. The pH of the
feed (conditioned mill efuent) was decreased to 6 by
adding 20% v/v sulphuric acid (H2SO4, Reagent A.C.S.
Fischer Scientic, Nepean, Ontario), which maintained
the mixed liquor pH between 7 and 8 (pH=7.670.3).
The prepared feed was then stored in 4 separate 9-L
containers (High-density polyethylene carboy, Nalgene,
VWR Scientic, Mississauga, Ontario) at 4 C in a 153-L
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refrigerator (W.C. Wood Co., Ottawa, Ohio), part of the
reactors setup.
An hour and a half before each feeding cycle, 1 L of
feed from each refrigerated container was pumped into a
2-L glass holding tank, where the temperature reached
28 C by means of a water bath. The pre-warmed feed at
28 C caused the temperature of the sludge in the
reactors at 35 or 45 C to decrease to a minimum of
33.5 C (from 35 C) and to a minimum of 40 C (from
45 C) during feeding, respectively. The initial temperature of 35 or 45 C recovered within less than an hour
since the beginning of feeding. These batch-feeding
temperature transients, similar to the feast-starvation
transients inherent to the batch reactors operation, had
no observable disturbing effect on the treatment
performance of the reactors since relatively constant
operating conditions were achieved over time. The
temperature cooling during feeding, therefore, did not
represent a signicant shock to the system.
Four parallel sequencing batch reactors (SBRs) were
operated to mimic the processes taking place in an
activated sludge system, and were connected to the feedstorage refrigerator, preheating tank, and water baths,
as described elsewhere [16,23]. The 4 SBRs were
operated in three 8-h cycles per day. Each 8-h cycle
consisted of a 25-min anoxic lling phase with mixing, a
reaction phase with continuous mixing and aeration
(385 min), a 60-min settling phase, and a 10-min
discharge phase. The DO levels were above 23 mg/L
during the reaction phase in the 4 reactors, except for the
initial 20 min, after anoxic lling, when the DO levels
were below 1 mg/L. A sludge retention time (SRT) of
approximately 25 days in the 4 SBRs was maintained by
the amounts of mixed liquor wasted every 2 days (B8%
of mixed liquor), taking into account the wastage due to
suspended solids in the efuent.
2.2. Temperature transients
Two main temperature variations in the 4 SBRs were
conducted on days 117 and 146, as illustrated in Fig. 1.
Before the rst shift (Day 117), the 4 reactors were
acclimated at 35 C, and the sludge was mixed and
redistributed among the 4 SBRs (Day 111). One SBR
(SBR1) was subjected to a fast temperature increase
(10 C/12 h) from 35 to 45 C. A second SBR (SBR2)
was subjected to a slow, 2 C/day temperature increase
during 5 days to achieve a net increase from 35 to 45 C.
The temperature in a third SBR (SBR3) was initially
increased from 35 to 40 C, and after 3 days at 40 C,
decreased to approximately 32.5 C to begin periodic
temperature oscillations from 31.5 to 40 C with a 6day period. The fourth reactor (SBR4) acted as control
at 35 C for the temperature shifts, and provided for a
paired experiment showing that the shift effects were not
due to random operating characteristics.
Temperature (C)
35
SBR2
30
100
110
130
140
150
160
170
160
170
50
SBR3
45
SBR4
40
35
30
100
(B)
120
(A)
Temperature (C)
3592
110
120
130
140
150
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2.6. Microbiology
The abundance of lamentous bacteria was recorded
9 times during 165 days of operation based on Jenkins
et al.s [29] subjective scoring system: none (0), few (1),
some (2), common (3), very common (4), abundant (5),
excessive (6). Filament identication was conducted
based on Eikelboom types [28].
Protozoa and metazoa were enumerated in
an undiluted mixed liquor sample using a
corpuscle counting chamber (Improved Neubauer
Levy Chamber, Hausser Scientic, Blue Bell, Philadelphia) under phase contrast microscopy at 400
magnication.
Table 1
Operating conditions in the 4 SBRs as averages71 standard deviation (from at least 25 observations) calculated from data collected
from day 1 to 165, unless indicated
SBR
pH
DOb (mg/L)
1
2
3
4
2678
26710
22711
2577
29007390
29007590
26007400
28007390
374749
368757
372750
372756
7.770.3
7.670.3
7.670.3
7.670.3
2.871.0
3.371.2
4.071.3
4.971.4
a
b
Data from stable conditions after initial acclimation and before transient conditions (days 40120).
Values from DO levels during the react phase from stable and transient conditions (days 40165).
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3594
Fig. 2. Soluble chemical oxygen demand (SCOD) average removals in the 4 SBRs before and after the 3545 C temperature upshifts
(SBRs 1 and 2; SBR4), the 4535 C temperature downshift (SBR2), during 31.540 C temperature oscillations (SBR3), and the period
from day 147 to 165. The error bars represent 95% condence levels.
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Table 2
Operating parameters of the 4 SBRs as averages71 standard deviation before and after the 3035 C shift in SBRs 1 and 4 (day 60)
SBR
1
2a
3a,b
4
Filament abundance
ZSV (cm/min)
ESS (mg/L)
Before
Before
Before
Before
After
Before
After
3.271.8
2.371.8
0.770.5
4.171.1
1974
23717
2477
2073
19711
1875
1697303
2176
6675
66711
6975
6775
After
6578
6775
6977
6776
3.5
33.5
2.83.8
2.83.5
After
3.53.7
3.53.7
3.74
3.5
98742
61719
115756
55711
After
87727
115756
177771
5979
1.871.9
3.571.6
2.371.9
4.071.1
Before=days 1559; After=days 60104, except for the SCOD removals where Before=days 360 and After=days 60112.
a
Reactors continuously at 35 C.
b
Higher variability and/or different after values reect lamentous-bulking incidents.
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T=35C(4 SBRs)
T=45C(SBR1,3&4); T=35C(SBR2)
350
SBR1
SBR2
SBR3
SBR4
300
250
200
150
100
50
0
105
110
115
120
125
130
135
140
145
150
155
160
165
T=45C(SBR1,3&4); T=35C(SBR2)
SBR1
SBR2
SBR3
SBR4
6
5
4
3
2
1
0
105
110
115
120
125
130
135
140
145
150
155
160
165
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105
0.00
110
115
120
125
130
135
140
145
150
155
160
165
-0.05
-0.10
-0.15
-0.20
-0.25
-0.30
-0.35
SBR1
SBR2
SBR3
SBR4
-0.40
T=35C(4 SBRs)
T=45C(SBR1,3&4); T=35C(SBR2)
Fig. 4. Sludge surface charge in the 4 SBRs before and after the 3545 C temperature upshifts, the 4535 C temperature downshift,
and during temperature oscillations (31.540 C). The error bars represent standard deviations of surface charge measurements.
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T=35C (4 SBRs)
225
200
ESS (mg/L)
175
SBR1
SBR2
SBR3
SBR4
150
125
100
75
50
25
0
105
110
115
120
125
130
135
140
145
150
155
160
165
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Table 3
Pearsons product moment linear and Spearmans rank-order correlation (Italics) coefcients among sludge settling parameters,
lament abundance, temperature and ESS for an extended period of operation (174 days) of the 4 SBRs within the temperature range
from 35 C to 50 C
Correlation
SVI vs. lament abundance
ZSV vs. lament abundance
Filament abundance vs. temperature
SVI vs. temperature
ZSV vs. temperature
ESS vs. temperature
a
b
Overall
a
0.61
0.61a
0.46a
0.43a
0.28a
0.59a
N
56
56
56
152
152
280
SBR 1
0.47
0.38
0.23
0.58b
0.31
0.47b
SBR 2
SBR 3
SBR 4
0.22
0.51
0.67b
0.14
0.06
0.61b
0.55
0.79b
0.61b
0.46b
0.44b
0.43b
0.82
0.83b
0.56b
0.66b
0.45b
0.15
n/SBR
14
14
14
38
38
70
4. Conclusions
The temperature upshifts (from 35 C to 45 C) had 2
major effects: a reduction (up to 20%) in SCOD removal
efciency and an increase in efuent suspended solids
(ESS) levels.
Temperature upshifts (from 35 C to 45 C) and
periodic temperature oscillations (from 31.5 C to
40 C, 6-day period, for 30 days) deteriorated the sludge
settling characteristics [poorer sludge compressibility
(high SVIs) and settleability (low ZSVs)] by promoting
lament proliferation.
Poor sludge compressibility and settleability, and high
ESS levels due to the 3545 C shift were attenuated by
a gradual temperature increase (2 C/day), compared to
a faster temperature increase (10 C/12 h) in these
experiments. The SCOD removals, however, decreased
in a similar fashion under fast and slow temperature
upshifts.
Periodic temperature oscillations (from 31.5 C to
40 C, 6-day period, for 30 days) did not select for a
microbial community that handled temperature variations more robustly from the ESS and sludge settling
perspective. These periodic oscillations slightly decreased the SCOD removal efciency in 5%.
Acknowledgements
The authors acknowledge the nancial support from
the members of the Consortium Minimizing the Impact
of Pulp and Paper Mill Discharges at the Pulp and
Paper Centre, University of Toronto: Aracruz Celulose,
Carter Holt Harvey Tasman, S.A., Domtar Inc., EKA
Chemicals Inc., Georgia-Pacic Corporation, Irving
Pulp and Paper Ltd., Japan Carlit Co. Ltd., ERCO
worldwide (formerly sterling Pulp Chemicals Ltd.), and
Tembec Inc. In addition, the nancial support from the
Government of Ontario/DuPont Canada Graduate
Scholarship in Science and Technology is gratefully
acknowledged, as well as the partial support from the
Natural Sciences and Engineering Research Council
(NSERC) of Canada. The authors thank Amy Lo at
Domtar Inc. for facilitating wastewater samples.
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