HIT-HY 150 injection mortar with rebar

Features:
- base material: concrete
- two-component hybrid mortar
- rapid curing
- no expansion forces in base material
- high loading capacity
- small edge distance and anchor spacing
- clean and simple application
Material:

HIT-HY 150 foil pack, mixer

- Type BSt 500 according to DIN 488 (See also

Rebar:

Euronorm 82-79.). For differing rebars, consult

your Hilti advisory service.

Rebar section

Mortar:

- Foil pack: 330 ml, 500 ml

- Jumbo cartridge: 1100ml

Dispenser:

- MD2000, BD2000, P3000 F, MD2500, P3500 F,

P5000 HY, HIT P-8000 D
Concrete

Close edge distance /

Fire resistance
spacing

Hilti Anchor
programme

Basic loading data (for a single anchor): HIT-HY 150 with rebar section
All data on this page applies to
x concrete: See table below.
x correct setting (See setting operations page 277)
x no edge distance and spacing influence
x steel failure

For detailed design method, see pages 278 282.

non-cracked concrete
Mean ultimate resistance, Ru,m [kN]: concrete # C20/25
Rebar 
Tensile, NRu,m
Shear, VRu,m

8
15.5
17.9

10
29.4
28.1

12
57.0
40.4

14
66.8
55.0

16
79.8
71.8

20
138.3
112.3

25
185.0
175.0

14
53.4
50.9

16
64.6
66.5

20
84.7
104.0

25
129.6
162.0

16
22.7
44.3

20
30.2
69.3

25
37.8
108.0

16
16.2
31.6

20
21.6
49.5

25
27.0
77.1

Characteristic resistance, Rk [kN]: concrete # C20/25

Rebar 
Tensile, NRk
Shear, VRk

8
13.0
16.7

10
24.1
26.0

12
44.6
37.4

Following values according to the

Concrete Capacity Method

Design resistance, Rd [kN]: concrete, fck,cube = 25 N/mm2
Rebar 
Tensile, NRd
Shear, VRd

8
7.2
11.1

10
10.1
17.3

12
14.3
24.9

14
18.5
33.9

Recommended load, Lrec [kN]: concrete, fck,cube = 25 N/mm2

Rebar 
Tensile, NRec
Shear, VRec

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8
5.1
7.9

10
7.2
12.4

12
10.2
17.8

14
13.2
24.2

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HIT-HY 150 injection mortar with rebar

Setting details

0/ d

d0

hnom

h1
h min

Rebar diameter, [mm]

10

12

14

16

20

25

d0

[mm]

10

12

16

18

20

25

30

h1

[mm]

Drill bit diameter

Hole depth

82

93

115

130

150

175

215

hnom [mm]

Nominal anchorage depth

80

90

110

125

145

170

210

hmin

Min. thickness of base material

120

140

160

180

180

230

270

16

20

24

43

67

0.5

2.5

5.5

8.5

10/22

12/22

15/27

18/32

20/32

25/52

30/57

[mm]

Filling volume

1)

ml
Trigger pulls~

Drill bit

TE-TX-

Drill bit

TE-T-

Note:

To ensure that optimal holding power is obtained, the first two trigger pulls of mortar after opening a 330 ml foil pack of Hilti
HIT-HY 150 must be thrown away, in case of using a 500 ml foil pack the first three trigger pulls must be thrown away.
One trigger pull is approx. 8 ml mortar when using the MD 2000.

Temperature of the
base material
C
-5
0
5
20
30
40

Working time in which rod

can be inserted and
adjusted,

Curing time before anchor

can be fully loaded,

tgel
90 min.
45 min.
25 min.
6 min.
4 min.
2 min.

tcure
6 hours
3 hours
1.5 hours
50 min.
40 min.
30 min.

The foil pack temperature must be at least +5C.

Installation equipment
Rotary hammer (TE1, TE 2,TE5, TE 6, TE6A, TE15, TE15-C, TE18-M, TE 35, TE 55 or TE 76), a drill bit,
the MD 2000 or BD 2000 (P3000 F, MD 2500, P 3500F, P5000 HY, HIT P-8000 D) dispenser, a blow-out pump
and a brush.

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HIT-HY 150 injection mortar with rebar

Setting operations

Drill hole.

Clean hole.

Screw on mixer.

Put cartridge into

dispenser.

Insert foil pack into

holder.

Throw away first two

trigger pulls using a 330ml
cartridge*

Insert rebar before gel time.

Inject mortar.

Release dispenser.

Wait for curing.

* Throw away first three trigger pulls using a 500ml cartridge

Anchor geometry and mechanical properties

anchorage depth

addtional length
according to application

Rebar diameter, (mm)

10

12

14

16

20

25

Nominal rebar diameter

10

12

14

16

20

25

50.2

78.5

113.1

153.9

201.1

314.2

490.9

[mm]

As

[mm]

Stressed cross-section

fuk

[N/mm]

Nominal tensile strength

550

fyk

[N/mm]

Yield strength

500

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HIT-HY 150 injection mortar with rebar

Detailed design method - Hilti CC

(The Hilti CC method is a simplified version of ETAG Annex C.)
Caution:

In view of the high loads transferable with HIT-HY 150, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.

TENSION

Nrec,c/s

The design tensile resistance of a single anchor

is the lower of

NRd,c : concrete cone/pull-out resistance

NRd,s : steel resistance

NRd,c: Concrete cone/pull-out resistance

NRd,c

o
NRd
,c f T fB,N f A,N fR,N

N0Rd,c: Concrete cone/pull-out design resistance

Concrete compressive strength, fck,cube(150) = 25 N/mm2

Rebar diameter, d (mm)

o
1)
Rd,c

hnom
1)

[kN]
[mm]

Nominal anchorage depth

10

12

14

16

20

25

7.2

10.1

14.3

18.5

22.7

30.2

37.8

80

90

110

170

210

The design tensile resistance is calculated from the characteristic tensile resistance, N
safety factor, JMc,N , is 1.8.

125
o
Rk,c

145
o
Rd,c

, by N

o
Rk,c

=N

/JMc,N, where the partial

fT: Influence of anchorage depth

fT

hact
hnom

Limits to actual anchorage, hact: hnom d hact d2.0 hnom

fB,N: Influence of concrete strength

Concrete strength
designation
(ENV 206)
C20/25
C25/30
C30/37
C35/45
C40/50
C45/55
C50/60

278

Cube compressive
Cylinder compressive
strength,
strength,
fck,cyl [N/mm]
fck,cube [N/mm]
20
25
25
30
30
37
35
45
40
50
45
55
50
60
Concrete cylinder:
Concrete cube:
Height 30cm, 15cm
side length 15 cm
diameter
Concrete test specimen geometry

fB,N
1
1.02
1.06
1.09
1.12
1.14
1.16

fB, N

 25
f

1  ck, cube
212.5

Limits: 25 N/mm d fck,cube(150) d 60 N/mm

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HIT-HY 150 injection mortar with rebar

fA,N: Influence of anchor spacing

Anchor
spacing,
s [mm]
40
45
50
55
60
65
70
80
90
100
120
140
160
180
200
220
250
280
310
340
390
420

Rebar size
8
0.63
0.64
0.65
0.67
0.68
0.69
0.72
0.75
0.78
0.83
0.89
0.94
1.00

10 12 14 16 20 25
0.63
0.64
0.65
0.67
0.68
0.69
0.72
0.75
0.78
0.83
0.89
0.94
1.00

0.63
0.64
0.65
0.66
0.68
0.70
0.73
0.77
0.82
0.86
0.91
0.95
1.00

0.63
0.64
0.66
0.68
0.70
0.74
0.78
0.82
0.86
0.90
0.94
1.00

0.64
0.66
0.67
0.71
0.74
0.78
0.81
0.84
0.88
0.93
0.98

0.63
0.65
0.68
0.71
0.74
0.76
0.79
0.82
0.87
0.91
0.96
1.00

fA,N 0.5 
0.64
0.67
0.69
0.71
0.74
0.76
0.80
0.83
0.87
0.90
0.96
1.00

s
4 hnom

Limits: smin d s d scr,N

smin = 0,5hnom
scr,N = 2,0hnom

fR,N: Influence of edge distance

Edge
distance,
c [mm]
40
45
50
55
60
65
70
80
90
100
110
120
140
160
180
210

Rebar size
8
0.64
0.68
0.72
0.76
0.80
0.84
0.92
1.00

10 12 14 16 20 25
0.64
0.68
0.72
0.76
0.80
0.84
0.92
1.00

fR,N
0.64
0.67
0.71
0.74
0.80
0.87
0.93
1.00

0.65
0.68
0.74
0.80
0.86
0.91
0.97
1.00

0.68
0.73
0.78
0.83
0.88
0.98

0.66
0.70
0.75
0.79
0.87
0.96
1.00

0.28  0.72

c
hnom

Limits cmin d c d ccr,N

cmin= 0,5 hnom
ccr,N= 1,0 hnom
Note: If more than 3 edges are smaller than ccr,N ,
consult your Hilti technical advisory service.

0.66
0.69
0.76
0.83
0.90
1.00

NRd,s: Steel design tensile resistance

Rebar diameter, d (mm)

NRd,s
1)

1)

[kN] rebar section

10

12

14

16

20

25

20.9

32.7

47.1

64.1

83.8

130.9

204.5

The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , by NRd,s= As fuk/JMs,N, where the partial safety
factor, JMs,N , for rebar sections, type BSt 500, is 1.32.

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HIT-HY 150 injection mortar with rebar

NRd: System design tensile resistance

NRd = lower of NRd,c and NRd,s
Combined loading: Only if tensile load and shear load applied (See page 32 and section 4Examples).

Detailed design method HILTI CC

(The Hilti CC method is a simplified version of ETAG Annex C.)
c2 >

1.5
c

SHEAR

V rec,c/s
s

c2 >
1.5
c

h>
1.5
c

The design shear resistance of a single

anchor is the lower of
VRd,c : concrete edge resistance
VRd,s : steel resistance

Note: If the conditions for h and c2 are not met, consult

your Hilti technical advisory service.

VRd,c: Concrete edge design resistance

The lowest concrete edge resistance must be calculated. All near edges must be checked (not only the edge in
the direction of shear). The direction of shear is accounted for by the factor fE,V.

VRd,c

0
VRd
,c f B,V f AR,V f E,V

V0Rd,c: Concrete edge design resistance

Concrete compressive strength, fck,cube(150) = 25 N/mm2
at a minimum edge distance c min

x
x

Rebar diameter, d (mm)

V

o
1)
Rd,c

cmin
1)

[kN]
[mm]

Min. edge distance

10

12

14

16

20

25

2.6

3.4

5.0

6.7

7.3

12.4

18.5

40

45

55

85

105

The design shear resistance is calculated from the characteristic shear resistance, V
safety factor, JMc,V , is 1.5.

280

65
o
Rk,c

, by V

75
o
Rd,c

=V

o
Rk,c

/JMc,V, where the partial

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HIT-HY 150 injection mortar with rebar

fB,V: Influence of concrete strength

Concrete strength
designation
(ENV 206)
C20/25
C25/30
C30/37
C35/45
C40/50
C45/55
C50/60

Cylinder compressive
strength,
fck,cyl [N/mm]
20
25
30
35
40
45
50
Concrete cylinder:
Height 30cm, 15cm
diameter

Cube compressive
strength,
fck,cube [N/mm]
25
30
37
45
50
55
60
Concrete cube:
side length 15 cm

fck,cube

fB,V

fB,V

1
1.1
1.22
1.34
1.41
1.48
1.55

Limits:
25 N/mm2 d fck,cube(150) d 60 N/mm2

25

Concrete test specimen geometry

fAR,V: Influence of edge distance and spacing

fAR,V
Single-anchor with
edge influence,
1.0
s/cmin
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0

Issue 2005

c/cmin
1.0 1.2

1.4

1.6

1.8

2.0

2.2

2.4

2.6

2.8

3.0

3.2

3.4

3.6

3.8

4.0

1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
0.67
0.75
0.83
0.92
1.00

0.84
0.93
1.02
1.11
1.20
1.30

1.03
1.12
1.22
1.32
1.42
1.52
1.62

1.22
1.33
1.43
1.54
1.64
1.75
1.86
1.96

1.43
1.54
1.65
1.77
1.88
1.99
2.10
2.21
2.33

1.65
1.77
1.89
2.00
2.12
2.24
2.36
2.47
2.59
2.71
2.83

1.88
2.00
2.13
2.25
2.37
2.50
2.62
2.74
2.87
2.99
3.11
3.24

These results are for a twoanchor fastening.

For fastenings with two or
more anchors, use the general
formulae for n anchors.

2.12
2.25
2.38
2.50
2.63
2.76
2.89
3.02
3.15
3.28
3.41
3.54
3.67

2.36
2.50
2.63
2.77
2.90
3.04
3.17
3.31
3.44
3.57
3.71
3.84
3.98
4.11

2.62
2.76
2.90
3.04
3.18
3.32
3.46
3.60
3.74
3.88
4.02
4.16
4.29
4.43
4.57

2.89
3.03
3.18
3.32
3.46
3.61
3.75
3.90
4.04
4.19
4.33
4.47
4.62
4.76
4.91
5.05
5.20

3.16
3.31
3.46
3.61
3.76
3.91
4.05
4.20
4.35
4.50
4.65
4.80
4.95
5.10
5.25
5.40
5.55
5.69

3.44
3.60
3.75
3.90
4.06
4.21
4.36
4.52
4.67
4.82
4.98
5.13
5.29
5.44
5.59
5.75
5.90
6.05
6.21

3.73
3.89
4.05
4.21
4.36
4.52
4.68
4.84
5.00
5.15
5.31
5.47
5.63
5.79
5.95
6.10
6.26
6.42
6.58
6.74

4.03
4.19
4.35
4.52
4.68
4.84
5.00
5.17
5.33
5.49
5.65
5.82
5.98
6.14
6.30
6.47
6.63
6.79
6.95
7.12
7.28

4.33
4.50
4.67
4.83
5.00
5.17
5.33
5.50
5.67
5.83
6.00
6.17
6.33
6.50
6.67
6.83
7.00
7.17
7.33
7.50
7.67
7.83
8.00

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HIT-HY 150 injection mortar with rebar

fAR,V: Influence of edge distance and spacing

Formula for single-anchor fastening influenced
only by 1 edge

c
c

c min
c min

f AR,V

results
tabulated
below

Formula for two-anchors fastening (edge plus

1 spacing) only valid for s < 3c

c 2,1
s n-1
s3

3c  s
c

6 c min
c min

f AR,V

s2

s1
c 2,2

General formula for n-anchor fastening (edge plus

n-1 spacing) only valid when s1 and sn-1 are each < 3c and c2 > 1.5c

3 c  s1  s 2  ...  sn 1
c

3 n c min
c min

fAR, V

c
h >1,5 c

Note:

It is assumed that only the row of anchors closest to

the free concrete edge carries the centric shear load.

fE,V : Influence of loading direction

Angle, []

fE,V

0 to 55

60

1.1

70

1.2

80

1.5

90 to 180

Formulae:

fE, V
fE, V

f E, V

for 0 d d 55

1
1
cos  0,5 sin

V ... applied shear force

for 55 < d 90
E

for 90 < d 180

VRd,s : Steel design shear resistance

Rebar diameter, d (mm)

1)

VRd,s [kN]
1)

10

12

14

16

20

25

11.1

17.3

24.9

33.9

44.3

69.3

108.0

The design shear resistance is calculated from VRd,s= (0,6Asfuk)/JMs,V. The partial safety factor, JMs,V , for rebar sections, type BSt 500, is
1.5.

VRd : System design shear resistance

VRd = lower of VRd,c and VRd,s
Combined loading: Only if tensile load and shear load applied (See page 31 and section 4 Examples).

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