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Industrial Measurement and Control

HC900

Hybrid Controller
Training
Controller, OI & HC Designer

HC900 Training Part 1

Version 4.2 5/14//07

Honeywell Proprietary

HC900 Controller
Controller
Module

I/O Modules

I/O Status LEDs

Size:
Height 5.5
139 7 mm
139.7
Width10.5
266.7 mm
Depth 5.9
149.9 mm

Power
Supply
Serial Ports (RS232/485
Configuration
Modbus Master/Slave

. Honeywell OI

HC900 Training Part 1

Remote I/O port


(not on C30)

Ethernet

Supervisory
Peer-to-peer
1 port on C30 & C50
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Termination
Field
Cover &
Wiring
Label
Terminals
Version 4.2 5/14//07

CPU Communications Ports


Serial Port Connections (1.2- 57.6KB)
S1 Port is factory configured as RS232 (modem accessible)
with ELN Protocol for use with HC Designer
S2 Port is factory configured as RS485
with ELN Protocol for use with OI
Both serial ports can be software configured as
Modbus RTU Master or Slave (only 1 Master) using HC Designer

Ethernet Connections (Host & Peer-to-peer)


E1 & E2 are 10/100BaseT ports
IP Addresses factory configured as:
E1 = 192.168.1.254
E2 = 192.168.2.254 (C70 & C70R)
Must be on different Sub-nets
Both ports operate in parallel (not redundant)
Up to 10 Sockets (5 in C30)

Remote I/O
Ethernet Private, 100Base-T (RJ-45) (not on C30)
HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

Version 4.2 5/14//07

Serial Port (S1 & S2) Hardware Setup

Either port can be configured as RS232 or RS485


Factory set as: S1=RS232, S2=RS485
Lead and Reserve CPU in redundant
configuration must match

HC900 Training Part 1

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HC900 I/O

Intelligent (CPU per Module)


LED point indicators on Digital I/O cards
Tri-color
Tri color LED Status indicator on all cards
Field Wiring Labels
I/O Modules
Analog In
8 pt
Analog In
16pt
Analog Out
4 pt
Contact DI
16 pt
24 Vdc DI
16 pt
24 Vdc DI
32pt
120/240 V
VacDI
DI 16 ptt
24 Vdc DO
16 pt
24 Vdc DO
32 pt
120/240 Vac DO 8 pt
Relay DO
8 pt
Pulse/Freq In 4 pt

Remove & Insert Under Rack Power


Safe handling I/O connector housing
Three (3) Terminal Block Designs
Barrier (lug screw)
Euro ((compression
p
block))
Remote Termination Panels

HC900 Training Part 1

Version 4.2 5/14//07

Honeywell Proprietary

Analog Input
Thermocouple

IN1 +

IN1 IN1 & 2

RTD

3
4

IN2 +
IN2 -

5
6

IN3 +

mV, V
Input

IN3 -

7
8

IN4 +

9
10

IN4 IN5 +

11
12

IN5 -

13

IN6 +

14
IN6 -

15

IN7 -

17

IN 8 +

19

IN3 +

16
18
20

Xmtr
4 20 mA

250
Ohms
IN 8

24Vdc

HC900 Training Part 1

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Version 4.2 5/14//07

Analog Output

Out 1 +
Out 1 -

1
2
3
4
5
6

Out 2 +
Out 2 -

7
8
9
10
11
12

Out 3+
Out 3 -

13
14
15
16
17
18

Out 4+
Out 4 -

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

Honeywell Proprietary

Version 4.2 5/14//07

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20

Digital Input

HC900 Training Part 1

Digital Outputs

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

Operator Interface
Honeywell Operator Interface Connections
Only Lead CPU Communicates
No Fail-over detection on loss of link

RS 485

ELN
Protocol

OI maintains communication to new Lead


following Fail-over
Only one OI per CPU pair

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

10

Save Time Using HC900s One-Stop Tool


Control Strategy configuration
Drag and drop and soft-wire function blocks
Multiple worksheets for process segmentation

Operator Interface Configuration


Standard and User defined displays

OI Data Storage Configuration


Configure data groups, storage rates, continuous or batch selection
Create files for data storage setup

Alarms and Events, plus E-mailed Alarm/Event Setup


Select tags for alarms/events, set priorities for e-mail of occurrence
Set up alarm groups, remote acknowledge plus common alarm output

Communications Setup
Ethernet Host and Peer-to-peer
Peer to peer
Serial Modbus Master/Slave

Documentation - Preview, Print Out, and Export


Function block configurations, Tag List / Modbus addresses, I/O list, OI Display
setup
Recipes, profiles, schedules, sequences

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

11

Significant Features

RUN Mode editing, with limited process disturbance


Add, delete, modify analog and logic blocks, add tags, change soft-wiring

On-line monitoring for debug and setup


Use watch windows, view multiple function blocks, change internal block values,
force block outputs including I/O, view live logic power flow , signal trace back & find

Operate Control Loops, SP programmers, Sequencers


On-line operation for testing, or override (includes auto-tune)

Controller / Network Diagnostics


Ch k I/O,
Check
I/O Controller,
C t ll N
Network
t
kH
Hostt C
Connections,
ti
Peer
P
Controller
C t ll status
t t

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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Architecture
Use Ethernet 100Base-T, RS232 direct, or RS232 modem connection
for access including monitoring, run-mode configuration edits
Access multiple controllers connected via Ethernet or over Internet
Use
U concurrently
tl with
ith HMI
HMI, DAQ software
ft
over Ethernet
Eth
t

Ethernet 10Base-T LAN or Internet / Intranet


Switch

Or
Direct RS-232, RS-485
9 6 57.6KB
9.6
57 6KB
Or
Modem
9.6 - 38.4 KB

See Quick Start Guide


HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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HC Designer Layout
Graphic
Configuration Page

Main menu
Main Toolbar
Worksheet
Toolbar
File Browser
Worksheet
Toolbox
Fast, Normal
Scan
&
Configuration
Function Block
Lists
Function
Block
Worksheets
HC900 Training Part 1

Worksheet Category Tabs


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Version 4.2 5/14//07

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Functional Tabs
Hybrid Control Designer Organizes Your Configuration and Setup Tasks
with Separate Tools Related to Each Function

Listing of Controller
I/O Used Including Ranges

Controller Utility Functions

Operator Interface Display Key Assignments


HC900 Training Part 1

Honeywell Proprietary

Function Block Diagram Worksheet Pages


Version 4.2 5/14//07

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Graphic Function Block Configuration


Simply Drag and Drop Function Blocks and Soft-Wire
Over 100
Function Block Types!
Click on desired item
and drag to diagram
Click on block to
view dialog box for
block entries

Click on output
pin and connect to input
pin of another block
g
Tag
g
or to a Signal

Analog Input Dialog box - simple address, input type and range assignment
HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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HC900 Function Blocks

What are Function Blocks?


Pre-programmed
Pre
programmed
functions or
algorithms for user
configuration of
control strategies
through soft-wire
connection

HC900 Training Part 1

Version 4.2 5/14//07

Honeywell Proprietary

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Function Block Attributes


Function Block Number
assigned by the sequence
of programming.
AI = mnemonic
267 = block #267

Block Order number, or sequence


of execution during On-line
operation.
11 = the 11th block to be executed.
The order may be changed from
the Configure menu

I/O Block
Physical address:
010201 = Rack #1,
Module #2, Channel #1

Inputs

Digital Pin
=Transitional
(Rising Edge) Trigger

Analog Pin
Principal Blocks such as
PID Blocks and Setpoint
programmer blocks have
tag names.

HC900 Training Part 1

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Outputs

Version 4.2 5/14//07

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Function Block Attributes

Digital
Variable for
disabling
analog input

Analog Input Function Block


Signal Tags for reference and
use by OI & Host devices

Softwire connections
Double-click on output pin
& single-click on input pin
PID Function
Block
Analog
Variable
for RSP

Analog Output
F
Function
ti Block
Bl k

Page Connector to connect function block pins


on same page, different pages or different
worksheets. Does not use Modbus address

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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HC Designer Worksheets
Segment Your Configuration Logically for Convenient Access
Use Signal Tags and Connectors for reference within / between worksheets or
to substitute for soft-wiring
Signal Tag

Connector

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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HC Designer Tool Bars


Convenient Tool Bars are Provided for Configuration Selections
Main Tool bar

Help topics
Print Report

Signal
Traceback

Monitor Mode

Show / Hide Tool Box, Browser

Upload, Download Configuration

For Function Block programming:


Print
Worksheet

Find

Properties

Add Worksheet

Re-arrange sheets

Zoom In, Out Grid

Cut, Copy &


Paste

Readjust
Block Order

Unlock protected
Worksheet

Set up Alarms, Events

For 1042 OI Display configuration


Print
Display
List

Configure
Displays

Configure
OI security

Startup
File
Names Display

Configure
Help Displays
Unlock Display
Worksheet

Controller Operations
Print I/O list

Set Controller name

HC900 Training Part 1

Configure
Data Storage

Configure alarms, events

Unlock Controller
Operations Worksheet

Configure e-mail
alarms, events

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Version 4.2 5/14//07

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Operator Interface Configuration

Select OI Display Button (1- 8)


Apply Display Format to a Display Position

HC900 Training Part 1

Honeywell Proprietary

Select Tags for Display Group,


Apply to Display Format

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Utility Functions
Convenient Access for:
Backup active
Configuration
plus port settings

Controller, I/O,
Remote Rack
Diagnostic
Status

PID Tuning
Constants, PPO
Calibrations &
Recipe changes

Upload/
Download
Setup of
Controller
Serial Ports

Network Address,
Name &Mail Server
address setup

OI Data Storage
Setup

Calibration
of Analog I/O
Setup, Test,
Selection of
PC Ports for
Controller
Access

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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HC Designer Network Settings


Device Name for controller + IP Address
Two IP addresses must be on different Sub-Net

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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Configuration Editing in Run Mode


Add/delete function blocks, variables, signal tags and worksheets
Change / add profiles, sequences, schedules, recipes & OI displays

Provides approximate time


outputs will be held.
Outputs are held during
Hot-start restart.

Users choice to do
Hot-start or Cold-start.

HC900 Training Part 1

Honeywell Proprietary

Version 4.2 5/14//07

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