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Published Mar 11, 2009
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ssuser498b4c??????? ???????????
thank a lot
10 months ago
cesartochukscesartochuks
thanks a lot
2 years ago
raminghiiraminghii
dear sir
i cant download this file,would you please send it to me by Email?
aghiaszadeh@epciran.com
best regards.
3 years ago Reply
Transcript
1. Ultrasonic Testing Part 3 TWI
2. Sound Generation
Hammers (Wheel tapers)
Magnetostrictive
Lasers
Piezo-electric
magnetostrictive
3. Piezo-Electric Effect
When exposed to an alternating current a crystal expands and contracts
Converting electrical energy into mechanical
- + + - - +
4. Piezo-Electric Materials
QUARTZ

Resistant to wear
Insoluble in water
Resists ageing
Inefficient converter of energy
Needs a relatively high voltage
Very rarely used nowadays
LITHIUM SULPHATE
Efficient receiver
Low electrical impedance
Operates on low voltage
Water soluble
Low mechanical strength
Useable only up to 30C
Used mainly in medical
5. Polarized Crystals
Powders heated to high temperatures
Pressed into shape
Cooled in very strong electrical fields
Examples
Barium titanate (Ba Ti O 3 )
Lead metaniobate (Pb Nb O 6 )
Lead zirconate titanate (Pb Ti O 3 or Pb Zr O 3 )
Most of the probes for conventional usage use PZT : Lead Zirconate Titanate
6. Probes
7. Probes
The most important part of the probe is the crystal
The crystal are cut to a particular way and thickness to give the intended prope
rties
cut to produce Compression wave
Most of the conventional crystal are X
Z X X X Y
8. Probes
The frequency of the probe depends on the THICKNESS of the crystal
Formula for frequency:
Ff = V / 2t
Where Ff = the Fundamental frequency
V = the velocity in the crystal
t = the thickness of the crystal
Fundamental frequency is the frequency of the material ( crystal ) where at that
frequency the material will vibrate.
9. Probes
The Thinner the crystal the Higher the frequency
Which of the followings has the Thinnest crystal ?
1 MHz Compression probe
5 MHz Compression probe
10 MHz Shear probe
25 MHz Shear probe
25 MHz Shear Probe
10. Probe Design
Compression Probe
Normal probe
0
Damping Transducer Electrical connectors Housing
11. Probe Design
Shear Probe
Angle probe
Damping Transducer Perspex wedge Backing medium Probe Shoe
12. Probe Design
Twin Crystal
Advantages
Can be focused

Measure thin plate


Near surface resolution
Disadvantages
Difficult to use on curved surfaces
Sizing small defects
Signal amplitude / focal spot length
Transmitter Receiver Focusing lens Separator / Insulator
13. Sound Intensity
Comparing the intensity of 2 signals
Electrical power proportional to the square of the voltage produced Hence
14. Sound Intensity Will lead to large ratios Therefore
15. 2 signals at 20% and 40% FSH. What is the difference between them in dB s?
16. 2 signals at 10% and 100% FSH. What is the difference between them in dB s?
17. Amplitude ratios in decibels
2 : 1 = 6bB
4 : 1 = 12dB
5 : 1 = 14dB
10 : 1 = 20dB
100 : 1 = 40dB
18. Automated Inspections
Pulse Echo
Through Transmission
Transmission with Reflection
Contact scanning
Gap scanning
Immersion testing
19. Gap Scanning
Probe held a fixed distance above the surface (1 or 2mm)
Couplant is fed into the gap
20. Immersion Testing
Component is placed in a water filled tank
Item is scanned with a probe at a fixed distance above the surface
21. Immersion Testing Water path distance Water path distance Front surface Back
surface Defect
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