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E-ISSN2249 8974
Research Article
1,2
ABSTRACT
In todays world of growing competition, all industries are trying their best to give the components of high quality with
minimum expenditure. So in present work the solid modeling and finite element analysis of crane boom has been done using
PRO/E WILDFIRE 2.0 and ALTAIR HYPER MESH with OPTISTRUCT 8.0 SOLVER Software to get the variation of
stress and displacement in the various parts of the crane boom and possible actions are taken to avoid the high stress level
and displacement. There are lot of applications of crane in industries and our daily life also. As it is a material handling
machine, it is used for lifting loads and moves it from one place to another. In case of telescopic crane the whole weight/load
is carried by its boom. Now a days, these types of cranes are commonly used due to less manufacturing cost, less space
required and load can be lifted up to a maximum height very easily.
INTRODUCTION
It is desirable for every material handling
manufacturing industry to provide the economy as
in fuel consumption as well as maximum life of
various parts of the equipment. So it is high
necessary to predict the loading capacity for which
the crane boom life is maximum. So in present work
this has been successfully done and also path is
provided for analyzing other crane parts in similar
manner. Crane boom has been analyzed for different
load application at three different points and the
loading capacity for which the value of stress is
acceptable has been predicted. the objective of the
present work may include modeling of crane parts
and other mechanical components with the help of
PRO/E software and analyzing the parts using
ALTAIR HYPER MESH software. Beside the work
also includes:
1. Testing whether boom is safe for the
various loading conditions or not.
2. Exploring ways to reduce the stress level in
various parts of the boom.
3. Finding out various techniques of modeling
such objects and finding out most
appropriate method for modeling them.
4. Declaring the safest load carrying capacity
for the maximum boom life and minimum
stress level and displacement in lifting
condition.
5. To provide the path for analyzing the other
crane parts in similar manner to get
maximum life and also saving the huge
money required for prototype or physical
model generation and testing.
Material of the crane boom
The crane boom is manufactured by mild steel
material having Indian standard 2062 with grade A.
Mild steel is an alloy of iron and carbon with carbon
contents from 0.15% to 0.45%. The carbon occurs in
form of iron carbide, because of its ability to
increase the hardness and strength of steel. Other
elements like silicon, sulphur, phosphorus and
manganese are also present to greater or less amount
to impart certain desired properties to it.
IJAERS/Vol. I/ Issue I/October-December, 2011/51-52
410 Mpa
230-250 Mpa
23
25 mm
7.85 kg/m3
0.29
E-ISSN2249 8974
E-ISSN2249 8974
Figure 1.8 &1.9 Left and Right Side and Front view of crane boom under the application of 6 Tonne Load
238 MPa
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E-ISSN2249 8974