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Introduction
The purpose of this subject is to familiarize the trainees with the basic chemical properties of the
different cargoes and/or groups of cargoes on tankers. The instructor should start with a
description of atoms and explain the periodic system and the periodic table. A chemical reaction
and the forming of simple molecules should then be explained, using the most common
hydrocarbon molecules as examples. The difference between the molecules of saturated
hydrocarbons, unsaturated hydrocarbons and those of other common chemical compounds
should be explained.
All chemical compounds belong to a 'chemical family group'. The following 'chemical families'
should be presented and explained, as a chemical cargo will belong to one of them:
Acid (organic)
Acid (inorganic)
Alcohols
Aldehydes
Alkalis
Amines
Esters
Ethers
Glycols
Glycol ethers
Halogenated compounds
Halogens
Hydrocarbons
Ketones
Nitriles
Phenols
Chemical reaction and ways of preventing it should be explained with a view to the different
molecular structures, and references should be made to the ICS Cargo Data sheets for common
cargoes.
REACTIVE
EXOTHERMIC
DECOMPOSITION
POLYMERIZATION
OXIDISING AGENT
OXIDISE, OXIDATION
SPONTANEOUS COMBUSTION
ACID
ALKALINE
CORROSIVE
CAUSTIC
DILUTE
NEUTRALISE
EMERGENCY TEMPERATURE
SUBLIMATION
COMBUSTION
FLASHPOINT
IGNITION TEMPERATURE
INHIBITOR
MISCIBLE
IMMISCIBLE
VOLATILE
HERMETICALLY SEALED
EXPLOSIVE
HIGH EXPLOSIVE
PROPELLANT
MEANS OF INITIATION
DETONATORS
RANGE OF FLAMMABILITY
VAPOUR DENSITY
AEROSOL
PYROPHORIC
INHALATION
INGESTION
ABSORPTION
TOXIC OR POISONOUS
INJURIOUS
NOXIOUS
HARMFUL
LIQUEFIED GAS
CRITICAL TEMPERATURE
FILLING RATIO
ULLAGE
NARCOTIC
HYGROSCOPIC
DELIQUESCENT
REFERENCE TEMPERATURE
DRY CHEMICAL
DRY AGENT
RADIOACTIVE
FISSLE
NEUTRONS, which have no electrostatic charge but have the same mass as a proton. All the
mass of an atom is in a tiny nucleus, in the centre of the atom, which is made up of
protons and neutrons. The electrons are in shells at a certain distance from the nucleus and in the
neutral atom there are as many electrons as protons so that their charges cancel each other out.
Atoms stay away from each other and create the illusion of solidity because the outer shell of
each is negatively charged and LIKE CHARGES REPEL.
Figure 1.
The simplest atom is that of the element hydrogen, which has one electron around a nucleus
containing one proton. Helium has two protons and two neutrons in the nucleus and two
electrons in the outer shell.
The only difference in the structure of hydrogen and helium is in the number of sub-atomic
particles, and yet hydrogen is highly flammable and reactive whereas helium is INERT. What is
meant by inert is that if it is heated to 4000C or treated with the strongest acid this element
undergoes no chemical change, so it would seem that this arrangement of a pair of electrons in
nature is very stable whereas a single electron is not.
PERIODIC TABLE OF THE ELEMENTS
When all the atoms of the elements are arranged in the order of the number of particles in each
one, a periodicity is discovered. That is to say that every eighth or, later in the series, eighteenth
element has similar chemical and physical characteristics.
H
He
Hydrogen
Helium
Li
Be
Ne
Boron
Carbon
Lithium
Beryllium
Mg
Sodium
Al
Si
Potassium Calcium
Ga
Gallium
Nitrogen
P
Oxygen
S
Phosphorus
Sulphur
As
Se
Ge
Germanium
Arsenic
Fluorine Neon Na
Cl
Ar
Chlorine Argon K
Br
Kr
metals, they are known as the halogens. In column 8 is Ne - neon which is an inert gas, like
helium. All the elements in column 8 have eight electrons in their outer shell and are inert; so it
appears that an arrangement of eight electrons is something very stable in nature. These eight
electrons are believed to form four pairs, equally spaced around the atom.
In chemical reactions the elements react by borrowing, sharing or losing electrons until they
achieve the magic number of eight electrons in their outer shells, like the inert gases.
ISOTOPES
It is possible for some atoms to have more or less neutrons than they would normally have. They
have the same chemical properties as the parent atom, but a different atomic weight. These are
called isotopes.
RADIOACTIVITY
The isotopes of some elements are unstable and may disintegrate into the atoms of two smaller
elements releasing particles and energy. These are termed radioactive isotopes and substances
containing them are referred to as FISSILE. These particles (alpha and beta radiation) and
energy (gamma) are harmful to living tissue. Artificially produced medical and industrial radio
isotopes are not fissile.
ELECTRO-VALENT
COMPOUNDS
After neon, sodium adds one more electron in a new outer shell. Sodium is therefore an alkaline
earth metal which reacts violently with water, this reaction releases enough energy to melt the
sodium metal and perhaps ignite it. Electrons are added across this row until the inert gas, argon
is reached with its pattern of eight electrons in the outer shell. One back from this in column 7 is
chlorine with 7 electrons, a halogen, it is a poisonous green gas, a very dilute solution of which is
used to kill bacteria in water.
oxygen.
In the complete molecule, each hydrogen has two electrons (like the inert gas helium) and each
oxygen is associated with eight electrons (like the inert gas neon) although no electrons have
actually passed from one atom to the other.
In the above reaction, two atoms of zinc metal (Zn) lose electrons to become zinc ions
+
+
(Zn ), the hydrogen gains an electron to go from being two hydrogen ions (H ) to being a
molecule of hydrogen gas (H2).
This is because some substances more strongly attract electrons than others. Replacement
reactions occur mostly in solutions when "free ions" are produced. This explains the
electrolytic nature of solutions of salts. Galvanic corrosion is a form of replacement
reaction with electrons flowing from one metal to the other.
If, after mixing together two different solutions, the mixture contains a pair of ions which, when
combined, form a substance which is insoluble, this substance will fall out of the solution as a
precipitate.
ACIDS (turns litmus red)
The mineral acids - hydrochloric (HCl), sulphuric (H2S04), and nitric (HNO3). The organic acids
- e.g. acetic acid (CH3COOH). The reaction outlined earlier between zinc and hydrochloric acid
is an example of the corrosion of a metal by an acid. An acid is something that produces free
hydrogen ions in solution which will then attack by replacement reactions. It is the number of
free hydrogen ions per litre in solution which denotes how strong an acid is.
This is expressed on a scale from 0 to 14, called the pH, where 0 is the strongest acid and 7 is
neutral; of course 14 is the strongest alkaline (base).
NEUTRALISING REACTIONS
HCl + NaOH = NaCl + H2O An acid plus alkali gives a salt plus water.
HEAT IN REACTIONS
As in the previous examples, when a chemical reaction occurs either heat is given out, or heat is
required to keep the reaction going.
Those which produce heat are called EXOTHERMIC.
Those which require heat are called ENDOTHERMIC.
An exothermic reaction may produce enough heat to raise the heat level (temperature) of a
substance, or adjacent material, above its self ignition temperature resulting in
SPONTANEOUS COMBUSTION.
M+Cl M Cl 2 the metal (M) has lost electrons and has therefore been oxidised, chlorine is
therefore referred to as an oxidising agent.
Substances can burn in an atmosphere of chlorine.
The pre-fix per- in chemistry means that the substance named in the root word is present in a
more than usual amount so that a peroxide is a substance with an unusual amount of oxygen and
is probably a strong oxidising agent.
Hypo- means less than so we have the series
ClO hypochlorite
ClO2 chlorite
ClO3 chlorate
ClO4 perchlorate
All of which form compounds such as calcium hypochlorite or potassium chlorate which are
strong oxidising agents and have in the past been used in the manufacture of explosives.
Explosive by being able to provide oxygen to burn combustible material in an enclosed spaced,
or if it is heated in an enclosed space it may explode due to thermal decomposition.
Some of the strong mineral acids HClO4, perchloric acid, and HNO3, nitric acid, as well as being
acid can be oxidising agents.
Oxidation is exothermic; in fact combustion is the rapid oxidation of organic material.
Oxidising agents may set organic material on fire (wood, paper, cotton or organic oils)
So you can see that organic peroxides may be self reactive.
ORGANIC CHEMISTRY
This is the study of the carbon compound which is the compound most frequently found in living
(organic) things.
Carbon has four electrons in its outer shell with which it can make co-valent chemical bonds.
The simplest organic compound being methane (CH4):
Figure 8. Methane
Carbon has the unique property of being able to make bonds to another atom of the same element
(Alkanes)(C-C). They can also make double bonds (Alkenes)(C=C), and even triple bonds
(Alkynes)(CC). The significance of multiple bonds is that they are unstable and therefore more
reactive than compounds containing only single bonds.
Carbon compounds may build up into long chains (ALIPHATIC) or rings (AROMATIC).
To try to simplify this complex subject substances are often grouped into families. For instance,
those carbon compounds containing only carbon and hydrogen are referred to as hydrocarbons,
they are chemically inactive other than giving off flammable vapours.
FUNCTIONAL
GROUPS
What makes carbon compounds reactive are small groups of atoms, called functional groups,
attached to the carbon backbone. They have the property of attracting or releasing electrons to or
from the carbon chains. These electrons may then break or make chemical bonds.
Some examples are
CH3CH2CH3 propane (no functional group) may be written C-C-C This is an example of a
saturated aliphatic hydrocarbon (unreactive).
C-C=C propene This is an example of an unsaturated hydrocarbon compound (unsaturated
because further reaction can take place at the double bond).
C-C-C-OH propanol an alcohol (flammable)
H
|
C-C-C=0 propanal an aldehyde
OH
|
C-C=0 ethanoic acid (acetic acid)
Ethanoic acid instead of acetic acid is an example of a systemic name as against a trivial name.
The problem with trivial names is that they may be different in different countries, and different
in different industries in the same country. Formulae like the ones above are called skeletal
formulae and tell a chemist much more about the nature of a substance than a formula like
C3H6O. The systemic name allows a chemist to draw the skeletal formula.
If a skeletal formula does not show four chemical bonds to a carbon it should be understood that
the other bonds are taken up by hydrogen.
Skeletal formulae and systemic names are being included in the codes and datasheets and should
be used when asking for assistance or advice. Great care must be taken with spellings and also
with numbers which denote the position of functional groups on the carbon skeleton. With larger
molecules, the positioning of the functional groups may become important if it decides whether
the shape of the molecule allows two functional groups to be near enough to each other to react
when two reacting molecules come together.
C-C-C-C
n-butane CH3-CH2-CH2-CH3
C-C-C
Iso-butane CH3-CH(CH3)-CH3
branched chain
(On the skeletal formulae, mentally complete the number of chemical bonds on each carbon to
four, with hydrogen)
Iso- is short for isomer and is the name used to describe substances with the same formula but
with the atoms arranged differently. Where isomers are possible any product is most likely to be
a mixture of these isomers.
The figure above illustrates the saturated molecular structure of iso-butane (i-butane) and normal
butane (n-butane) (the systemic name for isobutane would be 2-methylpropane indicating that a
methane molecule is bonded to the second carbon atom in the propane chain). Examination of
these examples will show that, for saturated hydrocarbons, the proportion of carbon and
hydrogen atoms in the molecule will be in accordance with the general formula CnH2n+2. Thus,
methane (CH4), ethane (C2H6), and propane (C3H8) all are saturated hydrocarbons.
C-C-C-C
C-C-C-C-C
(CH3CH2CH2CH3)
(CH3CH2CH2CH3)
butane
pentane
The saturated aliphatic hydrocarbons are also known as the alkanes, and in industry as the older
name paraffins. C8 would be octane, the main constituent of petrol. They are all flammable gases
or liquids which will give flammable vapours and will burn in air and/or oxygen to produce
carbon dioxide and water vapour. As they are chemically non reactive they do not present
chemical compatibility problems with materials commonly used in handling.
Where there is less than the full complement of hydrogen atoms as given by CnH2n+2, two or
more carbon atoms must have double or perhaps triple bonds. As shown in the following
examples of unsaturated aliphatic compounds..
C-C=C CH2-CH=CH2 C=C-C=C CH2=CH-CH=CH2
propylene (propene) (C3H6) butadiene (buta-1,3-diene) (C4H6)
The unsaturated aliphatic hydrocarbons are also known as the alkenes, and in industry the older
name, olefins.
As an illustration of the above, on a liquefied gas carrier, the saturated aliphatic hydrocarbons
methane, ethane, propane and butane, are not considered to have any reactivity hazard (other
than the formation of hydrates at very low temperatures). They have no smell and a smell
(stenching) may be added for safety reasons. Even the unsaturated hydrocarbons ethylene,
propylene, butylene, butadiene and isoprene are not considered to be reactive with materials of
construction. Whereas butadiene and isoprene, each having two pairs of double bonds, are by far
the most chemically reactive within this family group. They may react with air to form peroxides
which
are
unstable
and
tend
to
induce
polymerisation.
Butadiene is incompatible in the chemical sense with copper, silver, mercury, magnesium,
aluminium and monel. Butadiene streams often contain traces of acetylene, which can react to
1
form explosive acetylides with brass and copper.
Acetelyne C2H2 (systemic name ethyne) is an example of a series called the alkynes which have
three bonds between the carbons and are even more reactive and unstable than the alkenes.
In the hydrocarbon series all that happens when an additional CH2 group is added is that physical
properties such as boiling point and vapour density increase. As the molecule gets larger and
heavier it needs more energy for the molecules to fly off the liquid surface and become free gas
molecules.
If hydrogen is replaced with a functional group (substitution) a new series starts, all containing
that functional group, of course a large molecule can contain more than one functional group
hence the complexity of organic chemistry.
Some more examples of functional groups which can form series are:
Halogens - fluorine, chlorine, bromine or iodine.
Amines -NH2
Amides -CONH2
Aldehydes -CHO
Ethers -OKetones >C=O
Esters COOCH2CH3
It is not necessary or desirable that the non-chemist should learn the properties of all possible
combinations, an incorrectly memorised detail may have fatal consequences. The data sheets for
each cargo handled should be read and the information kept ready to hand in case containment is
lost and the cargo presents a hazard. Special carriage conditions should be carefully noted.
Some general properties are given here together with the product obtained by substituting a
hydrogen for a functional group on ethane. Generally the reactivity decreases with size of the
molecule.
Alcohols - ethanol CH3CH2OH
All the alcohols are low flashpoint flammable liquids.
Most are toxic except ethanol.
Alcohols are miscible with water and fire fighting foams are destroyed by having the water
leached out of them. Special alcohol resistant foams have been developed.
Amines
Generally highly toxic by all three routes of entry - inhalation, ingestion and skin contact.
Flammable to produce ammonia and hydrogen cyanide as products of combustion and corrosive.
Fruity odour.
REACTIVITY
There are many things that affect reactivity or rate of a reaction. A bronze statue may be said to
be reactive with air and will slowly turn green but we are not unduly worried by this process as
the rate of reaction is very slow:Temperature: the rate of reaction increases with temperature, approximately double for every ten
degrees centigrade rise in temperature (see energy diagrams).
Quantity: the rate is proportional to some order of the quantity, that means the quantity squared
nd
rd
(2 order reactions) or cubed (3 order) etc.
Form: solid lumps, finely divided, liquid, gaseous or in solution form.
It is only molecules in contact with each other that are likely to react, which is most likely to
happen when substances are finely divided, in solution or in well-mixed liquid or gaseous
phases.
The presence of some other substances may be a catalyst (promoter) or inhibiter.
When you think that there are millions of molecules in one cubic centimetre it is unlikely that
any substance will be absolutely pure, and reactions are happening all the time.
One chemical bond may have to be broken before another reaction can take place. Rate of
reaction is often controlled by how strongly electrons are bound to a molecule or how strongly
they are attracted away.
As mentioned earlier, with larger organic molecules the shape of the molecule may also decide
whether a functional group is accessible to the functional groups on the attacking molecule.
pH may affect the rate of a reaction.
When a substance is in a situation where reaction is unlikely it is said to be STABLE.
It is all to do with which atoms or compounds attract or bind to their electrons the strongest,
and the amount of available energy (heat) to break chemical bonds. The purpose of one
functional group may be to make another functional group more or less negatively charged by
moving electrons through the molecule and thus more or less reactive.
Inhibitors may preferentially react with a chemical invader from outside such as water or
atmospheric oxygen which would otherwise act as a catalyst for unwanted reactions, or they may
shield reactive sites on a molecule by temporarily reacting with them.
Note therefore that even if the data sheet says that a substance may have unwanted hazardous
reactions, they may not occur unless the right conditions are provided, hence the reason for
taking careful note of any conditions of carriage. Note also that some additives may require
special conditions for them to work.e.g.availabilty of atmospheric oxygen.
AROMATIC COMPOUNDS
Cyclic Compounds
As well as forming chains and branched chains, carbon compounds can also form closed rings or
'cyclic' compounds for example cyclohexane.
(a)
(b)
(a)
(b)
(a)
(b)
(c)
Figure14 Phenol
Highly flammable, toxic products of combustion, toxic if swallowed, burns skin and eyes.
Begin to make chains
Figure 15 Napthalene
These aromatic compounds are mostly flammable, have short term (acute) toxic effects, have
anaesthetic effects or long term (chronic) effects.
Repeated exposures to benzene for instance may lead to blood and bone disorders (see hazards).
Molecules based on substituted benzene chains often appear in body control chemistry as
messenger chemicals, such as hormones, which are secreted by one organ to control others. It is
this similarity to the chemicals of life which can lead to toxic effects.
Aromatic hydrocarbons in varying amounts appear in petroleum cargoes such as gasolines.
Generally closed loading is used but if tanks have to be entered that have carried such products
then checks must be carried out to ensure that safe levels are not exceeded and personal
protective equipment should be worn.
On gas carriers carrying LPG there may be an operational problem in the formation of hydrates,
white solids, which can block filters and damage valves. Methanol may be used to inhibit this
process, but care has to be taken with polymerisable cargoes as methanol may interfere with the
1
mechanism of polymer inhibition.
Peroxide formation
Another unwanted reaction which may occur with some chemical cargoes is the formation of
peroxides. Compounds formed by the chemical combination of cargo liquid or vapour with
atmospheric oxygen, or oxygen from another source. These compounds may in some cases be
highly reactive or unstable and constitute a potential hazard.
Inhibitors or stabilisers
It should be understood that, when doing their work, chemical inhibitors may be consumed and
may need topping up, they are also often very toxic substances and need to be handled with care.
Cargoes which are liable to decompose, such as hydrogen peroxide may need chemical
2
stabilisers to be added.
Where unwanted reactions are likely, care has to be taken that that the conditions required for it
to happen during the ship's voyage are not present. Exposure to temperature rise, contact with
air, or any material which could act as a catalyst or destroy an inhibitor, has to be designed out of
the operation. Where additives have to be used the ship should be supplied with a certificate of
3
protection, an example of which (for a gas carrier) follows.
The cargo officer should ensure that a Certificate of Inhibitor Addition is received from the
shipper before departure from the loading port. This certificate should provide the following
information.
Name of inhibitor
ppm added
Duration of protection
If a cargo has to be inhibited for transport, an inhibitor certificate must be issued from the
terminal or shipper prior to departure. (Paragraph 17.8 of IGC Code)
The following is an inhibitor certificate.
DATE..........................
PORT&BERTH.................................
TIME..........................
FOR SHORE...............................
(SIGNED)
Additional information for liquid cargoes would be whether the additive is oxygen dependent.
Cargo interests and in some cases recommendations may require the presence of an expert to
ensure that correct amounts of an additive have been applied.
The International Chamber of Shipping has a collection of Safety Data Sheets for various
chemical cargoes and the United States Coastguard publishes safety data sheets and
compatability data as well as an emergency response database called CHRIS. This can be
accessed at their website www.chrismanual.com
Figure The US Coastgaurd Compatability Data
Figure The US Coastguard Safety Data Sheet for Phenol
Under the US Coastguard DOT rules for testing for incompatability, chemicals are considered
incompatable if there is a violent hazardous reaction or if in the test conditions there is a rise in
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17.8 Inhibition
Care should be taken to ensure that the cargo is sufficiently inhibited to prevent polymerization at all
times during the voyage. Ships should be provided with a certificate from the manufacturer stating:
1.
2.
3.
4.
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1.1.2
Liquids covered by the Code are those having a vapour pressure not exceeding 2.8 bar absolute at a
temperature of 37.8C.