254 PG

Technical Description
Main Technical Specifications
Specifications of the large plate to be processed (entry side):
Length
Width

max. mm
min. mm
max. mm
min. Mm

6100
1250
2540
800

min. Mm
min. Mm

100
100

Specifications of the processed piece (exit side):

Length
Width
Drilling capacities:

Vertical drill heads

Spindle per vertical drill head
Maximum hole diameter that can be drilled (milled)
Minimum plate thickness
Maximum thickness that can be drilled
Maximum drilling thrust

no.
no.
mm
mm
mm
N

1
1
32 (240)
5
80
3200

kW

11

Other Specifications:
Spindle rotation motor (S3)
Spindle rotation speed with continuous adjustment from
program
Maximum longitudinal traverse speed
Cross positioning speed
Working level height

RPM
m/min
m/min
mm

from 250 to 6000

32
42
650

Features of thermal cutting options (mild steel)

Thickness of the plate for HPR260XD:
- Production cutting max thickness
- With edge start cutting max. thickness
Thickness of the plate for HPR400XD:
- Production cutting max thickness
- With edge start cutting max. thickness

Mm
Mm

38
64

Mm
Mm

50
80

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Order Confirmation 2620/13/mb

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Description of Mechanical/Electric/Hydraulic/Pneumatic Groups

IC

INFEED CONVEYOR

OIC-02/1

Cutting bench for drilling and thermal cutting operations

for plates up to 6.1 mt for 80mm thickness (with HPR260XD)
Cutting bench suitable for drilling and thermal cutting operations (with
Plasma HPR260XD) of plates up to 6.1 mt and 80 mm thickness. The
bench is made with a special mash and with brass pins suitable to
guarantee the stable positioning of the plate during the processing.
The system includes the connecting flanges to receive the smoke intake
and filtering system (not included in the supply). The prearrangement of
the system is located in the lower side of the torch working area.
Note:
Should the exhaust system be purchased, the ductworks are at customers
care. The system characteristics must comply with FICEP specifications.

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WU

WORKING UNITS

WU-01

Mobile-gantry frame with cross-guide positioning system for plates up

to 6.100 mm
Main mobile-gantry frame with a guide system for the movement of the
cross-slide and equipped with an automatic clamping device, suitable to
clamp the whole material length. In this way it is possible to process a
240 mm area, without moving the mobile frame.
The main frame is complete with precision gear box, pinions and racks,
supporting wheels and rails to allow the longitudinal movement (X axis).

WU-02

Monospindle vertical drill head

One vertical monospindle drill head with the following specifications:

Spindle connection size

Maximum hole diameter at
52 Kg/mm tensile strength
Maximum longitudinal dimension
for milling operations on Y and U
axes
Cross positioning
Spindle motor power (S3)
Rotation speed (scribing)

ISO

40

mm

32

mm
240
mm
2550
kW
11
RPM 250-6000 (8000)

The above head is supplied with:

Feeding system fitted with ball screw and servo motor controlled by
CNC.
Drill internal coolant system pneumatically operated.

NOTA:
The drill/milling head has been studied in order to use the newest tools
with a high rotating number and a low penetration.
For the research of the best parameters we suggest to contact the supplier
of the tools chosen.

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WU-03

Cross slide
Cross positioning system with precision gear-reduction, pinion and
rack.
Auxiliary positioning system for the vertical drilling head of the
plasma torch (see relevant option) with pinion rack parallel to the
main moving axis, suitable to carry out milling operations.

WU-04

Tool-change system with 8 positions for drilling unit

Tool-change system for the drill head having the following technical
specifications:

Connection
Tools to be inserted

ISO
no.

40
8

The insertion and removal of the tool, as well as the tool choice, are
performed automatically through the CNC.
The tool-change system is supplied complete with an ISO 40 Weldon 25
connection.
OWU-01

N.10 ISO 40 connections for tool-change system

No. 10 ISO 40 connections to be fitted on the tool-change system,
suitable to receive drilling tools (details to be confirmed).

OWU-0TOX

Parts for commissioning and testing

The supply is inclusive of:
- n. 10 drills with insert (diameters to be confirmed by Buyer)

OWU-0TOXX Kit of consumables parts as detailed in annexed list

The supply is inclusive of a kit of consumables parts, according to
detailed list that will be provided before shipment of the equipment

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CU

THERMAL CUTTING UNIT

OCU-01/1

First oxycutting torch (propane-tetrene)

One torch for oxycutting (propane tetrene)connected with the drill head,
complete with stand-off device and control panel for automatic gas
pressure adjustment according to the materials thickness.
The torch includes a capacitive control system of the height and servovalves for the regulation of the gas flow rate.
Note: The use of other gas types must be previously agreed with our
Technical Department.

OCU-02/1

Plasma cutting system with HPR260XD

Plasma cutting system for plates consisting of a torch installed on a
special support connected to the drilling unit. The system employs an
HPR260XD HYPERTHERM unit (260 Ampres), complete with a
cooling circuitry and a system to control the torch position in height.
This power source enables the processing of thicknesses up to 38 mm
(maximum thickness with edge start: 64 mm) as well as higher cutting
speed and uses oxygen, air and nitrogen.
Note:The warranty validity for the high-speed unit HPR260XD implies
the exclusive use of original HYPERTHERM spare parts and
accessories.
The cutting processes which require the use of hydrogen mixtures
such as H35 in presence of water generate explosions. The use is
therefore forbidden on machines equipped with water plate
supporting bench.
Exhaust system for plasma and/or oxy-cutting HPR260XDfor 6.1 mt
long plates
It consists of a smoke exhaust and filtering group, that is absolutely
necessary for proper plasma and/or oxy cutting operations when there is
no centralized exhaust system.
This system is suitable to be combined with the plasma cutting generator
Hypertherm HPR260XD for up to 6.1 mt long plates and with the support
bench (see relevant option), in accordance with the customers layout. It
should not be positioned at a distance of more than 3 mt from the bench
itself.
The system is not suitable for aluminium cutting.
Note: -The exhaust system is suitable to be combined only with Ficep
cutting bench.
- The supply includes max 3 mt long ducts connecting the filter to
the line. The ducts connecting the filter to the outside, the
soundproofing material and the special filtering cartridges are not
included in the supply.

OCU-03/1

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HY

PNEUMATIC SYSTEM

HY-01

Pneumatic system
Pneumatic system receiving dry, clean and oil free air in the connection
point at pressure of 6 8 bar.
The system consists of:
Solenoid valves and machine system fully connected.

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EL

ELECTRICAL SYSTEM

EL-01

On board distribution system

EL-02

Electric cabinet
Cabinet containing power and control equipments for the units
positioning axes and for the auxiliary services, integrated in the mobile
gantry group.
The standard equipment is manufactured according to EN 60204-1
standards. Special requests concerning both special rules and special
protections will be considered upon Customers request.
The power supply is 380 V - 50 HZ - 3 Phases.
The supply also includes the conditioner for the electric cabinet.

OEL-01

Non-standard voltage
Transformer necessary as the power supply voltage is different from the
European standard.

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CN

MINOSSE CONTROL UNIT, MESSAGES ON SCREEN IN RUSSIAN

The new generation control unit, with controlled axes, is based on a CNC
Open technology.

The CNC Open represents the ideal combination between CNC and
PC thanks to a high speed communication for data transfer.
The connection between the CNC and the high speed bus drivers is
performed by optical fibres.
All the input and output cards are connected to the CNC thanks to the
I/O Link bus and are located on the principal panel on machine board.
The operating video interface is integrated in the PC and let the
operator have the best system overview, thanks to the Touch Screen
technology and a keyboard for the operator.
WINDOWS XP Embedded operative system
Tele-service Software
The connection is possible:
- Via 10/100 RJ45 Ethernet port
- Via additional USB port

Programming
Simplified data input with tables and workpiece on-screen graphics
Absolute and incremental values
Standard drilling cycles:
- diam. 5mm 32mm (drilling)
- diam. 32mm 240mm (helical milling)
- diam. 5mm 32mm (top countersinking)
- diam. 5mm 32mm (top counterboring)
- pointing with drill bit
- pointing with special tool
Tapping cycles with tapping tool up to M16
Milling with U & Y axis:
- Longitudinal slot with double drilling + milling (diam.
532mm)
- Longitudinal milling slot (diam. 560mm)
- Rectangular flattening (10240mm)

HYPERTHERM TRUE HOLE technology, studied to produce

holes by plasma cutting of a quality suitable to fix bolts where the
specifications of final use allow it.
This technology has been optimised for:
- carbon steel (mild steel)
- max. thickness 25mm
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- a ratio diameter/thickness from 1:1 to 2:1

Note: to use this technology, it is compulsory to combine it
with the automatic gas console (see relevant option).
Utilities:
- Definition of origins and multi plate orientation (max. no.
8 plates)
- Remote support byVPN
- Integrated Web cam

Processing
Optimizing of sequence of working steps
Execution
Automatic cycle stop for setup modification, and on-screen
indication of the tools to be changed (up to no. 8 tools).
Drilling parameters table with tools life cycle control.
All the indications are clearly displayed on the screen, and concern:
Current program indication, with clear description of the program
running at the moment
CNC inside and outside alarms
Registration of the date and time of the last 100 alarm messages
Diagnostic messages to the operator
The supply also includes:
WIN-NEST Software Package, specifically studied for nesting of
the piece programs into the large plate after having imported them
either from a CAD application, or from the software package WINSTEEL (not included in the supply). The package runs on an IBM
PC or compatibles (hardware not included in this quotation).
Minimum Hardware Required
The WIN-NEST software package must be installed on a personal
computer connected to a network (PC and network not included in the
supply) having the following main specifications:
Operating system Windows XP SP2 and following versions (32 bit
versions)
1.8 GHz processor (Dual core suggested processor)
1 GB minimum RAM memory (2 GB with Windows Vista)
1.5 GB minimum disk memory
OpenGL high quality graphics card (for 3D and act/unfold products),
as per nVidia Quadro FX ora ATI FireGL, in case they are compatible
with the operating system
SXGA (1280 x 1024) monitor, or higher versions
2.0 USB port
DVD or CD reader

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PA

STANDARD PAINTING
The system is painted in the following standard colours:
LIGHT GREY
RAL 7035
BLACK GREY
RAL 7021
RED
RAL 3002A
Labels on board in Russian version

TD

TECHNICAL DOCUMENTATION
(ccording to pos. 6.2 and Appendix 2 of contract
The system is supplied with the following technical documentation:
in Russian version:
Maintenance, use and instruction manual
Programming manual
in English language
Electric diagrams
Pneumatic diagrams
Hydraulic diagrams
List of spare parts
1 copy in electronic format to email to the contact person to be confirmed
at pos. 6.2 of the contract.
No 1 set by courier separately from the delivery of the equipment

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TR

TRAINING (at Buyer's shop in Tyumin Ru)

(Travel, full board, lodging expenses of Ficep personnel are included,
inland transfer are excluded)
The supply includes a training course providing the basic, necessary
information for programming, maintenance and usage of all Equipment in
supply. Said course shall be held at the Buyers premises in Tyumen
(Russia) and will be held immediately after the signature od the Final
Acceptance Certificate and first running of the Equipment scheduled
according to Appendix No 2, as follows:
Training Period:
Trainer:
Language:

30 working days, 8 hours per day

1
the course can be held in English or
Russian, depending of Sellers personnel
availability. If an interpreter is necessary the
service is at Buyers care and charge

The supply does not include all costs pertinent to travel, living, lodging of
Sellers personnel who will held the training course.
The supply does not include all costs pertinent to inland transportation
(airport-hotel-factory and back) of the Sellers personnel during the
training course. It does also not include the costs for material and parts to
be possibly used to run-test the machine, as well as the transportation
charges for said material.
The personnel attending the training course is required to have a good
basic knowledge of the training subjects.

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CO

COMMISSIONING
(Travel, full board, lodging expenses of Ficep personnel are included,
inland transfer are excluded)
The supply includes services of our personnel to supervise the erection,
initial start-up and commissioning of the machines at the customers site,
as well as take care of the electric, electronic, hydraulic and pneumatic
connections.
Language: Russian or English upon Sellers personnel availability. If an
interpreter is required is provided by the Buyer at his care and charge
Duration of the Commissioning, start up and final testing included: 7
working weeks (according to Appendix No 3) for the full Equipment in
supply.
For the time in excess due to reasons beyond our control, the service will
be paid for by the customer in accordance with the UCIMU rates
applicable at the time.
The following costs are included:
Travelling hours,
Working hours,
Airplane ticket
Full board and lodging in a first class hotel for the entire stay of our
personnel at the customers premises.
The following costs are not included:
Inland transportation for our personnel, airport-hotel-factory and
back
Customers skilled personnel to assist our service engineers during the
installation and operation of the system, as well as the necessary
transport and lifting means.
Foundation plates (with relevant fixing devices), as well as any other
work which is necessary for the installation of the system, to be
carried out by the customers personnel in accordance with the
drawings supplied by FICEP.
The supply of the following is also excluded:
Material and parts for the electric, hydraulic, and air connections,
Air compressor for the air-operated equipment,
Oil and lubricants, any type of liquid according to Russian custom
rules in force
Material and parts to be used to run-test the machine, and whatelse not
included in the quoted price and not mentioned in this proposal.

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