You are on page 1of 80

NOTICE

NOT MEASUREMENT

OF CHANGE

SENSITIVE

THIS HANDBOOK IS FOR GUIDANCE ONLY DO NOT CITE THIS DOCUMENT AS A REQUIREMENT

1
e

MIL-HDBK-217F

NOTICE 2
28 February 1995

MILITARY HANDBOOK
RELIABILITY PREDICTION OF ELECTRONIC EQUIPMENT

To all holders of MIL-HDBK-217F


1.

.
r

The following pagesofMIL-HDBK-217F


New Page($)
Front Cover
...
Ml

have been revised and supersede the pagea Med.


superseded Page(6)
Front Cover
...
11!
iv
v
vi

Date

[ 2 December 199I

iv
v
vi
vii

.,.
Vlll
1-1

1-2
2-1
2-2
2-3
2-4
2-5
2-6

I
1
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vii

New Page
1-1

9.7

r
v
,

New Page
5-3
5-4
5-5
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5-9
5-1o
5-23
5-24

I
10 July 1992

2 December 1991

2 December

6-1

6-2
7-3
7-4

2 December

1991

6-1

1991

6-2
7-3
7-4

1991
1991
1991
1991
1991
1991

1
1

10 Ju~ 1992
Reprinted without change
2 December 1991
2 IxoWnber 1991
10 Ju& 1992
Reprinted without change
2 Deoember 1991
2Deoember1991
Reprinted without change
2 December 1991
2 Deoember 1991
Reprinted without change

11-4, 11-5

12-1

12-1

2 December

12-2

11-1

11-2
11-!?
..-

11-2
11-3

1~.p
. .

December
Deoember
Deoember
Daoember
December
Deoember

11-4

11-1

1-

12
2
2
I2
12
12

2 December
2 December
[ 2 C)ecember
I 2 December
! 2 December
2 December

9-1 through 9-29


10-1 through 10-32

9-1 through 9-3


10-1 through 10-6

New Paae

2-8
53
54
5-5
5-6
5-9
5-1o
5-23
5-24

2 Deoember 1991

New Page ~
21
2-2
2-3
.
2-4
2-5
2-6

Date
2 December 1991
Reprinted without charme
2 Deoember 1991
I 2 December 1991
I 2 Deoember 1991
I 10 Julv 1992

. . .

-.

December

1991
1991
1991
1991
1991
1991
1991
1991

I
4

,
d

..
1

MI1-HDBK-217F
NOTICE 2

New Page(s)

Superseded

Date

12-3

12-3

12-4
12-5
13-1
13-2
---

12-4
12-5
13-1
13-2
---

15-1 through 15-3


16-1
r
16-2
I
#
16-4

A-1 through A-18

c-4

1991
1991
1991
1991
1991

z Uecember

1991

2 December 1991
2 December 1991
2 December 1991
i

New Page

17-1

17-1

10 JUIY 1992
I 2 December
2 December
2 December
2 December
- ?ecember

14-1 mrougn 144


14-5
15-1 through 15-6
16-1
New Page

14-1 through 14-2


14-3

Appendix
C-3

Date

Page(s)

c-3
c-4

2 December
2 December
2 December
] 2 December

1991
1991, 10 July 1992
1991
1991

2.

Retain the pages of this notice and insert before the Table of Contents.

3.

Holders of MIL-HDBK-217F will verify that page changes and additions indicated have been
entered. The notice pages will be retained as a check sheet. The issuance, together with
appended pages, is a separate publication. Each notice is to be retained by stocking points until
the military handbook is revised or canceled.
Preparing Activity:
Air Force -17

Custodians:
Army - CR
Navy - EC
Air Force -17

Project No, RELI-0074

Review Activities:
Army - Ml, AV, ER
Navy - SH, AS, OS

Air Force-11,13,

15, 19,99

Army - AT, ME, GL


Navy - CG, MC, YD, TD
Air Force -85

AMSC NIA
DISTRIBUTION

STATEMENT

----

A: Approved

for publlc release; dlstnbutlon

=,

unlimited.

I-

r____

I NOT MEASUREMENT SENSITIVE]

MIL-HDBK-217F
2 DECEMBER

1991

SUPERSEDING
MIL-HDBK-217E, Notice 1
2 January
1990

MILITARY HANDBOOK
RELIABILITY PREDICTION OF
ELECTRONIC EQUIPMENT

THIS HANDBOOK IS FOR GUIDANCE ONLY -DO NOT


CITE THIS DOCUMENT AS A REQUIREMENT
! FSC-RELI
_.

AMSC NIA
DISTRIBUTION

STATEMENT

Ad Approved

for publlc release; drstrlbu!lcn

tinllmtted

MIL-HDBK-217F

DEPARTMENT
OF DEFENSE
WASHINGTONDC
20301

RELIABILITY

1, This standardization
with the assistance
2.

3.

PREDICTION

OF ELECTRONIC

handbook
was developed
of the military departments,

Every effort has been


prediction
procedures.
ensure its completeness

EQUIPMENT

by the Department
of Defense
federal agencies, and industry.

made to reflect the latest information


It is the intent to review this handbook

on reliability
periodically
to

and currency.

Beneficial
comments
(recommendations,
additions,
deletions)
and any
pertinent
data which may be of use in improving this document
should be
addressed to: Rome Laborato@ERSR,
Attm Seymour F. Morris, 525 Brooks
13441-4505,
by using
the
self-addressed
Rd.,
Griffiss
AFB,
NY
Standardization
Document
Improvement
Proposal (DD Form 1426) appearing
at the end of this document or by letter.

II
,.. .-.

.- .. -...,

-.-- ___

__

..

--.

-----

al..

-A--

I-*A

-*..A;a-

MIL-HDBK-217F

TA8LE
SECTION
1.1

1.2
1.3

OF CONTENTS

1: SCOPE
Purpose ................... ..... .... .... .. .. ...... ... ... ......... .. .. .... .................. ......... .... ........ ... .... ..
Application . ......... ....... ....... ...... .. ... ... ...... ........ ..... .............. ... .... .......... ............ ... .... ..
Computerized
Reliability Prediction .. .... .. ........ ... ..... ...... ........ .... ....... ....... ........... .... ..
REFERENCE

..................... ................... ....... ....... ... ..... ... ......

2-1

SECTION

2:

SECTION
3.1
3.2
3.3
3.4

3:
INTRODUCTION
Reliability Engineering ... .... ...... . .... ... ....... ........ .... .. .... ............... .......... ... .... .... .... .... ..
The Role of Reliability Prediction ........... ............................................................. .... ..
Limitations of Reliability Predictions ....... ....................... ........................... .................

Part Stress Analysis Prediction ................................................................................

3-1
3-1
3-2
3-2

SECTION

4:

. ..... .......................... ................. ..

4-1

5.2
5.3
5.4
5.5
5.6
5.7
5.8

. .... ... ............ .... .................. ...... .... .... ..


INTRODUCTION
......... ................................................... ........
Memories .... .... .... ...... ........ ...... ..........0..... .... ...... .... ........... .................. ...... ..... ........ .
VHSIC/VHSIC
Like ................. ..... .... .............. ..... ...... ... .................... ... ....... .... .. .. ......
GaAs MMIC and Digital Devices . .. ... .... ..... ........ .... .... ........... ....... .............. ....... .... .... ..
Hybrids ... ... ............. ...... .... ........ ... ... ... ... .... .... .... .... ........... .......... ...... .... ........ ..........
SAW Devices ........ ..... ............ ... .. .... ...... ........ ....... .... ..... ............. ..... ...... . ...... .. .. ......
Magnetic Bubble Memories ...... .. ...... ... ... ........ ... .... .... ..... ...... ................ ......... .. ........
XT Table for All ................ .......... ..... .................... .....................0... ........... ...., *.**...... .,

5-1
5-3
5-4
5-7
5-8
5-9
5-1o
5-11
513

5.9

C2 Table for All .......................................................................................................

5-14

5.10

XE, ~ and ZQ Tables for All ............. ................................................*.**................0.

5-15

5.11

TJ Determination,

(All Except Hybrids) ......................*.*... ............................ ...*.....*,.

5-17

5.12

TJ Determination,

(For Hybrids) ...................................................................... .*.......

5-18

5.13

Examples ...............................................................................................................

5-20

RELIABILITY

5:

SECTION

5.1

DOCUMENTS

1-1
1-1
1-1

ANALYSIS

EVALUATION

MICROCIRCUITS,

Gate/Logic Arrays and Microprocessors

6:

DISCRETE
SEMICONDUCTORS
Discrete Semiconductors,
Introduction ... . ....... ... .. .. ......... ...... ................... ....00..... ... ..
Diodes, Low Frequency ..... ..... .. .. ... .. .... ... ... ..... .... .. ............ ........... ...... .... ....... .........,
Diodes, High Frequency (Microwave, RF) . ....... ..... .... ...... ..................... ... .... .... .... .... ..
Transistors, Low Frequency, Bipolar ..... ... .... .... .... .. ....... ..... ..................... ....... .... . .....
Transistors,
Low Frequency, Si FET ...... ........ ....... ...................0................................
Transistors,
Unijunction ........... .. ............ ................ ................................. ....... .... ......
Transistors, Low Noise, High Frequency, Bipolar ........... ... O.*......**.*.. ....... ......... .... ... .
Transistors,
High Power, High Frequency,
Bipolar .......0..... ....................... .................
Transistors, High Frequmcy, GaAs FET .. .... ..... .

SECTION
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6,14

Laser Diode ... . ....... ....... ........... .. ......... .................. .... ... ... .... . ........ .
................ ..... ... .... .. ... ... ........ .... .. ..... ....... .............. ... ........... ..........

6-1
6-2
6-4
6-6
6-8
6-9
6-10
6-12
6-14
6-16
6-17
6-19
6-20
6-21
6-23

Example ...... ........................ .... ..... .... ... ... ....... .. .... ................ .................. . ...... . .........

6-25

. . . . . . . ...0.

Transistors, High Frequency, Si FET ..........................


Thyristors and SCRS .....................**.........................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . ...0...

Optoelectronics,

Detectors,

Isolators,

6.15

. . . . . . . . . . . . .

Emitters ... .... ........ .............

Optoelectronics, Alphanumeric Displays .........0..................


Optoelectronics,
TJ Determination

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . ..*......

,,

.,

. 0......,,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

...

Ill

--I

MIL-HD8K-217F
NOTICE

TABLE

OF

CONTENTS
7-1

TUBEs
7:
................ .......... ............. .. .................. .... .....
All Types Except ?WT and Magnetron
Traveling
Wave ................................... ............... ......... .................... ........ ................
Magnetron ............ ... ............ .............. ....... ................. .. ....!..... ... ....... ....... ...............

sECTION
7.1
7.2
7.3

7-3
7-4
8-1
8-2
8-3
8-4
8-5

LASERs
8:
introduction ............ ..... ....... ...... .............. ............... ..... ........ ... .... .. .... ........ ....... ...... .
......... ....... ....... ..... ....... ....... .................. .. .............. ........ ... .... ...
Helium and Argon
.. ........ ....... .. ........ ............ ...... ... .......... .. .................. ......... ..
Carbon Dioxide, Sealed
............ .... ....... ......................................... ...... ....... ..........
Carbon Dioxide, Flowing
........ ..... ..................... .... ... ............ .............. ...
Solid State, ND:YAG and Ruby Rod

SECTlON
8.0
8.1
8.2
8.3
8.4
sECTION
9.1

RESISToRs
9:
Resistors . ... .......... ..... ........ ...... ........ ....... .................... ....... .... .... .. ......o=~... ...-....

9-1

sECTION

CAPACITORS
10:
Capacitors ............ .... ... ...... .. ............... ... ...... ................ ......... ....*.... ......0.... ....... ....
.. ...... ... ...... ........ ............... ......... ........... ........... ..... . .... ........... .
Capacitors,
Example

10-1
10-6

sECTIO~
11.1
11.2
11.3

INDUCTIVE
DEVICES
11:
........ ..... ..... ...... .... .... ....... ....... .............. ..................... ................. ...... .
Transformers
Colh,.. . . ....... ..... ... .................... ........ ............
..................
..................................
..........
.............
......... ...... ..........
... ......... ...
.. .
Determination
of l-lot Spot Temperature

11-1
11-3
11-4

sECTlol
12.1
12.2
12.3

ROTATING
DEVICES
12:
Motors . .. ............. .... ............. ... .... .. ...... ..................... ............*.* ... .. ...... .................

12-1

10.1
10.2

12-4
12-5

....................................................... ......*..... .......... .*.*


Synchros and Resolvem
............................................ ...............................$.................
Elapsed lime Meters

sECTIO
13.1
13.2

RELAys
Mechanical .. ............. ........ ...... .... ... ..................... ..... ................. ...........0..... ..... ........
.......... ........ ................ ................ ... .......................... ... ...
Solid State and Time Delay

13-1
13-3

sECTlc )N
14.1
14.2

SWITCHEs
14:
Sw[tche . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...*... ....o...~ . . . . . . . . . . . . . . .
Circuit Breakers ................. ..... ..... ...........0..,,..,.. . .......... ....... .... ... ...... .......... ... ..

14-1
14-2

SECTI( )N
15.1

CONNECTORS
15:
...... ........ ........ .... ...... ................. ... .......... ..... .... .. ......... .... .. ....
Connectors,
General
. ..... ...... .... ... ...... .............. .............. .......*.... ...*...*** .. *..*.*.*. .....
Connectors,
Sockets

13:

15.2 )

15-1
15-3

16-1
16-2

INTERCONNECTION
ASSEMBLIES
......... .................. ........ .. .....
sECTl~ ON 16:
Interconnection
Assemblies with Plated Through Holes ................... ......................
16. I
Interconnection
Assemblies,
Suflace Mount Technology
16.: ~

17-1

SECTI ON
17. 1

CONNECTIONS
17:
...... ............ ....... ....... .... ........................ .................
Connections

SECT! ION
18. 1

METERS
Meters, Panel .................................!....... .................................................................

18-1

SECT ION
19 .1

QUARTZ CRYSTALS
19:
.................................................
Quartz C~sta\s .....................................................

19-1

. . ..0......

. . . . . . . . . . . . . . . . . .

18:

Supersedes

page w of Revtslon

Iv
>

--1

-----

--

- -

--

-n

l-l

--l

--,

..*

.Tc ,

MIL-HDBK-217F
NOTICE 2

TABLE

OF

CONTENTS

SECTION
20.1

LAMPS
20:
Lamps .. . ..... .. .......... .............. ........... .... .... .... ....................... .. ...... ... .... .... ... .............

20-1

SECTION
21.1

ELECTRONIC
FILTERS
21:
Electronic
Filters, Non-Tunable ........ ... ........ ......... ................................................... .

21-1

SECTION
22.1

FUSES
22:
Fuses. . .... .. .... ...... ................ ......... .. ... ........ ..... .... ......... .... .... ..... ....... .... .... .............

22-1

SECTION
23.1

MISCELLANEOUS
PARTS
23:
Miscellaneous Parts ............. ... .......... .. ............... .... ........ ..... ....... .... .... .... ... .. ........ ....

23-1

. .. .... .. ..... .... ...*.. ... .. ...*... ... ...

A-1

APPENDIX

A:

PARTS

COUNT

RELIABILITY

APPENDIX

B:

VHSIC/VHSICOLIKE

APPENDIX

C:

BIBLIOGRAPHY

AND

3-1:
3-2:
4-1:
6-1:
6-2:

CMOS

(DETAILED

MODEL)

.. ..... .... ...

OF

B-1
c-1

TABLES

Parts with Mu)ti-Level Quality Specifications ......................... ...............................


Environmental
Symbol and Description ........................................*. ....................

3-3

3-4
4-1

Reliability Analysis Checklist ...... .......................................................................


Defautt Case Temperatures for All Environments (C) . ..... ............ ... ..... . ............ ...

6-23

Approximate Thermal Resistance for Semicond@or


Devices
Sk= .......*.*.......**......*...................*...*..*...........................
in Various Pa*@

6-24

LIST
Figure 5-1:
Figure 8-1:

VLSI

. .................. ... .... ... ................. ........ ...... .... .... ...... ...............

LIST
Table
Table
Table
Table
Table

PREDICTION

OF

FIGURES

Cross Sectional View of a Hybrid with a Single Multi-Layered Substrate .......... .... ..
Examples of Active Optical Suffaces . ........... ... ................ ............ ..... ... ....... ..... ...

5-18
8-1

V
Supersedes
,.. . -

racinclucl

page v of Revision
I VLRY

I rlmllllulk

F
I IWUIIIICIIIICLIL

~ a IVusw

M! L-HDBK-217F

NOTICE 2

FOREWORD
1.0
THIS
HANDBOOK
NOT BE CITED
AS A
HAVE
TO COMPLY.

IS
FOR
GUIDANCE
IF
REQUIREMENT.

MIL-HDBK-217F,
Notice
2 provides
the
study (see Ref. 37 listed in Appendix C):
b

Revised

resistor

and capacitor

IT

changes based

following

models,

THIS
HANDBOOK
SHALL
CONTRACTOR
DOES
NOT

ONLY.
IS, THE

including

upon a recently completed

new models to address

Updated failure rate models for transformers,


connectors,
printed
circuit
boards
(with
connections.

A new model to address

A revised Traveling Wave Tube model based upon data supplied by the Electronic Industries
Association Microwave Tube Division.
This further lowers the calculated failure rates beyond
the earlier modifications
made in the base document (MIL-HDBK-217F,
2 December 1991).

Revised
the Fast Recove~
reevaluation of Ref. 28.

surface

Notice
2.0
MIL-HDBK-217F,
errors in the basic F Revision.

mounted

Power

1, (10 July

coils, motors, relays,


and without
surface

chip devices.

switches, circuit breakers,


mount technology)
and

technology solder connections.

Rectifier

1992)

base

was

failure

issued

rate

downward

to correct

minor

based

New failure rate prediction models are provided for the following

typographical

document),
(2 December
1991) provided the
MIL-tiDBK-217F,
(base
3.0
changes based upon recently completed studies (see Ref. 30 and 32 listed in Appendix C):
1.

on

nine major

following

classes

of

microcircuits:

Monolithic

Bipolar

Digital and Linear Gate/Logic

Monolithic

MOS Digital and Linear

Monolithic
(including

Controllers)

Monolithic

Bipolar and MOS Memory Devices

Monolithic

GaAs Digital Devices

Monolithic

GaAs

Hybrid

Magnetic

Surface

Bipolar

and MOS Digital

MMIC

Gate/Logic

Array Devices
Array Devices

Microprocessor

Devices

Devices

Microcircuits
Bubble
Acoustic

Memories
Wave Devices

new prediction
models for bipolar and MOS
The 2 December
1991 revision provided
up to 60,000,
linear microcircuits
with up to 3000
microcircuits
with gate counts
and co-processors
up to 32 bits,
transistors,
bipolar and MOS digital microprocessor
memory devices with up to 1 million bits, GaAs monolithic microwave
integrated circuits
(MMICS) with up to 1,000 active elements,
and GaAs digital ICS with up to 10,000
The C, factors
have been extensively
revised to reflect new technology
transistors.
dewces with Improved reliability, and the activation energies representing
the temperature
sensltwlty of the dice (nT) have been changed for MOS devices and or memories
The

Supersedes
wlBaiaKa

Ufi

II M1iw

~av~

page VII of Revision

F, NotIce 1

Vll

MIL-HDBK-217F

NOTICE 2

FOREWORD

C2 factor remains

unchanged

from the prewous

Handbook

version,

but includes

pin grid

arrays and surface mount packages using the same model as hermetic, solder-sealed
dual
New values have been included for the quality factor (XQ), the learning
in-hne packages.
factor

(~~), and the environmental!

factor

(nE).

The model

for hybrid

microcircuits

has

been revised to be simpler to use, to delete the temperature


dependence
of the seal and
interconnect
failure
rate contributions,
and to provide a method of calculating
chip
junction temperatures.
2.

A new model for Very High Speed Integrated


Circuits (VHSIC/VHSiC
Large Scale Integration (VLSI) devices (gate counts above 60,000).

3.

The reformatting

4.

A reduction

5.

A revised

6.

Rewsed
models for
Industries Association

of the entire handbook

in the number
failure

and

Very

to make it easier to use.

of environmental

rate model for Network

Like)

factors

(zE) from 27 to 14.

Resistors.

TWS
and Klystrons
based
Microwave Tube Division.

on data

supplied

by the

Electronic

MIL-HDBK-217F
NOTICE 2
1.0

SCOPE

- This handbook
Is for guidance
only and shall
not be cited
as a
Purpose
1.1
requirement.
ff it la, the contractor
does not have to comply
(see Page 1-2).
T he
purpose of this handbook is to establish and maintain consistent and uniform methods for estimating
the inherent reliability
(i.e., the reliability of a mature design) of military electronic
equipment
and
systems.
It provides a common basis for reliability predictions during acquisition programs for military
It also establishes a common basis for comparing and evaluating
electronic systems and equipment.
The handbook is intended to be used as a tool
reliability predictions of related or competitive designs.
to increase the reliability of the equipment being designed.
1.2
Appllcatlon
- This handbook
contains two methods of reliability
prediction
- Part Stress
Analysis in Sections 5 through 23 and Parts Count in Appendix A. These methods vary in degree
of information needed to apply them. The Parl Stress Analysis Method requires a greater amount of
detailed information and is appl=ble
during the later design phase when actual hardware and circuits
are being designed. The Parts Count Method requires less information, generally part quantities,
quallty level, and the application environment. This method is applicable during the early design phase
In general, the Parts Count Method will usually result in a more
and during proposal formulation.
consewative
estimate (i.e., higher failure rate) of system reliability than the Parts Stress Method.

Supersedes

page

1-1

of Revision

1-1

MI L-I-IDBK-217F

NOTICE 2
1.0

SCOPE

COMMANDER,

to s~
printing

Prior

Point

for
be made:

the

ACrOSS

EZIS

lat.

the

in

cover

HAZUX)BOOK

subject

aotico

the

ard tistrtitia,

BIG

to

BOLD BLACK LZITERS

XS FOR ~

tha

follas

s.

mm=

Redictim

DoD

- Au

of

Six@O

Stock

additions

nwt

bert

CAM:

mmrm~s

-Y.

mcunENT~A~
xn the FOREWORD (Page vii of Notice 2 ) , ~agr~h
THIS HANDBOOK 1S POR GUIDAN= ONLY. msEANDBoox~~
~R
IFrrxs,
m
BE CXTZD AS A ~.
HAVE

RL/ERsR,

-li~ili~
Notice 2 to ~-xDBK-217F,
Elecwodc
lz@gX=t
, EOjact
REU-0074

SUBJECT:

LABORA~RY (AFMC), AlTN:

R-

1.0:

M
mEs NOT

COMPLY.

MS

entry for
the SCOPE* pua4m@
1.1 (~e)
:
handbook is for guibce
only
and shall not be citd
as a
the contrmtor
&e8 not have to
If it ia,
requir~t.
coa@y .

Add

an

If YOU have anY uuestim


contact
Ma. Carla
J~
.

thb

r~

Waltez

B.

Be%

+
Chaiman,
Defense Standada

reQueat , plea-

, 11

=mrQV--t

Council
cc :

OVSD(A&T)~~&E/SE,

Mr. M. Zsak

New Page

1-2

-.

Ma

MIL-HDBK-217F
NOTICE 2

2.0

REFERENCE

DOCUMENTS

This handbook cites some specifications


which have been cancelled or which describe devices that are
not to be used for new design. This information is necessary because some of these devices are used in
so-called off-the-shelf
equipment which the Department of Defense purchases.
The documents cited
in this section are for guidance and information.

TITLE

SECTION #

SPECIFICATION

10.1

MIL-C-5

Capacitors, Fixed, Mica Dielectric, General Specification for

M! L-R-l 1

9.1

Resistor, Fixed, Composition (Insulated), General Specification for

MIL-R-19

9.1

Resistor, Variable, Wirewound (Low Operating Temperature) General


Specification for

MIL-C-20

10.1

MIL-R-22

9.1

Resistor, Variable, Wirewound (Power Type), General Specification for

MIL-C-25

10.1

Capacitor, Fixed, Paper-Dielectric, Direct Current (Hermetically Sealed


in Metal Cases), General Specification for

MIL-R-26

9.1

MIL-T-27

11.1

Transformer and Inductors (Audio, Power, High Power Pulse),


General Specifiition
for

MIL-C-62

10.1

Capacitor, Fued

MIL-G81

10,1

Capacitor, Variable, Ceramic Dielectric, General Specification for

MIL-C-92

10.1

Capacitor, Variable, Air Dielectric (Trimmer), General Specification for

MIL-R-93

9.1

MIL-R-94

9.14

Resistor, Variable, Composition, General SpecMcation for

MIL-V-95

23.1

Vibrator, Interrupter and Self-Rectifying, General Specification for

W-L-1 11

20.1

Lamp, Incandescent Miniature, Tungsten Filament

W-C-375

14.5

Circuit Breaker, Molded Case, Branch Circuit and Sewice

W-F- 1726

22.1

Fuse, Cartridge, Class H (this covers renewable and nonrenewable)

W-F-1814

22.1

Fuse, Cartridge, High Interrupting Capacity

MIL-C-3098

9.1

MIL-C-3607

5!1

Capacitor, Fwed, Ceramic Dielectric (Temperature Compensating),


Established Reliability and Nonestablished Reliability, General
Specification for

Resistor, Ftxad, Wirewound (Power Type), General Specif~ation for

Electrolytic (DC, Aluminum, Dry Ekctrotyte,


Poladzad), General Specification for

Resistor, Fixed, Wirewound (Accurate), General Specification for

Cqmtal Unit, Quartz, General Specification for


Connector, Coaxial, Radio Frequency, Series Pulse, General

Specifications
MIL-C-3643

Supersedes

51

Connector, Coaxial, Radio Frequency, Series HN and Associated


Fittings, General Specification for

page 2-1 of Revision F

-- 3..

for

tiz~

2-1
a

MIL-HDBK-217F

NOTICE 2

2.0

REFERENCE

DOCUMENTS

MIL-G3650

15.1

MIL-C-3655

15.1

Connector, Coaxial, Radio Frequency, Series LC

Cormector, PIIJg and Receptacle, Electrical (Coaxial Series Twin) and


Associated Fittings, General Specification for

2-2

MIL-S-3786

14.3

Swrtch, Rotary (Circuit Selector, Low-Current (Capacity)), General


Specification for

MIL-S3950

14.1

Switch, Toggle, Environmentally Sealed, General

MIL-G3965

10.1

Capacitor, Fixed, Electrolytic (Nonsolid Electrolyte), Tantalum, General


Specification for

MIL-C+O15

15.1

Connector, Electrical, Ckoular Threaded, AN Type, General


Specification for

MIL-F-5372

22.1

Fuse, Current Limiter Type, Akcraft

MIL-S-5594

14.1

Switches, Toggle, Electrically Held Sealed, General Specification for

MIL-R-5757

13.1

Relays, Electromagnetic,

MIL-R-6106

13.1

Relay, Electromagnetic (Including Established Reliability (ER) Types),


General Specification for

ML-L-6363

20.1

Lamp, Incandescent,

Specification for

General Specification for

Aircraft Service, General Specification for

Switches and Swttch Assemblies, Sensitive and Push (Snap Action),


General Spedkatiin
for

MIL-S-8805

14.1, 14.2

MIL-S-8834

14.1

Switches, Toggle, Positive Break General Specification for

MIL-S-8932

14,1

Switches,

MIL-S-9395

14,1

Switches, Pressure, (Absolute, Gage, and Differential), General


Specification for

MIL-S-9419

14.1

Switch, Toggle, Momentary Four Position On, Center Off, General


Specification for

MIL-M-10304

18.1

Meter, Electrical Indicating, Panel Type, Ruggedized, General


Specificatmn for

MIL-R-10509

9.1

MIL-GI0950

10,1

Capacitor, Fixed, Mka Dielectric, Button Style, General Specification


for

MIL-C-11OI5

10.1

Capacitor, Fixed, Ceramic Dielectric (General Purpose), General


Specification for

MlL-C-l 1272

10.1

Capacitor, Fixed, Glass Dielectric, General Specification for

Pressurer Aircraft, General Specification for

Resistor, Fixed Film (High Reliability), General Specification for

Supersedes

page 2-2 of Revision F

MIL-HDBK-217F
NOTICE 2

2.0

10.1

MlL-C-l 1693

REFERENCE

DOCUMENTS

Capacitor,
Feed Through, Radio Interference Reduction AC and DC,
(Hermetkally Sealed in Metal Cases) Estabiishd
Reliability, General Specificatbn for

and Nonestablished

MlL-R-l 1804

9.1

MIL-S-12211

14,1

Switch, Pressure

MlL-S-l 2285

?4.1

Switches, Thermostatic

MIL-S-12883

15.3

Sockets and Accessories for Plug-h Electronic Components, General


Specification for

MIL-G12889

10.1

Capacitor, By-f%ss, Radio - Interference Reduction, Paper Dielectric,


AC and DC, (Hermetically Sealed in Metaiiic Cases), General
Specificatbn for

Resistor, Fixed, Film (Power Type), General Specificatmn for

M!L-R-12934

9.1

MIL-S-13484

14.1

Switch, Sensitive:

MIL-C-13516

14.2

Circuit Breakers, Manual and Automatic (28 Voits DC)

MIL-S-13623

14.1

Switches, Rotary: 28 Voit DC

MIL-R-13718

13.1

Reiays, Electromagnetic

MIL-S-13735

14.1

Switches, Toggle: 28

MIL-G14409

10.1

Capacitor, Vadable (Piston Type, Tubuiar Trimmer), General


Spectfioatbn for

MIL-F-15160

22.1

Fuse, instrument, Power and Teiephone

MIL-S-1S291

14.1

Switches, Rotary, Snap Action and DetenVSpring Return Action,


General Specification for

MIL-C-15305

11.2

Coils, Electrical, Fixed and Variable, Radio Frequency, Generai


Specification for

MIL-G15370

15.1

Couplers, Directional, Generai Specification for

MIL-F-15733

21.1

Fiiters and Capacitors, Radio Frequency Interference, Generai


Specification for

MIL-S-15743

14.1

Switches,

MIL-G18312

10.1

Capacitor, Fixed, Metallized (Paper, Paper Piastic or Piastic Film)


Dielectric, Direct Current (Hermetically Sealed in Metal Cases), General

Resistor, Variabie, Wirewound, Precision, General Specification for

Supersedes

21.1

page 2-3 of Revision

24 Volt DC

volt DC

Rotary, Enclosed

Specification for
MIL-F-18327

30 Votts Direct Current Maximum, Waterproof

Filter, High Pass, Low Pass, Band Pass, Band Suppression and Dual
Functioning, General Specification for

2-3

tvllL-HDBK-217F
NOTICE 2

2.0

REFERENCE

DOCUMENTS

ML-R-18546

9.1

Resistor, Fixed, Wkewound (Power Type. Chassis Mounted), General


Specification for

MlL-S-l 9500

6.0

Semiconductor Device, General Specification for

MIL-R-19523

13.1

Relays, Control

MIL-R-19648

13.1

Relay, Time, Delay, Thermal, General Specif~atkmfor

MIL-G19978

10.1

Capacitor, Fixed Plastic (or Paper-Plastic) Dielectric (Hermetically


SeaJed in Metal, Ceramic or Glass Cases), Established and
Nonestablished ReliaMlity, General Specificatbn for

MIL-T-21038

11.1

Transformer, Puke, Low Power, General Specification for

MIL-G21097

15.1

Connedor, Electrical, Printed Wking Board, General Purpose, General


Specification for

MIL-s-212n

14.1

Switches, Lquid Level, General Specification for

MIL-G21617

15.1

Ccmnectors, Plug and Receptacle - Electrical Rectangular, Polarized


Shell, Miniature Type

MIL-R-22097

9.1

MIL-S-22614

14.1

MIL-R-22664

9.2

MIL-S-2271O

14.4

Resistor, Variable, Nonwirewmnd


Specification for

(Adjustment Types), General

Switches, Sensitive
Resistor, FMed, Film, Insulated, General Specifioatiin
Switches, Code Mcating

for

Wheel (Printed Circuit), (Ttwmbwheel,

In-1ine

and Pushbutton), General Specification for

2-4

MIL-S-22865

14,1

Switches, Pushbutton, Illuminated, General Specifution for

MIL-G22992

15.1

Connectors, Plugs and Receptacles, Electrical, Water-ProOf, Quick


HeavyDutyType, General Specification for
Di-nnect,

MIL-C23163

10.1

Capacitors, Fixed or
Specification for

MIL-CX23269

10.1

Capacitor, Fixed, Glass Dielectric, Established Reliability, General


Specification for

MIL-R-23285

9.1

Resistor, Variable, Nonwirewound, General Specificatmn for

MIL-F-23419

22.1

Fuse, Caflridg8, Instrument Type, General Specification for

MIL-T-23648

9.1

Variable,
Vacuum or Gas Dielectric, General

Resistor, Thermal, (Thermally Sensitive Resistor), Insulated, General


Specification for

MS-24055

15.1

Connector, Plug-Receptacle,
Female, 7.5 Amps

Electrical, Hexagonal, 9 Contacts,

MS-24056

15.1

Connector, Plug-Receptacle,
7.5 Amps

Electrical, Hexagonal, 9 Contacts, Male,

Supersedes

page 2-4 of Revision F

MIL-HDBK-217F
NOTICE 2

2.0

REFERENCE

DOCUMENTS

MIL-C-24308

15.1

Connectors, Eiectric, Rectangular, Nonerwironmental, Miniature,


Polarized Shell, Rack and Panel, General Specdicatbn for

MIL-S-24317

14,1

Switches, Mu!tistation, Pushbutton (Illuminate


General Specification for

MIL-C-25516

15.1

Connector, Electrical, Miniature, Coaxial, Environment Resistant Type,


General Specification for

MIL-C-26482

15.1

Connector, Electrical (Wcular, Miniature, Quick Disconnect,


Environment Resisting), Receptacles and Plugs, General Specificatbn
for

ML- C-26500

15.1

Connectors, General Purpose, Electrical, Miniature, Ckcular,


Environment Resisting, General Spedficatbn for

9.1

MIL-R-27208

and hlon-l!luminated),

Resistor, Variable, Wlrewound, Nonprecison, General

Specificatmn for
MIL-C-28731

15.1

Connectors, Electrical, Rectangular, Removable Contact, Formed


Blade, Fork Type (For Rack and Panel and Other Applicatbns), General
Specification for

MIL-C28748

15.1

Connector, Plug and Receptacle, Rectangular, Rack and Panel, Solder


Type and Crimp Type Contacts, General Specifiiion
for

MIL-R-28750

13.2

Relay, Sold State, General Specification for

MIL-C-28804

15.1

Connectors, Plug and Receptacle, Electrio Rectangular, High Density,


Polarized Center JackScrew, General Specification for, Inactive for New
Designs

MIL-G28840

15.1

Connector, Electrical, Circular Threaded, High Density, High Shock


Shipboard, Class D, General Specification for

MIL-M-3851O

5.0
15.3

MIL-S-385=

Microcircuits, General Specification for


Sockets, Chip Carrier, Ceramic, General Specification for

MIL-H-38534

5.0

Hybrid Micmcirdts,

MIL-I-38535

5.0

Integrated Wcuits
SpedficatiOn for

General Specification for


(Microcircufis) Manufacturing, General

MIL-G38999

15.1

Connector, Ekctrical, Circular, Miniature, High Density, Quick


Disconnect, (Bayonet, Threaded, and Breech Coupling) Environment
Resistant, Removable Crimp and Hermetic Solder Contacts, General
Specification for

MIL-G39001

10.1

Capacitor, Fixed, Mica-Dielectric, Established Reliability, General


Specification for

MIL-R-39002

9.1

MIL-C-39003

10.1

Supersedes

page 2-5 of Revision

Resistor, Variable, Wkewound, Semi-Precision,


for

General Specification

Capacitor, Fixed, Electrolytic, (Solid Electrolyte), Tantalum,


Established Reliability, General Specification for

2-5

MIL-HDBK-217F
NOTICE 2

2.0

REFERENCE

DOCUMENTS

2-6

Resistor, Fixad, Wirewound (Accurate), Established Reliability, General


Specification for

MIL-R-39005

9.1

MIL-G39006

10.1

MIL-R39007

9.1

Resistor, Fixed, Wkewound (Power Type), Established Reliability,


General Specification for

MIL-R-39008

9.1

Resistor, Fixed, Composition (Insulated), Established Reliability,


General Specification for

MIL-R-39009

9.1

Resistor, Fixed, WmMVOund (Power Type, Chassis Mounted)


Established Reliabiiii, General Specification for

MIL-G3901O

11.2

Coils, Electrical, FMed, Radio Frequency, Molded, Established


Reliability, General Specification for

MIL-C-39012

15.1

Connector, Coaxial, Radio Frequency, General Specification for

MILC-39014

10.1

Capacitor, Fixed, Ceramic Dielectric (General Purpose), Established


Reliability, General Specification for

MIL-R-39015

9.1

MIL-R-39016

13.1

MIL-R-39017

9.1

MIL-C-39018

10.1

Capacitor, Fwed, Ekctrofytic (Aluminum Oxide), Established Reliability


and Nonestablished Reliability, General Specification for

MIL-G39019

14.5

Circuit Breakers, Magnetic, Low Power, Seaied, Trip-Free, General


Specification for

MIL-C-39022

10.1

Capacitors, Fixed, Metaiiued, Paper-Plastic Film or Piastic Film


Dielectric, Direct and Alternating Current (Hermetically Sealed in Metal
or Ceramic Cases), Established Reliability, General Specification for

MIL-R-39023

9.1

Resistor, Variabie, Nonwirewound, Precision, Generai Specification for

MIL-R-39035

9.1

Resistor, Variable, Nonwirewound (Adjustment Type), Established


Rel.&ility, General Specification for

MIL-S-45885

14.1

Switch, Rotary

MIL-C-49142

15.1

Connectors, Piugs and Receptacle, Eiectricai Triaxiai, Radio


Frequency, Generai Specification for

MIL-G55074

15.1

Connectors, Plug and Receptacle, Teiephone, Eiectrcal, Subassembly


and Accessories and Contact Assembiy, Electrical, General
Specification for

MIL-P55110

15.2

Printed Wiring Board, General Specifi~tion

MIL-R 55182

91

Capacitor, Fixed, Electrolytic (Nonsolid Electrolyte) Tantalum


Established Reliability, General Specification for

Resistor, Variable, Wlrewound (Lead Screw Actuated), Established


ReliatWty, Genera! Specification for
Relay, Electromagnetic,
for

Established Reiiabiiity, General Specification

Resistor, Fued, Fiim (Insulated), Established ReiiabNty, General


Specif.kdon
for

Resistor,

FIxd,

for

Film, Es!abl(shed Reliability, General Specification for

Supersedes

page 2-6 of Revision

MII--HDBK-217F

NOTICE 2

2.0

REFERENCE

DOCUMENTS

MIL-C-55235

15.1

Connectors, Coaxial, Radio Frequency, Series TPS

MIL-C-55302

15.1

Connector, Printed Circuit, Subassembly

MIL-A-55339

15.1

Adaptors, Connector, Coaxial, Radio Frequency, (Between Series and


Within Series), General Specification for

MIL-R-55342

9.1

MIL-C-55365

10.1

Capacitor, Fixed, Electrolytic (Tantalum), Chip, Established Reliability,


General Specification for

MIL-S-55433

14.1

Swhches, Reed, General Specification for

MIL-C-55514

10.1

Capacitors, Freed, Plastic (or Metallized Plastic) Dielectric, DC or DCAC, In Non-Metal Cases, Established Reliability, General Specification
for
)

MIL-G55629

14.5

Circuit Breaker, Magnetic, Unsealed, or Panel Seal, Trip-Free, General


Specification for

MILT-55631

11.1

Transformer, Intermediate Frequency, Radio Frequency and


Discriminator, General Specification for

MIL-G55681

10,1

Capacitor, Chip, Multiple Layer, Fixed, Unencapsulated Ceramic


Dielectric, Established Reliability, General Specification for

15.1

Connedor, Electriil,

MIL-S-81551

14.1

Switches; Toggle, Hermetically Sealed, General Specification for

MIL-C-81659

15.1

Connectors, Electrical Rectangular, Crimp Contact

MIL-S-82359

14.1

Switch, Rotary, Variable Resistor Assembly Type

MIL-(X3383

14.5

Circuit Breaker, Remote Control, Thermal, Trip-Free, General


Specification for

MIL-G8151

and Aaessories

Resistors, Fixed, Film, Chip, Established Reliability, General


Specification for

Circular, Hgh Densky, Ouick Disconnect,


Environment Resisting and Accessories, General Specification for

MIL-R-83401

9.1

MIL-C-83421

10,1

Capacitors, Freed Metallued Plastii Film Dielectric (DC, AC or DC


and AC) Hermetically sealed in Metal or Ceramic Cases, Established
Reliabil~, General Specification for

11.2

Coils, Radio Frequency, Chip, Fixed or Variable, General Specification


for

MIL-C-83500

10,1

Capacitor, Fixed, Electrolytic (Nonsolid Electrolyte), Tantalum Cathode,


General Specification for

MIL-S-83504

14,1

Switches, Dual In-Line Package (DIP), General Specification for

MIL-C-83513

15.1

Connector, Electrical, Rectangular, Microminiature, Polarized Shell,


General Specification for

MIL-C+3446

New Page

Resistor Networks, Fixed, Film and Capacitor-Resistor Networks,


Ceramic Capacitors and Fixed Film Resistors, General Specification for

2-7
_-e_-.
----
..
--
--==a===.a
.-A._...._.
- .. ___
. ____ ____

MIL-HDBK-217F

NOTICE 2

2.0

REFERENCE

DOCUMENTS

MIL-C-83515

15.1

Connectors, Telecommunication,
for

MIL-R-83516

13.1

Relays, Reed, Dry, General Specification for

MIL-C-83517

15.1

Connectors, Coaxial, Radio Frequency for Coaxial, Strip or Microstrp


Transmission Line, General Specification for

MIL-R-83520

13.1

Relays, Electromechanical, General Purpose, Non-Hermetically Sealed,


Plastic Enclosure (Dust Cover), General Specification for

MIL-G83527

15.1

Connectors, Plug and Receptacle, Electrical, Rectangular Muttiple

Polarized Shell, General Specification

Insert Type, Rack to Panel, Environment Resisting, 15~C Total


Continuous Opemting Temperature, General Specification for
MIL-R-83536

13,1

Relays, Electromagnetic,
for

Established Reliability, General Specification

MIL-C-83723

15.1

Connector, Electrical (Circular Environment Resisting), Receptacles


and Plugs, General Specification for

M!L-R-83725

13.1

Relay, Vacuum, General Specification for

MIL-R-83726

13.1, 13.2,
13.3

MIL-S-83731

14.1

Switch, Toggle, Unsealed and Sealed Toggle, General Specification

MIL-G83733

15.1

Connector, Electrical, Miniature, Rectangular Type, Rack to Panel,

Relays, Hybrid and Solid State, Time Delay, General Specification for

for

Envhnment Resistkg, XKYC Total Continuous Operating


Temperature, General Specifiiion
for
MIL-S-83734

15.3

Sockets, Plug-In Electronic Components, Dual-In-Line (DIPS) and


Single-In-Line Packages (SIPS), General Specification for

MIL-M5028

15.1

Connector, Electrical, Rectangular, Individual Contact Sealing,


Polarized Center JackScrew, General Specification for

STANDARD
MIL-STD-756

Reliability Modeling and Prediction

MIL-STD-683

Test Methods and Procedures for Microelectronics

MIL-STD-975

NASA Standard Electrical, Electronic and Electromechanical (EEE) Parts List

MIL-STD-1547

Electronic Parts, Materials


Technical Requirements for

MIL-STD-1772

Certification Requirements for Hybrid Microcircuit Facilities and Lines

Copies

of specifications

and standards
required
should be obtained from the contracting

and Processes

by Contracbrs
activity or as

for Space and Launch Vehicles,

in connection

with specific

acquisition

directed by the contracting officer. Single


copies are also available (without charge) upon written request to:

functions

Standardization
Oocument Order Desk, 700 Robim AVe , Wilding ~, section D,
Ph(ladelphla, PA 19111-5094, (215) 697-2667

2-8

New Page

,-- -----

MIL-HDBK-217F

NOTICE

MICROCIRCUITS,

5.1

GATE/LOGIC

ARRAYS

AND

MICROPROCESSORS

DESCRIPTION
1. Bipolar Devices, Digital and Linear Gate/Logic Arrays
2. MOS Devices, Digital and Linear Gate/Logic Arrays
3. Field Programmable Logic Array (PLA) and
Programmable
Array Logic (PAL)
4, Microprocessors
kp = (cl fi~ + C2fiE)

~QfiL

ailures~l

06

Hours

Digital and Linear Gate/Logic Array Die Complexity Failure Rate - Cl


PLA/PAL
Linear
Digital
No. Gates
c,
No. Transistof$
No. Gates
I c,

T
I
t

101

to

c,

.010

100

to
to
to
to

101
301
1,001

.020
.040
.080
.16
.29

1,000

1,001 to
3,000
3,001 to 10,000
10,001 to 30,000
30,001 to 60,000

NOTE:

Linear
No, Transistor

.010
.020
.040
.060

100
300
1,000
10,000

E=F==7
Up to 8

.060

,14

Up to 16

.12

.28

Up to 32

.24

,56

c,

up to 500

.00085

501 to 1,000
2,001 to 5,000
5,001 to 20,000

.0017
.0034
.0068

For CMOS gate counts above 60,000 use the Vi+ SIC/VHSIC-Like

rocm
Die Complexi~ Failure Rate - Cl
MO.S
c,

.021
.042

PLA/PAL
No. Gates

c,

.010

up to 200
201 to 1,000
1,001 to 5,000

.010
.020
.040
.060

100
300
1,000
10,000

Linear and Digital Gate/Logic Array Die Gomplex~ Failure Rate -Cl

Digital
No. Gates
1 to

1 to
101 to
301 to
1,001 to

.0025
.0050
.010
.020
.040
.080

100
to
101 to
1,000
1,001 to
3,000
3,001 to 10,000
10,001 to 30,000
30,001 to 60,000
1

c,

modei In Section

5.3

All Other Model Parametefs


Refer to
Parameter
1
XT

Section 5.8

C2

section 5,9

7tE, flQ, XL

Section 5.10

Supersedes
- _=...= ------

page

_____ -_ _
_

5-3

of Revision
.

5-3
F
All GAQ =*Q AW -w......-.

baw. - -....-=

--

----

MIL-HDBK-217F

5.2

MEMORIES

MICROCIRCUITS,

DESCRIPTION
1. Read Only Memories (ROM)
2. Programmable
Read Only Memories (PROM)
3. Ultraviolet Eraseable PROMS (UVEfROM)
4. Flash, MNOS and Floating Gate Electrically
Eraseable PROMS (EEPROM).
Includes both
d
floating gate tunnel oxide (FLOTOX) and texture
polysilicon type EEPROMS
5. Static Random Access Memories (SRAM)
R
~vnamic Random Access Memories (DRAM)
_=.

w.

Acyc) XQ XL

kp=(C1XT+C2YCE+

Die Complex~

Failure Rate - Cl
MOs

Memory

Size, B (Bits)

UVEPROM*
EEPROM,
mPROM

DRAM

(MOS &
BiMOS)

.00085
.0017
.0034
.0068

.0013
.0025
.0050
.010

.0078
.016
.031
.062

.00065

up to 16K
16 K< BSWK
64K<BS2%K
256K < B s IM

.0013
.0026
.0052

t
,

Bipolar
SRAM

PROM,

ROM

05 Hours

Failures/l

ROM,
PROM

.0094
.019
.038
.075

SRAM

.0052

.011
.021
.042

A2 Faaor for LCYCCalculation


+

Fatior for Acyc Calculation

Total No. Of
prograrnmin9

Programming
Cycles
\OM Life, C
OV&%PF

Textur8d-

Cycles Over
~EPROM Life, C

Flotoxl

.00070
.0014

200< CS 500
500<cs1K
1K<CS3K
3K<CS7K
7K<CS15K

.0034
.0068
.020
.049
.10

100
100< c s 200

400K < C s 500 K

Pol?

Textured-Poiy

.14
.20
.68
1.3
2.7
3.4

.0097

.30
.30
.30
.30
,30
.30

A!! Other Model


parameter

6.817 X 10-6 (C)

Al=

2.

No underlying

equation

2.3

~E,

5.8

section 5.9

C2
1

Parametem
Refer to
Section

XT

k Cyc

1.

1.1

400K < C s 500K


v

300K c C s 400K

.014
.023
.033
.061
.14
.30

~Qt

Section

XL

(EEPRoMs

5.10

Page 5-5

only)

for Textured-

Poly.
L ~yc = 0

A2

up to 300K

Jp to

15K < C s 20K


20K < C s 30K
30K< C s 100K
100K < C s 200 K
200K < C s 400 K

NO. Of

Total

For a}! other devices

MIL-HDBK-217F

NOTICE 2
MICROCIRCUITS,

5.2

EEPROM

MEMORIES

Cycling Induced Failure Rate - Acyc

ReadWrite

?bO
Cyc =
All Memo~ Devices Except Flotox and
Textured-Poly
EEPROMS

A*B2

~[

Poly EEPROMS

Flotox and Textured

c=

Al

B, + ~

P*
Page 5-4

Page 5-4

Al

page 5-6

page 5-6
A
Apu

B4
A2

Page 5-5
pie

02-0

02

5-6

Sedion 5.1o

5.1o

Sectiorl

ECC
1

ltQ

Error Corredmn Code (ECC)


1. No On-Chip ECC

2. On-Chip t-tammi~

Options:

Code

fi~~~

= 1.0

%CC

~EcC

= .72

ECC
~~~c

=1.0
= .72
= .66

~EGC = =

3. Two-Needs-One

Redutiant Cell APP~ti

IW)TES:

1.

See Referen@ 24 for rnodeliWl off~~p


schemes at the memq system level.

2.

If EEPROM

3.

4.

type is unkmw,

assure

error detectbn and com@bn

Fbtox.

some EEPROM manufadurem


have inco~rated
Error Coff@ion
Code Opt@ns:
on+hip error corred~n
cimuitfY into their EEPROM devwes. This is represetied
by
Other manufadurem
have taken a redundant cell
the on-chip hammin9 code entw.
apprOach whiih imrpo~~
an extra storag9 transistor in Ovefy memo~ Cell. Thk
is represe~ed
by the two-needs~ne
redutia~
cell ent~.
The Al ancf

factom shown in Section 5.2 wem deveb~d


For EEPROMS

based on an assumed

used in systems with

system Iiie of 10,000 operatin9 hours.


s~nifiatily longer or shofier expe~ed Iiietimes the Al and ~ factom should be
~ttiplied by:

\
I

System Lifetime Operating Hours


10,000

5-5
Supersedes

page 5-5 of Revision

MIL-HDBK-217F
NOTICE 2

5.2

MICROCIRCLJITS,

MEMORIES

II

m
4

iii
+

$!

8
t?

m-

II

t+

Supersedes

5-6
T

:-----

page 5-6 of Revision F

V.-d.
-r.,

MIL-HDBK-217F

NOTICE 2
5.5

MICROCIRCUITS,

HYBRIDS

DESCRIPTION
Hybrid Microcircuits
~=

[z Nc kc] (I + .2zE

Nc

Number of Each Particular

kc

Failure Rate of Each Pafiicular

) YCFnQZL

Fail.reN106

Ho.m

Component
Component

The general procedure for developing an overall hybrid failure rate is to calculate an individual failure rate
for each component type used in the hybrid and then sum them. This summation is then modified to
account for the overall hybrid function (XF), screening level (@, a~ matUritY (XL). The hybfid Packa9e
failure rate is a function of the active component failure modified by the environmental factor (i.e., (1 + .2
~E) ). Onw the component types listed in the folbwing ti3bi8 are considered to contribute S@ItiiCWItly to
the overall failure rate of most h@rids. All other component types (e.g., resistors, inductors, etc.) are
constiered to contribute insignif~ntty to the overall hybrid failure rate, and are assumed to have a failure
rate of zero. This simplificationis valid for most hybrids; however, if the hybrid consists of mostly passive
cornmments then a failure rate should be calculated for these devices. If factorina in other com~onent
.
for these calculatbk.
= Hybrid Case Temperature
aWme ~Q = f, XE1
and
TA

type~,

Determination

Determine kc for These

of kc

Handbook Section

Make These Assumptions

When Determining

xc

Component Types
5

Microcircuits

Discrete Semiconductors

c2=0~zQ=1~
Smion 5.12, ~p

= 1, TJ as Determined from
= O (for WWC).

ZQ = 1, nA = 1, TJ as Determined from Section


6.14, nE = 1.

10

Capacitors

~=lTA

Hybrid Case Temperature,

I?cpl.
NOTE:

tf maximum rated stress for a die is unknown, assume the same as for a discretely package
die of the same type. If the same die has several ratings based on the discrete packaged
type, assume the lowest rating. Power rating used should be based on case temperature
for discrete semiconductors.

Circuit Function Factor -

All Other Hybrid Model Parameters

Circuit Type

~F

Digital

1.0

Video, 10 MHz< f <1 GHz

1.2

Mcrowave,

2.6

f >1 GHz

Linear, f <10 MHz


Power

5.8
21

~~,

~Q,

~E

Refer to Section 5.10

MIL-HDBK-217F

5.6

MICROCIRCUITS,

SAW DEVICES
DESCRIPTION
Surface Acoustic Wave Devices

Environmental Factor - nE

Quality Factor - ZQ
Screening Level

7CQ

10 Temperature Cycles (-55C to


+125C) with end point ektrkd
tests at temperature extremes.

.10

None beyond best commetil

1.0

Environment
GB

~E
.5

2.0

%
Ns

4.0

Nu

6.0

Alc

4.0

IF

5.0

%c

5.0

UF

8.0

RW

8.0

4.0

practices.

.50

SF
MF

5-1o

5.0

ML

42

CL

220

MIL-HDBK-217F

NOTICE 2

MICROCIRCUITS,

5.13

-iimr imim
Power Dissipation,
pD (W)
Area of Chip (in.*)

Source

Si Diode

Vendor Spec. Sheet

14

No. of Pins

TrFiF

%rFFir

EXAMPLES

.33

.35

.6

.6

.42

Circuit Analysis

.0041

.0065

.0025

.0025

.0022

Equ. 2 Above

eJ~(%NV)

30.8

19.4

50.3

50.3

56.3

Equ. 1 Above

TJ (%)

75

72

95

95

89

Equ. 3 Above

2.

Calculate Failure Rates for Each Component:


A)

LMI 06 Die, 13 Transistors (from Vendor Spec. Sheet)

Section 5.1
Because C9 = O;
XT: %WiOn 5.8; XQ, XL Defau~ to 1.0
,
=
B)

(.01)(3.8)(1)(1) = .038 Failure#l 06 Flours

LM741 Die, 23 Transistors. Use Same Procedure as Above.


$

c)

cl XT ~Q

Sificon NPN Transistor,

XL

Rated

(.01)(3.1)(1)(1) = 031 ailured106

Power=

5W (From Vendor

~ec.

oum

Sheet),

VcE~CE()

= .6,

Linear Application
~

%~T~AnR%ZQXE

(.00074) (3.9)(~ .0)(1 .8)(.29) (1)(1)

.0015 Failures/l 06 Hours

SOCtiOn 6.3; nA,

~Qt

~E

oefau~

to

1.0

D) Silicon PNP Transistor, Same as C.


.0015 Failures/l 06 Hours
E)

SiliconGeneral
Construction.
P

=
=
=

Supersedes

Purpose Diode (Analog), Voltage Stress = 600/, Metallurgically

k) T

% C Q E
(.0038)(6.3)(.29)(1)(1)(1)

Section 6.1;

ZQJ

XE

Defau~

Bonded

to

1.0

.0069 Failures/l 06 Hours

page 5-23 of Revision

5-23

MII--HDBK-2I

7F

NOTICE 2

5.13

MICROCIRCUITS,
F)

Ceramic Chip Capacitor,


A=

Vottage Stress = 50Y0,


for
the
Hybrid,
1340 pF, 125C Rated Temp.
CASE
P

G)

EXAMPLES

lb ncv

~Q ~E

(.0028)(1.4)(1)(1)

.0039 Failures/l

Section
06 Hours

Thick Film Resistors, per instructions in Section 5.5, the contribution of these devices is
considered insignificant relative to the overall hybrid failure rate and they may be ignored.

[Z NcLc](l

~E

6.0

Section 5.10

fiF

5.8

Section 5.5

ICQ

Section 5.10

XL

Section 5.10

+.27cE)71F7ypL

(1)(.038)+(1)(.031)+

(2) (.0015)+

(2)

+ (2)(.0069) + (2)(.0039) ](1 + .2(6.0))

5-24

10.1 1; XQ, ~E Default to 1.0

1.2 Failures/l

(.0015)
(5,8) (l)(1)

06 Hours

Supersedes

page 5-24 of Rewsion F

MIL-HDBK-217F

6.0

DISCRETE

SEMICONDUCTORS,

INTRODUCTION

The semiconductor
transistor, diode and opto-electronic
device sections present the failure rates on
the basis of device type and construction. An analytical model of the failure rate is also presented for each
The various types of discrete semiconductor devices require different failure rate
device category.
models that vary to some degree. The models apply to single devices unless otherwise noted. For
multiple devices in a single package the hybrid model in Section 5.5 shouid be used.

The applicable MIL specification for transistors, and optoelectronic


(JAN, JANTX, JANTXV) are as defined in MIL-S-19500.

devices is MlL-S-l

9500.

The

quality levels

The temperature

factor (XT) is based On the device Junction temperature

Ju~tiOn

temperature

should be computed based on worse case power (or maximum power dissipation) and the device junction
to case thermal resistance. Determination of jmctbn temperatures is expiairwd in Section 6.14.
Reference 28 should be consulted for further detailed information on the modeis appearing h!this
sect ion.

6-1

MIL-HDBK-217F
NOTICE 2

6.1

DIODES,

LOW

FREQUENCY
DESCRIPTION
Low FrequenCy Diodes: General Purpose Analog, Switching,
Fast Recovery, Power Rectifier, Transient Suppreswr,
Current
Regulator, Voltage Regulator, Voltage Reference

SPECIFICATION
fvllL-s-19500

Temperature Factor - ~

Base Failure Rate - ~


Diode TyDe/Application
,.
-.

(Voltage Ragukto
and Curre

TJ (~)

.0038

General PUIPOW Analog


Switching
Fast Recovery Power Rectifier

.0010
.025
.0030

Power Rectifier/Schoflky
power Diode
Power Rectifier with
High Voltage Stacks
Transient SuppressorNaristor
Current Regulator
Vottage Regulator and Voltage
Referencx? (Avalanche

.0050/
Junction

.0013
.0034
.0020

and Zener)
Terrperatum
(General Purrmse Anak
Pov

Factor

- XT

Switching,
nsient Su

25

1.0

105

30
35
40
45
50
55
60
65
70
75
80
85
90
95
100

1.2
1.4
1.6
1.9
2.2
2.6

110
115
120
125
130
135
140
145
150
155
160
165
170
175

?J =

r sor

T ~ (C)

TJ (oC)

~T =

Fast RmvwY,

E
exp

3.0
3.4
3.9
4.4
5.0
5.7
6.4
7.2
8.0

((

.3091

9.0
10
11
12
14
15
16
18
20
21
23
25
28
30
32

-
TJ ~ 273

Juncllon Temperature

%T

TJ

%T

25

1.0

30
35
40
45
50
55
60
65
70
75
80
85
90
95
100

1.1
1.2
1.4

XT =
It=
bJ

Vottage Reference,

S!?94!a

1.5

1.6
1.8

2.0
2.1
2.3
2.5
2.7
3.0
3.2
3.4
3.7

exp

((

-1925

~)

105

110
115
120
125
130
135
140
145
150
155
160
165
170
175

3.9
4.2
4.5
4.8
5.1
5.4
5.7
6.0
6.4
6.7
7.1
7.5
7.9
8.3
8.7
4

1
-
TJ + 273

Junction Temperature (C)

1
298

))

I
I

1
298
))

(C)
1

6-2

Supersedes
t

page 6-2 of Revision F

MIL-HDBK-217F
NOTICE 2

7.2

TUBES,

TRAVELING

WAVE

DESCRIPTION
Traveling Wave Tubes
~

Failures/l

+pE

Environment

Base Failure Rate - ~


power ~

10
;Z
1000

3000
5000
8000
10000
15000
20000
30000
>40000

,1

11
11
11
11
11
12
12
12
13
14
15
17

12
12
12
12
12
13
13
13
14
15
16
18

13
13
13
13
14
14
14
15
15
16
18
20

Frequency (GHz)
6
8
10
4
16 19 24 29
16 20 24 29
16 20 24 29
16202429U@
1720242943@
1720253044U
17212631ti
18 22 26 32
19 23 27 33
20 24 29 35
22 26 32 39
24 29 35 43

\
14

18

42
42
42

61
61
61

~~

S
~y

Factor - ZF
~E

Environment

.5

GB

GF

GM

7.0

Ns

3.0
10

NU
r

5.0

Alc
51
56
62

75
83
91

1.5

7.0

IF

6.0

Uc

9.0

UF

k)

11(1.00001)P (1.l)F

Rated Power In Watts (Pew, lf pum,


.001 s P <40,000

SF

Operating Frequency In GHz, .1 S F S 18

MF

11

ML

33

20

Am

If the operating freque~

is a band, or two different

values, use the geometdc mean of the end point


i

06 Hours

frequendes when using table.

c,

.05

500

7-3
Supersedes

page 7-3 of Revision F

-----------*-+-*-

MIL-HDBK-217F

7.3

TUBES,

MAGNETRON
DESCRIPTION
Magnetrons, Pulsed

Lp = kb7r7cc7tE

and Continuous Wave (CW)


06 Hours

Failures/l

Base Failure Rate - ~

P(MW)
.01
.05
.1
.3

:
5

Pulsed

10

24

41

67

34

56

12
15

39
48

~
80

17
19
24
26

54

89
100
130
140

.5
4.6

1.9

6.3

10

2.2
2.8

7.2
9.o

3.1
3.5
4.4
4.9

.5

1
7.6

.1
1.4

10
11
14
16

:
~

Frequency (GHz)
50
30
40
130
110
91

20

110
130

150
170
210
230

140
180
200

150
180
220
2@

180
210
260
290

230
2W
310

280
3=
390

~o
410
@

120

60

70

150
210
240
300

170
230
270
330

80
190

90
200

100
220

260
290
370

280
320
400

300
350
430

330
380
470
520

370
420
530
Wo

410
470
580
~o

440
510
830
700

480
550
~o
760 -

CW Magnetrons (Ratad Power < 5 KW):

Magnetrons:

$-18

19( F)-73 (P)-20

b
=
F=

operating

P=

outout Power in MW,

FrequenCy in GHz,

.15 F <100
.01 SP<5

Environment

LMllization Factor - ZI I

Factor - nE

7
Utilization (Radiate HOUN
Filament HoufS)

%U

.44

0.0

.50
.55

0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9

Environment

~E

GB

1.0

GF
GM

Radiate HourWFilament

Construction

Hours

15

Nu

47

IF

7tc

CW(RatWPower.5~
Coaxial Pulsed

Conventional

7-4

Factor - nc

Construction

Pulsed

1.0

1.0
5.4

4.0

Ns

*IC

0,44 + 0.56R

2.0
I

.61
.66
.72
.78
.83
.89
.94

*UC
Xu =

UF

10
16
12
23

Antfil

80

ML

133

CL

2000

- nvv

ri 7

MIL-HDBK-217F
NOTICE 2

9.1

Resistor Style

Description

Specification
MiL-R-

RESISTORS

~T Tabie

XS Table

Use
Column:

Use
Column:

Rc

11

Resistor, Fixed, Composition (Insulated)

.0017

RCR

39008

Resistor, Fixed, Composition (Insuiated) Est. Rel.

.0017

RL

22684

Resistor, Fixed, Film, Insuiated

.0037

RLR

39017

Resistor, Fixed, Film (Insulated), Est. Rei.

.0037

RN (R, C Of N)

55182

Resistor, Fixed, Film, Est*iishd

.0037

RM

55342

Resistor, Fued, Fiim, Chip, Estabiisti

.0037

RN

10509

Resistor, Fixed Film (High Sttitiity)

.0037

RD

11804

Resistor, Fixed, Film (Power TYW)

.0037

WA, XT= 1

RZ

83401

Resistor Networks, Fixed, Film

,0019

NIA ns = 1

RB

93

Resistor, Fixed, Wkewound (Accurate)

.0024

RB R

39005

Resistor, Fixed, Wirewound

(/@curate) Est. Rel.

.0024

RW

26

Resistor, Fixed, Whwound

(Power TyTw)

.0024

RWR

39007

Resistor, Fiied, Wkewound (Power Type) Est.ReL

.0024

RE

18546

Resistor, I%ed, Whewound (Power TYPS, Ch-k


Mounted)

.0024

RER

39009

Resistor, Freed, Whewound (Power Type, Chassis


Mounted) Est. Rel.

.0024

RTH

23648

Thermistor, (Thermally Sensitive Resistor),


Insuiated

.0019

RT

27208

Resistor, Variabie, Wirewound (Lead Screw


Activated)

.0024

RTR

39015

Resistor, Variable, Wirewound (Lead Screw


Activated), Established Reliability

.0024

RR

12934

Resistor, Variabie, Wwewound, Precision

.0024

RA

19

Resistor, Variable,
Temperature)

.0024

RK

.39002

Resistor, Variable, Wkewound, Semi-Precision

.0024

RP

22

Resistor, Wkewound, Power Type

.0024

RJ

22097

Resistor, Variable, Nonwirewound

.0037

RJR

39035

Resistor, Variable, Nonwirewound Est. Rel.

.0037

RV

94

Resistor, Variabie, Composition

.0037

RQ

39023

Resistor, Variable, NonwireWound, Precision

.00 37

RVC

23285

Resistor, Variable, Nonwirewound

.00 37

Supersedes

Section 9.0-9.17

ReiiabMy
Reiiabiiity

Wkewound (Low Opwating

of Revision

N/A, XT=

1 tlrots=~

9-1

MIL-HDBK-217F
NOTICE

RESISTORS

9.1

-
Power Factor - Xp
,

Temperature Factor - XT
-

.95

,88

20

.001

.068

1.1

1.1

.01

.17

30

1.5

1.2

.13

.44

40

1.8

1.3

.25

.58

50

2.3

1.4

.50

.76

60

2.8

1.5

.75

.89

70

3.4

1.6

1.0

1.0

80

4.0

1.7

2.0

1.3

90

4.8

1.9

3.0

1.5

100
110

5.6

2.0

4.0

1.7

6.6

2.1

5,0

1.9

120

7.6

2.3

10

2.5

130

8.7

2.4

25

3.5

140

2.5

50

4.6

100

6.0

10

np

lower Dissipation (Watts)

Column 2

Column 1

T(C)

= exp

-Ea

8.6 I7x1O

1
.5

-=

150

))

7.1

Kp - (Power Dissipation)3g

oiumn 1: Ea =.2
olumn 2:

Ea -.08

= Resistor Case Temperature. Can be approximate~


as ambient component temperature for low
power dissipation non-power type resistors.
IOTE:

XT vaiues shown shdd

only be used up to

the temperature rating of the device. For


devices with ratings higher than 150C, use
the equation to determine nT

9-2

Supersedes

page Section 90-9.17

-..

of Revision F

MIL-HDBK-217F
NOTICE 2

9.1
Power Stress Factor - nc
Power Stress

Column

Environment

Column

.1

.79

.66

.2

.88

.81

.3

.99

RESISTORS

Factor - n=

Environment

1.0

GB

1,0

GF

4.0

GM

16

Ns

12

Nu

42

.4

1.1

1.2

.5

1.2

1.5

.6

1.4

1.0

AC

18

.7

1.5

2.3

IF

23

.8

1.7

2.8

Uc

31

.9

1,9

3.4

UF

43

RW

63

Column

1: xs s .71e1 1(S)

.50

SF

MF

37

ML

87

CL

1720

Column 2: 7CS= .54e2W(s)

S = Actual Power Dissipation


Rated Power

Quality

ICQ

Established Reliability Styles


s

.03

0.1

0.3

1.0

Non-Established Reliability
Resistors (Most Two-Letter Styles)

3.0

Commercial or Unknown Screening


Level

10

NOTE: Established reliability styles are failure


rate graded (S, R, P, M) based on life testing
defined in the applicable military device
specification. This category usually applies only
to three-letter

Supersedes

styles wilh an R suffix.

Section 9.0-9.17

of Revision

9-3

MIL-HDBK-217F
NOTICE 2

CAPACITORS

10.1

~p=~nTxcnvx~RfiQ~
EFailures/106
fiT

Description

;apacitor
Style

Spec.
MIL-C-

25

Capacitor, Fixed, PaprDielectrk, Direct Current


(Hermeti=l~
Sealed in Metal
Cases)

12889

Capacitor, By-Pass, Radio Interferenm Reductbn, Paper


Dieledrb, AC and DC
(Hermetial~
sealed in Metallic

Table -

~C)iJfS

nC Table -

xv Table -

Use

Use

Use

Colurnm

Column:

Column:

.00037

.00037

.00037

.00051

Cases)
11693

Capacitor, Feed through, Radio


Interference Reduction AC and
DC (Herm@W~ scald in metal
cases), Established and
blonestablished Reliabil~

n, CQR

Capacitor, Fixed Plastic (or


Paper-Pl=tk)
Dielectric
(Hermetial~
sealed in metal,
oaramic or glass cases),

19978

Estabkhd

and NonestWishd

Reliability

18312

x-i

%R

~Ked, Metallizd
Papr Plastb or Plastb

@pacitor,

.00037

.00051

.00051

.00051

(P~r,
Film) Dielectrk% Direct Current
(1-iermetkal& Sealed in Metal

Cases)
39022

Capacitor, Fixed, Metallizd


Paper, Paper-Pi-tic
Fdrn or
Plastic Film Dielectric

55514

Capachor, Fixed, Plastic (or


Metallized Plastic) Diokctrk,
Dire@ Current in Non-Metal Cases

83421

Capacitor, Fixed Supermetdlud


Plastic Film Dkdectrii (DC, AC or
DC and AC) Hermetical& Sealed

in Metal Cases, Establish


Reliability

-i

.00076

Capacitom, Fixed, Mka Dielectric

.00076

Capacitor, Fixed, Mica Dielectric,


Established Reliabilhy

39001

Capacitor, Fixed, Mica Dielectric,


Button Style

.00076

10950

C8

Capacitor, Fixed, Glass Dieiectr ic

.00076

11272

CY

.00076

23269

CYR

CM

Capacitor, Fixed, Glass


Dielectric, Established Reliability

10-1
Supersedes
I

Ocv

Section
.

10.1 -10.20
m

of Revision

F
ml

Iuw>

16

eal

>1

MIL-HDBK-217F
NOTICE 2

CAPACITORS

10.1

Capacitor
Style

Spec.
MIL-C-

CK

11015

Description
Capacitor, Fixed, Ceramic
Dielectric (General Purpose)

CKR

39014

Capacitor, Fixed, Ceramic


Dielectrk (General Purpose),
Establish
Reliabiltiy

cC, CCR

20

CapaCitor, Fixed, Ceramic


Dielectti (Tem~rature
Compensating), Establish
Relitil~
Nonestablishd

CSR

CL

nc Table -

Xv Table -

Use
Column:

use
Column:

.00099

Use
Column:
1

.00099

.00099

See

Capacitor, Chip, Muttipk Layer,


FMed, Ceramk Dieled~c,
Established Reiiabil~

39003

Capacfior, Fixed, Electro~ic


(Solid Electrolyte), Tantalum,
Established Reliability

55365

Capacitor, Fixed, Electro~ic


(Tantalum), Chip, Established
Reliability

3965

Capackor, Fued, Electro~ic


(Nonsoiti Electro~e), Tantalum

.0020

.00040

%R
Table
.00005

%R
Table
1

.00040

.00040

.000 12

.000 12

.0079

.0060

.0000072

.0060

.00040

39006

Capackor, Fixed, Ek@ro~k


(Nonmld ElectIo~e), Tantalu m,
Establish
Reliabil~

83500

Capacfior, Fixed, Electro~ic


(Nonsolid Ele@o~e), Tantal urn

39018

Capacitor, Fixed, Ebctro~ic


(Aluminum Oxide), Established
Reliabil~ and Nonestablish*
Reliability

L
CE

62

Cv

81

L
Pc

14409

Capacitor, Fixed Electrolytic (DC,


Aluminum, Dry Ele@o~e,
Polarized)
Capacitor, Variable, Ceramic
Dieied*
(Trimmer)
Capacitor, Variable (Piston Type,
Tubular Trimmer)
Ak Die Iectric

CT

92

Capactior, Vati*le,
(Trimmer)

(%

23183

Capacitor, Fixed or Variable,


Vacuum Dielectric

See

Cathode
cU, CUR

%R

and

55681

n~ Table -

Supersedes

10-2
I

.-

Section

10.1 -10.20

. .
of Revlslon F

MIL-t-iDBK-217F
NOTICE 2

10.1

Temperature

Capacitance Factor

Factor - XT

CAPACITORS

- ~,
(

T(%)

Column

20

%T

Capacitance,
c(~F)

Column 2

.79

.91

Column 1

Column 2

.000001

.29

.04

30

1.1

1.3

.00001

.35

.07

40

1.3

1.9

.0001

.44

.12

50

1.6

2.9

.001

.54

.20

60

1.8

4.2

.01

.66

.35

70

2.2

6.0

.05

.76

.50

80

2.5

8.4

.1

.81

.59

90

2.8

11

.5

.94

.85

100

3.2

15

1.0

1.0

110

3.7

21

1.1

1.3

120

4.1

27

1.2

1.6

130

4.6

35

18

1.3

1.9

140

5.1

44

40

1.4

2.3

150

5.6

56

200

1.6

3.4

1000

1.9

4.9

3000

2.1

6.3

10000

2.3

8.3

30000

2.5

11

60000

2.7

13

-Ea
= W ( 8.617

x10-5

( T + 273

))

Column 1: Ea = .15
Column 2: Ea = .35
T = Capacitor Atiient

Temperature

120000

NOTE: 1. fiT values shown should only ~ used


up to the temperature rating of the

Column 1: ~

= Cog

Column 2: ~

= C-23

device.
2,

For devices with ratings higher than


150C, use the equation to determine
XT (for a~li~tions
ahve 150C).

Supersedes
I

Section
1-1

10.1 -10.20
.

of Revision
r

10-3

F
Is-1

t3-

MIL-I+DBK-217F

NOTICE 2
10.1

CAPACITORS

Voltage Stress Fac!or - x,

Voltage Stress

Column

Column 2

Column 3

Column 4

Column 5

0.1

1.0

1.0

1.0

1.0

1,0

0,2

1.0

1.0

1.0

1.0

1.1

0.3

1.0

1.0

1.1

1.0

1.2

0.4

1.1

1.0

1.3

1.0

1,5

0.5

1.4

1.2

1.6

1.0

2.0

0.6

2.0

2.0

2.0

2.0

2.7

0.7

3.2

5.7

2.6

15

3.7

0.8

5.2

19

3.4

130

5.1

0.9

8.6

59

4.4

990

6.8

166

5.6

14

Column 1: 7CV=

Column 2:

~ 5+1
.6

()
s

xv =

&

,6

5900

Column 4:

Zv=

Column 5:

%V =

10+1

()
Column 3: xv=

3+1
s=

()

F
~
.6

17+1

3+1

()

9.0

() .5

Operating Voltage
Rated Voltage

Note: Operating voltage is the sum of applied DC voltage and peak AC voltage.

Series Resistance Factor


(Tantalum CSR Style CapacitorS Only) - XSR
Circuit Resistance, CR (ohms/vott)
>0.8

%R

.66

>0.6 to 0.8

1.0

>0.4 to 0.6

1,3

>0.2 to 0.4

2.0

>0.1 to 0.2

2.7
3.3

CR .

Eff. Res. Between


Voltage

10-4

<

Cap. and Pwr, Su~~


Applied to Capacitor

Supersedes

Section 10.1 - 10.20 of Revision F

MIL-HDBK-217F

NOTICE 2

10.1

Quality Factor - XO

Environment

Quality
Established
o

7rQ
Reliability

CAPACITORS

Factor - KE

Environment
GB

Styles

fiE
1.0

.001

GF

10

.01

GM

20

S,B

.03

.1

Ns

7.0

Nu

15

AC

12

IF

15

.3

1.0

Uc

25

1.5

UF

30

RW

40

Non-Established
Reliability
Capacitors (Most Two-Letter

Commercial
Level

or Unknown

Styles)

SF

3.0

Screening
10.

.50

MF

20

ML

50

CL

570

NOTE: ~t~tis~reltiil~~l~amfa~re
rate graded (D, C, S, etc.) based on life testing
defined in the applicable military device
specification. This category usually applies only
to three-letter styles with an R suffix.

Supersedes

Section

10.1 -10.20

of Revision

10-5

MIL-HDBK-217F

NOTICE 2

10.2

CAPACITORS,

EXAMPLE

Example
VDC rated capacitor
type CQ09A1KE153K3
is being used in a fixed ground
environment, 50C component ambient temperature, and 200 VDC applied with 50 Vrms @
60 Hz. The capacitor is being procured in full accordance with the applicable specification.

Given:

A 400

The letters CQW in the type designation indicate that the specification is MlL-C-l 9978 and that it is a NonEstablished Reliability quality level. The E in the designation corresponds to a 400 volt DC rating. The
I 53 in the designation expresses the capacitance in picofarads. The first two digits are significant and
the third is the number of zeros to follow. Therefore, this capacitor has a capacitance of 15,000

picofarads. (NOTE: Pioo = 10-12, ~ = 10-6)

Based orI the given information the following modei factors are cfetetmined from the tables shown in
Section 10.1.
lb

.00051

XT

1.6

Use Table Equation (Note 15,000 pF = .015 PF)

7CV

s=

2.9

s=

= ~ ~~c~v
=

10-6

%RXQ

.049 Failures/l

DC Volts

Applied + fi (AC Volts Applied~


DC Rated Voltage

200 + dz (50~ . .m
400

= (.00051)(I.6)(.69)

(2.9) (1)(3 .O)(1O)

06 Hours

Supersedes

Section

10.1 - 10.20 of Revision F

MIL-HDBK-217F

NOTICE 2
INDUCTIVE

11.1

Low Power Pulse


Intermediate Frequewy

TP

)LP= ~~xTxQz~

Fai~Ures/l

Base Failure Rate - ~


Lb

Audio (15 -2oK Hz)

06 Hours

(F/106 hrs.)

+
lcQ

QualitY

.0054

MIL-SPEc

.014

Lower

1
3

Environment

Fader

- ZE
fiE

Environment

.049

High Power, High


Power Pulse (Peak
Power z 300W, Avg.
Pwr.25W)

1.0

GB

6.0

GF
.13

IOM Hz)
RF (1OK.

12

GM

Tempemtum Factor -XT


I

5.0

Ns

16

Nu

!:
1 .Z
1.4
1.6
1.8
1.9
2.2
2,4
2.6
2.8
-.
3.1
.-

Ad

4.

I
1

24

Am,

t-Ivv

ML
cL

*A

.3U
13

34
610

4.6

190
-.11

exp ~W-29Et
8.617x
I0

THS = Hot Spot Temperature


11.3. This prediction

I_

,
1
)){

(C), See Section

model assumes that the

insulation rated temperature E not exceeded for


more than 50,0of the time.

Supersedes

9.0

UF

4.3

180

XT =

7.0

%c

3.3
3.5
3.8

8.0

IF

I
I

6.0

Alc
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170

.022

Low Power Pulse


(Peak Pwr. c 300W,
Avg. Pwr. < 5W)

(IF), RF and Discriminator

Quality Factor - ~

Flyback (C 20 VOM)

and High Power Pulse

Audio, Power

TF

Transformer

TRANSFORMERS

DESCRIPTION

sTYLE

SPECIFICATION
MIL-T-27
MIL-T-21038
MIL-T-55631

DEVICES,

page 11-1 of Revision

11-1

MIL-HDBK-217F
NOTICE 2

INDUCTIVE

11.1

DEVICES,

TRANSFORMERS

Transformer
Characterlstlc
Determlnatlon
Note
MIL-T-27
TF

Example
R

AIL-T-27

Designation
01
Famtiy

Irlsul&dkm

chS

576

I
Grade

GA
~~

Syrflbd

Family Type Codes Are:


Power Transformer
37 though 41

and Filter: 01 through 09,

Audio Transformer:

10 through 21, 50 through 53

Pulse Transformer:

22 through 36,54

MI L-T-21038
TP

Example

Designation

MIL-T-21we

xl 1OoBcool

h.suticxl

Gr*

Cbs

MlL-T-5563I.
The Transformers are Designated
with the folbwing Types, Grades and Classes.
Intermediate Frequency Transformer
Radio Frequency Transformer
Discriminator Transformer

Type 1
Type II
Type Ill
Grade 1

Grade 2
Grade 3
Class O
Class A
Class B
Class C

For Use When Immersionand


Moisture Resistance Tests are
Required
For Use When Moisture Resistance
Test is Required
For Use in Sealed Assemblies
85C Maximum Operating
Temperature
I05C Maximum Operating
Temperature
125C Maximum Operating
Temperature
> 125C Maximum Operating
Temperature

The class denotes the maximum operating


temperature (temperature rise plus maximum

ambient temperature)

Supersedes

11-2
-

z..__.

.
_

=.____

.
-=---.+--_-____>_

page

11-2 of Revision F

._
.

e-

~.

__. __

..
_

MIL-HDBK-217F

NOTICE 2

11.2

COILS

Quality Factor - ~

Base Failure Rate - ~


+
~

Inductor Type

DEVICES,

DESCRIPTION
Fixed and Variable, RF
Fixed and Variable, RF, Chip
Molded, RF, Est. Rel.

STYLE

SPECIFICATION
MIL-C-15305
MIL-C-83446
MIL-C-3901O

INDUCTIVE

Quality

F/lo6 Ms.

IIQ

Fixed Inductor or Choke

.000030

Variable Inductor

.000050

Temperature

Factor - XT

TH@)

.03

.10

.30

1.0

MIL-SPEC

1.0

Lower

3.0

XT

20

.93

30

1.1

40

1.2

50

1.4

60

1,6

70

1.8

GB

1.0

80

1.9

GF

6.0

90

2.2

GM

100

2.4

110

2.6

120

2.8

130

3.1

140

3.3

150

3.5

160

3.8

170

4.1

*UF

180

4.3

*RW

190

4.6

sF

XT = e)(p

-.11

8.617x

10

-5

Environment Factor - XE
Environment

Ns
Nu
*IC

IF
*UC

1
1
TH~ + 273 -=

~E

12
5.0
16
6.0

8.0
7.0
9.0
24
.50

MF

13

ML

34

CL

610

))

HS = Hot Spot Temperature (C),


See Section 11.3

Supersedes

page 11-3 of Revision

11-3

F
L1

MIL-HDBK-217F

NOTICE 2

INDUCTIVE

11.3

DEVICES,

DETERMINATION

OF

HOT

SPOT

TEMPERATURE

l-lot Spot temperature can be estimated as follows:

THS=TA+

1.1 (Am

where:
-$+s

Hot Spot Temperature

TA

Inductive

AT

Average Temperature

(C)

Device Ambient Operating

Temperature

(C)

Rise Above Ambient (C)

Rise Test Method paragraph in the device base


AT can either be determined by the appropriate Te~erature
specification (e.g., paragraph 4.8.12 for MI L-T-27E), or by approximation using one of the procedures
described below. For space environments a dedicated thermal anatysis should be performed.
AT&p mximation (Non-spaoe Environments)
Information
.
- Known
1.

MIL-C-3901 O Slash Sheet Number


MIL-C-39010/l
C-3C, 5C, 7C, 9A, lOA, 13, 14

AT Armoximation

AT= 15C
AT= 35C

MIL-C-39010/4C, 6C, 8A, 11, 12

AT= 125 WL/A

2.

Power Loss
Case Radiating Surface Area

3.

Power Loss
Transformer Weight

AT= 11.5 wL/(wt.)6766

4.

Input Power
Transformer Weight

AT= 2.1 W~(Wta)06766

(Assumes

A=

800/0 Efficiency)

Power Loss (W)


Radiating Surface Area of Case (in2). See below for MIL-T-27 Case Areas

Wt.

Transformer

w,

= Input Power

Weight

(lbS.)

(W)

NOTE: Methods are listed in prefemd order (i.e., most to least accurate). MIL~-3901 O are microminiature devices with surface areas less than 1 in2. Equations 2-4 are applicable to devices with
surface areas from 3 in2 to 150 in2. Do not include the mounting surface when determining radiating
swface area.

MIL-T-27 Case Radiati nq Areas (Excludes Mounting Surface)


Case
AF
AG
Al-1
AJ
EB
EA

Case

Area (in2)

Case

4
7
11

GB
GA
H5

33
43
42

LB
LA
MB

Area (in2)

18

HA

53

MA

21
23

JB
JA

58
71

NB
NA

FB

25

KB

72

OA

FA

31

KA

84

17-4

Supersedes
#,.

Area @2)
82
98
98
115
117

139
146

pages 11-4 and 11-5 of Rev[sion F

MIL-HDBK-217F
NOTICE 2

12.1

ROTATING

DEVICES,

MOTORS

The following failure-rate model applies to motors with power ratings below one horsepower. This model is applicable to
pcdyphase, capacitor start and run and shaded pole motors. hs application may be extended to other types of fractional
horsepower motors utilizing rolling element grease packed bearings. The model is dictated by two failure modes, bearing
failures and winding failures. Application of the model to D.C. brush motors assumes that brushes are inspected and
replaced and are not a failure mode. Typical applications include fans and blowers as well as various other motor
applications. The mode! is based on References 4 and 37, which contain a more comprehensive treatment of motor life
The references should be reviewed when bearing loads exceed 10 percent of rated load, speeds
prediction methods.
exceed 24,000rpm or motor loads include motor speed slip of greater than 25 percent.
The instantaneous failure rates, or hazard rates, experienced by motors are not constant but increase with time. The
over time wrid
T. This time period is
failure rate model in this section is an average failure rate for the motor op-ting
either the system design life cycle (LC) or the time period the motor must last between complete refurbishment (or
replacement).
The model assumes that motors are replaced upon faifure and that an effective constan! failure rate is
achieved after a given time due to the fact that the effective ~ime zero- of replaced motors becomes random after a
, can be treated as a constant failure rate and
significant portion of the population is replaced. The average faikuO rate,

added to other part failure rates from this Handbook.

x,

Lz

l.p=
[

A(xB

BaW

x 106 Failures/l 08 I-iours


1

Bearing & Winding Characteristic Life - c%Rand aw.~

A (c)

E
30
40
50
60

55000
35000

2.534-

TA2~:73

10 (

(Hr.)

6.49+06
3.2e+06
1.W+06
8.9e+05
5.oe+05
2.9e+05
1.8e+05

3600
13000
39000
78000

aB

(Hr.)

aB (Hr.)

70
80
90
100
110
120
130
140

22000
14000
9100
6100
4200
2900
2100
1500

1
4500
10 (

(Hr.)

1.1Q+05
7.09+04
4*6e+04
3.le+04
2.19+04
1.5e+04
1.09+04
7.5e+03

1
-1

+
)

[
2357
,0 [ TA + 273

TA (=)

20-~

+300

1.83]

%/
aB

Weibull Characteristic Life for the Motor Bearing


Weibull Characteristic Life for the Motor Windings

w
TA

Ambient Temperature

NOTE:

See page 12-3 for method to cakulate aB and ~

Supersedes
.__

__

______ __

(C)

when temperature is not @nstant.

12-1

page 12-1 of Revision F


-.____

..-_

MIL-HDBK-217F
NOTICE 2

ROTATING

12.1

DEVICES,

MOTORS

L --
and L c Determination
..
1

A and B Determinatbn

Motor Type

k,

aw

aB

1.1

1.9

Electrical (General)

Lcw&

or Q

0-.10

.13

.11 -.20

.15

.21 -.30

.23

.31 -.40

.31

.41 -.50

.41

.51 -.60

.51

55000 Hrs.

.61 -.70

.61

2,9e + 5 Hrs.

,71-.80

.68

.81 -.90

.76

.29

.48

Sensor
Servo

2.4

1.7

Stepper

11

5.4

Example Calculathn
A general purpose elecltial motor is operati~ at
50C in a system with a 10 year desgn life (876W
hours) expedancy,

87600

~fS.

55000

I+rs.

87600

I-trs.

for

.23
(

1.0

>1.0

2.9e + 5 Hrs. =

1.0

1 .e

L& .
aB

f.rg=
aw

.3

LC is the system design Me cycle (in hours), or


the motor preventive rnaintename intewal, if
motom will be periodidly

1.6

replaced or

refutished.

Determine kl and ~ separately


LC am
LC ratios.
based on the respedive
UB
aw

)
.3
)

1.9
1.1

%=

[*+

~9.9
ILL

.23
(1. V(2.9e

+ 5)

x0

10.3 Failures/l 06 Hours

Supersedes

page 12-2 of Revision

MIL-1-iDBK-217F
NOTICE 2

12.1
Calculation

ROTATING

DEVICES,

MOTORS

for Cycled Temperature

The following equation can be used to calculate a weighted characteristic life for both bearings and windings

(e.g., for bearings substitute aB for all as in equation).


h1+h2+h3+------hm
a=

hl

hz

+
al

+
a2

h3
+-------
a3

h~
a

where:
a

either ~

h,

Time at le~erature

h*

Time to Cycle From Temperature

h3

Time at Temperature

T3

hm

mme at Temperature

Tm

al

Bearing (or Winding)

Liie at T1

Bearing (or Whaling)

Life at T2

or aw
T1
T, to T3

T3 + T,

T, + T3
T~=2$T4=2

T3

T2

TI
.

h4

-f

hl

II
1

h3

hz
I

Hours
Thermal

Supersedes

page 12-3 of Notice

(h)
Cycle

12-3

MIL-HDBK-217F
NOTICE 2

12.2

ROTATING

DEVICES,

SYNCHROS

AND

RESOLVERS

DESCRIPTION
Rotating Synchros and Resolvers
Failures/l

kp = &S~NXE

NOT E:

06 Hours

Synchros and resolvers are predomiwtely


used in service requiting only slow and infrequent motion.
Mechan~al wearoti problems are infrequeti
so that the electrical failure mode dominates, and no
mechankal mode failure rate is required in the model above.
Number of Brushes Factor - ~

Base Failure Rate - ~

%N

Number of Brushes
~

40

.0083
.0088
.0095

45
50
55
60
65

.010
.011
.013
.014
.016

70
75
80

.019
.022
.027

30
35

%
TF

85
90
95
100
105
110
115
120
125
130
~

+ Atiieti

2.5

3.2

Environment

(z)

2.0

IF

*UC
UF

Size 8 or
smaller

Size 10-16

Size 18 or
Larger

Synchro

1.5

Resolver

2.25

1.5

DEVICE
TYPE

RW

GF

AC

Size Factor - x~

r
fiE

1.0

Tempenture

Factor - ZE

GB

N~

If Frame Temperature is Unknown Assume


TF=40C

Environment

.oo535expf-)8
Frame Ternpwatum

1.4

52

.032
.041
.052
.069
.094
.13
.19
.29
.45
.74
,1.3

12
7.0
18
4.0
6.0
16
25
26

.50

SF

MF

14

ML

36

CL

680

Supersedes

12-4

//-

.>.

\NaaA\

page 12-4 of Notice 1

MIL-HDBK-217F
NOTICE 2

12.3

ROTATING

DEVICES,

ELAPSED

TIME

METERS

DESCRIPTION
Elapsed Time Meters

kp =&p~Fai

Hours

Environment Factor - xc

Base Failure Rate - ~


Type

lures/106

Lb

A.C.

20

Invefier Driven

30

Commutator D.C.

80

Environment
GB

1.0

GF

2.0

%
Ns
Nu

Temperature Stress Factor - XT


Operating T (C)/Rated T (~)

XT

Supersedes

18

IF

8.0

.5

UF

.6

.6

RW

.8

.8

1.0

1.0

7.0

5.0

.5

page 12-5 of Revision

12

*IC

Uc
o to

~E

16
25
26
.50

SF
MF

14

ML

38

CL

N/A

12-5

MIL-HDBK-217F
NOTICE 2
RELAYS,

13.1

DESCRIPTION
Mechanical Relay

SPECIFICATION
M\L-R-5757
MIL-R-6106
MIL-R-13718
MIL-R-19646
MIL-R-19523
MIL-R-390~6

MIL-R-83516
MIL-R-83520
ML-R-83536
MIL-R-83725
MIL-R-83726 (Except Class C, Solti State Type)

)bP=

T. (%)
n

&Lncxc&xQn

.0067
.0075
.0064
.0094
.010
.012
.013
.014
.016

.017

75

.019
.021

80
65
90
95
100
105

110
115
120
125
-.0059 exp
(

2 %

-.0059 exp

~A

8.617

X 10-5

~bant

.U3

.10

.20
.30
.40
.50
.60
.70
.80
.90

1.02
1.06
1.15
1.28
1.48
1.76
2.15
2.72
3.55
4.77

~
1.

y--

~-zm1)
1

298

,I

Contad Fom Factor - nc

/
r

%Yc

10
0.1
CYC

Rate

100

>1OOO

10-1000
<10

cn

2.00

3PDT
4PDT
6PDT

(C@es per Hour)

I .au
1.75

S2
~

~.exp

(MIL-SPEC)

1.00

s?S1
DPST
sPOT
3PST
4PST
DPDT

()

21.0
<1.0

(Applies to Active Concluding Conta~s)


c
mntact Form

3.

c@e Rate
(@cbS
per Hour)

Cycle

S2
-j

2,72
9.49
54.6

CydiMI Fader- ~yc

Tempmture VC)

1.28
1.76
2.72
4.77
9.49
21.4

combinatmnand use the worse casO (largest XL).

10-5 [ T + 273

()

For single dev-s wtkh switchtwo different load typs,


evaluate q-for each possible str-s bad tyPS

.1

-.17
8.617

l=--

-.19

R*06
.-

:6
.005=
.0066
.0073
.0081
.0089
.0098
.011
.012
.013
.014
.015
.017
.018
.019
iii
.022
.024
.026
.027
.029
.031

:&9

30
35
40
45
50
55
60
65
70

a.
Ob Hours

Failures/l

Load Stress Factor - XL


~- -I T.-A

Base Failure Rate - ~


Rat# Tempentt I~a
1
.
I
125$
I
0s%

25

MECHANICAL

A
I

Cycles per Hour


10
1.0

2.50

NOTE-

3,00
425
550
800

basic design hmttations of the relay are not valld Deslg


specdicatlons should be consulted prior to evaluation of

-H

Values of nCYC for cycling rates beyond the

n
I

CYC

13-1

Supersedes
nnll

page
-U.l1

13-1

of Revision
WI

F
ITHSISIUI

. rlxuu.

uulllwalLlwIl

10 IISZUIOUWUJ,

w-l!W1-.
-y-----------.---

MIL-HDBK-217F
NOTICE 2

RELAYS,

13.1

MECHANICAL
Application and Constfuction Factor - fiF
1

Quality Factor - n,
Contact

7tQ

Quality

Rating
~

.10

.45

.60

1.0

1.5

MIL-SPEC, Non-Est. Rel.

1.5

@mmercial

2.9

(Long)

Armature
Mercury

General

Construction
Type

Dry Reed

lrrent
3Wmv
Idma)

.30

Application
Type
D~ Circuit

Pum09e
b
Sensitive
(0-lCN)mw)

Polarized

Wetted

Magnetic Latching
Balanc6d Armature
Solenoid
Armature (LoW)
Balanced Armature
Solenoid
Armature (Long and

short)
Mercury Wetted
Magnetic Latching
Meter Movement
Balancd Armature
Armature (ShOti)

1.0

GF

2.0

Electronic
Ilrne Dew,
~
*-Thermal

8.0

Ns

.atch ing,
Magnetic

27

Nu

7.0

AC

5-20 Amp

9.0

IF

High Voltage
~
Power

11

%c

12

UF

46

RW

.50

SF

25-600

25

MF

25

15

13-2

GB

c,

100

fiE

Environment

ML

2
6
100
10
10

Environment Factor - xcL


\

66

Contractors
(High
Current)

w Reed
Wetted
Balan@ armature
Vacuum (Glass)
Vacuum (Ceramk)
Armature (Longand

Mikwy

10
5

5
20
5

short)
Mercury Wetted
Magnetic Latching
Mechan~1 Latching
BalaArmature
Solenoid
Armature (Short)
Mechanlcd Latching
Baian@d Armature
Solenoid

:
3
2
2
7
12
10
5

N/A

Supersedes

page

13-2

of Revision

7F

fvllL-HDBK-21
NOTICE

13.2

RELAYS,

SOLiD

STATE

AND

TIME DELAY

DESCRIPTION
Relay, Solid State
Relay, Time Delay, Hybrid and Solid State

SPECIFICATION
MIL-R-28750
MIL-R-83726

The most accurate method for predicting the failure rate of solid state (and solid state time delay) relays is to sum
the failure rates for the individual components which make up the relay. The indvidual component failure rates
can either be calculated from the models provided in the main body of this Handbook (Parts Stress Method) or
from the Pafls Count Method shown in Appendix A, depending upon the depth of knowledge the analyst has
about the components being used. If insufficient information is available, the following default model can be
used:
~

= ~z@E

Failures/106 liours

Environment Factor - XE

Base Failure Rate - ~


1
Relay Type

Lb

Environment

fiE

Solid State

.029

Solid State Time Delay

.029

Hybrid

.029

GB

1.0

GF

3.0

GM
Ns
N
Alc

Quality Factor - z~

Quality
MIL-SPEC
Commemial

7CQ

1.0
1.9

page 13-3 of RwIsm

6.0
17
12

IF

19

%c

21

UF

32

RW

23
.40

SF
MF

12

ML

33

cL

Supwsedw

12

590

13-3

MIL-HDBK-217F
NOTICE 2
SWITCHES

14.~

Base Failure Rate - ~


1
Spec.
~ (F/106 tirs.)
MIL-SDescription
Centrifugal
Dual-In-line Package
Limit

Liquid Level
Microwave
(waveguide)
pressure

pushbutton

Iced

locker
iotafy

Sensitive

Thermal

Thurnbwhed
Toggle

3.4
.00012
4.3
2.3
1.7

N/A
83504
8805

N/A

II

8932
9395
1211
8805
I
22885
24317
55433
3950
22885
3786
13623
15291
15743
22604
22710
45885
82359
8805
13484
22614
12285
24286
22710
3950
5594
8805
8834
9419
13735
.
81551
83731

Stress
s
0.05

2,8

.10

.0010
.023
.11

0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0

1,06
1.15
1.28
1.48
1.76
2.15
2.72
3.55
4.77

1.28
1.76
2,72
4.77
9.49
21.4

Lamp
1.06
1.28
2.72
9,49
54.6

Operating Load Current


Rated Resistive Load Current

s=

XL

exp (S/.8)2

for Resistive Load

fiL

exp (s94)2

for Inductive Load

fiL

exp (S/.2)2

for tirnp

Load

NOTE: When the switch is rated by indutiive load,


then use resistive nL.

.49

Conta@ Configuration Factor* - Zc


# of Contactst
NC
Contact Form
1
SPST
2
DPST
2
sPOT
3
3PST
4
4PST
4
DPDT
6
3PDT
8
4PDT
12
6PDT

.031
.18
.10

Load Stress Factor - XL


Load Type
Inductive
Resistive
1.02
1.00
1.06
1.02

xc
1.0
1.3
1.3
1.4
1.6
1.6
1.8
2.0
2.3

Applies to toggle and pushbutton switches only,


all others use fic = ~.

74-1
Supersedes

page

14-1

through

14-4

of Revision

MIL-HDBK-217F
NOTICE 2

SWITCHES

14.1

Environment

Quality Factor - Kn
.

Quality

Lower

~E

Environment

~Q

GB

1.0

GF

3.0
18

GM

8.0

NS

29

Nu

10

*C

18

IF

13

Uc

22

UF

46

RW

.50

SF

14-2

MIL-SPEC

Factor - n~

Supersedes

MF

25

ML

67

CL

1200

page 14-1 through

14-4

of Revision

MIL-HDBK-217F
NOTICE 2

14.2

DESCRIPTION
Circuit Breakers,
Circuit Breakers,
Circuit Breakers,
Circuit Breakers,
Circuit Breakers,

SPECIFICATION
MIL-C-13516
MIL-C-55629
MIL-C-83383
MIL-C-39019
W-C-375

kp = &cXuZQnE

SWITCHES,

CIRCUIT

BREAKERS

Manual and Automatic


Magnetic, Unsealed, Trip-Free
Remote Control, Thermal, Trip-Free
Magnetic, Low Power, Sealed, Trip-Free Service
Molded Case, Branch Circuit and Sewice

Failures/l

06 Hours

Base Failure Rate - k

oualitv Factor - ~n

Description

Quality

%3

7CQ

Magnetic

.34

MIL-SPEC

1.0

Thermal

.34

Lower

8.4

Thermal-Magnetic

.34
Environment Factor - xc
IE

Configuration Factor - m
Configuration

nvironment
GB

1.0

GF

2.0

SPST

1.0

GM

DPST

2.0

Ns

3PST

3.0

Nu

4PST

4.0

AC

7.0

IF

9.0

Use Factor - z
Use

Not Used as a Power


On/Off Switch

1.0

Aiso Used as a Power


On/Off Switch

2.5

Supersedes

page 14-5 of Revision

15
8.0
27

%c

11

UF

12

RW

46

SF

.50

MF

25

ML

66

CL

NtA

14-3

MIL-HDBK-217F
NOTICE 2

CONNECTORS,

15.1
LP = kbnTnKnQnEFailures/lo6

GENERAL

ours

APPLICATION NOTE: The failure rate model is for a mated pair of conneCtom. It is sometimes desirable to
assign half of the overall mated pair connedor (i.e., single corm-or)
failure rate to the Ime replaceable unit and
An example of when this would be beneficial is for input to maintainability
half to the chassis (or backplane).
prediction to allow a failure rate weighted repair time to be estimated for both the LRU and chassis. This
accounti~ procedure could be signiftint if repair times for the two halves of the connector are substantially
different. For a single connector divide ~ by tWO.
Temperature Factor - XT

Base Failure Rate - ~

~ification
MIL-C26482
115
27599
i500
29600
1840
83723
)999

Description
;ircular/Cylititil

-$) (v

.0010

1511

ard Edge (PCB)*

exagonal

21097
55302

.040

24055
24056

.15

24308
28731
28748
83515

.021

21617
24308
28748
28804
81659
83513
8352?
83733
85028

.046

ack and Panel

Rectangular

3F Coaxial

S607
36X3
S650
3655

15370
25516
26637
39012
55235
83517

.91

20

.00041

30

1.1

40

1.3

50

1.5

60

1.8

70

2.0

80

2.3

90

2.7

100

3.0

110

3.4

120

3.7

130

4.1

140

4.6

150

5.0

160

5.5

170

6.0

180

6.5

190

7.0

200

7.5

210

8.1

220

8.6

230

9.2
9.8

240
I

250

XT

Telephone

55074

.0075

Power

22992

.0070

Trlaxial

49142

.0036

sexp

10.

-.14

18.617

X 10-5

To

1
+

273

. 1
298

)1

To = Connector Ambient + AT
AT = Connector Insert Temperature
(see Table)

Rise

Pr~nted Circuit Board Connector


15-1
Supersedes
a..

. .

. .

..

____

. a ___

page

15-1

_______ . .

through

15-5

of Revision

F
.
......

MIL-HDBK-217F
NOTICE 2

Mating/Unmating

Default Insert Temperature Rise


lAT

C)
, Determination
Contact Gauge
Amperes
L

~er Contact
2
3
4
5
6
7
8
9
10
15
20
25
30
35
40

AT
AT
AT
AT
AT
AT
AT
AT
AT

=
=
=
=
=
=
=
=
=

30
10
22
37
56
79

22
4
8
13
19
27
36
46
57
70

20
2
5
8
13
18
23
30
37
45
96

32 Gauge
30 Gauge
28 Gauge
24 Gauge
22 Gauge
20 Gauge
18 Gauge
16 Gauge

0.100 (i) 85

12
0
1
1
2
3
4
5
6
7
15
26
39
54
72
92

1.0

> .05to .5

1.5

>.5t05

2.0

>5t050

3.0

> 50
One cycle includes both connect and
disconnect.

Quality Factor - XQ

Quality

Contacts

MIL-SPEC

Contacts

Lower

Contacts
Contacts

Environment Factor - XE

Contacts

Environment

Contacts

~E

Contacts

GF

1.0

12 Gauge Contacts

GM

8.0

Ns

5.0

Amperes per Contact

Contacts

Rise

Nu
4

RF Coaxial Connectors
(High Power Applications)

o to .05

1.0

Insert Temperature

RF Coaxial Connectors

~K

GB

AT =
=

Mating/Unmating Cycles*
(per 1000 hours)

16
1
2
4
5
8
10
13
16
19
41
70
106

3.256(i)
85
2.856(i)
85
2.286(i) 85
1.345(i)l 85
0.989(i)
85
0.640(i) 85
0.429(i)
85
0.274(i)
85

Factor - nK

AT = 5C

Alc
IF

Uc

AT= 50C

13
3.0
5.0
8.0

UF

12

RW

19
.50

SF

15-2

Supersedes

MF

10

ML

27

c,

490

page 15-2 through

15-5 of Revision

MIL-HDBK-217F
NOTICE 2

15.2

Lp = ++CP7CQ7CEFailures/l

Dual-In-Line Package

Active Pins Factor - np

Spec.
httlL-S

Lb

83734

.00064

83734

.00064

Chip Camier

38533

.00064

NIA

.00064

Relay

12883

.037

Transistor

12883

.0051

Electron Tube, CRT

12883

.011

.3

MIL-SPEC.

1.0
Environment Factor - ~E
fiE

Environment
GB

1.0

GF

3.0

55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
13.5
140

1.5
1.7

H
2.1
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
3.6
4.1
4.5
5.0
5.5
5.9
6.4

;$
155
160
165
170
175
180

Ns

6.9
7.4
7.9

8.4
8.9
9.4
9.9

10
11
12
12
13
13
14
14
15
16
16

17
18
18
19
20
20
21
22

6.0
18

Nu
AC

8.0

11

*UC

Number of Active Pins

An active contact is the conductive element


which mates with another element for the
purpose of transferring electrical energy.

12

IF

13

*UF

25

*RW

.50

SF
MF

14

ML

36

c,

650
15-3

page 15-6 of Revision F


I

7tp

14

Supersedes

1.0

1
2
3
4
5
6
7
8
9
10
11
12
13

16
17
18
19
20
25
30
35
40
45
50

~Q

Lower

Act ive

Contacts

14
15

Quality Factor - ~
Quality

Number of

Number of
Active
Contacts

Single-In-Line Package

Pin Grid Array

SOCKETS

06 Hours

Base Failure Rate - ~


Description

CONNECTORS,

l.-

----

-.

MIL-HDBK-217F
NOTICE 2

INTERCONNECTION

16.1
Ap =kb

ASSEMBLIES

WITH

PLATED

13)

Nptc+N2(~c+

7tQnEFaillJre@

THROUGH

HOLES

Hours

APPLICATION NOTE: This model applies to board configurations with leaded devices mounted into the
plated through holes and assumes failures are predominately defect related. For beads using surface mount
technology, use Section ~6.2 For a mix of leaded devices mounted into plated through holes and surface
mount devices, use this model for the leaded devices and use Section 16.2 for the surface mount contribution.

A discrete wiring assembly with electroless deposit plated through holes is basidly a pattern of insulated wires
The primary cause of failure for both printed wiring and discrete
laid down on an adhesive coated substrate.
wiring assemblies is associated with plated through-hole (PTH) problems (e.g., barrel crackng).
Quality Factor - ~
Base Failure Rate - ~

Printed Wiring Assemb!yFtinted


Circuit Boards with PTHs

Quality

.000017

MIL-SPEC or Comparable Institutefor


Interconnecting, and Packaging
Electronic Circuits (lPC) Standads
(IPC Level 3)

Lower

Discrete Wiring with Electroless


A
Deposited PTH (< 2 Levels of Circuit@

.00011

of PIWs Factor - N1 and N2

Nu~r

Quantity

Factor I

Envimnmti

Automated Techniques: Quantity of


Wave Infrared (IR) or Vapor Phase
Soldered Functional PTlis

N,

Quantity of Hand Soldered PTHs


Complex~ Factor - ~

Number of Circuit Planes, P


S2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Environment

~E

GB

1.0

GF

2.0

GM

7.0

&s

5.0
13

Nu

5.0

%c

IF

8.0
16

%c

28

UF

19

%w

.50

SF
MF

10

ML

27

cL

500

Discrete Wwng w/PTH


xc

xc

1.3
1.6
1.8
2.0
2.2
2.4
2.6
2.8
2.9
3.1
3.3
3.4
3.6
3.7
3.9
4.0

L
1.0

Factor -xc

N2

ltQ

kb

Technology

.65P 63
Ifj-1

Supersedes
--1-

page

16-1

of Revision

F
,

...

~.

Jr--

-----------

MIL-I+DBK-217F
NOTICE 2

INTERCONNECTION ASSEMBLIES, SURFACE MOUNT TECHNOLOGY

16.2

APPLICATION NOTE: The SMT Model was ctevelopecf to assess the life integfiiy of leadless and leaded
devices. It provides a relative measure of circuit card wearout due to thermal cycling fatgue failure of the
weakest link- SMT device. An analysis shouti be periorrned on all circuit board SMT components. The
component with the largest failure rate value (weakest link) is assessed as the overall board failure rate
due to SMT. The model assumes the board is completely renewed upon failure of the weakest link and
the results do not consider solder or lead marwfacturi~ defects. This model is based on the techniques
developed in Reference 37.

ASMT

Average failure rate over the


expected equipment life cycle
due to surface mount device
This failure rate
wearout.
contrbutbn to the system is for
the Surface Mount Device on
each board exhibiting
the
highest absolute value of the
strain range:

where:
CR

Nf

I ( % AT -ucc(dT+TRIsE))
ECF
)LSMT = ~
ECF

-..._._,.

Lc

Nf=

0-.1
.11 -.20
.21 -.30
.31 -.40
.41 -.50
.51 -.60
,61-.70
.71 -.80
.81 -.90
> .9

Average number of thermal


cycies to failure

,
(1

3.5 &

where:
d=

.13
.15
.23
.31
.41
.51
.61
.68
.76
1.0

(as AT- Cfcc(AT+TRIsE))

h=

Solder joint height in miis for


Ieadiess devices. Default to h = 8
for ali leaded configurations.

w=

Circuit board substrate thermai


coefficient of expansion (TCE)

AT

Use environment temperature


extreme difference

material
thermal
Package
coefficientof expansion (TCE)

w%=
TRISE =

LC

Design
iife cycle
of the
equipment in which the circuit
board is operating

Temperature rise due to power


dissipation (Pal)

Pd

USMT = The Weibull characteristic life.

8JC

USMT is a function of device and


substrate material, the manufacturing
methods, and the
application environment used.

P=

16-2

Ix 10 +)-qn,c)

Distance from center of device to


the furthest solder joint in miis
(thousandths of an inch)

ral~
u w------ ~r~~- FCF
--ECF

-MT

Temperature cycling rate in


cycles per calendar hour. Base
on a thermal analysis of the circuit
board. Use table default values if
other estimates do not exist.

lx 10-6

Effective cumulative number of


the
Weibull
failures
over
ctwacte~ic
life.

Ffi*iVGI
_
k.....- ~llmldat~~

~Lc

eJcp

Thermal resistance /Watt


Power Dissipation (Watts)

Lead configuration factor

New Page

MIL-HDBK-217F
NOTIGE 2

16.2

INTERCONNECTION ASSEMBLIES, SURFACE MOUNT TECHNOLOGY


as - Default TCE Substrate Values

CR - Cycling Rate Defau~ Values


Number Of
Equipme~ TYPe
Cycles/Hour

.0042

Telecorn~~~t~ns

.25
.021

Commercial Alrcrati
INustrial

Miliiafy Ahcnti

~pper Clad Invar

Corw@e

3
1

@artz Fiber

Lead Configuratbn

Glass Fiber

XLC - Lead Configuration Factor

LeadlesS
J or S Lead
Gull WIW

5
K

Cafbon-Fibr/EpOW
Kevlar Fiber

.5

(FigMer)

Copper Clad Mol@@mm

.03
.12

MilfiarY Gwti
Appl=tbm
Miliia~ Aircraft (Caf90)

11

FR-4 Multilayer Board w/Copper


[ Clad Invar
I
?ramicMuttilayer Bead

.17

computer

20

FR-4 Multilayer 60ard

.08

:onsumer (television, radio,


recorder)

18

FR4 Laminate

1.0

l~omotive

as

Substrate Material

%C
1
150
5,000

15

Epoxy/Glass Laminate
Polyamtie/Glass

13

Laminate

Polyam~/Kevlar

Laminate

Po&amtie/Wa~
LamiMte
@oxy/Kevkr Laminate

7
7

Alumina (Ceramk)

c - TCE Package Values

@mxy Ararnkf Fiber


,
,

7
6

Plastic
Ceramic

21

GF

26

GM

26

hJs

61

Nu

31

%c
AIF
%c
UF
%lw
Sc
MF
ML
CL

20
7

var
Porcelainked Copper Clad In

Difference
AT
7

Environment
GB

Fiberglass Tefbn Laminates

AT -Use Envimnmeti Default


Te~erature

PolyamM Aramti Fitwr


Epoxy-Quafiz

31
57
57
31

Fiberglass Ceramk Fibw

A large plastic encapsulated


E)cAMPLE:
Ieadless chip canier is mounted on a epoxyglass printed Wiring assetily.
The $esign
~ns~erations are: a square pa*age is 1480
roils on a side, solder height is 5 roils, power
dissipation is .5 watts, thermal resistance is
20 C/wati, the design life is 20 years and
envkOnmti is military grouti application. The
failure rate cfevebped is the impad of SMT for a
single circuit board and accounts for all SMT
devices on this board. This failure rate is added
to the sum of all of the component failure rates
on the circuti board.

7
N/A
NIA
hJIA

Nf

(xsMT

cfi
16-3

New Page

MIL-HDBK-217F
NOTICE 2

16.2

INTERCONNECTION ASSEMBLIES, SURFACE MOUNT TECHNOLOGY

d
~f

(asAT-ucc(A~+TRlsE)) I 0 -6)-226@Lc)

35 (. R

For d:

d = ~ (1480) = 740 roils

For h:

h s 5 roils

For as:

as = 15 (Table - EPOXYGlass)

ForAT:

AT_ 21 (Table - GF)

For WC:

~.

For TRISE:

TRISE = eJC p = 20(.5) = 10C

For XLC:

ZLC = 1 (Table - Leadless)

For CR:

CR = .03 cycle~our

7 (Table - PlastiC)

(1

740
(.65)(5)

(Table - Milita~ Gmun@

(W2V

- 7W+1O)) 1)x 104

Nf

35

Nf

18,893 theml

629,767 hOu~
18,893 cycles
.03 cyiedbur
=

WMT

1-c

W=
*

226 (1)

cycles to failure

28

aSMT

ECF

.23 failures (TaMe - Effedive Cumulative Failures)

~SMT

ECF
~T

XSMT =

.23 faiiures
.0000004 failure~~ur
= 629,767 kNJrS =

.4 failures/106 hours

New Page
16-4

MIL-HDBK-217F

NOTICE 2
17.1

CONNECTIONS

used on all assemblies


Use the Intermnnedion
Assembly
APPLICATION NOTE: The failure rate model in this section applies to connedions
except those using plated through holes or surface mount technology.
connections to a circuit board using either plated through hole technology
Model in Sectbn 16 to account for
The failure rate of the strudure which supports Soldefless
the connedions
and parts, e.g.,
are
wrap connections
or surface mount technology.
non-plated-through hole boards and terminal straps, is considered to be zero.
chara~erized by SOIMwire wrapped under tenshn
around a rrmdel
post, whereas
hati soldeting
The following
is for a single
connedion.with wrapping does
not depend on a tension induced connedion.

L = LX=
Ub

06 Hours

Failures/l

Envimnmnt Factor-Xc

&

Base Faihm Rate - ~


Connedion

Type

Hand Solder, w/o Wrapping


Hand Solder, w/Wrapping

Soldeffess Wrap

Spfing Contad
Terminal Block

Environment
I

GB
.0013

GF

.000070

GM
.. .
Ns

.000015

Weld

Reflow Solder

~ (F/106 hm)

.00026

crimp

Clip Termin~bn

.0000068

~E
.-

1 .U

1A I
2.0

7.0

4.0

AC
.00012

4.0
6.0

.000069

IF
AN

.17
UF

.062

6.0
8.0

16
RW

.50

SF

MF
ML
CL

9.0
24
420

17-1

Supersedes

page 17-1 of Revision

MIL-I-IDBK-217F

APPENDIX

A:

PARTS

COUNT

RELIABILITY

PREDICTION

Parts Count Reliablllty Predlctlon - This prediction method is applicable during bid proposal
and early design phases when insufficient information is available to use the part stress analysis models
shown in the main body of this Handbook. The information needed to apply the method is (1) generic part
types (including complexity for microcircuits) and quantities, (2) part quality levels, and (3) equipment
environment. The equipment failure rate is obtained by looking up a generic failure rate in one of the
following tables, multiplying it by a quality factor, and then summing it with failure rates obtained for other
components in the equipment. The general mathematical expression for equipment failure rate with this
met hod is:
i=n
EQUIP

i=l

@g@i

Equation 1

for a given equipment environment where:

Total equipment failure rate (Failures/1 06 Hours)

Generic failure rate for the i h generic part (Failures/1 06 Hours)

7tQ

Quality factor for the i h generic part

Ni

Quantity of i h generic part

Number of different generic part categories in the equipment

~EQulP

Equation 1 applies if the entire equipment is being used in one environment. If the equipment
comprises several units operating In different environments (such as avionics systems with units in
airborne inhab~ed (Al) and uninhabited (AU) environments), tmn Equat~n 1 shou~ ~ aPPlied to the
potiions of the equipment in each environment. These environment-equipment failure rates should be
added to determine total equipment failure rate. Environmental symbols are defined in Section 3.
The quaMy factors to be used with each part type are shown with the applicable ~ tables and are not
necessarily the same values that are used in the Part Stress Analysis. Mcrocircuitshave an additional
rnuttip~ing factor, ~L, which aOCOuntsfor the matudty of the manUfaCt@ng process. For devices in
productiontwo years or more, no modifmtbn Is needed. For those in production less than two years,
h
should be multipliedby the appropriate XL faotor (See page A-4).
It shouldbe noted that no generic failure rates are shown for hybrid microcimuits. Each hybrid is a fairly
unique device. Since none of these devices have been standardized, their complexity cannot be
determined from their name or function. Identically or similarfy named hybrids can have a wide range of
complexitythat thwarts categorization for pufposes of this prediction method. If hybrids are anticipated for
a design, their use and construction should be thoroughly investigated on an individual basis with
application of the prediction model in Section 5.
The failure rates shown in this Appendix were calculated by assigning model default values to the
failure rate models of Section 5 through 23. The specific defautt values used for the model parameters are
shown with the kg Tables for microcircuits. Defautt parameters for all other part classes are summarized in

the tables stafling on Page A-12. For parts with characteristics which differ significantly fmm the assumed
defaults, or parts used in large quantities, the underlying models in the main body of this Handbook can
be used.

A-1

MIL-HDBK-217F

NOTICE 2

APPENDIX

PARTS

A:

COUNT
i

..mtw

-wow
.
.-mri

Nmm

r-.-04
II

OJ

re-mo
.

0--=

In

c
9

ZS8

1%

in

In

Lr

IA?

Supersedes

A-2

page A-20f

Notice 1

MIL-HDBK-217F
NOTICE 2
APPENDIX

-mmo

FF)mo
-.-N
.,.

.efwm
. . . .

Cwlo
.P.r)
. .

QNN
*W*SJ

or-mm

to
-Nsrl

0000

0000

0000

9-..04
.,.

mmmm
.

000.

.-mm
. . .

A:

PARTS

COUNT

Qo
.

o--m

-Wol
r-mm%
000.

Omoe
.Pmm
.
.

Inulo)c
*WOO
Oooc

mmea
m@@o
Oooc

CVWF)N
Cwmlou)

mcwea
-NNC

0000

000<

of-Qe
F-WU
Oooc

Lo

Lc

Supersedes

page A-3 of Notice 1

A-3

MIL-HDBK-217F

APPENDIX

A:

PARTS

COUNT

c?
0

e-i

Ii

9
-GJR9416

OQ!QCNO

w-

u)
W

64
N

>

A-4

MIL-HDBK-217F
NOTICE 2
APPENDIX

A:

PARTS

COUNT

:
I

A-5
Supersedes

page A-5 of Notice 1


----

MIL-HDBK-217F
NOTICE

APPENDIX

PARTS

A:

COUNT
I

>
9

?4

m
z!
0
o
N

o
m

,
,

.
r

rU)
0
0

c
c

in

r)

w
m.

0<
m

$
8

Iii

o
i

i
u
c

c<

c
*

3=

r+

m
0

e
0,
rOA
0.

l-Fl-

2!

II

Ill

2!
?!

persedes

eviSIO!l

MIL-HDBK-217F
NOTICE 2
APPENDIX

A:

PARTS COUNT
1

<
,

Ln

c
r

8
(
1

-.
-mm

Supersedes

A-7

page A-7 of Notice 1


1

MIL-HDBK-217F
NOTICE 2
APPENDIX

A:

PARTS

COUNT

U7

o
m

1-

Q
e+

g)

s
o

!!M
. .

?-

mf
9,

.*-S
. .

-w

Ji
w
L

A-8

Supersedes

page A-80f

Nottce 1

MIL-HDBK-217F
NOTICE 2
APPENDIX

A:

PARTS

COUNT

. . . . .

f--

q.-

ul-rQti

o~elyo
-CM-N.

.
i.

1
i?
(i
G

-----------

Supersedes

.(-UCU
-----

page A-90f

Revision

----

--

mmmmr)mm
----

---

-----

- -

U-imbf)inmbnlr)m
-------

A-9

MIL-HDBK-217F
NOTICE 2
APPENDIX

A:
r

PARTS
.

0
*

m=
A-IO

.m

11 1
r

Supersedes

page A-10 of Notice 1

MIL-HDBK-217F
NOTICE 2
APPENDIX

Supersedes
..

..

-.

page

A-1 1 of Notice 1

A:

PARTS

COUNT

A-II

MIL-HDBK-217F
NOTICE 2
APPENDIX

0
.
~

PARTS

A:

COUNT

I
I

u
II

.--a

0
----

0.

0.

0.0.

--

0.

0.

r-

00
. .

0000
. . . .

b.

0.
T-

VIA
-- -u

tt{
LLI.L

330
u

0
m

A-12

Supersedes

page A-120f

Notice I

MIL-HDBK-217F
NOTICE 1
APPENDIX

Supersedes

page A-1 3 of Rewsion F

A:

PARTS

COUNT

A-13

MIL-HDBK-217F
NOTICE 2

APPENDIX

C:

26.

VHSIC Impact on System Reliability, RADC-TR-88-1 3, AD B122629.

27.

Reliability Assessment of Surface Mount Technology,

28.

Reliability

Prediction

Models

for Discrete

RADC-TR-88-72,

Semiconductor

Devices,

BIBL1OGRAPHY

AD A193759.
RADC-TR-88-97,

AD

A200529.
This study developed new failure rate prediction models for GaAs Power FETS, Transient
Suppressor Diodes, infrared LEDs, Diode Array Displays and Current Regulator Diodes.

29.

Impact

of Fiber

Optics

on System

Reliability

and Maintainability,

AD

RADC-TR-88-124,

A201946.
30.

Vl+SIC/Vl-tSIC

Like Reliability Prediction

Modeling, RADC-TR-89-1

71, AD AZ 4601.

This study provides the basis for the VHSIC model appearing in MIL-HDBK-217F,
5.
31.

Reliability

Assessment

Using Finite Element Techniques, RADC-TR-89-281,

Section

AD MI 6907.

This study addresses surface mounted solder interconnections


and microwire boards platedThe report gives a detailed account of the factors to be
through-hole
(PTH) connections.

considered when performing an FEA and the procedure used to transfer the results to a
reliability figure-of-merit.
32.

Reliability Analysis/Assessment

of Advanced Technologies,

RADC-TR-90-72,

ADA 223647.

This study provides the basis for the revised microcircuit models (except VHSIC and Bubble
IUemories) appearing in MIL-HDBK-217F, Section 5.
33.

Improved Reliability Prediction Model for Field-Access Magnetic Bubble Devices, AFWAL-TR81-1052.

34.

Reliability/Design Thermal Applications,

35.

NASA Parts Application Handbook, MIL-HDBK-978-B (NASA).


This handbook is a five volume series which discusses a full range of electrical, electronic and
electromechanical component parts. It provides extensive detailed technical information for
each component
derating,
failure

MIL-HDBK-251.

part such as: definitions,


screening
mechanisms,

construction

techniques,

details,

operating

standard

parts,

characteristics,

environmental

considerations, and circuit application.


36.

Nonelectronic Parts Reliability Data 1991 , NPRD-91.


This report contains field failure rate data on a variety of electrical,
mechanical,
electromechanical and microwave parts and assemblies (1400 different pafi types). It is
available from the Reliability Analysis Center, PO Box 4700, Rome, NY 13440-8200,
Phone: (31 5) 337-0900.

37.

Reliability Assessment of Critical Electronic Components, RL-TR-92-1 97, AD-A256996.


This study is the basis for new or revised failure rate models in MIL-HDBK-217F, Notice 2,
resistors, capacitors, transformers, coils, motors,
for the following device categories:
relays, switches, circuit breakers, connectors, printed circuit boards and surface mount
technology.

Supersedes

page C-3 of Revision

c-3

MI L-HDBK-217F
NOTICE 2

APPENDIX

C:

BIBLIOGRAPHY

38. Handbook of Reliability Prediction Procedures for Mechanical Equipment, NSWC-94/L07.


This Handbook includes a methodology for nineteen basic mechanical components for
evaluating a design for R&M that considers the material properties, operating environment

and critical failure modes. It is available from the Carderock Division, Naval Surface Warfare
Center, Bethesda, MD 20084-5000, Phone @Ol ) 227-1694.

Custodians:
Army - CR
Navy - EC
Air Force -17

Preparing Activity:
Air Force -17
Pro)ect No. RELI-0074

Review Activities:
Army - Ml, AV, ER
Navy - St-i, AS, OS
Air Force -11, 13, 15, 19, 99
User Activities:
Army - AT, ME, GL

Navy - CG, MC, YD, TO


Air Force -85

c-4

Supersedes

page C-4 of Revision

STANDARDIZATION
DOCUMENT

NAME OF SU8MlTflNG

Reliability

hJotlce 2

4.

ORGANRATION

Pred~ctlon of Electronic

TYPE OF ORGANKATtON

n
ADDRESS

(Street, Ory, State, 21P Code)

6.

I
b

Recommended

@Padfy)

c.

Raaaon/l?a@wle
forRacommetition:

Wording

REMARKS

7a.

NAME OF SUBM1lTER

c.

MAILINQ ADDRESS

nuawbw9

- -.

b.

(fJiSf,
FIrsf,
Ml) - @hOfld

(Streef, Ctfy, Sfafe, ZIP Code) - Optional

DD 82M
MAR 1426
l-*4a

OTHER

PROBLEM AREAS
a
Pamgraph Number and Wording

USER

MANUFACTURER

c1
1.

Equipment

(Marx one)

VENDOR

b.

PROPOSAL

DOCUMENT TfTLE

NUMBER

MIL-HDBK-217F,
.

DOCUMENT
IMPROVEMENT
(See /nstrucfion -Reveme Side)

.-

----

WORK TELEPHONE NUMBER


(hciude Ama Code]. 00 tonal

8.

DATE Of SU6MtSS10f4

----

---

(YYMkVDO)

------

-.
I

INSTRUCTION S In a comlnumg eftorf to make our 8tMIdarctMtton


documents
better, the 000 Provtdes thts form for u6e in 6ubmlttkyj
comments
Thw hxrn may be
and sug ostlons tor Irnprrwemrmts
All users
of m!lltaw stanctardlzallon
documents
are Wted lo provloe surJgestlons
along me t(nos md(catod IaDed along the 100se edge (DO NOT STAPLE, I dnd Molded In bIocK 5, be as spectflc as poss!blo
de(ache 2 IOIOW
about particular problem areas such as wofdln
wtvctI required Inlerprelahon, was 100 ngla, resmctwe, loose, amtxcyous. or was mcompaoble,
Enter m block 6 any remarks nol relarea to a spectfic paragraph of the
wordm changes winch wou5 alleviate the problems
and give Proposed
were recewed
If block 7 IS II ! ed out, an acknowledgement WIIIbe mahd 10 you MM! 30 days 10 let you know that your COmmenlS
document
and are tremg cons(aerea
NOTE.
This form may not be used to request copies
Comments
6utrmltted
requirements on current contracts
referenced

document(s)

or ?0 amend

(XWW6CIMI

of documents,
on

thh

fofm

nor to request
do not con611tute

wawers, dev!atlons. or c~anf!cat~on of specil~catlon


or Imply aumotiza!lon to waive anyPortion
of the

requirements

(Fold along this line)

(Fold a/ong fhk he)

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