Incalzire Si Ac PDF

6
Air conditioning
61A
HEATING
62A
AIR CONDITIONING
X95
APRIL 2009
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
Edition Anglaise
All copyrights reserved by Renault.

The reproduction or translation in part of whole of the present document, as well as the use
of the spare parts reference numbering system, are prohibited without the prior written
consent of Renault.
Renault s.a.s 2008
MEGANE III - Section 6
MEGANE III - Section 6ContentsPage
Contents
Page
61A
HEATING
Heating: List and location of
components
Cabin filter: Removal Refitting
61A
61A-1
61A-19
HEATING
Front side air distribution
duct: Removal - Refitting
61A-132
Front central air distribution

duct: Removal - Refitting
61A-141
A-pillar air distribution duct:

Removal - Refitting
61A-142
Recirculation motor:
Removal - Refitting
61A-146
Mixer motor: Removal Refitting
61A-158
Distribution motor: Removal Refitting
61A-174
61A-182
61A-183
C-pillar intermediate air

distribution duct: Removal Refitting
61A-27
Rear air distribution duct:

Removal - Refitting
61A-28
Recirculation control cable:

Removal - Refitting
61A-29
Air distribution cable:

Removal - Refitting
61A-31
Air mixing cable: Removal Refitting
61A-42
Passenger compartment
temperature sensor:
Removal - Refitting
Air distribution unit: Removal

- Refitting
61A-54
External temperature sensor:

Removal - Refitting
Heater matrix: Removal Refitting
61A-69
Fan assembly: Removal Refitting
61A-83
Heating resistor relays:

Removal - Refitting
Heating resistor unit:
Removal - Refitting
Passenger compartment fan
assembly control unit:
Removal - Refitting
Control panel: Removal Refitting
62A
61A-102
61A-106
61A-117
61A-124
AIR CONDITIONING
Air conditioning: List and
location of components
62A-1
Air conditioning: Precautions

for repair
62A-3
Air conditioning: Parts and

consumables for the repair
work
62A-4
Air conditioning: Operating

diagram
Contents
62A
AIR CONDITIONING
Air conditioning: Check
62A-5
Coolant circuit check
62A-8
Coolant circuit Draining Refilling
62A-9
Condenser: Removal Refitting
62A-12
Compressor: Removal Refitting
62A-21
Expansion valve: Removal Refitting
62A-33
Evaporator: Cleaning
62A-47
Expansion valve - condenser

connecting pipe: Removal Refitting
62A-49
Expansion valve intermediate pipe connecting

pipe at the expansion valve
outlet: Removal - Refitting
62A-65
Pressure sensor: Removal Refitting
62A-77
Evaporator sensor: Removal

- Refitting
62A-79
Condenser - compressor
connecting pipe: Removal Refitting
62A-85
Compressor/intermediate
pipe connecting pipe:
Removal - Refitting
62A-95
HEATING
Heating: List and location of components
61A
B95 or D95 or E95 or K95, and CLIMATE CONTROL

- a front right-hand side intermediate air distribution
duct (16) ,
I - LIST OF COMPONENTS
The air conditioning system consists of:
- a front left-hand side intermediate air distribution duct

(17) ,
- a control panel (1) ,

- a mixing motor (2) ,
- a front centre air distribution duct (18) ,
- a distribution motor (3) ,
- a front left-hand footwell air distribution duct (19) ,
- a cabin filter (4) ,
- a front right-hand footwell air distribution duct (20) ,
- an expansion valve (5) ,

- a rear left-hand footwell air distribution duct (21) ,
- a recirculation motor (6) ,
- a rear right-hand footwell air distribution duct (22) .
- a recirculation control cable (7) ,

- a cooling fan assembly (8) ,
EQT LEVEL EA4, and ELECTRONIC PARKING

BRAKE
- a passenger compartment fan assembly control unit

(9) ,
- a mixing motor (10) ,
- a rear intermediate air distribution duct (23) ,

- an evaporator sensor (11) ,
- a heater matrix (12) ,
- a rear air distribution duct (24) .
- a heating resistor relay (13) ,

- a heating resistor (14) ,
- a front side air distribution duct (15) ,
II - LOCATION OF COMPONENTS
133409
61A-1
HEATING
61A
133410
61A-2
HEATING
61A
133406
61A-3
HEATING
61A

BRAKE
133404
61A-4
HEATING
61A
B95 or D95 or E95 or K95, and AIR CONDITIONING

- a front right-hand side intermediate air distribution
duct (15) ,
- a control panel (1) ,
- a front left-hand side intermediate air distribution duct

(16) ,
- an air distribution cable (2) ,
- a front centre air distribution duct (17) ,
- a cabin filter (3) ,
- a front left-hand footwell air distribution duct (18) ,
- an expansion valve (4) ,
- a front right-hand footwell air distribution duct (19) ,
- a recirculation motor (5) ,
- a rear left-hand footwell air distribution duct (20) ,
- a recirculation control cable (6) ,
- a rear right-hand footwell air distribution duct (21) .
- a cooling fan assembly (7) ,

BRAKE

(8) ,
- an evaporator sensor (9) ,
- a heater matrix (10) ,
- a heating resistor relay (11) ,
- a rear intermediate air distribution duct (22) ,

- a rear air distribution duct (23) .
- a heating resistor (12) ,

- an air mixing cable (13) ,
- a front side air distribution duct (14) ,
133405
61A-5
HEATING
61A
133407
61A-6
HEATING
61A
133406
61A-7
HEATING
61A

BRAKE
133404
61A-8
HEATING
61A
J95, and AIR CONDITIONING

- a rear right-hand footwell air distribution duct (18)

(see C-pillar air distribution duct: Removal - Refitting) .

- a control panel (1) (see 61A, Heating, Control panel: Removal - Refitting, page 61A-124) ,
REAR SEATS VENTILATOR
- an air distribution cable (2) (see 61A, Heating, Air

distribution cable: Removal - Refitting, page 61A31) ,
- rear side intermediary air distribution ducts (19) (see

Rear side intermediate air distribution duct: Removal - Refitting) ,
- a cabin filter (3) (see 61A, Heating, Cabin filter: Removal - Refitting, page 61A-19) ,
- rear side air distribution ducts (20) (see Rear side air
distribution duct: Removal - Refitting) .
- an expansion valve (4) (see 62A, Air conditioning,

Expansion valve: Removal - Refitting, page 62A33) ,
- a recirculation motor (5) (see 61A, Heating, Recirculation motor: Removal - Refitting, page 61A146) ,
- a recirculation control cable (6) (see 61A, Heating,
Recirculation control cable: Removal - Refitting,
page 61A-29) ,
- a cooling fan assembly (7) (see 61A, Heating, Fan
assembly: Removal - Refitting, page 61A-83) ,
(8) (see 61A, Heating, Passenger compartment
fan assembly control unit: Removal - Refitting,
page 61A-117) ,
- an evaporator sensor (9) (see 62A, Air conditioning, Evaporator sensor: Removal - Refitting,
page 62A-79) ,
- a heater matrix (10) (see 61A, Heating, Heater matrix: Removal - Refitting, page 61A-69) ,
- heater resistor relay (11) (see 61A, Heating, Heating resistor relays: Removal - Refitting, page
61A-102) ,
- a heating resistor (12) (see 61A, Heating, Heating
resistor unit: Removal - Refitting, page 61A-106) ,
- an air mixing cable (13) (see 61A, Heating, Air
mixing cable: Removal - Refitting, page 61A-42) ,
- front side air distribution ducts (14) (see 61A, Heating, Front side air distribution duct: Removal Refitting, page 61A-132) ,
- a front left-hand footwell air distribution duct (15) (see
61A, Heating, A-pillar air distribution duct: Removal - Refitting, page 61A-142) ,
- a front right-hand footwell air distribution duct (16)
(see 61A, Heating, A-pillar air distribution duct:
Removal - Refitting, page 61A-142) ,
- a rear left-hand footwell air distribution duct (17) (see
C-pillar air distribution duct: Removal - Refitting) ,
61A-9
HEATING
61A

II - POSITION OF THE COMPONENTS
139037
61A-10
HEATING
61A
139038
61A-11
HEATING
61A
139041
61A-12
HEATING
61A
139040
61A-13
HEATING
61A
J95, and CLIMATE CONTROL

- a rear right-hand footwell air distribution duct (19)

(see C-pillar air distribution duct: Removal - Refitting) .
The air conditioning system comprises:

- a control panel (1) (see 61A, Heating, Control panel: Removal - Refitting, page 61A-124) ,
- a mixing motor (2) (see 61A, Heating, Mixer motor:
- a distribution motor (3) (see 61A, Heating, Distribution motor: Removal - Refitting, page 61A-174) ,
- a cabin filter (4) (see 61A, Heating, Cabin filter: Removal - Refitting, page 61A-19) ,

- rear side intermediary air distribution ducts (20) (see
Rear side intermediate air distribution duct: Removal - Refitting) ,
- rear side air distribution ducts (21) (see Rear side air
distribution duct: Removal - Refitting) .
- an expansion valve (5) (see 62A, Air conditioning,

Expansion valve: Removal - Refitting, page 62A33) ,
- a recirculation motor (6) (see 61A, Heating, Recirculation motor: Removal - Refitting, page 61A146) ,
- a recirculation control cable (7) (see 61A, Heating,
Recirculation control cable: Removal - Refitting,
page 61A-29) ,
- a cooling fan assembly (8) (see 61A, Heating, Fan
assembly: Removal - Refitting, page 61A-83) ,
(9) (see 61A, Heating, Passenger compartment
fan assembly control unit: Removal - Refitting,
page 61A-117) ,
- an air mixing flap motor (10) (see 61A, Heating,
Mixer motor: Removal - Refitting, page 61A-158) ,
- an evaporator sensor (11) (see 62A, Air conditioning, Evaporator sensor: Removal - Refitting,
page 62A-79) ,
- a heater matrix (12) (see 61A, Heating, Heater matrix: Removal - Refitting, page 61A-69) ,
- heater resistor relay (13) (see 61A, Heating, Heating resistor relays: Removal - Refitting, page
61A-102) ,
- a heating resistor (14) (see 61A, Heating, Heating
resistor unit: Removal - Refitting, page 61A-106) ,
- front side air distribution ducts (15) (see 61A, Heating, Front side air distribution duct: Removal Refitting, page 61A-132) ,
- a front left-hand footwell air distribution duct (16) (see
- a front right-hand footwell air distribution duct (17)
- a rear left-hand footwell air distribution duct (18) (see
C-pillar air distribution duct: Removal - Refitting) ,
61A-14
HEATING
61A

139039
61A-15
HEATING
61A
139036
61A-16
HEATING
61A
139041
61A-17
HEATING
61A
139040
61A-18
HEATING
Cabin filter: Removal - Refitting
61A
B95 or D95 or E95 or K95, and LEFT-HAND DRIVE
REMOVAL
II - OPERATION FOR REMOVAL OF PART

CONCERNED
I - REMOVAL PREPARATION OPERATION

a
Note:
There are 2 possibilities:
- the passenger compartment filter flap is bolted
onto the air distribution unit,
- the passenger compartment filter flap is clipped
onto the air distribution unit.
a Remove:
- the glovebox (see Glovebox: Removal - Refitting) ( 57A, Interior equipment),
- the front right-hand A-pillar air distribution duct (see
61A, Heating, A-pillar air distribution duct: Removal - Refitting, page 61A-142) .
135675
a Remove the electrical wiring (1) from the cabin filter

flap after marking its routing.
a Remove the passenger compartment filter flap bolts
(2) .
a Unclip the passenger compartment filter flap.
Note:
Foreign bodies (leaves, insects etc.) are likely to
accumulate in the passenger compartment filter.
Remove the filter with care so as to prevent
foreign bodies getting into the evaporator.
a Remove the passenger compartment filter.
61A-19
HEATING
61A

II - REFITTING OPERATION FOR PART
CONCERNED
141543
a Mark the passenger compartment filter fitting direction.

141543
a Refit:
- the passenger compartment filter in accordance
with the mark,
REFITTING
- the passenger compartment filter flap,

I - REFITTING PREPARATION OPERATION
a Check there are no foreign bodies in the passenger
compartment filter housing and clean thoroughly if
necessary.
a Fit the electrical wiring on the passenger compartment filter flap.

III - FINAL OPERATION
a Refit:
- the glovebox (see Glovebox: Removal - Refitting) (57A, Interior equipment).
61A-20
HEATING
61A
J95, and LEFT-HAND DRIVE
REMOVAL

CONCERNED
a
Note:
There are 2 possible types of fitting:

a Remove the glovebox (see Glovebox: Removal Refitting) (57A, Exterior equipment).
138645
a Remove the electrical wiring (2) from the passenger

compartment filter flap after marking its routing.
(3) .
a Remove the passenger compartment filter flap.
Note:
138642
a Unclip the right-hand centre console side trim (1) .
61A-21
Foreign bodies (leaves, insects, etc.) are likely to

HEATING
61A

CONCERNED
141543

141543
a Refit:
with the mark,
REFITTING
- the passenger compartment filter flap.

necessary.

a Refit the glovebox (see Glovebox: Removal - Refitting) (57A, Exterior equipment).
a Clip on the right-hand centre console side trim.
61A-22
HEATING
61A
RIGHT-HAND DRIVE
a
Note:
There are 2 possibilities:
REMOVAL
a Unclip the centre console side faces.
a Remove:
- the dashboard lower trim (see Lower section of
dashboard trim: Removal - Refitting) (57A, Interior equipment),
137154
a Unclip the clutch pedal wiring.

a Remove the clutch pedal nuts (2) .

Note:
Do not disconnect the connectors from the clutch
pedal switches.
5 SPEED MANUAL GBOX or 6 SPEED MANUAL

GBOX
a Move the clutch pedal aside.

Note:
Do not apply pressure to the hydraulic clutch
pipes.
a Pass the hydraulic pipes under the distribution unit.
137690
a Unclip the clutch hydraulic pipes at (1) .

a Move the clutch hydraulic pipes aside.
61A-23
HEATING
61A
RIGHT-HAND DRIVE
CONCERNED
136999
a Tilt the clutch pedal in the direction of the arrow.

a Put the clutch pedal in the footwell.
138645
a Remove the electrical wiring (3) from the passenger

compartment filter flap after marking its routing.
(4) .
a Remove the passenger compartment filter flap.
Note:
Foreign bodies (leaves, insects etc.) are likely to
61A-24
HEATING
61A
RIGHT-HAND DRIVE
CONCERNED
141543

141543
a Refit:
with the mark,
REFITTING
- the passenger compartment filter flap.

necessary.

5 SPEED MANUAL GBOX or 6 SPEED MANUAL
GBOX
a Fit:
- the clutch pedal,
- the hydraulic clutch pipes.
a Clip:
- the clutch pedal wiring,
a Refit:
61A-25
HEATING
RIGHT-HAND DRIVE
a Clip on the centre console side faces.
61A-26
61A
HEATING
C-pillar intermediate air distribution duct: Removal - Refitting
61A
B95 or D95 or E95 or K95, and EQT LEVEL EA4, and ELECTRONIC PARKING BRAKE
II - FINAL OPERATION
Essential special tooling

Car. 1363
a Refit the dashboard (see Dashboard: Removal Refitting) (57A, Interior equipment).
Set of trim removal levers.
a Connect the battery (see Battery : Removal - Refitting) (80A, Battery).
REMOVAL
a Disconnect the battery (see Battery : Removal Refitting) (80A, Battery).
a Remove the dashboard (see Dashboard: Removal
- Refitting) (57A, Interior equipment).
CONCERNED
137016
a Remove:
- the clip (1) from the C-pillar intermediate air distribution duct using the tool (Car. 1363),
- the C-pillar intermediate air distribution duct.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- the C-pillar intermediate air distribution duct,
- the clip of the C-pillar intermediate air distribution
duct.
61A-27
HEATING
Rear air distribution duct: Removal - Refitting
61A
B95 or D95 or E95 or K95, and EQT LEVEL EA4, and ELECTRONIC PARKING BRAKE
REMOVAL
a Remove the centre console (see Centre console:
Removal - Refitting) (57A, Interior equipment).
CONCERNED
136378
a Remove the bolts (1) from the rear air distribution

duct.
a Unclip (2) the rear air distribution duct from the centre console.
a Remove the rear air distribution duct from the centre
console.
136377
a Unclip the rear section of the centre console.
REFITTING
CONCERNED
a Refit the rear air distribution duct on the centre console.
a Clip the rear air distribution duct to the centre console.
a Refit the rear air distribution duct bolts.
a Refit the centre console (see Centre console: Removal - Refitting) (57A, Interior equipment).
61A-28
HEATING
Recirculation control cable: Removal - Refitting
61A
B95 or D95 or E95 or K95
REMOVAL
CONCERNED
137024
a Unclip the wiring at (2) .

a Remove the recirculation cable.
REFITTING
CONCERNED
a Refit the recirculation cable.
137028
a Clip on the recirculation cable.
a Unclip the wiring at (1) .

61A-29
HEATING
Recirculation control cable: Removal - Refitting
61A
J95
REMOVAL
CONCERNED
137024
a Unclip the recirculation control cable.

a Remove the recirculation control cable.
REFITTING
CONCERNED
a Refit the recirculation control cable.
137028
a Clip on the recirculation control cable.

61A-30
HEATING
Air distribution cable: Removal - Refitting
61A
B95 or D95 or E95 or K95, and LEFT-HAND DRIVE, and AIR CONDITIONING
REMOVAL
a Remove:
- the centre front panel (see Centre front panel: Removal - Refitting) (57A, Interior equipment).
135677
RADIO NO 01 or RADIO NO 02 or RADIO NO 03

or RADIO NO 04 or RADIO NO 05
a Remove the radio (see Car radio: Removal - Refitting) (86A, Radio).
a Squeeze the centring pins (2) while pushing the control panel.
RADIO NO 06 or RADIO NO 07
a Remove the radio navigation system (see Radio navigation system: Removal - Refitting) (83C, Onboard telematics system).
135659
a Tilt the control panel.

a Unclip the air mixing cable from the control panel at
(3) .
a Move aside the control panel.
135676
a Remove the bolts (1) from the control panel.
61A-31
HEATING
61A
a Clip:

CONCERNED
- the air mixing cable to the control panel,

- the control panel centring pins.
a Refit the control panel bolts.
a Check that the air distribution control can move
along its whole stroke.
a Refit the radio navigation system (see Radio navigation system: Removal - Refitting) (83C, Onboard telematics system).
135658
a Unclip the air distribution cable from the control panel at (4) .

a Refit the radio (see Car radio: Removal - Refitting)
(86A, Radio).
a Refit:
- the centre front panel (see Centre front panel: Removal - Refitting) (57A, Interior equipment),
136994
a Unclip the air distribution cable from the distribution

unit at (5) .
a Mark the routing of the air distribution cable.
a Remove the air distribution cable.
REFITTING
CONCERNED
a Refit the air distribution cable.
a Clip the air distribution control cable onto:
- the distribution unit,
- the control panel.
a Fit the control panel.
61A-32
HEATING
61A
B95 or D95 or E95 or K95, and RIGHT-HAND DRIVE, and AIR CONDITIONING
a Remove:
- the lower bolts from the dashboard cross member
reinforcement,
Tightening torquesm
dashboard cross member reinforcement upper
bolts
21 N.m
dashboard cross member reinforcement lower

bolts
21 N.m
- the upper bolts from the dashboard cross member

reinforcement,
- the dashboard cross member reinforcement.
REMOVAL
a Remove:
- the front footwell air distribution duct (see 61A,
Heating, A-pillar air distribution duct: Removal
- Refitting, page 61A-142) ,
135676

RADIO NO 06
135677
FR AND RR PROX RADAR

a Disconnect the connector from the parking distance
control buzzer.
a Unclip the wiring from the dashboard cross member

reinforcement.
61A-33
HEATING
61A
135659

(3) .
136990

unit at (5) .

CONCERNED

REFITTING
CONCERNED
a Clip:
- the air distribution cable on the distribution unit,
- the air distribution cable on the control panel.
135658
a Clip:
- the air mixing cable to the control panel,
- the control panel centring pins.
a Clip the air mixing cable onto the control panel.
a Clip on the control panel centring pins.
a Refit:
- the dashboard cross member stiffener,
61A-34
HEATING
- the upper bolts of the dashboard cross member
reinforcement,
- the lower bolts of the dashboard cross member
reinforcement.
a Tighten to torque:
- the dashboard cross member reinforcement
upper bolts (21 N.m),
lower bolts (21 N.m).
a Clip on the dashboard cross member reinforcement
wiring.

a Connect the parking distance control buzzer connector.

(86A, Radio).
RADIO NO 06
a Refit the radio navigation system (see Radio navigation system: Removal - Refitting) (83C, Onboard telematics system).
a Refit:
dashboard trim: Removal - Refitting) (57A, Interior equipment).
61A-35
61A
HEATING
61A
J95, and RIGHT-HAND DRIVE, and AIR CONDITIONING
Tightening torquesm
nuts of the dashboard
cross member reinforcement
21 N.m

bolts
21 N.m
REMOVAL
a Remove:
- the central console (see Centre console: Removal - Refitting) (57A, Interior equipment),
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbag and pretensioners),
138648
a Remove the upper nuts (1) from the dashboard

cross member reinforcement.

control buzzer.
138653
a Remove:
- the lower bolts (2) from the dashboard cross member reinforcement,
61A-36
HEATING
61A

CONCERNED
138500
138497
138599
a Tilt the control panel .
138499
a Unclip the air distribution cable (5) from the control

panel in order, as shown by the directional arrows.
61A-37
HEATING
61A

a Refit:
138504

unit at (6) .
REFITTING
CONCERNED
a Clip on the centring pins of the control panel.
a Refit the dashboard cross member reinforcement.
- the upper nuts of the dashboard cross member
reinforcement (21 N.m),
61A-38
- the central console (see Centre console: Removal - Refitting) (57A, Interior equipment).
HEATING
61A
J95, and LEFT-HAND DRIVE, and AIR CONDITIONING
REMOVAL
a Remove:
138599
138500
61A-39
HEATING
61A

CONCERNED
138504
138497

unit at (4) .
REFITTING
CONCERNED
138499

panel in order, as shown by the directional arrows.

a Refit:
61A-40
HEATING
61A-41
61A
HEATING
Air mixing cable: Removal - Refitting
61A
REMOVAL
a Remove:
- the front left-hand footwell air distribution duct (see
135677

CONCERNED
135659

(3) .
135676
61A-42
HEATING
61A
a Refit the radio navigation system (see Radio navigation system: Removal - Refitting) (83C, On
board telematics system).

(86A, Radio).
a Refit:
136993
a Unclip the air mixing cable from the distribution unit.

a Mark the routing of the air mixing cable.
a Remove the air mixing cable.
REFITTING
CONCERNED
a Refit the air mixing cable.
a Clip the air mixing cable onto:
a Clip on the centring pins.
61A-43
HEATING
61A
Tightening torquesm
bolts
21 N.m

bolts
21 N.m

control buzzer.
REMOVAL

reinforcement.
137019
a Unclip the left-hand centre console trim.

a Remove:
135692
a Remove the lower bolts (1) from the dashboard


61A-44
HEATING
61A
135677
135693
a Remove:

CONCERNED
- the upper bolts (2) from the dashboard cross member reinforcement,
135659
a Unclip the air mixing cable (5) from the control panel.
135676
61A-45
HEATING
61A
a Clip on the wiring of the dashboard cross member
reinforcement.

136993
a Unclip the air mixing cable (6) from the distribution

unit.

(86A, Radio).

REFITTING
CONCERNED
a Refit:
a Clip:
- the air mixing cable onto the distribution unit,

- the air mixing cable onto the control panel.



a Clip on the left-hand centre console trim.

a Check that the air mixing control can move along its
whole stroke.
a Refit:
- the dashboard cross member reinforcement,
reinforcement,
reinforcement.
61A-46
HEATING
61A
REMOVAL
a Remove:
138599
138500
61A-47
HEATING
61A

CONCERNED
138503
138496
a Unclip the air mixing flap cable from the distribution

unit at (4) .
REFITTING
CONCERNED
138498
a Unclip the air mixing flap control cable (3) from the
control panel in order, as shown by the directional
arrows.

a Refit:
61A-48
HEATING
61A-49
61A
HEATING
61A
Tightening torquesm
nuts of the dashboard
cross member reinforcement
21 N.m

bolts
21 N.m

control buzzer.
REMOVAL
a Remove:
138640

reinforcement at (2) .
138642
a Unclip the left-hand centre console side trim (1) .
61A-50
HEATING
61A
138639
a Remove:
- the dashboard cross member flange upper bolts (4)
.
138599
- the brake pedal impactor (5) ,

138500
61A-51
HEATING
61A

CONCERNED
138503
138496
a Unclip the air mixing flap cable from the distribution

unit at (9) .
REFITTING
CONCERNED
138498
a Unclip the air mixing flap control cable (8) from the
control panel in order, as shown by the directional
arrows.

a Check that the air mixing control can move along its
whole stroke.
a Refit:
- the brake pedal impacter.
- the upper nuts of the dashboard cross member
61A-52
HEATING
a Clip the wiring onto the dashboard cross member
reinforcement.
a Refit:
a Clip on the left-hand centre console side trim.
61A-53
61A
HEATING
Air distribution unit: Removal - Refitting
61A
B95 or D95 or K95

- the scoop under the scuttle panel grille (see Scoop
under scuttle panel grille: Removal - Refitting)
(56A, Exterior equipment),

Ms. 583
Hose clamp pliers.
- the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing).
Essential equipment
refrigerant charging station
F4R
a Remove:
Tightening torquesm
clip of the air filter unit
air outlet pipe
- the lifting eye of the cylinder head,
5.5 N.m
- the turbocharger heat shield nuts.

WARNING
IMPORTANT
To prevent the surrounding components from

overheating, do not damage (tear, pierce, bend,
etc.) a heat shield.
To avoid all risk of damage to the systems, apply

the safety and cleanliness instructions and operation recommendations before carrying out any
repair (see 62A, Air conditioning, Air conditioning: Precautions for repair, page 62A-3) .
Any damaged heat shields must be replaced.

a Remove the turbocharger heat shield.
Note:
Use fuel blanking plugs with part no. 77 01 208 229
or 77 01 476 857 to plug any openings exposed to
the open air. Do not use any which have already
been used to plug a fuel circuit.
REMOVAL
a Remove the front engine cover.
WARNING
Consult the device's operating manual to avoid
incorrect use.
a Drain the refrigerant circuit using the refrigerant
charging station (see 62A, Air conditioning, Coolant circuit Draining - Refilling, page 62A-9) .
a Remove:
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing),
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
61A-54
HEATING
61A
B95 or D95 or K95
F9Q or K9K
F4R
a Remove the clips from the bulkhead heat shield.
WARNING
a Move the bulkhead heat shieldto one side.
136467
a Remove:
- the bulkhead upper heat shield bolts (1) ,
- the bulkhead upper heat shield clips (2) .
WARNING
a Remove the bulkhead upper heat shield.
F9Q
136487
a Remove the bolts (3) from the expansion valve connecting pipe bracket.
a Remove:
- the battery (see Battery : Removal - Refitting)
(80A, Battery),
WARNING
- the diesel injection computer (see Diesel injection

computer: Removal - Refitting) (13B, Diesel injection),
In order to avoid any refrigerant leaks, do not

damage (deform, twist, etc.) the pipe.
- the battery tray (see Battery tray: Removal - Refitting) (80A, Battery),
a Uncouple the connecting pipes from the expansion

valve.
- the intercooler air inlet pipe (see Intercooler air inlet pipe: Removal - Refitting) (12B, Turbocharging).
a Remove the connecting pipes from the expansion

valve.
a Remove the connecting pipe seals.
a Insert the blanking plugs.
61A-55
HEATING
61A
B95 or D95 or K95
F4R
135707
a Loosen the clip (4) of the air outlet pipe on the air filter unit.
137157
a Unclip the vacuum pipe (6) from the brake servo.
135796
a Remove the bolts (5) from the air inlet pipe on the
throttle valve.
134643
a Disconnect the connector (7) of the turbocharging

pressure regulation valve control solenoid valve.
a Detach the turbocharging pressure regulation valve
control solenoid valve.
a Remove the air outlet pipe from the air filter box.
a Fit the tool (Ms. 583) on the heater matrix hoses.

a Disconnect the heater matrix hoses.
61A-56
HEATING
61A
B95 or D95 or K95

a Remove:
- the cabin filter,
- the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment),
- the expansion valve,
- the front side air distribution duct (see 61A, Heating, Front side air distribution duct: Removal Refitting, page 61A-132) ,
- the recirculation motor,
- the dashboard cross member (see Dashboard

cross member: Removal - Refitting) (42A, Upper
front structure).
- the fan assembly,
- the air recirculation control cable,
- the fan assembly control unit,

- the evaporator sensor,

CONCERNED
- the heater matrix,

- heater resistor relays,
- the heating resistor,
- the air mixing cable.
CLIMATE CONTROL
a Remove the following components from the distribution unit:
- the left-hand mixer motor,
- the right-hand mixer motor,
- the distribution motor,
137642
a Disconnect the supply connector (8) from the distribution unit.

a Unclip the electrical wiring from the distribution unit.
a Separate the electrical wiring from the distribution
unit.
a Remove the distribution unit.
- the cabin filter,

- the fan assembly,
Note:
To find the location of components (see 61A,

Heating, Heating: List and location of components, page 61A-1) .

AIR CONDITIONING
- the air distribution cable,
61A-57
- the heating resistor.
HEATING
61A
B95 or D95 or K95
REFITTING

a parts always to be replaced: refrigerant pipe seal
(30,02,02,52).
AIR CONDITIONING
a Refit the following components onto the distribution
unit:
WARNING
Do not remove the blanking plugs from each
component until the last moment.

- the cabin filter,
Also, do not remove the components from their

packaging until they are to be fitted to the vehicle.

WARNING
To avoid any leaks, check that the pipe surface is

sound before positioning the new seal. The surface must be clean and scratch free.
- the fan assembly,

a Remove the blanking plugs.
a Lubricate the seals using recommended air conditioning oil to make fitting easier (see 62A, Air condit i o n i n g , Air conditioning: Parts and
consumables for the repair work, page 62A-4) .
a Fit new seals to the refrigerant connecting pipes.

CONCERNED

a Refit the distribution unit.

a Fit the wiring on the distribution unit.
CLIMATE CONTROL
unit:
a Clip the wiring onto the distribution unit.

a Connect the supply connector of the distribution unit.

a Refit:
- the cabin filter,

front structure),


- the fan assembly,
- the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment).

a Connect the heater matrix hoses.
a Remove the tool (Ms. 583) from the heater matrix

hoses.
61A-58
HEATING
61A
B95 or D95 or K95

- the turbocharger heat shield,
F4R
- the turbocharger heat shield nuts,
a Refit:
- the lifting eye of the cylinder head.
- the air outlet pipe to the air filter unit,

- the air inlet pipe to the throttle valve.
a Clip on the turbocharging pressure regulation valve
a Connect the connector of the turbocharging pressure regulation valve control solenoid valve.
a Clip on the brake servo vacuum pipe.

a Fill and bleed the cooling circuit (see Cooling circuit: Draining - Refilling) (19A, Cooling).
a Torque tighten the clip of the air filter unit air outlet pipe (5.5 N.m).
Note:
A summary table gives the quantities of refrigerant in the system according to the engine type
(see 62A, Air conditioning, Air conditioning:
Parts and consumables for the repair work,
page 62A-4) .
a Connect the connecting pipes to the expansion valve.

F9Q or K9K
a Perform the following operations:
a Fit the heat shield to the bulkhead.

a Refit the heat shield bolts.
- refill the refrigerant circuit using the refrigerant

charging station (see 62A, Air conditioning,
Coolant circuit Draining - Refilling, page 62A-9)
,
F9Q
- check for leaks (see 62A, Air conditioning, Coolant circuit check, page 62A-8) .
a Refit:
- the intercooler air inlet pipe (see Intercooler air inlet pipe: Removal - Refitting) (12B, Turbocharging),
a Check that the air conditioning system is operating

correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-5) .
- the battery tray (see Battery : Removal - Refitting) (80A, Battery),
a Refit:
- the diesel injection computer (see Diesel injection

computer: Removal - Refitting) (13B, Diesel injection),
(80A, Battery).
- the windscreen wiper mechanism (see Windscreen wiper mechanism: Removal - Refitting)
(85A, Wiping - Washing),
F4R
a Refit:
- the bulkhead upper heat shield,

- the bulkhead upper heat shield bolts,
- the engine cover.
- the bulkhead upper heat shield clips,
61A-59
HEATING
61A
J95
- the scoop under the centre section of the scuttle
panel grille (see Scoop under scuttle panel
grille: Removal - Refitting) (56A, Exterior equipment).

Ms. 583
Hose clamp pliers.
a Undo the clips on the air outlet pipe of the air filter
unit.
Essential equipment
Tightening torquesm
F9Q
turbocharger air inlet

pipe bolts
8 N.m
air filter box air outlet

pipe clips
6 N.m
IMPORTANT
Note:
Use fuel blanking plugs with part no. 77 01 208 229
or 77 01 476 857 to plug any openings exposed to
the open air. Do not use any which have already
137477
a Remove:
- the bolts (1) from the cylinder head lifting eye,
REMOVAL
- the cylinder head lifting eye.

WARNING
incorrect use.
a Disconnect the battery (see Battery: Removal - Refitting) (80A, Battery).
a Remove:
- the centre section of the scuttle panel grille (see
Scuttle panel grille: Removal - Refitting) (56A,
Exterior equipment),
61A-60
HEATING
61A
J95
K9K
M9R
139563
a Unclip the wiring (2) from the cylinder head lifting

eye.
139155
a the bolt (4) from the turbocharger air inlet pipe.
a Remove:
- the cylinder head lifting eye.
139154
a Remove:
- the bolts (5) from the turbocharger air inlet pipe,
- the turbocharger air inlet pipe.
61A-61
HEATING
61A
J95
F9Q
135640
135638
a Remove the bolt (6) from the intermediate air pipe

between the air filter unit and the turbocharger on
the exhaust gas recirculation assembly.
a Remove the bolts (8) from the turbocharger air inlet

pipe.
a Disconnect the intermediate air pipe between the air
filter unit and the turbocharger from the turbocharger
air inlet pipe by pivoting it.
a Remove:
- the intermediate air pipe between the air filter unit
and the turbocharger,
135639
a Loosen the bolt (7) of the intermediate air pipe

the turbocharger air inlet pipe.
61A-62
HEATING
61A
J95
K9K
M9R
a Remove the intercooler air inlet pipe (see Intercooler air inlet pipe: Removal - Refitting) (12B, Turbocharging).
139564

pipe.
138672
a Remove the nut (11) from the retaining bracket on

the intermediate pipe - expansion valve connecting pipe.
139567
a Remove:
61A-63
HEATING
61A
J95
H4J
139617
a Remove the clips (1 2) from the bulkhead heat

shield.
139616
a Remove:
WARNING


WARNING


61A-64
HEATING
61A
J95
136487
a Remove the bolts (15) from the expansion valve

connecting pipe bracket.
141542
a Fit the (Ms. 583) on the heater matrix hoses (16) .

a Disconnect the heater matrix hoses.
a Remove:
WARNING
- the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment),

valve.
valve.
a Fit blanking plugs on the expansion valve and on the
connecting pipes.
61A-65

front structure).
HEATING
61A
J95

CONCERNED

CLIMATE CONTROL
- the cabin filter,
139118
a Disconnect the supply connector (17) from the distribution unit.
- the fan assembly,
a Unclip the electrical wiring from the distribution unit.
a Separate the electrical wiring from the distribution

unit.
a Remove the distribution unit.
Note:
To find the location of components (see 61A,
REFITTING
AIR CONDITIONING
a
WARNING

- the cabin filter,


- the fan assembly,
WARNING
To avoid any leaks, check that the seal and the

pipe surface are in good condition. The seal and
the surface must be clean and scratch free.

61A-66
HEATING
61A
J95
a Fit the wiring on the distribution unit.

CONCERNED
a Clip the wiring onto the distribution unit.

a Connect the supply connector of the distribution unit.
CLIMATE CONTROL
unit:

a Refit:

front structure),

- the cabin filter,
- the dashboard (see Dashboard: Removal - Refitting) (57A, Interior equipment).

a Connect the heater matrix hoses.
a Remove the (Ms. 583) from the heater matrix hoses.
- the fan assembly,

a Connect the connecting pipes to the expansion valve.

H4J
a Refit the bulkhead upper heat shield.
a Refit the retaining bracket on the intermediate pipe

- expansion valve connecting pipe.
AIR CONDITIONING
unit:
- the cabin filter,
K9K
a Refit the intercooler air inlet pipe (see Intercooler
air inlet pipe: Removal - Refitting) (12B, Turbocharging).

M9R
- the fan assembly,

a Refit:
- the turbocharger air inlet pipe,
- the turbocharger air inlet pipe bolts.

K9K
a Refit:
a Refit the distribution unit.
61A-67
HEATING
61A
J95
a Fill up and bleed the cooling system (see Cooling
circuit: Draining - Refilling) (19A, Cooling).
Note:
A summary table gives the quantities of refrigerant in the system according to the engine type
page 62A-4) .
F9Q
a Refit:
and the turbocharger on the turbocharger air inlet
pipe,

,
- the bolts from the turbocharger air inlet pipe,

- the bolt from the intermediate pipe between the air
filter unit and the turbocharger on the turbocharger
air inlet pipe,
- the bolt for the intermediate air pipe between the air
filter unit and the turbocharger on the exhaust gas
recirculation assembly.

a Torque tighten the turbocharger air inlet pipe

bolts (8 N.m).
a Refit:
grille: Removal - Refitting) (56A, Exterior equipment),
M9R
a Refit:
- the engine cover.

- the bolts on the cylinder head lifting eye.
a Clip the wiring onto the cylinder head lifting eye.
F9Q
a Refit:
a Refit the air filter unit air outlet pipe.

a Torque tighten the air filter box air outlet pipe
clips (6 N.m).
a Connect the battery (see Battery: Removal - Refitting) (80A, Battery).
61A-68
HEATING
Heater matrix: Removal - Refitting
61A

Ms. 583
Hose clamp pliers.
Tightening torquesm
bolts
21 N.m

bolts
21 N.m

air outlet pipe
5.5 N.m
REMOVAL
135796
I - OPERATION FOR REMOVAL OF PART

CONCERNED
a Remove the bolts (2) from the air inlet pipe on the
throttle valve.
a Switch off the ignition.

a Remove the engine style cover.
F4R
135707
137157
a Disconnect the brake servo vacuum pipe (3) .
61A-69
HEATING
61A
134643
135692
a Disconnect the connector from the turbocharging


a Unclip the turbocharger pressure regulation valve

control solenoid valve at (4) .

a Remove:
135693
a Remove:
61A-70
HEATING
61A

- the heater matrix trim.

CONCERNED
135694
a Remove the clips (7) from the heater matrix rigid pipes.
135696
WARNING
a Take the heater matrix out of its housing.
Prepare for the flow of fluid, and protect the surrounding components.
a Remove the heater matrix.
a Put a protective cover on the floor carpet.

a Position a container to collect the coolant under the
rigid pipes.
REFITTING
a Move the heater matrix rigid pipes aside.
a Remove the seals from the heater matrix rigid pipes.
a parts always to be replaced: heater matrix coolant pipe seal (30,02,01,46)

a Always replace the heater matrix rigid pipe clips.
WARNING

CONCERNED
a Refit:
- the heater matrix in its housing,
a Fit:
- new seals on the heater matrix rigid pipes,
135695
a Remove:
- the heater matrix trim bolts (8) ,
- the heater matrix rigid pipes on the heater matrix.

a Refit new clips on the rigid pipes of the heater matrix.
61A-71
HEATING
a Refit the engine style cover.
a Remove:
- the container for recovering coolant under the rigid
pipes,
- the protective cover on the floor carpet.
a Refit:
- the upper bolts on the dashboard cross member
reinforcement,
- the lower bolts on the dashboard cross member
reinforcement.
a Refit:
- the instrument panel lower trim (see Lower section of dashboard trim: Removal - Refitting)
(57A, Interior equipment).
hoses.
F4R
a Refit:
- the air outlet pipe of the air filter unit,
a Connect:
- the connector on the turbocharging pressure regulation valve control solenoid valve,
- the vacuum pipe from the brake servo.

61A-72
61A
HEATING
61A
B95 or D95 or E95 or K95, and RIGHT-HAND DRIVE

Ms. 583
Hose clamp pliers.
Tightening torquesm
air outlet pipe
5.5 N.m
REMOVAL
F4R
135796
a Loosen the bolts (2) of the air inlet pipe on the throttle valve.
135707
137157
a Disconnect the brake servo vacuum pipe (3) .
61A-73
HEATING
61A

CONCERNED
135694
134643
a Disconnect the connector from the turbocharging

a Unclip the turbocharger pressure regulation valve
control solenoid valve at (4) .
WARNING
rigid pipes.
a Remove the seals from the heater matrix rigid pipes
a Unclip the centre console left-hand trim.

a Remove:
135695
a Remove:
61A-74
HEATING
61A

a Remove:

pipes,
a Refit:
hoses.
F4R
135696
a Refit:
- the air outlet pipe of the air filter unit,

REFITTING
a Connect:
- the connector on the turbocharging pressure regulation valve control solenoid valve,
a parts always to be replaced: heater matrix coolant pipe seal (30,02,01,46)
- the vacuum pipe from the brake servo.


WARNING

a Refit the engine cover.

CONCERNED
a Refit:
a Fit:
a Refit new clips on the rigid pipes of the heater matrix.
61A-75
HEATING
61A

Ms. 583
Hose clamp pliers.
Tightening torquesm
upper nuts on the dashboard cross member
reinforcement
21 N.m
lower bolts on the dashboard cross member

reinforcement
21 N.m

pipe clips
6 N.m
REMOVAL
141542
a Remove:
a Remove:

- the engine cover,

unit.

a Unclip the left-hand panel from the centre console.
control buzzer.
61A-76
HEATING
61A

CONCERNED
135694
138640
WARNING

rigid pipes.
138639
a Remove:
- the upper nuts (4) from the dashboard cross member reinforcement,
135695
- the brake pedal impacter (5) ,
a Remove:
61A-77
HEATING
61A

a Remove:

pipes,
a Refit:
- the brake pedal impacter,
- the upper nuts on the dashboard cross member
reinforcement (21 N.m).
wiring.
135696

REFITTING
a Refit:

a parts always to be replaced: heater matrix coolant pipe seal (30,02,01,46).


WARNING
a Clip on the left-hand panel of the centre console.


a Refit the air outlet pipe onto the air filter unit.
clips (6 N.m).

CONCERNED
a Refit:

a Refit:


a Fit:


a Refit new clips on the heater matrix rigid pipes.
- the engine cover.
61A-78
HEATING
61A-79
61A
HEATING
61A
J95, and RIGHT-HAND DRIVE

a Remove:

Ms. 583
Hose clamp pliers.

Tightening torquesm
air filter unit air outlet
pipe clips
6 N.m

CONCERNED
REMOVAL
a Remove:
- the engine cover,
135694
unit.
WARNING
rigid pipes.
141542

a Unclip the left panel from the centre console.
61A-80
HEATING
61A
REFITTING
a parts always to be replaced: heater matrix coolant pipe seal (30,02,01,46).
WARNING

CONCERNED
a Refit:
135695
a Remove:
a Fit:

a Refit new clips on the heater matrix rigid pipes.
a Remove:
pipes,
a Refit:
135696

a Torque tighten the air filter unit air outlet pipe
clips (6 N.m).
61A-81
HEATING
a Refit:
- the engine cover.
61A-82
61A
HEATING
Fan assembly: Removal - Refitting
61A

Ms. 1909
Tool for removal - refitting of

Valo fan assembly
REMOVAL
a Move the seat as far back as possible.
a Remove:
- the cabin filter (see 61A, Heating, Cabin filter: Removal - Refitting, page 61A-19) ,
- the front side air distribution duct (see 61A, Heating, Front side air distribution duct: Removal Refitting, page 61A-132) .
137641
a Disconnect the recirculation motor connector.

a Mark the routing of the recirculation motor wiring.
a Separate the wiring from the recirculation motor.
a Remove:
- the bolts (2) from the air recirculation duct,
- the air recirculation duct.
a Remove the side air distribution duct (see 61A, Heating, Front side air distribution duct: Removal Refitting, page 61A-132) .

CONCERNED
a Disconnect the connector from the passenger compartment fan assembly motor passing through the
cabin filter housing.
137028
61A-83
HEATING
61A
137676
137678
a Position the turbine of the passenger compartment

fan assembly in such a way as to align the holes (3)
required to fit the tool (Ms. 1909).
a Push and turn the tool (Ms. 1909) anticlockwise to

unlock the passenger compartment fan assembly.
137679
137677
a Position the tool (Ms. 1909) and turn it slightly from

left to right so that the 3 rods of tool MS 1909 coincide with the 3 holes of the turbine.
a Remove the fan assembly from its housing while taking care not to damage the turbine.
Note:
To avoid making the fan assembly motor unstable, position the assembly horizontally while protecting it from any impact.
61A-84
HEATING
61A
REFITTING
CONCERNED
137681
a Fit the tool (Ms. 1909) (4) on the passenger compartment fan assembly.
137683
a Check that the clip is correctly positioned (5) in relation to the turbine of the passenger compartment fan
assembly.
137682
a Align the clip of the tool (Ms. 1909) along the shaft.
137686
a Refit the fan assembly in its housing by turning the

tool 45.
61A-85
HEATING
137677
a Push the fan assembly until it is fully inserted in its

housing.
a Turn the tool (Ms. 1909) clockwise to lock the passenger compartment fan assembly.
a Remove the (Ms. 1909).
a Connect the passenger compartment fan assembly
connector.
a Refit the air recirculation duct.
a Fit the recirculation motor wiring.
a Connect the recirculation motor connector.
a Refit the side air distribution duct (see 61A, Heating,
Front side air distribution duct: Removal - Refitting, page 61A-132) .
a Refit:
61A-86
61A
HEATING
61A

Ms. 1909

Valo fan assembly
Tightening torquesm
steering column bolts
21 N.m
REMOVAL
a Unclip the right-hand centre console trim.
a Remove:
- the cabin filter (see 61A, Heating, Cabin filter: Removal - Refitting, page 61A-19) .
134365
a Disconnect the steering column connectors (2) .

a Fit a block of approximately 440 mm between the
steering column and the floor.
134366
136716
a Remove the nuts (3) from the steering column.

a Remove the block between the steering column and
the floor.
a Remove:
- the cover bolts (1) under the steering wheel,
- the cowlings under the steering wheel.
a Disconnect the steering column switch assembly
connectors.
61A-87
HEATING
61A
137636
a Lower the steering column in the footwell.
137641

Note:
Ver tically lower the steering column and do not

apply pressure to the universal joints.
a Remove:
a Check that the cross piece (4) does not leave the
bearing.

CONCERNED
a Disconnect the passenger compartment fan assembly motor connector passing through the cabin filter
housing.
137028
a Unclip the recirculation control cable (5) .
61A-88
HEATING
61A
137676
137678


137677
137679
a Position the tool (Ms. 1909) and turn it slightly from

left to right so that the 3 rods of the tool (Ms. 1909)
coincide with the 3 holes of the turbine.
a Remove the passenger compartment fan assembly

from its housing while taking care not to damage the
turbine.
Note:
To avoid making the passenger compartment fan
assembly motor unstable, position the assembly
horizontally while protecting it from any impact.
61A-89
HEATING
61A
REFITTING
CONCERNED
137681
137683
a Check that the clip (9) is correctly positioned in relation to the turbine of the passenger compartment fan
assembly.
137682
137686
a Refit the passenger compartment fan assembly in its

housing by turning the tool 45.
61A-90
HEATING
61A

- the steering column switch assembly connectors.
a Refit:
- the cowlings under the steering wheel,
a Clip on the right-hand centre console trim.
137687
a Push the passenger compartment fan assembly until it is fully inserted in its housing.
connector.
a Check that the recirculation control can move along
its whole stroke.
a Refit the steering column.
a Refit the steering column bolts.
a Torque tighten the steering column bolts (21 N.m).
the floor.
a Check the condition of the steering column bearings.
a Connect:
- the electric steering column lock connector,
- the steering column connectors,
61A-91
HEATING
61A

Ms. 1909

Valo fan assembly
REMOVAL
a Remove the glovebox (see Glovebox: Removal Refitting) (57A, Interior equipment).
RADIO NO 07
a Remove:
- the receiver (see Tuner-amplifier: Removal - Refitting) (86A, Radio),
- the bolts from the receiver mounting,
- the receiver mounting.
137028
a Unclip the air recirculation control cable.
a Remove:
- the offset multimedia socket computer (see Offset
multimedia socket computer: Removal - Refitting) (86A, Radio),
- the offset multimedia socket computer mounting
bolts,
- the offset multimedia socket computer mounting.
a Remove the cabin filter (see 61A, Heating, Cabin

filter: Removal - Refitting, page 61A-19) .
138646
a Mark the routing of the air recirculation motor wiring

(1) .
61A-92
HEATING
61A
137641
137676

a Remove:
a Separate the wiring from the air recirculation motor.
137677
138647
a Disconnect the air recirculation motor connector (3) .
a Position the (Ms. 1909) and turn it slightly from left to

right so that the three rods of the (Ms. 1909) coincide with the three holes of the turbine.

CONCERNED
a Disconnect the connector from the passenger compartment fan assembly motor via the passenger
compartment filter housing.
61A-93
HEATING
61A
REFITTING
CONCERNED
137681
137678

137682
137679

turbine.
Note:
horizontally and protect it from impact.
61A-94
HEATING
61A
137683
137687
a Check that the clip is correctly positioned (6) in relation to the turbine of the passenger compartment fan
assembly.
connector.
a Connect the air recirculation motor connector.
a Clip on the air recirculation control cable.
its whole stroke.
a Refit the cabin filter (see 61A, Heating, Cabin filter:
Removal - Refitting, page 61A-19) .
137686

a Refit:
- the offset multimedia socket computer mounting,
multimedia socket computer: Removal - Refitting) (86A, Radio).
61A-95
HEATING
RADIO NO 07
a Refit:
- the receiver mounting,
- the receiver (see Tuner-amplifier: Removal - Refitting) (86A, Radio).
a Refit the glovebox (see Glovebox: Removal - Refitting) (57A, Interior equipment).
61A-96
61A
HEATING
61A

Ms. 1909

Valo fan assembly
Tightening torquesm
steering column nuts
21 N.m
REMOVAL
a Unclip the right-hand panel from the centre console.
a Remove:
134365
a Disconnect:
- the passenger compartment filter (see 61A, Heating, Cabin filter: Removal - Refitting, page 61A19) .
- the steering column connectors (2) ,

- the electric steering column lock connector.
141576
a Remove:
137655

connectors.

the floor.
61A-97
HEATING
61A
138654
138646

(5) .
Note:
bearing.
137641
a Remove:
137028
a Unclip the air recirculation control cable.
61A-98
HEATING
61A
138647
137677
a Position the (Ms. 1909) and turn it slightly from left to

right so that the three rods of the (Ms. 1909) coincide with the three holes of the turbine.

CONCERNED
a Disconnect the connector from the passenger compartment fan assembly motor via the passenger
compartment filter housing.
137678

137676

61A-99
HEATING
61A
137679

turbine.
137682
Note:
horizontally and protect it from impact.
REFITTING
CONCERNED
137683
a Check that the clip is correctly positioned (10) in relation to the turbine of the passenger compartment
fan assembly.
137681
a Fit the tool (Ms. 1909) on the passenger compartment fan assembly.
61A-100
HEATING
61A

a Position the air recirculation duct.
a Fit the air recirculation motor wiring.
its whole stroke.
a Torque tighten the steering column nuts (21 N.m).
the floor.
137686
a Connect:


a Refit:
a Clip on the right-hand panel of the centre console.
137687
connector.
61A-101
HEATING
Heating resistor relays: Removal - Refitting
61A
REMOVAL
137019
136384
a Unclip the cover from the heating resistor relay unit

at (2) .

CONCERNED
136383
137635
a Unclip the heating resistor relay unit from the distribution unit at (1) .
a Separate the heating resistor relay unit from the distribution unit.
a Remove the heating resistor relays (3) .
REFITTING
CONCERNED
a Refit the heating resistor relays.
61A-102
HEATING
a Clip:
- the cover of the heating resistor relay unit,
- the heating resistor relay unit onto the distribution
unit.
61A-103
61A
HEATING
61A
J95
REMOVAL

CONCERNED
a
Note:
There are 2 possible fittings for the heating resistor relays:
- 1000 Watt resistor : 1 relay unit located on the
left of the centre console (see 61A, Heating,
Heating: List and location of components,
page 61A-1) ,
- 1800 Watt resistor : 2 relay units located on
the right and left of the centre console (see 61A,
138894
a Unclip the heating resistor relay unit from the distribution unit.
a Separate the heating resistor relay unit from the distribution unit.
138642
a Unclip the left-hand or right-hand panel (1) of the

centre console.
136384
a Unclip the cover (2) from the heating resistor relay

unit.
61A-104
HEATING
J95
136383
a Remove the heating resistor relays (3) .
REFITTING
CONCERNED
a Refit the heating resistor relays.
a Clip:
- the cover of the heating resistor relay unit,
- the heating resistor relay unit onto the distribution
unit.
a Clip on the left-hand or right-hand panel of the centre console.
61A-105
61A
HEATING
Heating resistor unit: Removal - Refitting
61A
Tightening torquesm
bolts
21 N.m

bolts
21 N.m
REMOVAL
I - OPERATION FOR REMOVAL OF PART
CONCERNED
135692

137019

a Remove:
(57A, Interior equipment),
135693
a Remove:

control buzzer.

reinforcement.
61A-106
HEATING
61A
REFITTING

CONCERNED

CONCERNED
a Refit the heating resistor.
a Refit:
reinforcement,
reinforcement.
136380
a Disconnect the connector (3) from the heating resistor.

reinforcement.
a Refit:
a Clip on the centre console left-hand trim.
136381
a Remove:
- the heating resistor bolts (4) ,
61A-107
HEATING
61A
REMOVAL
a Remove:
- the front footwell air distribution duct on the lefthand side (see 61A, Heating, A-pillar air distribution duct: Removal - Refitting, page 61A-142) .
CONCERNED
136381
a Remove the bolts (2) from the heating resistor.
136380
136382
a Take the heating resistor out of its housing.

a Remove the heating resistor.
REFITTING
CONCERNED
a Connect the heating resistor connector.
61A-108
HEATING
a Refit:
- the front footwell air distribution duct on the lefthand side (see 61A, Heating, A-pillar air distribution duct: Removal - Refitting, page 61A-142) ,
61A-109
61A
HEATING
61A

CONCERNED
Tightening torquesm
nuts on the heating
resistor terminals
8 N.m
1 - First fitting
Note:
There are two possible fittings for the heating resistors:
- a 1000 Watt fitting,
- an 1800 Watt fitting for "extreme cold" climates.
REMOVAL
1 - Operation common to both fittings
136380
2 - Second fitting for "extreme cold" climates

136381
61A-110
HEATING
61A
136382
141540
a Unclip the heating resistor terminal strip (5) by pressing on the clips (6) .
a Remove the terminal strip from the heating resistor.
2 - Second fitting
a Mark the terminal fittings on the heating resistor.
141539
141538
a Remove the nuts (3) from the heating resistor terminals.

a Remove the terminal (4) from the heating resistor.
61A-111
HEATING
61A

141541

REFITTING
CONCERNED
1 - First fitting
2 - Second fitting
a Fit:
- the terminal strip on the heating resistor,
- the terminal on the heating resistor.
a Refit the nuts on the heating resistor terminals.
a Torque tighten the nuts on the heating resistor
terminals (8 N.m).
61A-112
HEATING
61A
Tightening torquesm
nuts on the heating
resistor terminals
8 N.m

reinforcement
21 N.m

reinforcement
21 N.m

control buzzer.
Note:
There are two possible fittings for the heating resistors:
- a 1000 Watt fitting,
- an 1800 Watt fitting for "extreme cold" climates.
REMOVAL
138640

138642
a Unclip the left-hand panel (1) from the centre console.

a Remove the dashboard lower trim (see Lower section of dashboard trim: Removal - Refitting)
61A-113
HEATING
61A

CONCERNED
1 - First fitting
138639
a Remove:
136380
- the brake pedal impactor (5) ,

136381
61A-114
HEATING
61A
136382
141540
a Unclip the heating resistor terminal strip (10) by

pressing on the clips (11) .
a Remove the terminal strip from the heating resistor.
2 - Second fitting
a Mark the terminal fittings on the heating resistor.
141539
141538
a Remove the nuts (8) from the heating resistor terminals.

a Remove the terminal (9) from the heating resistor.
61A-115
HEATING
61A

wiring.
a Refit the dashboard lower trim (see Lower section

of dashboard trim: Removal - Refitting) (57A, Interior equipment).
141541

REFITTING
CONCERNED
1 - First fitting
2 - Second fitting
a Fit:
- the terminal strip on the heating resistor,
- the terminal on the heating resistor.
a Refit the nuts on the heating resistor terminals.
a Torque tighten the nuts on the heating resistor
terminals (8 N.m).
a Refit the dashboard cross member reinforcement.
61A-116
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting
61A
REMOVAL
a Refit:

a Remove:
- the glovebox (see Glovebox: Removal) ( 57A, Interior equipment),

CONCERNED
136991
a Unclip the control unit (1) from the passenger compartment fan assembly.
a Disconnect the connector (2) from the passenger
compartment fan assembly control unit.
REFITTING
CONCERNED
a Connect the blower unit control unit connector.
a Clip on the passenger compartment fan assembly
control unit.
61A-117
- the glovebox (see Glovebox: Removal) (57A, Interior equipment).
HEATING
61A
Tightening torquesm
pedal assembly nuts
21 N.m
brake pedal impacter

bolt
21 N.m
REMOVAL
a Remove:
109879
a Remove:
- the dual safety connecting shaft ring,
- the dual safety connecting shaft (2) .
134662
a Remove the brake pedal impacter bolt (1) .

134696
a Remove the nuts (3) from the brake pedal.

Note:
Do not disconnect the connectors from the
brake pedal - accelerator assembly and
replace the brake light switch in the event of an
impact.
61A-118
HEATING
61A

a Partially remove the brake pedal - accelerator
assembly.
- a new dual safety connecting shaft,

- the dual safety connecting shaft rubber ring,
- the pedal assembly nuts.

CONCERNED
a Torque tighten the pedal assembly nuts (21 N.m).

a Refit:
- a new brake pedal impacter bolt.
a Torque tighten the brake pedal impacter bolt (21
N.m).
a Refit:
136991
a Unclip the passenger compartment fan assembly

control unit at (4) .
REFITTING
a parts always to be replaced: Connecting shaft
between the brake pedal and the brake servo
pushrod (30,03,02,07).
a Part which must always be replaced: Brake pedal impacter bolt.
CONCERNED
a Connect the connector to the passenger compartment fan assembly control unit.
a Clip on the passenger compartment fan assembly
control unit.
a Refit:
- the accelerator - brake pedal assembly,
61A-119
HEATING
61A
REMOVAL

CONCERNED
136991
a Fit the passenger compartment fan assembly control unit in its housing.
a Push the passenger compartment fan assembly
control unit downwards in the direction of the arrow
(4) while holding the tab (5) .
a Clip on the tab (5) of the passenger compartment
fan assembly control unit by pushing it towards the
front of the vehicle.
136991
a Unclip the tab (1) of the passenger compartment fan

assembly control unit by pushing it towards the rear
of the vehicle.

control unit upwards in the direction of the arrow (2)
while holding the tab (1) .
control unit from its housing.
REFITTING
CONCERNED
control unit connector.
61A-120
HEATING
61A
Tightening torquesm
pedal assembly nuts
21 N.m

nut
21 N.m
REMOVAL
138639
a Remove:
- the brake pedal impacter nut (2) ,
138642
a Unclip the left-hand panel (1) of the centre console.

109879
a Remove:
- the rubber ring (3) from the dual safety connecting
shaft,
61A-121
HEATING
61A

CONCERNED
134696
136991
Note:
impact.
assembly.
a Unclip the tab (6) of the passenger compartment fan

assembly control unit by pushing it towards the rear
of the vehicle.
control unit upwards in the direction of the arrow (7)
while holding the tab (6) .
control unit from its housing.
REFITTING
pushrod (30,03,02,07).
CONCERNED
control unit connector.
61A-122
HEATING
136991
a Fit the passenger compartment fan assembly control unit in its housing.
control unit downwards in the direction of the arrow
(9) while holding the tab (10) .
a Clip on the tab (10) of the passenger compartment
fan assembly control unit by pushing it towards the
front of the vehicle.
a Refit:
a Refit:
- the brake pedal impacter nut.
a Torque tighten the brake pedal impacter nut (21
N.m).
61A-123
61A
HEATING
Control panel: Removal - Refitting
61A
Essential equipment
diagnostic tool
REMOVAL
a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (57A, Interior equipment).
AIR CONDITIONING, and RADIO NO 01 or RADIO
NO 02 or RADIO NO 03 or RADIO NO 04 or
RADIO NO 05
135677
a Squeeze the centring pins while pushing the control

panel (2) .
AIR CONDITIONING

NO 07
135659

CONCERNED

(3) .
135676
61A-124
HEATING
61A
CLIMATE CONTROL
135658
135678

a Disconnect the control panel connector (6) .
135657
a Disconnect the connectors (5) from the control panel.

a Remove the control panel.
135679

a Disconnect the control panel connector (7) .
61A-125
HEATING
61A
REFITTING
CONCERNED
AIR CONDITIONING
a Refit the control panel.
a Connect the control panel connectors.
a Clip the air distribution cable onto the control panel.
a Fit the control panel in its housing.
CLIMATE CONTROL
135678
a Connect the connector (9) to the control panel.

a Check the correct operation of the control panel.
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
NO 02 or RADIO NO 03 or RADIO NO 04 or
RADIO NO 05
135679
a Connect the connector (8) to the control panel.

(86A, Radio).
a Refit the control panel in its housing.

NO 07
61A-126
HEATING
a Apply the after repair procedure using the diagnostic tool :
- connect the diagnostic tool,
- select "Climate control computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After repair procedure" section.
61A-127
61A
HEATING
61A
J95
Essential equipment
diagnostic tool
REMOVAL
a Remove:
138599

CONCERNED
138500
61A-128
HEATING
61A
J95
AIR CONDITIONING
138497
138496
138499
138498

panel in the order of the arrows.
a Unclip the air mixing cable (3) from the control panel
in the order of the arrows.
61A-129
HEATING
61A
J95
CLIMATE CONTROL
138502

138596

REFITTING
CONCERNED
AIR CONDITIONING
a Refit the control panel.
a Clip:
- the air distribution cable on the control panel,
- the air mixing cable onto the control panel.
CLIMATE CONTROL
61A-130
HEATING
J95

a Check the correct operation of the control panel.
a Refit:
a Apply the After repair procedure using the diagnostic tool :
- display the "Before/After repair procedure" for the
computer selected,
61A-131
61A
HEATING
Front side air distribution duct: Removal - Refitting
61A

CONCERNED

Car. 1363

Right-hand side
Note:
The front left-hand side air distribution duct cannot
be separated from the dashboard cross member for
removal (see Dashboard cross member: Removal - Refitting) (42A, Front upper structure).
REMOVAL
Right-hand side
a Remove:
135683
a Remove:
- the clip (1) from the front side air distribution duct
using the tool (Car. 1363),
RADIO NO 07
a Remove:
- the front side air distribution duct (2) .

- the navigation computer (see Navigation computer: Removal - Refitting) (83C, On-board telematics system).
REFITTING
CONCERNED
Right-hand side
a Refit:
- the front side air distribution duct,
- the front side air distribution duct clip.
Right-hand side
RADIO NO 07
a Refit:
- the navigation computer (see Navigation computer: Removal - Refitting) (83C, On-board telematics system),
61A-132
HEATING
- the receiver (see Tuner-amplifier: Removal - Refitting) (86A, Radio).
a Refit:
61A-133
61A
HEATING
61A

Car. 1363
Note:
The front right-hand side air distribution duct cannot
be separated from the dashboard cross member for
removal (see Dashboard cross member: Removal - Refitting) (42A, Front upper structure).
REMOVAL
Left-hand side
137018
a Remove:
a Cut the plastic clip (2) on the passenger compartment fuse and relay box.
a Unclip the passenger compartment fuse and relay
box plate from the dashboard cross member (3) .
a Separate the passenger compartment fuse and relay box plate from the dashboard cross member.
- the UCH (see UCH: Removal - Refitting) (87B, Interconnection unit).
137000
a Disconnect the connectors (1) from the passenger

compartment fuse and relay box.
61A-134
HEATING
61A

CONCERNED

Left-hand side
a Fit the passenger compartment fuse and relay support plate on the dashboard cross member.
Left-hand side
a Clip the passenger compartment fuse and relay support plate onto the dashboard cross member.
a Refit a new plastic retaining clip on the passenger
compartment fuse and relay support plate.
a Connect the connectors to the passenger compartment fuse and relay support plate.
a Refit:
- the UCH (see UCH: Removal - Refitting) (87B, Interconnection unit),
137022
a Use the tool (Car. 1363) to remove the clip (4) from
the front side air distribution duct.
a Unclip the front side air distribution duct.
a Remove the front side air distribution duct.
REFITTING
Left-hand side
a Part which must always be replaced: Plastic retaining clip for the passenger compartment fuse
and relay support plate.
CONCERNED
Left-hand side
a Refit the front side air distribution duct.
a Clip on the front side air distribution duct.
a Refit the front side air distribution duct clip.
61A-135
HEATING
61A
J95
Tightening torquesm
21 N.m
REMOVAL
1 - Front right-hand side air distribution duct:
a Remove the airbag inhibitor switch (see Inhibitor
switch: Removal - Refitting) (88C, Airbag and pretensioners).
LEFT-HAND DRIVE
134365
a Disconnect:
RADIO NO 07
a Remove the receiver (see Tuner-amplifier: Removal - Refitting) (86A, Radio).
- the electric steering column lock,

- the steering column control connectors.
a Remove:
bolts,
RIGHT-HAND DRIVE
a Remove:
137655

the floor.
61A-136
HEATING
61A
J95
138654
138641
a Remove:
Note:

bearing.
2 - Front left-hand side air distribution duct:

LEFT-HAND DRIVE
134365
a Disconnect:
61A-137
HEATING
61A
J95
134366
138654

the floor.
Note:
Vertically lower the steering column and do not
bearing.
RIGHT-HAND DRIVE
a Remove:
bolts,
61A-138
HEATING
61A
J95
CONCERNED

a Refit:
LEFT-HAND DRIVE
a Refit:
139057
a Disconnect:
- the front side air distribution duct from the air distribution unit at (8) ,
- the front side air distribution duct from the air vent
at (9) .
a Remove the front side air distribution duct.
RADIO NO 07
a Refit the receiver (see Tuner-amplifier: Removal Refitting) (86A, Radio).
REFITTING
CONCERNED
a Refit:
a Refit the front side air distribution duct.
- the airbag inhibitor switch (see Inhibitor switch:

Removal - Refitting) (88C, Airbag and pretensioners).
1 - Front right-hand side air distribution duct:

RIGHT-HAND DRIVE
the floor.
a Connect:
2 - Front left-hand side air distribution duct:

RIGHT-HAND DRIVE
a Refit:
61A-139
HEATING
J95
LEFT-HAND DRIVE
the floor.
a Connect:
a Refit:
61A-140
61A
HEATING
Front central air distribution duct: Removal - Refitting
REMOVAL
CONCERNED
137638
a Remove the front centre air distribution duct bolts (1)

.
a Unclip the front centre air distribution duct at (2) .
a Remove the front centre air duct.
REFITTING
CONCERNED
a Refit the front centre air duct.
a Clip on the front centre air duct.
a Refit the front centre air duct bolts.
61A-141
61A
HEATING
A-pillar air distribution duct: Removal - Refitting
61A

2 - Passenger side

Car. 1363
REMOVAL
1 - Driver's side
a Remove the instrument panel lower trim (see Lower
section of dashboard trim: Removal - Refitting)
2 - Passenger side
135680
a Remove:

CONCERNED
- the clip (3) from the A-pillar air duct,

1 - Driver's side
- the A-pillar air duct (4) .
REFITTING
CONCERNED
a Refit:
- the A-pillar air duct,
- the A-pillar air duct clip.
1 - Driver's side
135689
a Refit the instrument panel lower trim (see Lower

section of dashboard trim: Removal - Refitting)
a Remove:
- the clip (1) from the A-pillar air duct, using the tool
(Car. 1363),
- the A-pillar air duct (2) .
2 - Passenger side
61A-142
HEATING
61A
J95
REMOVAL

CONCERNED

1 - Left-hand side
1 - Left-hand side
LEFT-HAND DRIVE
RIGHT-HAND DRIVE
2 - Right-hand side
138675
a Remove:
LEFT-HAND DRIVE
- the bolts (1) of the front footwell air distribution

duct,
- the front footwell air distribution duct.
RIGHT-HAND DRIVE
61A-143
HEATING
61A
J95
2 - Right-hand side
RIGHT-HAND DRIVE
LEFT-HAND DRIVE
139117
138986
a Remove:
a Unclip the front footwell air distribution duct (3) .
- the bolts (2) of the front footwell air distribution

duct,
- the front footwell air distribution duct.
REFITTING
CONCERNED
a Refit the A-pillar air distribution duct.
1 - Left-hand side
LEFT-HAND DRIVE
RIGHT-HAND DRIVE
61A-144
HEATING
J95
2 - Right-hand side
LEFT-HAND DRIVE
RIGHT-HAND DRIVE
61A-145
61A
HEATING
Recirculation motor: Removal - Refitting
61A

CONCERNED
Essential equipment
diagnostic tool
REMOVAL
a Remove:
RADIO NO 07
a Remove:
137641

a Remove:
a Remove the front side air distribution duct (see 61A,

Heating, Front side air distribution duct: Removal - Refitting, page 61A-132) .
137633
137028
a Remove:
a Unclip the recirculation control cable (1) .
- the bolts (3) from the air recirculation motor,
61A-146
HEATING
61A

a Refit:
- the air recirculation motor.
REFITTING

CONCERNED

a Refit:
- the air recirculation motor,




computer selected,
RADIO NO 07
- select "air recirculation flap motor" in the "List of

components stored by this computer" section,
a Refit:
61A-147
HEATING
61A
Essential equipment
diagnostic tool
Tightening torquesm
steering column bolts
21 N.m
REMOVAL
a Unclip the centre console right-hand trim.
134365
a Disconnect the steering column connectors (2) and

the steering column electric lock.
136716
a Remove:
connectors.
134366

the floor.
61A-148
HEATING
61A

CONCERNED
137636

137641
Note:
put apply pressure to the universal joints.
a Check that the cross piece does not leave the bearing.

a Remove:
137028
a Unclip the recirculation control cable at (5) .
137633
a Remove:
61A-149
HEATING
61A

REFITTING


CONCERNED

computer selected,
a Refit:
- select "air recirculation flap motor" in the "List of

components stored by this computer" section,
- the air recirculation motor,

its whole stroke.
a Refit the steering column bolts.
a Torque tighten the steering column bolts (21 N.m).
the floor.
a Connect:
a Refit:
a Clip on the centre console right-hand trim.
61A-150
HEATING
61A
Essential equipment
diagnostic tool
REMOVAL
a Remove:
137028
RADIO NO 07
a Remove:

CONCERNED
- the bolts from the receiver mounting,

a Remove:
bolts,
138646

(1) .
61A-151
HEATING
61A
CLIMATE CONTROL
138595
a Remove:
137641
a Remove:

AIR CONDITIONING
138647
139116
a Remove:
61A-152
HEATING
61A
REFITTING
- display the before/after repair procedure for the

computer selected,

CONCERNED
- select Air recirculation flap motor in the List of

components controlled by this computer section,
a Refit the air recirculation motor.
- carry out the operations described in the After repair procedure section.

a Refit:
RADIO NO 07
a Refit:
a Refit:
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners).
- select Climate control computer ,
61A-153
HEATING
61A
Tightening torquesm
21 N.m
REMOVAL
134365
a Disconnect:
- the electric steering column lock connector.
141576
a Remove:
connectors.
137655

the floor.
61A-154
HEATING
61A

CONCERNED
138654
138646

(5) .
Note:
bearing.
137641
a Remove:
137028
61A-155
HEATING
61A
AIR CONDITIONING
138647

139116
a Remove:
CLIMATE CONTROL

REFITTING
CONCERNED
a Refit the air recirculation motor.
138595
a Remove:

its whole stroke.
61A-156
HEATING
the floor.
a Connect:
a Refit:
61A-157
61A
HEATING
Mixer motor: Removal - Refitting
61A
B95 or D95 or E95 or K95, and LEFT-HAND DRIVE, and CLIMATE CONTROL
Essential equipment
diagnostic tool
Tightening torquesm
pedal assembly nuts
21 N.m

bolt
21 N.m
REMOVAL
1 - Right-hand mixing motor
a Remove:
134662
a Remove the brake pedal impacter bolt (1) .

2 - Left-hand mixing motor
a Remove:
109879
a Remove:
61A-158
HEATING
61A
CONCERNED
134696

Note:
135682

impact.
assembly.
a Mark the routing of the mixing motor wiring.

a Disconnect the connector (4) from the air mixing motor.
a Remove:
- the bolts (5) from the air mixing motor,
- the air mixing motor.
61A-159
HEATING
61A
REFITTING
137640

137014
a Move the tie rod so that the flat surface (8) of the right-hand mixing motor recess is positioned at 90 in
relation to the distribution unit reference axis (9) .
a Remove:

pushrod (30,03,02,07).
a part which must always be replaced: Brake pedal impacter bolt.
137015
a Move the tie rod so that the flat surface (10) of the
left-hand mixing motor recess is positioned at 90 in
relation to the edge of the distribution unit reference
axis (11) .
61A-160
HEATING
61A

CONCERNED

Right-hand and left-hand mixing motor
a Refit the mixing motor.
a Connect the air mixing motor connector.

computer selected,
a Fit the electrical wiring of the mixing motor.
- select "Left-hand air mixing flap motor or Righthand air mixing flap motor" in the "List of components stored by this computer" section,

a Refit:
a Refit:
- the dual safety connecting shaft,
a Refit:
- the impacter,
- the impacter bolt.
a Torque tighten the brake pedal impacter bolt (21
N.m).
a Refit:
- the front left-hand air distribution duct (see 61A,
61A-161
HEATING
61A
B95 or D95 or E95 or K95, and RIGHT-HAND DRIVE, and CLIMATE CONTROL
Essential equipment
diagnostic tool
Tightening torquesm
clutch pedal nuts
21 N.m
REMOVAL
a Unclip the centre console right-hand trim
137154
a Remove:

Note:
pedal.
a Remove the clutch pedal from its threaded rods in
the direction of the arrow.
Note:
pipes.
a Pass the hydraulic clutch pipes under the distribution unit.
137690
a Unclip the hydraulic clutch pipes (1) .

a Move the hydraulic clutch pipes aside.
a Unclip the clutch pedal wiring at (2) .
61A-162
HEATING
61A
CONCERNED
136999
a Tilt the clutch pedal in the direction of the arrow.

135682


a Disconnect the air mixing motor connector.
a Remove:
61A-163
HEATING
61A
137015
mixing motor recess is positioned at 90 in relation to
the distribution unit reference axis.
137640

CONCERNED
a Disconnect the air mixing motor connector.
a Remove:

REFITTING

a Fit:
- the clutch pedal,

a Refit the clutch pedal nuts.

a Torque tighten the clutch pedal nuts (21 N.m).
a Clip:
a Refit:
137014
the distribution unit reference axis (7) .
61A-164
HEATING
a
computer selected,
- select "Right-hand air mixing flap motor" in the "List
of components stored by this computer" section,
61A-165
61A
HEATING
61A
J95, and LEFT-HAND DRIVE, and CLIMATE CONTROL
Essential equipment
diagnostic tool
Tightening torquesm
pedal assembly nuts
21 N.m

reinforcement
21 N.m

reinforcement
21 N.m
REMOVAL
138640

1 - Right-hand mixer motor

a Remove:
2 - Left-hand mixer motor
a Remove:
138639
a Remove:

control buzzer.
61A-166
HEATING
61A
109879
a Remove:
137156
- the rubber ring (5) from the dual safety connecting

shaft,
Note:

impact.
assembly.
61A-167
HEATING
61A

CONCERNED
139240
a Disconnect the connector (11) from the air mixing

motor.
138645
a Remove:
a Mark the routing of the air mixing motor wiring (8) .

138644

a Remove:
61A-168
HEATING
61A
REFITTING
In the event of replacement

139239
left-hand mixing motor recess is positioned at 90 in
relation to the edge of the distribution unit reference
axis.
138598
relation to the distribution unit reference axis.

CONCERNED
Right-hand and left-hand mixing motor

pushrod (30,03,02,07).

a Refit:
- the inhibitor switch (see Inhibitor switch: Removal - Refitting) (88C, Airbags and pretensioners).
a Refit:
61A-169
HEATING
- the dual safety connecting shaft rubber ring.
a Refit:
a Torque tighten:
wiring.
a Refit:
3 - Programming the left-hand or right-hand mixing
motor
computer selected,
- select Left-hand air mixing flap motor or Righthand air mixing flap motor in the List of components controlled by this computer section,
61A-170
61A
HEATING
61A
J95, and RIGHT-HAND DRIVE, and CLIMATE CONTROL

CONCERNED
Essential equipment
diagnostic tool
REMOVAL
Right-hand mixer motor
a Remove:
- the front right-hand footwell air distribution duct
- the clutch pedal position sensor (see Clutch pedal
position sensor: Removal - Refitting) (37A, Mechanical component controls).
138645
a Mark the routing of the air mixing motor wiring (1) .
Left-hand mixer motor

138644

a Remove:
61A-171
HEATING
61A
REFITTING

139240

a Remove:
138598
relation to the distribution unit reference axis.
61A-172
HEATING
61A

3 - Programming the left-hand or right-hand mixing
motor
computer selected,
- select Left-hand air mixing flap motor or Righthand air mixing flap motor in the List of components controlled by this computer section,
139239
the distribution unit reference axis.
CONCERNED
a Refit:
- the front right-hand footwell air distribution duct
61A-173
HEATING
Distribution motor: Removal - Refitting
61A
REFITTING
Essential equipment
diagnostic tool
REMOVAL
a Remove:
CONCERNED
137012
a Move the tie rod so that the flat surface (3) of the distribution motor recess is positioned at 90 in relation
to the distribution unit reference axis (4) .
CONCERNED
a Refit the distribution motor.
a Connect the distribution motor connector.
a Fit the electrical wiring of the distribution motor.
a Refit:
136385
a Mark the routing of the motor wiring.
a Disconnect the connector (1) from the distribution

motor.
a Remove:
- the bolts (2) from the distribution motor,

computer selected,
- the distribution motor.
- select "Footwell air distribution flap motor" in the

"List of components stored by this computer" section,
61A-174
HEATING
61A
Essential equipment
diagnostic tool
Tightening torquesm
clutch pedal nuts
21 N.m
REMOVAL
a Unclip the right-hand centre console trim.
a Remove:
137154


Note:
pedal.
a Detach the clutch pedal from its threaded rods.
Note:
pipes.
a Pass the hydraulic clutch pipes under the distribution unit.
137690
a Unclip the clutch hydraulic pipes (1) .

a Move the clutch hydraulic pipes aside.
a Unclip the wiring (2) from the clutch pedal.
61A-175
HEATING
61A
REFITTING
136999
137012
a Tilt the clutch pedal the in the direction of the movement arrow.
to the distribution unit reference axis (7) .

CONCERNED

CONCERNED
a Fit:
- the clutch pedal,
a Refit the clutch pedal nuts.
a Torque tighten the clutch pedal nuts (21 N.m).
a Clip:
a Refit:
136385
a Mark the routing of the distribution motor wiring.

motor.

a Remove:
61A-176
HEATING
computer selected,
"List of components stored by this computer" section,
61A-177
61A
HEATING
61A
Essential equipment
diagnostic tool
REMOVAL
CONCERNED
138643

motor.
a Remove:
138645
a Mark the routing of the distribution motor wiring (1) .
61A-178
HEATING
61A
REFITTING

138597
to the distribution unit reference axis.
CONCERNED
computer selected,
"List of components controlled by this computer"
section,
61A-179
HEATING
61A
Essential equipment
diagnostic tool
REMOVAL
a Remove:
138643

motor.

CONCERNED
a Remove:
138645
a Mark the routing of the distribution motor wiring (1) .
61A-180
HEATING
61A
REFITTING


computer selected,

"List of components controlled by this computer"
section,
138597
to the distribution unit reference axis.
CONCERNED
a Refit:
61A-181
HEATING
Passenger compartment temperature sensor: Removal - Refitting
61A
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
138649
a Unclip the passenger compartment temperature

sensor (3) from the interior rear view mirror trim.
138651
a Remove the interior rear view mirror trim (1) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
a Clip the passenger compartment temperature sensor onto the interior rear view mirror trim.
a Connect the passenger compartment temperature
sensor connector.
a Refit the interior rear view mirror trim.
138650
a Disconnect the passenger compartment temperature sensor connector (2) .
61A-182
HEATING
External temperature sensor: Removal - Refitting
61A
Note:
The exterior temperature sensor is located in the
door mirror on the right-hand side.
REMOVAL
a Remove:
- the right-hand door mirror glass (see Door mirror
glass: Removal - Refitting) (56A, Exterior equipment),
- the right-hand door mirror casing (see Door mirror
casing: Removal - Refitting) (56A, Exterior equipment).
CONCERNED
138676
a Remove the exterior temperature sensor (2) from its

mounting.
138670
a Unclip the right-hand door mirror mounting to remove the sensor by pressing on the clips (1) .
138674
a Cut the wires (3) of the exterior temperature sensor

(see Wiring: Repair) (Technical Note 6015A, 88A,
Wiring).
61A-183
HEATING
External temperature sensor: Removal - Refitting
REFITTING
CONCERNED
a Solder the wires of the exterior temperature sensor
(see Wiring: Repair) (Technical Note 6015A, 88A,
Wiring).
a Refit the exterior temperature sensor onto its mounting.
a Clip on the right-hand door mirror mounting.
a Refit:
- the right-hand door mirror casing (see Door mirror
casing: Removal - Refitting) (56A, Exterior equipment),
- the right-hand door mirror glass (see Door mirror
glass: Removal - Refitting) (56A, Exterior equipment).
61A-184
61A
AIR CONDITIONING
Air conditioning: List and location of components
62A
139042
No.
Description
(1)
Compressor (see 62A, Air conditioning, Compressor: Removal - Refitting, page 62A-21)
(2)
Compressor - condenser connecting pipe (see 62A, Air conditioning,

Condenser - compressor connecting pipe: Removal - Refitting, page
62A-85)
(3)
Condenser (see 62A, Air conditioning, Condenser: Removal - Refitting,

page 62A-12)
(4)
Dehydrator reservoir filter
(5)
Condenser - expansion valve connecting pipe (see 62A, Air conditioning, Expansion valve - condenser connecting pipe: Removal - Refitting, page 62A-49)
(6)
Expansion valve - intermediate pipe connecting pipe (see 62A, Air conditioning, Expansion valve - intermediate pipe connecting pipe at the
expansion valve outlet: Removal - Refitting, page 62A-65)
62A-1
AIR CONDITIONING
Air conditioning: List and location of components
62A
No.
Description
(7)
Intermediate pipe - compressor connecting pipe (see 62A, Air conditioning, Compressor/intermediate pipe connecting pipe: Removal - Refitting, page 62A-95)
(8)
Pressure sensor (see 62A, Air conditioning, Pressure sensor: Removal Refitting, page 62A-77)
62A-2
AIR CONDITIONING
Air conditioning: Precautions for repair
62A
I - SAFETY
IMPORTANT
IMPORTANT
To prevent refrigerant from leaking, never repair a

faulty air conditioning circuit component.
The following must be worn when handling refrigerant:
Replace all faulty components.
- gloves,
It is essential to follow the routing of the connecting pipes.
- protective goggles (with side shields if possible).
Ensure that the refrigerant connecting pipes are correctly fitted so that they will not come into contact with
metal parts in the engine compartment.
In the event of refrigerant fluid coming into contact

with the eyes, rinse well with clean water continuously for 15 minutes. If possible, have an eye
rinse unit available.
If refrigerant comes into contact with your eyes,
consult a doctor immediately. Inform the doctor that
the burns were caused by R134A refrigerant.
WARNING
In the event of contact with other unprotected parts

of the body (event though the safety advice has
been observed), rinse well with clean water continuously for 15 minutes.
WARNING
To avoid damaging the surface of the air conditioning pipes when removing the seals, do not use a
tool with a metallic end piece.
IMPORTANT
Work requiring the use of refrigerant must be carried out in a well-ventilated area.
WARNING
The refrigerant must not be stored in a shaft, a pit,

a hermetically sealed room, etc.
To prevent moisture from entering the system,

place plugs on the cold loop components which are
open to the air.
Refrigerants are colourless and odourless fluids.

Refrigerant is heavier than air. As a result there is a risk
of asphyxia for those working close to the ground and
less than 5 m away from the working area (pit, well, air
vents, etc.).
Switch on gas extraction systems.
WARNING
To prevent any leaks, check that the seal and surface of the pipe are in good condition. The seal and
the surface must be clean and free from scratches.
At temperatures above 100C, the refrigerant will decompose and produce a highly irritant gas.
WARNING
IMPORTANT
Lubricants are not mutually compatible: always

observe the type and quantity of oil recommended
for each compressor even when topping up as this
could damage the cold loop components.
It is forbidden to smoke close to an open refrigerant

circuit.
II - GENERAL RECOMMENDATIONS
It is possible to place components in the drying oven
after painting or to carry out work near the system if the
temperature does not exceed 80C.
62A-3
Always close the oil cans again after use to keep

moisture out and never use oil contained in a can
that has been open for a long time (viscous appearance).
AIR CONDITIONING
Air conditioning: Parts and consumables for the repair work
62A
For the oil part number (see Vehicle: Parts and consumables for repair) (04B, Consumables - Products).
Table of vehicle refrigerant capacities according to their engines and various specifications.
Engine
Refrigerant capacity
(g)
Type of compressor
Type of original oil
480 35
6 SEL 14C
ND-OIL 8
510 35
VALEO DCS-S7EC
ZXL 100 PG
Type
of
After-Sales
oil
Quantity of
oil (ml)
K4M
F4R
K9K
M9R
SANDEN
SP10
110 10
F9Q
H4J
M4R
150 0/+ 20
Table of quantities of oil to add when replacing components:

Operation on the air conditioning circuit
Quantity of oil (ml or cm 3)
Circuit oil change
Measure the volume recovered and add the

same quantity of new oil
Split pipe or other rapid leak
100
Replacement of a pipe
Quantity recovered +10
Replacement of a condenser
Replacement of an evaporator or distribution unit
Replacement of the filter or dehydrator reservoir
Removing - Refitting a compressor
Quantity recovered
Replacement of a compressor
None added
Standard replacement of a compressor
Top up as necessary
Replacement of a compressor and one or more air conditioning circuit component(s)
None added
Standard replacement of a compressor and replacement of

one or more refrigerant circuit component(s)
Top up as necessary
62A-4
AIR CONDITIONING
62A
Equipment required
Dual-sensor temperature measuring device
Note:
When performing RENAULT maintenance, check
the air conditioning system at the end of the vehicle's maintenance program so that the engine will
be cold.
I - PREPARATION OPERATION FOR THE
MEASUREMENT DEVICE
a Check that the measurement device functions properly (see the device's instruction manual).
a Set units to C.
119358
a Set the device's sensitivity to 0.1C.
a Check the two sensors T1 and T2 in order to calculate the correction () to be applied to the measurement (T1 - T2). the two sensors must indicate the
same measurement under the same conditions.
Check the sensors by:
- bringing the ends of the 2 sensors together until
they touch,
- placing the sensors in the air flow of an air vent,
- setting the passenger compartment fan assembly
to top speed.
- waiting for the value to become stable.
- recording the correction value ().
Note:
119360
It is not necessary to start the vehicle. The

device display is in mode (T) = (T1 - T2).
a Set the reading mode to (T) = (T1 - T2)

WARNING
Note the difference and sign as soon as the temperature becomes stable.
Calculate the correction () = - (T1 - T2) to be
applied to the measurement (T).
Examples:
If (T1 - T2) = - 0.3C, correct the measurement
(T) by () = + 0.3C
If (T1 - T2) = + 0.3C, correct the measurement
(T) by () = - 0.3C
62A-5
AIR CONDITIONING
62A
II - VEHICLE PREPARATION OPERATION
- wait for the value to become stable.
a Put the vehicle in the shade, where the temperature

is greater than or equal to 15C minimum.
- record the T3 temperature value.

- close the bonnet if it was opened.
a Close the bonnet.

a Open the front windows.
a Start the engine and let it idle.
a Set the air conditioning controls with:
- recirculation mode in the external position,
- the ventilation distribution in "face" mode,
- the temperature control to coldest temperature setting in front (and at the back, if it exists),
- the speed of the passenger compartment fan assembly set to maximum (switch off the rear control
if it exists),
- the front side and centre air vents open with the vanes in a neutral position,
- the air conditioning system must be turned on (indicator light illuminated).
a Wait 5 minutes with the engine idling before taking any measurements.
III - MEASUREMENTS
119357
a Record the air temperature at the left air vent (T1),

and at the right air vent (T2).
- fit sensor T1 in the left air vent (1) .
- fit sensor T2 in the right air vent (2) .
a Record the differences in temperature once the (T)
value has stabilised:
- between T3 and the higher of values T1 or T2, (T3
- highest value).
- record this difference in temperature.
- between T1 and T2 (read the (T) value (T1-T2)
display mode).
- record the difference in temperature (T) according to the correction () to be applied to the
measurement.
a If the (T)=(T1-T2) measurement is unstable, follow
the procedure below:
Note:
119359
a Record the air temperature at the scuttle panel grille

(T3).
- open the bonnet, depending on the vehicle, to access the scuttle panel grille.
- place the sensor where air is drawn through the
scuttle panel grille.
62A-6
Depending on the vehicle's air conditioning system programming, this check method may not be
applicable because the engine cooling fan
assembly has been activated. Its operation renders the () value between T1 and T2 unstable.
To eliminate this error, the fan assembly must be
activated for the entire period over which temperature T1 and T2 measurements are recorded.
AIR CONDITIONING
a Activate the engine cooling fan assembly operation
by modifying the engine speed.
- stabilise the engine speed at 2000 rpm while T1
and T2 temperature measurements are being recorded.
- check that the engine cooling fan assembly operating.
- record the temperatures by following the instructions given in the paragraph MEASUREMENTS.
IV - FAULT FINDING PROCEDURE
a The following two following conditions must be met:
- the difference between T3 and the higher of the two
values T1 or T2, must be greater than or equal to
5C,
- the difference between T1 and T2 must be less
than or equal to 2C.
Note:
If one of these two conditions is not met, then the
air conditioning system is not working properly.
Should this be the case, refer to the fault finding
procedure for the air conditioning system for the
vehicle concerned.
62A-7
62A
AIR CONDITIONING
Coolant circuit check
62A
a Check the sealing of the refrigerant circuit using the

electronic trace detector (follow the trace of the circuit as closely as possible, to limit variations due to
other gases).
Essential equipment
diagnostic tool
Note:
IMPORTANT
If replacing a defective part (see 62A, Air conditioning).
Consult the safety and cleanliness advice and operation recommendations before carrying out any
2 - Trace detectors
a
WARNING
Note:

incorrect use.
After any work on air conditioning circuit leaks on

the Laguna II, Vel Satis and Espace IV, check that
filling fault DF033 Refrigerant is not present, using
the diagnostic tool. If it is present, clear it. The
compressor cannot operate until the fault is cleared.
WARNING
To avoid damaging the cold loop components
(corrosions, etc.), do not use dye if the traces
reveal that some product has already been injected.
There are several types of detector:

- electronic detectors,
a Check for dye on the cold loop components with the

ultraviolet light.
- trace detectors.
a Inject the dye.

Note:
a Start the engine.
To carry out an after repair check, use the procedure for the electronic detector (1). To carry out a
more thorough check for leaks, use a trace detector
(2).
a Let the air conditioning system run for 15 minutes.

a Switch off the engine.
a Check the refrigerant circuit sealing by scanning the
circuit with the ultraviolet light.
Check that the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning:
Check, page 62A-5) .
REFRIGERANT CIRCUIT SEALING CHECKING
OPERATION
1 - Electronic detectors:
Note:
If replacing a defective part (see 62A, Air conditioning).
a Affix a label (supplied with the dye capsule), to indicate that dye has been used (as close as possible to
the filler valves).
a
WARNING
incorrect use.
a Switch on the electronic detector.
a Start the engine.
a Let the air conditioning system run for 15 minutes.
a Switch off the engine.
62A-8
AIR CONDITIONING
Coolant circuit Draining - Refilling
Essential equipment
IMPORTANT
Consult the safety and cleanliness advice and operation recommendations before carrying out any
WARNING
incorrect use.
WARNING
To avoid damaging the cold loop components (corrosions, etc.), do not use dye if the traces reveal
that some product has already been injected.
Note:
A summary table gives the quantities of refrigerant
in the system according to the engine type (see
62A, Air conditioning, Air conditioning: Parts
and consumables for the repair work, page 62A4) .
62A-9
62A
AIR CONDITIONING
62A
I - RECOVERING REFRIGERANT FLUID
- drain for the first time (note down the value),
- wait 15 minutes,
Note:
- run the engine until the cooling fan is triggered twice,
- If the air conditioning circuit is fitted with a single filler valve, some filling equipment only
requires the use of the high pressure pipe (refer
to the filling station instructions).
- Switch off the engine,

- drain for the second time (note down the value),
- Depending on the situation, run the system for

a few minutes before recovering the coolant to
improve drainage.
- repeat the cycles until the relative pressure is equal

to or less than 0 bar,
- add together the values of the various draining
operations; the fill is confirmed as being correct if
the volume of refrigerant fluid is the specified fill
+35g or -100g.
Note:
It is essential to follow these procedures to prevent:
Scenario C:
- gas escaping when the circuit is opened,
- drain for the first time (note down the value),
- pollution of the environment through the release

of gas into the atmosphere when the circuit is
opened or when a vacuum is created.
- wait 2 hours,
When draining or checking the refrigerant fill load,

three scenarios are to be taken into account:

+35g or -100g.
- the engine is running and the air conditioning is in

operation (A),
- the engine is running but the air conditioning is not
in operation (B),
- the engine is not running nor is the air conditioning
in operation (C).
a Scenario A:
II - CREATING A VACUUM
a It is essential to carry out vacuum extraction correctly before loading, otherwise the air conditioning will
not work properly.
- Operate the air conditioning until the cooling fan

assembly is triggered twice,
There are two scenarios to consider:
- vacuum created immediately after discharge (scenario A),
- drain for the first time (note down the original value),
- vacuum created after an interval of several hours

or days (scenario B).
- wait 15 minutes,
Scenario A:
- check that the relative pressure is no more than 0

bar,
- creation of a vacuum takes 20 minutes.

+35g or -100g.
Scenario B:
- creation of a vacuum takes 45 minutes to eliminate any trace of moisture.
a Test the seal once the vacuum has been created
(some stations do this automatically).
Scenario B:
- run the engine until the cooling fan is triggered twice,
III - FILLING
a Fill up the refrigerant circuit using the refrigerant
charging station.
62A-10
AIR CONDITIONING
a Top up the oil with the recommended type and volume of oil and refrigerant, depending on the work carried out (see 6 2 A, Air conditioning, Air
conditioning: Parts and consumables for the repair work, page 62A-4) .
a Check there are no leaks using the electronic detector (see 62A, Air conditioning, Coolant circuit
check, page 62A-8) .
WARNING
After injecting dye into the refrigerant, be sure to
indicate this on a label (supplied with the dye
capsule), and the date of the operation.
Position the label so it is visible near to the cold
loop filler valve.
62A-11
62A
AIR CONDITIONING
Condenser: Removal - Refitting
62A

- the front sections of the front wheel arch liners (see
Front wheel arch liner: Removal - Refitting)
(55A, Exterior protection),
Essential equipment
- the front bumper (see Front bumper: Removal Refitting) (55A, Exterior protection).
IMPORTANT
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
open to the air.
REMOVAL
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
WARNING
incorrect use.
XENON BULBS
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
62A-12
AIR CONDITIONING
62A
135786
135784
a Unclip:
- the central deflector (1) ,
- the left-hand side deflector (2) ,
- the right-hand side deflector (3) .
a Remove:
- the audible warning (see Horn: Removal - Refitting) (82A, Horn),
- the left-hand headlight (see Front headlight: Removal - Refitting) (80B, Headlights),
135783
62A-13
- the side support of the left-hand front panel (see

Front end panel side support: Removal - Refitting) (42A, Upper front structure).
AIR CONDITIONING
62A

CONCERNED
135670
135672
a Disconnect the pressure sensor connector (4) .
a Remove the bolt (5) securing the bracket for the

condenser - expansion valve connecting pipe to
the condenser.
WARNING
a Disconnect the condenser - expansion valve
connecting pipe from the condenser.
62A-14
AIR CONDITIONING
62A
135671
135674

compressor - condenser connecting pipe from
the condenser.
a Remove the condenser in accordance with the direction of the arrow.
REFITTING
WARNING
a Disconnect the compressor - condenser connecting pipe from the condenser.
a
WARNING

WARNING
CONCERNED
a Refit:
- the condenser,
- the connecting pipes to the condenser.
a Connect the pressure sensor connector.
62A-15
AIR CONDITIONING
a Refit
- the side support of the left-hand front panel (see
Front end panel side support: Removal - Refitting) (42A, Upper front structure),
- the left-hand headlight (see Front headlight: Removal - Refitting) (80B, Headlights),
- the audible warning (see Horn: Removal - Refitting) (82A, Horn).
a Clip:
- the right-hand side deflector,
- the left-hand side deflector,
- the central deflector.
a Refit:
- the front bumper (see Front bumper: Removal Refitting) (55A, Exterior protection),
- the front sections of the front wheel arch liners (see
(35A, Wheels and tyres).
XENON BULBS
a
Note:
A summary table gives the quantities of refrigerant in the system according to the engine types
page 62A-4) .
a Check for leaks (see 62A, Air conditioning, Coolant circuit check, page 62A-8) .
a Check the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-5) .
a Adjust the headlights (see Front headlight: Adjusting) (80B, Headlights).
62A-16
62A
AIR CONDITIONING
J95
Essential equipment
IMPORTANT
WARNING
open to the air.
Note:
REMOVAL
WARNING
incorrect use.
a Remove:
- the front section of the front wheel arch liners (see
62A-17
62A
AIR CONDITIONING
62A
J95
138677
138678
a Unclip:
- the left-hand side deflector (2) ,
OPERATION FOR REMOVAL OF PART

CONCERNED
138679
135672
62A-18
AIR CONDITIONING
62A
J95
135670
138725

condenser - expansion valve connecting pipe to
the condenser.

the condenser.
WARNING
WARNING


a Disconnect the condenser - expansion valve

connecting pipe from the condenser.
a Disconnect the compressor - condenser connecting pipe from the condenser.
62A-19
AIR CONDITIONING
62A
J95
a Clip:
- the left-hand side deflector,
a Refit:
Note:
A summar y table gives the quantity of refrigerant
in the system according to the engine type (see
62A, Air conditioning, Air conditioning: Parts
and consumables for the repair work, page
62A-4) .
138671
a Remove the condenser in the direction of the arrows.
REFITTING

,

a
WARNING
a Check the air conditioning system is operating correctly (see 62A, Air conditioning, Air conditioning: Check, page 62A-5) .
WARNING
CONCERNED
a Refit:
- the condenser,
- the connecting pipe on the condenser.
62A-20
AIR CONDITIONING
Compressor: Removal - Refitting
62A

a Remove:
- the engine cover,
Essential equipment


IMPORTANT

repair:
- the headlights (see Front headlight: Removal Refitting) (80B, Headlights),
- (see 62A, Air conditioning, Air conditioning:

Precautions for repair, page 62A-3) ,
- the front bumper supports (see Front bumper

support: Removal - Refitting) (42A, Front upper
structure),
- (see Vehicle: Precautions for repair) (01D,

Mechanical introduction).
- the audible warning (see Horn: Removal - Refitting) (82B, Horn),

- the front impact cross member (see Front impact
cross member: Removal - Refitting) (41A, Front
lower structure),
WARNING
open to the air.
- the bonnet catch (see Bonnet latch: Removal Refitting) (52A, Non-side opening element mechanisms).
WARNING
Note:
In order to prevent the accessories belt from

being prematurely ruptured, do not damage (hit,
force with a tool, etc.) the plastic pulley of the
compressor.

a Remove the accessories belt (see Accessories

belt: Removal - Refitting) (11A, Top and front of
engine).
REMOVAL
WARNING
incorrect use.
62A-21
AIR CONDITIONING
62A
135882
135296
a Remove the bolts (1) from the engine wiring channel.
a Remove the lower bolts (4) from the front end panel.
a Tilt the front end panel slightly towards the front of
the vehicle.
F4R or F9Q or K9K or M9R
a Remove the intercooler air outlet pipe (see Intercooler air outlet pipe: Removal - Refitting) (12B,
Turbocharging).
135719
a Remove:
- the upper bolts (2) from the front end panel,
- the front end panel clips (3) .
62A-22
AIR CONDITIONING
62A
F4R
136473
135700
a Remove the connecting pipe bracket bolts (6) on the

compressor.
a Remove the bolt (5) of the intermediate pipe compressor connecting pipe retaining bracket
from the engine block.
a Remove the bolt of the compressor - condenser
connecting pipe retaining bracket bolt from the compressor.
WARNING
a Uncouple the connecting pipes from the compressor.
a Move aside the compressor connecting pipes.
a Fit blanking plugs on the openings of the connecting
pipes and the compressor.
62A-23
AIR CONDITIONING
62A

CONCERNED
142163
136473
a Remove the bolts (10) from the compressor.
a Disconnect the compressor connector (7) .

a Remove the bolts (8) from the compressor.
a Move aside the wiring.
M4R
a Remove the compressor.
REFITTING
a
WARNING
WARNING
142162
a Disconnect the compressor connectors (9) .

a Check the condition of the seals on the refrigerant
connecting pipes.
62A-24
AIR CONDITIONING
62A

CONCERNED
- the accessories belt (see Accessories belt: Removal - Refitting) (11A, Top and front of engine),
a Refit the compressor.
a Connect the compressor connector.

M4R
a Connect the compressor connectors.

a Fit the wiring.

Note:
a Refit the connecting pipes to the compressor.
page 62A-4) .
F4R
a Refit:
- the retaining bracket of the intermediate pipe compressor connecting pipe on the engine block,
- the retaining bracket of the compressor condenser connecting pipe on the compressor.

a In the event of replacement, apply the after repair
procedure:
- Switch on the ignition,
F4R or F9Q or K9K or M9R

- Check that the air conditioning is off,
a Refit the intercooler air outlet pipe (see Intercooler

air outlet pipe: Removal - Refitting) (12B, Turbocharging).
- Switch the ventilation to speed 2,

- Put the temperature setting at minimum,
- Select the air recirculation position,
a Fit the front end panel.
- Start the engine.
a Refit the engine wiring channel.
- Run the air conditioning in manual mode (in the

case of climate control do not press auto),
a Refit:
- the bonnet catch (see Bonnet latch: Removal Refitting) (52A, Non-side opening element mechanisms),
lower structure),
- Run the engine at idle speed for 3 minutes with air

conditioning,
- Switch off the engine.

structure),

62A-25
AIR CONDITIONING
62A
J95
Essential equipment
IMPORTANT


lower structure),
- the cooling radiator air deflectors,
WARNING
- the headlights (see Front headlight: Removal Refitting) (80B, Headlights).

open to the air.
Note:
be clean. Do not use any which have been used to
plug a fuel circuit.
REMOVAL
138656
WARNING
a Remove:

incorrect use.
- the bonnet supports (1) ,

- the accessories belt (see Accessories belt: Removal - Refitting) (11A, Top and front of engine).

a Remove:
F9Q or H4J or K9K or M9R

Turbocharging).
- the engine undertray bolts,

- the engine undertray,
62A-26
AIR CONDITIONING
62A
J95
M9R
K9K
135883
138488
a Unclip the expansion bottle top hose (2) from the

front end panel.
a Remove the rigid cooling hose bolts (4) on the front

end panel.
140184
a Unclip the degassing hose from the front end panel

at (5) .
138486
a Unclip the bonnet cable at (3) .

a Remove the bonnet cable.
62A-27
AIR CONDITIONING
62A
J95
H4J
139053
a Remove:
138363
a Remove the bolt (6) from the front end panel windscreen washer reservoir.
140184

at (7) .
a Unclip the remaining wiring from the front end panel.
62A-28
- the bolts (8) of the engine wiring channel,

AIR CONDITIONING
62A
J95
139052
136473
a Remove the connecting pipe bracket bolts (10) .

WARNING
a Move aside the compressor connecting pipes.
135646
a Remove the front end panel bolts (9) .

a Tilt the front end panel.
62A-29
AIR CONDITIONING
62A
J95
CONCERNED
M4R or M9R
138724
138724
a Disconnect the compressor connector (11) .
a Remove:
a Unclip the compressor wiring at (12) .
- the compressor bolts (14) ,

- the compressor.
REFITTING
a
WARNING
136473
a Remove:
WARNING
- the compressor bolts (13) ,

- the compressor.
62A-30
AIR CONDITIONING
62A
J95
a Refit:

CONCERNED
a Refit the compressor.
- the accessories belt (see Accessories belt: Removal - Refitting) (11A, Top and front of engine),
a Connect the compressor connector.
- the bonnet supports,
a Clip on the compressor wiring.
a Refit the connecting pipes to the compressor.

lower structure),

a Refit:
- the engine wiring channel,

H4J
a Clip the degassing hose onto the front end panel.

a Refit the windscreen washer bottle bolt.
- the engine undertray.

M9R
Note:
a Refit the rigid cooling hose on the front end panel.
page 62A-4) .
a Clip the degassing hose onto the front end panel.
K9K
a Clip the expansion bottle top hose on the front end
panel.

a In the event of replacement, apply the after repair
procedure:
- Switch on the ignition,
- Check that the air conditioning is off,
a Clip:
- Switch the ventilation to speed 2,
- the bonnet cable on the front end panel,
- Put the temperature setting at minimum,
- the wiring on the front end panel.
- Select the air recirculation position,

- Start the engine.

- Run the air conditioning in manual mode (in the

case of climate control do not press auto),
- Run the engine at idle speed for 3 minutes with air
conditioning,
- Switch off the engine.
62A-31
AIR CONDITIONING
J95
62A-32
62A
AIR CONDITIONING
Expansion valve: Removal - Refitting
62A
B95 or D95 or E95 or K95, and F9Q or K4M or K9K or M4R or M9R
(56A, Exterior equipment).
Essential equipment
F9Q
a Remove:
IMPORTANT

(80A, Battery),

WARNING
open to the air.
Note:
REMOVAL
136471
WARNING
a Remove the nut (1) of the retaining bracket (2) from


incorrect use.
a Remove:
62A-33
AIR CONDITIONING
62A
136467
a Remove the clips (3) from the bulkhead heat shield.

WARNING
136487
WARNING
valve.
valve.
a Fit the blanking plugs on the openings of the connecting pipes and on the expansion valve.
62A-34
AIR CONDITIONING
62A
CONCERNED

a Refit the connecting pipes on the expansion valve.
a Refit the retaining bracket of the intermediate pipe
F9Q
a Refit:
(80A, Battery).
136465
a Remove:
a Refit:
- the bolts (5) from the expansion valve,

- the expansion valve.

REFITTING
- the windscreen wiper arms (see Windscreen wiper blade: Removal - Refitting) (85A, Wiping Washing).

a
WARNING

Note:

WARNING
page 62A-4) .

CONCERNED

a Refit the expansion valve.
62A-35
AIR CONDITIONING
62A
B95 or D95 or E95 or K95, and F4R

a Remove:
Essential equipment

IMPORTANT



WARNING
WARNING
open to the air.

a Remove:
Note:


- the bulkhead upper heat shield clips.
WARNING
REMOVAL

WARNING
incorrect use.
62A-36
AIR CONDITIONING
62A

CONCERNED
136487
136465
a Remove:
WARNING


valve.
REFITTING


a
WARNING
WARNING
CONCERNED
62A-37
AIR CONDITIONING
a Refit:
- the windscreen wiper arms (see Windscreen wiper arm: Removal - Refitting) (85A, Wiping Washing).
Note:
page 62A-4) .
62A-38
62A
AIR CONDITIONING
62A
J95
a Remove:
Essential equipment


Tightening torquesm
pipe bolts
8 N.m

pipe clips
6 N.m
unit.
F9Q
IMPORTANT
WARNING
open to the air.
Note:
137477
a Remove:
REMOVAL

WARNING
incorrect use.
62A-39
AIR CONDITIONING
62A
J95
K9K
M9R
139563

eye.
a Remove:
139155

pipe.

139154
a Remove:
62A-40
AIR CONDITIONING
62A
J95
F9Q
135640
135638


pipe.
a Remove:
135639

62A-41
AIR CONDITIONING
62A
J95
K9K
M9R
139564

pipe.
138672
a Remove the nut (11) from the retaining bracket on

139567
a Remove:
62A-42
AIR CONDITIONING
62A
J95
H4J
139617

shield.
139616
a Remove:
WARNING


WARNING


62A-43
AIR CONDITIONING
62A
J95
CONCERNED
136487
a Remove the bolts (15) from the expansion valve

connecting pipe bracket.
136465
a Remove:
WARNING


valve.
REFITTING

valve.
a
WARNING
WARNING
CONCERNED
62A-44
AIR CONDITIONING
62A
J95
F9Q
a Refit:
H4J

pipe,

a Refit the retaining bracket on the intermediate pipe
- the bolt from the intermediate air pipe between the

air filter unit and the turbocharger on the turbocharger air inlet pipe,
K9K

bolts (8 N.m).
M9R
a Refit:
M9R
a Refit:

a Clip the wiring on the cylinder head lifting eye.
K9K
a Refit:
F9Q

a Refit:
clips (6 N.m).
a Refit:
Exterior equipment).
62A-45
AIR CONDITIONING
J95
Note:
page 62A-4) .
,
62A-46
62A
AIR CONDITIONING
LEFT-HAND DRIVE
IMPORTANT
CLEANING
a Remove the cabin filter (see 61A, Heating, Cabin
filter: Removal - Refitting, page 61A-19) .
a Apply the AIR CONDITIONING CLEANER (see Vehicle: Parts and ingredients for the repairwork)
(04B, Consumables - Products).
a Leave the product to work for 15 minutes.
a Refit the cabin filter (see 61A, Heating, Cabin filter:
Removal - Refitting, page 61A-19) .
a Activate the low speed motor-driven fan assembly
for 5 min.
62A-47
62A
AIR CONDITIONING
RIGHT-HAND DRIVE
IMPORTANT
CLEANING
a Remove the evaporator sensor (see 62A, Air conditioning, Evaporator sensor: Removal - Refitting,
page 62A-79) .
a Apply the AIR CONDITIONING CLEANER (see Vehicle: Parts and ingredients for the repairwork)
(04B, Consumables - Products).
a Leave the product to work for 15 minutes.
a Refit the evaporator sensor (see 62A, Air conditioning, Evaporator sensor: Removal - Refitting,
page 62A-79) .
a Activate the low speed motor-driven fan assembly
for 5 min.
62A-48
62A
AIR CONDITIONING
Expansion valve - condenser connecting pipe: Removal - Refitting
62A

Essential equipment
- the right-hand headlight (see Front headlight: Removal - Refitting) (80B, Headlights),
- the front panel support,

IMPORTANT
- the windscreen washer bottle (see Windscreen

washer bottle: Removal - Refitting) (85A, Wiping
- Washing)
WARNING


open to the air.

Note:
F9Q

a Remove:
(80A, Battery),
REMOVAL

a Remove the engine cover.
WARNING
F9Q or K4M or K9K or M4R or M9R

incorrect use.

WARNING

a Remove:


62A-49
AIR CONDITIONING
62A
F4R
a Remove:
WARNING
a Remove:
135297
a Remove the bolt (2) from the front right-hand side

member tie rod.
WARNING
a Move the front right-hand side member tie rod towards the wheel arch.


CONCERNED
136481
135303
a Loosen the front right-hand bolt on the subframe at

(1) .
a Remove the bolt (3 ) from the support of the

condenser - expansion valve connecting pipe on
the front right-hand panel.
62A-50
AIR CONDITIONING
62A
136475
136484
a Remove the plastic nut (4) from the support for the
the front right-hand side member.
a Remove the bolt (6) securing the support for the

the front right-hand side member reinforcement.
136479
a Remove the bolt (5) securing the condenser - expansion valve connecting pipe to the front panel.
62A-51
AIR CONDITIONING
136469
136485
a Unclip the condenser - expansion valve connecting pipe on the front right-hand side member and on
the bulkhead at (7) .
62A-52
62A
AIR CONDITIONING
62A

a Disconnect:
- the condenser - expansion valve connecting
pipe from the expansion valve,
pipe from the condenser.
a Fit blanking plugs on:
- the condenser,
- the condenser - expansion valve connecting pipe.
REFITTING
a
136487
WARNING
WARNING
CONCERNED
a Refit the condenser - expansion valve connecting pipe.
135670
a Remove:
- the bolt (8) for the condenser - expansion valve
connecting pipe bracket on the expansion valve,
- the bolt (9) for the condenser - expansion valve
connecting pipe bracket on the condenser.
a Clip the condenser - expansion valve connecting

pipe onto the front right-hand side member and onto
the bulkhead.
a Fit the side member tie rod.
WARNING
F4R

a Refit:
a Remove the condenser - expansion valve connecting pipe.
62A-53

AIR CONDITIONING
62A

Note:
page 62A-4) .


F9Q
a Refit:
(80A, Battery).

a Adjust the headlights (see Front headlight: Removal - Refitting) (80B, Headlights).
a Refit:
- Washing)
62A-54
AIR CONDITIONING
62A
J95
Essential equipment
a Remove:
Tightening torquesm
subframe front bolt

105 N.m

pipe bolts
8 N.m

pipe clips
6 N.m

- Washing),
IMPORTANT

unit.
WARNING
open to the air.
Note:
REMOVAL
WARNING
incorrect use.
62A-55
AIR CONDITIONING
62A
J95
F9Q
M9R
137477
a Remove:
139563

eye.
a Remove:
62A-56
AIR CONDITIONING
62A
J95
F9Q
K9K
139155
135638

pipe.

139154
135639
a Remove:

62A-57
AIR CONDITIONING
62A
J95
M9R
135640

pipe.
139564

pipe.
a Remove:
139567
a Remove:
62A-58
AIR CONDITIONING
62A
J95
F9Q or K9K or M9R
H4J
a Remove the fuel filter (see Fuel filter: Removal Refitting) (13A, Fuel supply).
F9Q
139616
a Remove:
- the bolts (12) from the upper heat shield,
- the clips (13) from the upper heat shield.
WARNING
139617
a Remove the upper heat shield.

shield.
WARNING
62A-59
AIR CONDITIONING
62A
J95
CONCERNED
135303
a Loosen the subframe front right-hand bolt at (14) .
136484
a Remove the condenser - expansion valve connecting pipe mounting bolt (16) from the windscreen
washer reservoir mounting.
135297
a Remove the bolt (15) from the front right-hand side

member tie rod.
a Move the front right-hand side member tie rod towards the wheel arch.
136475
a Remove the plastic nut (17) from the support for the
the front right-hand side member.
62A-60
AIR CONDITIONING
62A
J95
136479
139618
a Remove the bolt (18) securing the condenser - expansion valve connecting pipe to the front panel.
136485
a Unclip the condenser - expansion valve connecting pipe on the front right-hand side member (19)
and on the bulkhead at (20) .
62A-61
AIR CONDITIONING
62A
J95
pipe from the expansion valve,
pipe from the condenser.
a Remove the condenser - expansion valve connecting pipe.
a Fit blanking plugs on:
- the condenser,
- the condenser - expansion valve connecting pipe.
REFITTING
136487

a
WARNING
WARNING
135670
a Remove:
- the bolt (21) for the condenser - expansion
valve connecting pipe bracket on the expansion
valve,
- the bolt (22) for the condenser - expansion
valve connecting pipe bracket on the condenser.

CONCERNED
a Refit the condenser - expansion valve connecting pipe.
a Clip the condenser - expansion valve connecting
pipe on the front right-hand side member and on the
bulkhead.
WARNING
a Disconnect:
a Fit the side member tie rod.

a Torque tighten the subframe front bolt (105 N.m).
62A-62
AIR CONDITIONING
62A
J95
F9Q
H4J
a Refit the upper heat shield.
a Refit:
pipe,
F9Q or K9K or M9R

a Refit the fuel filter (see Fuel filter: Removal - Refitting) (13A, Fuel supply).

K9K

bolts (8 N.m).
M9R
a Refit:
M9R
a Refit:

K9K
a Refit:
F9Q

a Refit:
clips (6 N.m).
a Refit:
- Washing),
62A-63
AIR CONDITIONING
J95
Exterior equipment).
Note:
page 62A-4) .
,
62A-64
62A
AIR CONDITIONING
Expansion valve - intermediate pipe connecting pipe at the expansion valve outlet: Removal - Refitting
62A

Essential equipment
F9Q
a Remove:
IMPORTANT

(80A, Battery),

WARNING
open to the air.
Note:
WARNING


REMOVAL
WARNING
incorrect use.
a Remove:
62A-65
AIR CONDITIONING
62A
F4R

CONCERNED
a Remove:
WARNING
a Remove:
WARNING
136471
a Remove the nut (1) from the retaining bracket (2) of

the expansion valve - intermediate pipe connecting pipe.

136490
a Remove the bolt (3) from the retaining bracket of the

expansion valve - intermediate pipe connecting
pipe.
62A-66
AIR CONDITIONING
62A
F4R
136492
134713
a Remove the bolt (6) from the expansion valve - intermediate pipe connecting pipe bracket on the intermediate connecting pipe.
a Remove the nut (4) securing the expansion valve intermediate pipe connecting pipe on the bulkhead
support.
WARNING
a Disconnect:
- the expansion valve - intermediate pipe connecting pipe to the expansion valve,
- the expansion valve - intermediate pipe connecting pipe from the intermediate connecting pipe.
a Remove the expansion valve - intermediate pipe
connecting pipe.
136487
a Remove the bolt (5) from the expansion valve - intermediate pipe connecting pipe bracket on the expansion valve.
62A-67
AIR CONDITIONING
62A
REFITTING

(80A, Battery).
a
WARNING
a Refit:


WARNING

Note:

CONCERNED
page 62A-4) .
a Refit the expansion valve - intermediate pipe

connecting pipe on the expansion valve and on the
intermediate connecting pipe.


F4R
a Refit:

F9Q or K4M or K9K or M4R

F9Q
a Refit:
62A-68
AIR CONDITIONING
62A
J95
Essential equipment
a Remove:

Tightening torquesm
pipe bolts
8 N.m

pipe clips
6 N.m

IMPORTANT
- the right-hand headlight (see Front headlight: Removal - Refitting) (80B, Headlights).
unit.
WARNING

open to the air.
F9Q
Note:
REMOVAL
137477
WARNING
a Remove:

incorrect use.

62A-69
AIR CONDITIONING
62A
J95
K9K
M9R
139563

eye.
a Remove
139155
a Remove the bolt (4) from the turbocharger air inlet

pipe.

139154
a Remove:
62A-70
AIR CONDITIONING
62A
J95
F9Q
135640
135638


pipe.
a Remove:
135639

62A-71
AIR CONDITIONING
62A
J95
K9K
M9R
139564
139617
a Remove the bolt (9) from the turbocharger air inlet

pipe.
a Remove the clips (11) from the bulkhead heat

shield.
WARNING
139567
a Remove:
62A-72
AIR CONDITIONING
62A
J95
CONCERNED
H4J
139616
a Remove:
138672
WARNING
a Remove the nut (14) from the retaining bracket of


139058
a Remove the bolt (15) from the retaining bracket of

62A-73
AIR CONDITIONING
62A
J95
136487
138673
a Remove the bolt (16) from the expansion valve intermediate pipe connecting pipe bracket on the
expansion valve.
a Remove the bolt (17) from the expansion valve intermediate pipe connecting pipe bracket on the
WARNING
a Disconnect:
- the expansion valve - intermediate pipe connecting pipe to the expansion valve,
- the expansion valve - intermediate pipe connecting pipe from the intermediate connecting pipe.
a Remove the expansion valve - intermediate pipe
connecting pipe.
62A-74
AIR CONDITIONING
62A
J95
REFITTING
K9K
a Refit:

WARNING

F9Q
a Refit:
WARNING


pipe,


CONCERNED
a Refit the expansion valve - intermediate pipe

connecting pipe on the expansion valve and on the

bolts (8 N.m).

H4J
M9R
a Refit:
K9K
F9Q
a Refit:
M9R
a Refit:
clips (6 N.m).
62A-75
AIR CONDITIONING
J95
a Refit:
Note:
page 62A-4) .
,
62A-76
62A
AIR CONDITIONING
Pressure sensor: Removal - Refitting
62A
Tightening torquesm
pressure sensor
9 N.m
IMPORTANT
Note:
An automatic shut-off valve isolates the circuit from
the outside during removal; do not drain the refrigerant from the circuit.
138677
REMOVAL
a Remove:
138678
a Unclip:
62A-77
AIR CONDITIONING
Pressure sensor: Removal - Refitting
CONCERNED
135672

a Remove the pressure sensor from the condenser.
REFITTING
CONCERNED
a Refit the pressure sensor.
a Torque tighten the pressure sensor (9 N.m).
a Clip:
a Refit:
62A-78
62A
AIR CONDITIONING
Evaporator sensor: Removal - Refitting
62A

CONCERNED
Tightening torquesm
bolts
21 N.m

bolts
21 N.m
IMPORTANT
REMOVAL
137648
a Remove the evaporator sensor (1) by turning it a

quarter of a turn anti-clockwise.
a Remove:
reinforcement,
- the upper bolts from the dashboard cross member
reinforcement,
137649
a Take the evaporator sensor out of its housing.

a Cut the wires (2) of the evaporator sensor (see Wiring: Repair) (Technical Note 6015A, 88A, Wiring).
62A-79
AIR CONDITIONING
REFITTING
CONCERNED
a Solder the wires of the evaporator sensor (see Wiring: Repair) (Technical Note 6015A, 88A, Wiring).
a Fit the evaporator sensor in its housing.
a Clip on the evaporator sensor by turning it a quarter
of a turn clockwise.
a Refit:
- the dashboard cross member stiffener,
reinforcement,
reinforcement.
a Refit:
62A-80
62A
AIR CONDITIONING
62A
RIGHT-HAND DRIVE
CONCERNED
Tightening torquesm
bolts
21 N.m

bolts
21 N.m
IMPORTANT
REMOVAL
137648

a Unclip the evaporator sensor by turning it a quarter

of a turn anti-clockwise.
a Remove the evaporator sensor.
E95
a Remove:
reinforcement,
reinforcement,
137649
a Cut the wires of the evaporator sensor (see Wiring:

Repair) (Technical Note 6015A, 88A, Wiring).
62A-81
AIR CONDITIONING
RIGHT-HAND DRIVE
REFITTING
CONCERNED
a Solder the wires of the evaporator sensor (see Wiring: Repair) (Technical Note 6015A, 88A, Wiring).
a Refit the evaporator sensor.
E95
a refit:
reinforcement,
reinforcement.
62A-82
62A
AIR CONDITIONING
62A
Tightening torquesm
reinforcement
21 N.m

reinforcement
21 N.m
IMPORTANT
REMOVAL
138640


a Remove:


control buzzer.
138639
a Remove:
62A-83
AIR CONDITIONING
62A
REFITTING

CONCERNED

CONCERNED
a Solder the wires of the evaporator temperature sensor (see Wiring: Repair) (Technical Note 6015A,
88A, Wiring).
a Refit the evaporator sensor.
a Refit:
137648
a Unclip the evaporator sensor (5) by turning it a quarter of a turn anti-clockwise.

wiring.
a Refit:
137649
a Take the evaporator sensor out of its housing.

a Cut the wires (6) of the evaporator sensor (see Wiring: Repair) (Technical Note 6015A, 88A, Wiring).
62A-84
AIR CONDITIONING
Condenser - compressor connecting pipe: Removal - Refitting
62A

Essential equipment

- Washing).
IMPORTANT

structure),
WARNING

open to the air.

lower structure),
Note:
REMOVAL
WARNING
incorrect use.
135882
a Remove:
62A-85
AIR CONDITIONING
62A

CONCERNED
135719
a Remove:
136481
a Remove the bolt (5) securing the support for the

compressor - condenser connecting pipe to the
front panel.

135296
the vehicle.
136473

compressor.
Turbocharging).
62A-86
AIR CONDITIONING
62A

- of the compressor - condenser connecting pipe.
F4R
a Remove the bolt from the support of the
compressor - condenser connecting pipe on the
compressor.
a Remove the bolt from the support of the
compressor - condenser connecting pipe on the
lower cross member.
REFITTING
a
WARNING
WARNING
CONCERNED
a Refit the compressor-condenser connecting pipe.
135671

the condenser.
F4R
a Refit the mounting bolt of the compressor condenser connecting pipe on the compressor.
a Refit the mounting bolt of the compressor condenser connecting pipe on the lower cross
member.
WARNING
a Disconnect:
- the compressor - condenser connecting pipe
from the compressor,
on the condenser.
a Remove the compressor - condenser connecting pipe.
a Fit blanking plugs on the openings:

- of the condenser,
a Refit the wiring channel for the engine cooling fan

assembly.
- of the compressor,
62A-87
AIR CONDITIONING
a Refit:
- the impact cross member (see Front impact cross
member: Removal - Refitting) (41A, Front lower
structure),
structure),
- Washing),
Note:
page 62A-4) .
62A-88
62A
AIR CONDITIONING
62A
J95
Essential equipment
IMPORTANT

lower structure),
WARNING
open to the air.
Note:
REMOVAL
138656
a Remove the bonnet supports (1) .
WARNING
Turbocharging).

incorrect use.
a Remove:
62A-89
AIR CONDITIONING
62A
J95
M9R
K9K
135883
138488

front end panel.
a Remove the rigid cooling hose bolts (4) from the

front end panel.
140184

at (5) .
138486

62A-90
AIR CONDITIONING
62A
J95
H4J
139053
a Remove:
138363
140184

at (7) .
62A-91

AIR CONDITIONING
62A
J95
CONCERNED
139052
136473

compressor.
135646

136481
a Remove the compressor - condenser connecting pipe bolt (11) from the windscreen washer reservoir mounting.
62A-92
AIR CONDITIONING
62A
J95
REFITTING
a
WARNING
WARNING
135671

the condenser.

CONCERNED
a Refit the compressor-condenser connecting pipe.
WARNING
a Connect:
a Disconnect:

on the compressor,

from the compressor,

on the condenser.

on the condenser.
a Remove the compressor - condenser connecting pipe.
a Fit blanking plugs on the openings of the
compressor - condenser connecting pipe and
the compressor.

a Refit:
H4J
a Clip the degassing hose on the front end panel.
62A-93
AIR CONDITIONING
62A
J95
M9R
Note:
page 62A-4) .
K9K
- fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant
circuit Draining - Refilling, page 62A-9) ,

panel.
a Clip:



a Refit:
lower structure),
62A-94
AIR CONDITIONING
Compressor/intermediate pipe connecting pipe: Removal - Refitting
62A

Essential equipment
IMPORTANT

structure),


lower structure),
WARNING
open to the air.
Note:
REMOVAL
135882
WARNING
incorrect use.
a Remove:
62A-95
AIR CONDITIONING
62A
F4R or F9Q or H4J or K9K or M9R

Turbocharging).

CONCERNED
F4R
135719
a Remove:
135700
a Remove the bolt (5 ) of the intermediate pipe compressor connecting pipe retaining bracket on
the engine block.
135296
the vehicle.
62A-96
AIR CONDITIONING
62A
136473
136492
a Remove the bolt (6) securing the intermediate pipe

- compressor connecting pipe bracket to the compressor.
a Remove the bolt (7) securing the intermediate pipe

- compressor connecting pipe bracket on the intermediate pipe.
WARNING
a Disconnect:
- the intermediate pipe - compressor connecting
pipe from the compressor,
pipe from the intermediate pipe.
a Remove the intermediate pipe - compressor
connecting pipe.
a Fit blanking plugs on the connecting pipe and on the
compressor.
62A-97
AIR CONDITIONING
62A
REFITTING

structure),
a
WARNING



WARNING
a Adjust the headlights (see Front headlight: Removal - Refitting) (80B, Headlights).

CONCERNED
Note:
page 62A-4) .
a Refit the intermediate pipe - compressor connecting pipe.

F4R
a Refit the retaining bracket for the intermediate pipe
- compressor connecting pipe on the engine block.


F4R or F9Q or H4J or K9K or M9R

a Refit:
lower structure),
62A-98
AIR CONDITIONING
62A
J95
Essential equipment
IMPORTANT

lower structure),
WARNING
open to the air.
Note:
be clean. Do not use any which have previously
REMOVAL
138656
a Remove the bonnet supports (1) .
WARNING
Turbocharging).

incorrect use.
a Remove:
62A-99
AIR CONDITIONING
62A
J95
M9R
K9K
135883
138488

front end panel.
a Remove the rigid cooling hose bolts (4) from the

front end panel.
140184
a Unclip the degassing hose (5) from the front end panel.
138486

62A-100
AIR CONDITIONING
62A
J95
H4J
139053
a Remove:
138363
140184

at (7) .
62A-101

AIR CONDITIONING
62A
J95
CONCERNED
139052
136473
a Remove the bolt (10) securing the intermediate

pipe - compressor connecting pipe bracket to the
compressor.
135646

62A-102
AIR CONDITIONING
62A
J95
REFITTING
a
WARNING
WARNING
the pipe surface must be clean and scratch free.
138673
a Remove the bolt (11) securing the intermediate

pipe - compressor connecting pipe bracket on the
intermediate pipe.

CONCERNED
WARNING
a Refit the intermediate pipe - compressor connecting pipe.

a Connect:
a Disconnect:

pipe on the compressor,

pipe from the compressor,

pipe on the expansion valve - intermediate pipe
connecting pipe.

pipe from the expansion valve - intermediate
pipe connecting pipe.
a Remove the intermediate pipe - compressor
connecting pipe.

a Refit:
H4J
62A-103
AIR CONDITIONING
62A
J95
M9R
Note:
page 62A-4) .
K9K
- fill the refrigerant circuit using the refrigerant charging station (see 62A, Air conditioning, Coolant
circuit Draining - Refilling, page 62A-9) ,

panel.
a Clip:



a Refit:
lower structure),
62A-104

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Renault s.a.s 2008

MEGANE III - Section 6

MEGANE III - Section 6ContentsPage

Front central air distribution

A-pillar air distribution duct:

Mixer motor: Removal Refitting

Distribution motor: Removal Refitting

C-pillar intermediate air

Rear air distribution duct:

Recirculation control cable:

Air distribution cable:

Air mixing cable: Removal Refitting

Air distribution unit: Removal

External temperature sensor:

Heater matrix: Removal Refitting

Fan assembly: Removal Refitting

Heating resistor relays:

Air conditioning: Precautions

Air conditioning: Parts and

Air conditioning: Operating

Coolant circuit check

Coolant circuit Draining Refilling

Condenser: Removal Refitting

Compressor: Removal Refitting

Expansion valve: Removal Refitting

Expansion valve - condenser

Expansion valve intermediate pipe connecting

Pressure sensor: Removal Refitting

Evaporator sensor: Removal

B95 or D95 or E95 or K95, and CLIMATE CONTROL

- a front left-hand side intermediate air distribution duct

- a control panel (1) ,

- a front centre air distribution duct (18) ,

- a distribution motor (3) ,

- a front left-hand footwell air distribution duct (19) ,

- a cabin filter (4) ,

- a front right-hand footwell air distribution duct (20) ,

- an expansion valve (5) ,

- a recirculation motor (6) ,

- a rear right-hand footwell air distribution duct (22) .

- a recirculation control cable (7) ,

EQT LEVEL EA4, and ELECTRONIC PARKING

- a passenger compartment fan assembly control unit

- a rear intermediate air distribution duct (23) ,

- a rear air distribution duct (24) .

- a heating resistor relay (13) ,

B95 or D95 or E95 or K95, and CLIMATE CONTROL

B95 or D95 or E95 or K95, and CLIMATE CONTROL

B95 or D95 or E95 or K95, and CLIMATE CONTROL

EQT LEVEL EA4, and ELECTRONIC PARKING

B95 or D95 or E95 or K95, and AIR CONDITIONING

- a front left-hand side intermediate air distribution duct

- an air distribution cable (2) ,

- a front centre air distribution duct (17) ,

- a cabin filter (3) ,

- a front left-hand footwell air distribution duct (18) ,

- an expansion valve (4) ,

- a front right-hand footwell air distribution duct (19) ,

- a recirculation motor (5) ,

- a rear left-hand footwell air distribution duct (20) ,