Professional Documents
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Data
16LJ
Single-Effect,
Low Temperature Hot Water
Hermetic Absorption
Liquid Chiller
75 to 525 Nominal Tons
Features/Benefits
Single-effect absorption
cycle provides efficient,
economical water chilling
with minimal use of
electricity.
Cost-effective cooling
Alternative-energy chiller The
16LJ chiller is a solution for building
owners who want to avoid high operating costs associated with electric-driven
chillers. Powered by low temperature
hot water, the Carrier-Sanyo 16LJ
absorption chiller reduces or eliminates
electric demand and/or ratchet
charges while allowing the owner to
take advantage of gas cooling incentives when offered by local utility
companies.
Form 16LJ-1PD
Features/Benefits (cont)
Simple, reliable operation The
16LJ chillers single generator provides
one stage of solution reconcentration,
which makes the 16LJ chiller one of
the most basic cycles currently available. The 16LJ chillers simple design,
in addition to its other quality features,
equates to inherently high reliability.
Few moving parts and simple, dependable operation reduce downtime, as
well as service and maintenance costs.
Exceptional efficiency The 16LJ
chiller offers full-load COPs of .70 at
standard ARI (Air Conditioning and
Refrigeration Institute) operating conditions. The 16LJ chiller provides efficient performance for a low temperature hot water absorber. Incorporated
into the standard machine design is a
solution heat exchanger, intended to
preheat the weak lithium bromide solution being pumped to the generator by
precooling the strong solution from the
generator.
Superior part-load performance
The concentration control system of the
16LJ chiller allows stable, part-load
operation at cooling water temperatures as low as 64 F exclusive of the
need for a cooling tower bypass. A control valve integral to the machine guarantees stable, continuous refrigerant
pump operation at part-load conditions.
The 16LJ chiller has a continuous
operating range from 100% to 10% of
rated machine capacity.
Application versatility
Designed for a variety of applications Specifically designed for use
with low temperature hot water, the
16LJ chiller can be applied to a variety
of cooling needs. Waste heat from
industrial processes and/or cogeneration systems can be used to provide
chilled water for process cooling, as
well as comfort cooling, thus reducing
the need for additional energy and
contributing to greater overall energy
savings.
Ideal for new or retrofit applications From replacement or expansion of existing chiller systems to new
construction projects, the 16LJ chiller
is capable of meeting the needs of
almost any cooling application. Fifteen
model sizes, with a capacity range of
75 to 525 tons, make the 16LJ
single-effect absorption chiller the ultimate choice for comfort cooling and/
or light industrial applications.
2
Microprocessor control
features/benefits
Each 16LJ single-effect chiller includes a pre-programmed, factorymounted and factory-wired control
panel, which is functionally tested prior
to shipment. Chiller monitoring and
control is automatic and continuous,
and the screen on the front panel displays chiller operational status and
fault indications in English or metric
units.
Table of contents
Page
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Machine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Typical Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Guide Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-30
Low maintenance
Durable machine construction
Each Carrier-Sanyo 16LJ chiller is
constructed to meet rigorous manufacturing and design requirements in an
ISO-9002 and ISO-14001 certified
facility. Furthermore, every machine
meets strict Underwriters Laboratories
(UL) certification requirements and
is UL listed. The 16LJ chiller offers
numerous features as part of its
standard design to provide dependable
operation. Corrosion-proof stainless
steel dispersion trays ensure continuous, reliable operation, free from
blockage often characteristic of
alternative designs. The evaporator,
absorber and condenser tubesheets
and waterboxes are epoxy painted to
resist rust and corrosion. Also, every
machine is furnished with a rupture
disk to protect against an overpressure
condition on the shellside. These
standard design and construction
features mean that every 16LJ singleeffect chiller is built to withstand the
most rigorous duty, whether applied
for comfort cooling service or light
process applications.
Leakproof hermetic pumps with
isolation valves cut maintenance
costs The 16LJ chillers absorbent
and refrigerant pump/motor assemblies have a leakproof, self-contained
and hermetically sealed design. The
hermetic construction eliminates the
need for a separate, complicated,
and possibly leakprone seal water
system and auxiliary water piping,
while providing leak tightness and
longer machine life. Specially designed
bearings absorb both radial and axial
thrusts to ensure correct fit at all times.
Concerns about external contamination
are eliminated since the fluid being
pumped lubricates and cools the pump
and motor assemblies. In addition, both
the rotor and stator are separated by a
stainless steel liner that protects the
windings from the fluid being handled.
Thermal overload switches are embedded in the stator as an additional safety
feature. This feature protects against
high winding temperature. The pumps
are field serviceable and inspection is
recommended after 25,000 hours or
3 years of continuous operation. Isolation valves, a standard feature on the
suction and discharge of the absorbent
and refrigerant pumps, allow easy access for service and maintenance.
Features/Benefits (cont)
corrosion, lithium bromide solution
crystallization, and/or reduction of
chiller capacity. The Carrier-Sanyo
purge system protects against these
potential hazards by operating continuously during machine operation.
How the purge system operates
During chiller operation, any noncondensables that are present tend to
accumulate in the absorber section,
which operates at the lowest pressure
internal to the machine. A slipstream
of lithium bromide solution flows
through an eductor from the absorbent
pump discharge. This process creates
suction, which draws the noncondensables from the absorber, entraining
them with the solution flowing through
the eductor. The eductor discharges the
solution and noncondensables into the
purge tank, where the noncondensables are separated from the solution.
The noncondensables remain in the
purge tank while the lithium bromide
solution returns to the absorber sump.
As noncondensables accumulate in the
external purge tank, they are isolated
from the chiller and cannot re-enter the
chiller even during shutdown. A heated
palladium cell connected to the storage
chamber aids in elimination of hydrogen from the purge tank at all times. A
unit-mounted purge pump further aids
in removing noncondensables from the
purge tank, when necessary.
Anticrystallization controls maintain proper solution concentration
The 16LJ chiller automatically limits
solution concentration in several ways to
avoid both crystallization and overdilution to provide dependable, trouble-free
operation. Crystallization of the lithium
bromide solution depends on the combination of temperature and concentration. The Carrier-Sanyo concentration
control system automatically monitors
solution concentration by continuously
sensing the temperature of the strong
solution and the refrigerant condensation temperature. From this data, the
microprocessor controls are able to
determine the solution concentration
and automatically limit the heat input to
the chiller, if necessary, to prevent an
overconcentration condition from
occurring. Constant monitoring of the
cycle ensures continuous, reliable operation even at cooling water temperatures
as low as 64 F. Upon shutdown, the
chiller dilution cycle is automatically controlled to an optimized period ranging
from 6 to 15 minutes by the microprocessor controls in conjunction with the
generator solution temperature. This
optimized dilution operation period enables energy savings of the onboard
chiller pumps as well as the chilled water
and cooling water pumps. The dilution
cycle also minimizes the time required
for chiller start-up by preventing overdilution of the solution.
Evaporator
Chilled Water
Absorber
Heat Exchanger
Cooling Water
LJ 11
16 Hermetic
Absorption
Chiller
LJ Single Effect, Low Temperature
Hot Water (1-Stage)
ITEM
Cooling Water Flow Switch
High-Pressure Waterboxes, 300 psig
Hot Water Control Valve
Isolation Package
Marine Waterboxes
Shipping Configuration (1-piece or 2-piece)
Special Tubing
Victaulic Nozzle Connections
Thermometer Set
FIELD-INSTALLED
ACCESSORY
X
X
X
X
X
X
X
609
Machine components
CONDENSER
GENERATOR
HOT WATER INLET
EVAPORATOR
CHILLED WATER INLET
ABSORBER
HEAT EXCHANGER
Physical data
UNIT 16LJ
NOMINAL COOLING CAPACITY (ton)
RIGGING WEIGHT (lb)
OPERATING WEIGHT (lb)
LITHIUM BROMIDE SOLUTION CHARGE (lb)
REFRIGERANT (WATER) CHARGE (lb)
CHILLED WATER
Pipe Connection Size (in.)
No. of Passes
COOLING WATER
Pipe Connection Size (in.)
No. of Passes
Absorber
Condenser
HOT WATER
Pipe Connection Size (in.)
No. of Passes
11
75
7,800
8,900
950
130
12
90
8,000
9,300
950
130
13
110
10,000
11,500
1,240
220
14
135
10,400
12,200
1,370
200
21
155
12,600
14,800
1,660
240
3
5
3
5
4
3
4
3
5
3
4
2
4
2
4
2
4
2
4
2
4
6
4
4
4
4
4
4
5
4
UNIT 16LJ
NOMINAL COOLING CAPACITY (ton)
RIGGING WEIGHT (lb)
OPERATING WEIGHT (lb)
LITHIUM BROMIDE SOLUTION CHARGE (lb)
REFRIGERANT (WATER) CHARGE (lb)
CHILLED WATER
Pipe Connection Size (in.)
No. of Passes
COOLING WATER
Pipe Connection Size (in.)
No. of Passes
Absorber
Condenser
HOT WATER
Pipe Connection Size (in.)
No. of Passes
22
180
13,300
15,700
1,790
260
23
210
15,500
18,100
2,170
330
24
240
16,100
19,200
2,360
310
31
270
19,900
23,400
2,720
420
32
300
20,800
24,500
2,960
370
5
3
5
3
5
3
6
3
6
3
4
2
2
2
2
2
2
2
2
2
5
4
6
3
6
3
6
3
6
3
UNIT 16LJ
NOMINAL COOLING CAPACITY (ton)
RIGGING WEIGHT (lb)
OPERATING WEIGHT (lb)
LITHIUM BROMIDE SOLUTION CHARGE (lb)
REFRIGERANT (WATER) CHARGE (lb)
CHILLED WATER
Pipe Connection Size (in.)
No. of Passes
COOLING WATER
Pipe Connection Size (in.)
No. of Passes
Absorber
Condenser
HOT WATER
Pipe Connection Size (in.)
No. of Passes
41
335
23,900
28,500
3,440
550
42
375
24,700
29,600
3,710
510
51
420
33,300
40,200
4,300
570
52
470
36,200
43,500
4,790
640
53
525
38,900
46,600
5,340
680
8
3
8
3
8
3
8
2
8
2
10
10
12
12
12
2
2
2
2
4
2
2
2
2
2
8
3
8
3
8
3
8
3
8
3
LEGEND
4 9- 3 / 4
36- 3/ 8
C HW o u t l e t
3 in.
C H W i nl e t
3 in.
2 3 -3 / 8
63 - 3/ 8
H T W in le t
4 in.
COW inlet
5 in.
8 3 -5/ 8
7 8- 1 / 2
CO W o u t l e t
5 in.
HTW inlet
4 in .
UNIT 16LJ
11
12
A (in.)
41/4
5
35-7/8
34-3/4
HT W o u t le t
5 1 (W )
1 1 -3 / 4
R u p t u r e D i sk
86-3/8 2 in.
7 4 - 3 /4
3.
NOTES:
1. Dimensions are shown in inches.
2. Dimensions (L), (W), (H) are for standard machine.
1 0 - 3 /8
6 - 3 /4
3 1 - 1 /2
Wire connection
1-3/8 in. hole
C H W o ut
7-1/4
7-7/8
8
-5/
23
1 08 ( L )
ANSI
CHW
COW
HTW
74-5/8
C O W i n / o ut
95
T ub e r e m o v a l
C H W in l e t
H T W i n l et
H T W o u tl e t
81-3/4
82-1/2
88-1/2
93 1/8
30 7/8
82 1/8
31
Dimensions
29-3/8
88(H)
LEGEND
49 -3 /4
3 6- 3 / 8
23 -3 /8
CHW outlet
4 i n.
C H W i n le t
4 in .
CO W i n le t
5 i n.
6 3- 3 /8
8 3- 5 / 8
7 8- 1 / 2
HT W i n l e t
4 i n.
C O W o utl et
5 in .
H T W o u t l et
5 1 (W )
5
0
H T W o u tl e t
4 in.
35-7/8
34-3/4
1 1 -3/4
3.
NOTES:
1. Dimensions are shown in inches.
2. Dimensions (L), (W), (H) are for standard machine.
88(H)
Wi r e c o n n e c t i o n
1- 3 / 8 i n . h o l e
1 0- 3 / 8
6- 3 / 4
3 1 - 1/ 2
H T W o utle t
C H W o u tl e t
HTW inlet
CO W in / o u tl e t
ANSI
CHW
COW
HTW
18-3/8
13-7/8
7-7/8
7-1/8
8
PU R G E
PURGE PUMP
-5/
23
R
1 4 8 (L )
134
T ub e r e m o v a l
122-1/8
122-5/8
10
C HW i n l e t
128-5/8
30 7/8
82 1/8
30 1/8
Dimensions (cont)
114-3/4
29-3/8
11
LEGEND
C OW i n l e t
6 in .
CHW inlet
5 in.
CH W o u t l e t
5 in.
HT W i n l e t
5 in .
CO W o u t le t
6 in.
23-7/8
39-5/8
53
67-7/8
84
90-1/4
5 8 ( W)
HTW outlet
10-3/4
7-1/2
HTW outlet
5 in.
42-7/8
41-7/8
1 1 -3 / 4
7 4 -3 / 4
Ru p t u re Dis k
91-5/8 2 in.
3.
NOTES:
1. Dimensions are shown in inches.
2. Dimensions (L), (W), (H) are for standard machine.
W i r e c o n n ec t i o n
1-3/8 in. hole
HTW outlet
9- 5/8
39 -3 / 8
34-1/4
COW in/outlet
C HW o u t l e t / H T W i n l e t
ANSI
CHW
COW
HTW
93(H)
21-7/8
16-7/8
9-3/8
8-5/8
PURGE
-5
PURGE PUMP
23
/8
1 51( L)
CH W i n l e t
134
T u b e r e m o va l
121-1/8
122-1/8
112-7/8
32 7/8
88 3/4
7/8
0
36 3/4
LEGEND
2 3- 7/8
CO W i n le t
8 in .
39-5 /8
53
67-7/8
90-3/8
84
CH W i n l et
5 in .
CHW outlet
5 in .
H T W in le t
6 i n.
CO W o u t l e t
8 in.
H T W o u tl e t
6 i n.
5 8 ( W)
10-5/8
7-1/2
St e a m in le t
42-7/8
41-7/8
11-3/4
7 4-3/ 4
RuptureDisk
91-1/4 2 in.
3.
NOTES:
1. Dimensions are shown in inches.
2. Dimensions (L), (W), (H) are for standard machine.
93(H)
HT W o u tl e t
9-5/8
39 -3 /8
Wire connection
1- 3/8 in . ho le
COW inlet/outlet
CHW outlet
ANSI
CHW
COW
HTW
22-3/8
16-7/8
9-7/8
8-5/8
8
-5 /
23
R
12
19 2( L)
C H W / HT W i n l e t
178
T u be r em o v a l
161-1/4
162-3/8
32 7/8
88 3/4
7/8
0
36 3/4
Dimensions (cont)
153
46-1/8
13
LEGEND
COW inlet
8 in.
24
42
58-1/8
C HW o u t l e t
6 in.
CHW inlet
6 in.
7 5 -1 / 2
100-1/4
9 3 -1 / 8
HTW inlet
6 in.
COW outlet
8 in.
HTW outlet
6 in.
46-1/8
45-1/2
HTW outlet
6 0 (W)
1 1 -3 / 4
7 4 -3 / 4
Rupture Disk
1 0 2 -1 / 8 3
i n.
3.
NOTES:
1. Dimensions are shown in inches.
2. Dimensions (L), (W), (H) are for standard machine.
ANSI
CHW
COW
HTW
9-1/2
10-1/4
W i r e c o n ne c ti o n
1 -3 / 8 i n . h o l e
18
CO W o u t l e t
CHW outlet
HTW inlet
8-7/8
11
43 - 1/ 4
COW inlet
11-1/4
10-7/8
10-5/8
0
23
-5
/8
R
104(H)
1 9 7 ( L)
151
CHW inlet
17 8
Tub e r em o v al
HT W o u t le t
161-7/8
167-7/8
173-7/8
45-1/8
32 1/8
98 3/8
2 1/2
0
40 3/8
LEGEND
CO W i n l e t
10 in.
CHW inlet
8 in.
CH W o u t l e t
8 in.
HT W i n l e t
8 in .
COW outlet
10 i n.
HTW outlet
8 in .
1 1 0 -3 / 8
22-3/4
45
6 3 -1 / 2
8 3 -3 / 8
1 0 2 -1 / 8
6 4 ( W)
H T W o u t le t
49-3/8
48-1/8
1 1 -3 / 4
74-3/4
R u p t u r e D i sk
111-7/8 3
in .
3.
NOTES:
1. Dimensions are shown in inches.
2. Dimensions (L), (W), (H) are for standard machine.
10-7/8
HTW outlet
9 - 1/ 2
4 5 - 1/ 4
W i r e c on n e c ti o n
1 - 3 / 8 i n . ho l e
COW inlet/outlet
CHW outlet
28-5/8
21-7/8
11-7/8
10-5/8
ANSI
CHW
COW
HTW
113(H)
0
0
45-1/8
- 5/
8
23
R
14
198(L)
178
T ub e re m o v a l
161-1/4
C H W i nl et
H T W i n le t
162-7/8
32 1/4
109 1/2
2
0
43 3/4
Dimensions (cont)
151
15
LEGEND
CO W i nl e t
12 in .
C H W in le t
8 in .
C H W o u t le t
8 in .
H T W i nl e t
8 i n.
COW outlet
12 i n .
HT W out let
8 in.
25-5/8
46 -1 /8
6 9 - 1/ 4
91-3/4
11 6
1 24- 1/ 4
HTW ou t le t
7 7 ( W)
9-7/8
15-1/8
66 7/8
205
226
246
11 - 3 / 4
74-3/ 4
UNIT
A
B
C
D
E
F
K
16LJ
51 1451/8 151
1583/4 1661/2 331/2 1605/8 182
52 1671/4 1723/8 180
1877/8 331/2 182
205
53 1867/8 192
1995/8 2071/2 331/2 2015/8 225
3.
NOTES:
1. Dimensions are shown in inches.
2. Dimensions (L), (W), (H) are for standard machine.
Wire connection
1 - 3/ 8 i n . h o l e
HTW ou t l e t
0
5- 1/ 2
63
26-3/4
ANSI
CHW
COW
HTW
126(H)
16LJ51-53
CO W i nl et / out l e t
C H W o ut l e t
14-5/8
5-1/8
0
0
40-1/2
-5/
8
R2
3
F
CHW/HTW inlet
Tube removal
AB C D
3 4 - 5/ 8
122 7/8
6 3/4
17-3/4
55 1/2
NOTES:
1. Dimensions are shown in inches.
2. The base of the machine has
2-in. diameter hole for anchor
bolt.
3. Anchor bolts should be fixed as
shown in detailed foundation
drawings. Washer should be
welded to base.
4. Drain ditch around the foundation is required.
5. Surface of foundation should be
flat within 1/4 in. per 20 ft.
6. Anchor bolts, washers and nuts
are supplied by customer.
AA
11
12
13
14
21
22
23
24
31
32
41
42
51
52
53
UNIT 16LJ
16LJ11-42
WEIGHT (lb)
AA
BB
4,450
4,450
4,650
4,650
5,750
5,750
6,100
6,100
7,400
7,400
7,850
7,850
9,050
9,050
9,600
9,600
11,700
11,700
12,250
12,250
14,250
14,250
14,800
14,800
20,100
20,100
21,750
21,750
23,300
23,300
BB
K
6
G
A
745/8
745/8
1143/4
1143/4
1127/8
1127/8
153
153
151
151
151
151
1457/8
1671/4
1867/8
B
71/4
71/4
71/4
71/4
77/8
77/8
77/8
77/8
87/8
87/8
87/8
87/8
51/8
51/8
51/8
16
C
37/8
37/8
37/8
37/8
37/8
37/8
37/8
37/8
37/8
37/8
37/8
37/8
71/2
71/2
71/2
16LJ51-53
BB
DIMENSIONS (in.)
D
E
F
141/8
311/2
57/8
141/8
311/2
57/8
141/8
311/2
57/8
1
1
14 /8
31 /2
57/8
153/4
393/8
57/8
153/4
393/8
57/8
153/4
393/8
57/8
3
3
15 /4
39 /8
57/8
173/4
431/4
57/8
173/4
431/4
57/8
173/4
451/4
57/8
3
1
17 /4
45 /4
57/8
201/8
63
71/8
201/8
63
71/8
201/8
63
71/8
AA
G
431/4
431/4
431/4
431/4
511/8
511/8
511/8
511/8
551/8
551/8
571/8
571/8
771/8
771/8
771/8
K
J
61/4
61/4
61/4
61/4
77/8
77/8
77/8
77/8
97/8
97/8
97/8
97/8
97/8
97/8
97/8
FOUNDATION
K
353/8
353/8
353/8
353/8
431/4
431/4
431/4
431/4
471/4
471/4
491/4
491/4
667/8
667/8
667/8
Dimensions (cont)
Performance data
UNIT 16LJ
COOLING CAPACITY (Ton)
CHILLED WATER
Flow Rate (gpm)
Pressure Drop (ft)
COOLING WATER
Flow Rate (gpm)
Pressure Drop (ft)
HOT WATER
Flow Rate (gpm)
Pressure Drop (ft)
UNIT 16LJ
COOLING CAPACITY (Ton)
CHILLED WATER
Flow Rate (gpm)
Pressure Drop (ft)
COOLING WATER
Flow Rate (gpm)
Pressure Drop (ft)
HOT WATER
Flow Rate (gpm)
Pressure Drop (ft)
11
75
12
90
13
110
14
135
21
155
22
180
23
210
24
240
180
18.3
216
20.1
264
11.9
324
13.1
372
11.7
432
12.3
504
24.8
576
26.5
270
12.2
324
12.9
396
21.8
486
26.1
558
36.0
648
23.4
756
34.5
864
35.3
164
10.3
197
4.0
241
9.9
296
10.8
339
10.1
394
10.1
460
9.9
526
10.1
31
270
32
300
41
335
42
375
51
420
52
470
53
525
648
25.4
720
26.9
804
25.1
900
25.0
1008
20.6
1128
10.8
1260
14.1
972
32.4
1080
32.9
1206
33.0
1350
34.3
1512
31.3
1692
29.4
1890
39.1
591
9.7
657
9.6
734
9.4
821
9.5
920
9.3
1029
12.4
1150
16.3
Part-load performance
Part-load performance energy requirements for the 16LJ
chiller, ranging from 10% to 100% of full load, can be
obtained by contacting a local sales office.
All performance data is rated in accordance with ARI
560, latest edition, which defines Integrated Part Load
Value (IPLV) as a measure of part-load efficiency representing the weighted average of overall chiller performance
calculated by the following equation:
IPLV = .01A + .42B + .45C + .12D where
A = COP (Coefficient of Performance) at 100%
B = COP at 75%
C = COP at 50%
D = COP at 25% or minimum load
17
Application data
Range of application
The 16LJ single-effect hot water absorption chiller is designed for standard water chilling applications of 75 to
525 tons at standard ARI rating conditions. In most applications, the minimum leaving chilled water temperature is
limited to 41 F. The minimum continuous inlet water
temperature to the absorber-condenser circuit is 64 F,
although lower temperatures are permitted during machine
start-up. Use of a cooling tower bypass is required if water
temperatures are anticipated to be less than this value.
UL certification
All 16LJ chillers have met the necessary design and construction qualifications for certification per Underwriters
Laboratories. Each machine carries a UL listing and is
labeled accordingly.
GAGE LOCATION
(Cooler or Condenser)
Two gages in waterbox with nozzles
One gage in each waterbox
18
RUPTURE DISK
SIZE
2 in.
3 in.
PIPING CONNECTION
SIZE
2 in. 150 psig RF flange
3 in. 150 psig RF flange
LEGEND
RF Raised Face
Service access
To perform routine service or maintenance, allow 3 ft
clearance on all sides of the machine and 8 in. above the
chiller. Tube removal space equal to the overall length of
the unit should be provided on at least one end of the 16LJ
chiller. The absorber and condenser waterbox covers are
hinged to permit easy opening and access for routine tube
cleaning.
Thermal insulation
Thermal insulation of cold and hot machine surfaces
should be done after final installation at jobsite. Refer to
thermal insulation drawings for details on application technique and specific areas of the machine to be insulated.
Insulation material should be Armaflex or equal for cold
surfaces and fiberglass or equal for hot surfaces. Surface
area requirements are per table below.
THERMAL INSULATION SURFACE AREA
REQUIREMENTS (sq ft)
UNIT 16LJ
11
12
13
14
21
22
23
24
31
32
41
42
51
52
53
INSULATION THICKNESS
Hot Surface
Cold Surface
2 in.
11/8 in.
3 in.
11/8 in.
30.1
17.3
43.0
3.3
30.1
19.4
43.0
3.3
40.9
20.5
59.3
3.3
40.9
23.7
59.3
3.3
43.0
26.9
65.7
4.3
43.0
26.9
65.7
4.3
56.0
33.4
81.8
5.4
56.0
35.5
81.8
5.4
64.6
37.6
91.5
5.4
64.6
38.8
91.5
5.4
71.0
39.9
106.7
5.4
71.0
42.0
106.7
5.4
81.8
51.7
148.5
7.5
90.4
54.9
161.5
7.5
99.0
57.0
173.3
7.5
A
10.88
11.75
13.88
17.75
B
23.75
28.25
29.25
38.25
609
C
12.81
15.0
15.0
17.5
D
7.25
7.56
9.38
11.56
E
6.25
8.13
9.13
12.88
19
UNIT 16LJ
11
12
13-22
23-51
52-53
ABSORBER
Pass Qty
Inlet Location
4
R
4
R
4
L
2
L
2
L
CONDENSER
Pass Qty
Outlet Location
2
R
2
R
2
L
2
L
2
L
GENERATOR
Pass Qty
Inlet Location
6
R
4
R
4
L
3
R
3
R
LEGEND
L Left End (when facing control panel)
R Right End (when facing control panel)
UNIT 16LJ
11-53
ABSORBER
Inlet
Outlet
M
M
CONDENSER
Inlet
Outlet
M
M
CROSSOVER PIPE
INCLUDED
Yes
Yes
LEGEND
M Marine Type Waterbox
N Nozzle-In-Head Waterbox
20
6 pass
5 pass
4 pass
3 pass
2 pass
I
L
L
L
L
I
R
R
R
R
R
R
R
R
I
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
I
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
I
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
O
L
L
L
L
O
L
L
L
L
L
L
L
L
O
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
O
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
O
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
4+2
pass
I
O
R R
R R
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
COOLING WATER
3+2
3+1
2+2
pass
pass
pass
I
O
I
O
I
O
L R L
L
L R R R
R L R R
R L L
L
R L L
L
R L L
L
R L R R L
L
R L R R L
L
R L R R L
L
R L R R L
L
R L R R L
L
R L R R L
L
R L R R L
L
R L R R L
L
R L R R L
L
LEGEND
In
Out
Nozzle location on LEFT end (when facing control panel)
Nozzle location on RIGHT end (when facing control panel)
Standard nozzle arrangement
HOT WATER
2+1
pass
I
O
R L
R L
L R
L R
L R
L R
L R
L R
L R
L R
L R
L R
L R
L R
L R
6 pass
4 pass
3 pass
2 pass
1 pass
I
R
I
R
R
L
L
L
L
L
L
R
R
L
L
L
L
L
I
L
L
R
R
R
R
R
R
L
L
R
R
R
R
R
I
R
R
L
L
L
L
L
L
R
R
L
L
L
L
L
R
R
L
L
R
R
R
R
R
O
R
O
R
R
L
L
L
L
L
L
R
R
L
L
L
L
L
O
R
R
L
L
L
L
L
L
R
R
L
L
L
L
L
O
R
R
L
L
L
L
L
L
R
R
L
L
L
L
L
L
L
R
R
L
L
L
L
L
Electrical data
UNIT VOLTAGE
460-3-60
UNIT
16LJ
11
12
13
14
21
22
23
24
31
32
41
42
51
52
53
AP
1.1
1.1
1.1
1.1
2.2
2.2
2.2
2.2
3.0
3.0
3.0
3.0
3.0
3.0
3.0
PUMP/MOTOR (kW)
RP
PP
0.2
0.75
0.2
0.75
0.2
0.75
0.2
0.75
0.2
0.75
0.2
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
AP
2.7
2.7
2.7
2.7
5.1
5.1
5.1
5.1
6.7
6.7
6.7
6.7
6.7
6.7
6.7
RLA
RP
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
PP
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
1.45
TOTAL
AMPS
MCA
MFA
kW
6.2
6.2
6.2
6.2
8.6
8.6
8.7
8.7
10.3
10.3
10.3
10.3
10.3
10.3
10.3
7.5
7.5
7.5
7.5
10.4
10.4
10.4
10.4
12.9
12.9
12.9
12.9
12.9
12.9
12.9
10
10
10
10
15
15
15
15
20
20
20
20
20
20
20
4.3
4.3
4.3
4.3
5.9
5.9
5.9
5.9
7.2
7.2
7.2
7.2
7.2
7.2
7.2
TOTAL
AMPS
MCA
MFA
kW
12.7
12.7
12.7
12.7
17.5
17.5
17.7
17.7
21.3
21.3
21.3
21.3
21.3
21.3
21.3
15.6
15.6
15.6
15.6
21.7
21.7
21.9
21.9
27.5
27.5
27.5
27.5
27.5
27.5
27.5
20
20
20
20
30
30
30
30
40
40
40
40
40
40
40
4.0
4.0
4.0
4.0
5.5
5.5
5.6
5.6
7.0
7.0
7.0
7.0
7.0
7.0
7.0
208-3-60
UNIT
16LJ
11
12
13
14
21
22
23
24
31
32
41
42
51
52
53
AP
MCA
MFA
PP
RLA
RP
AP
1.1
1.1
1.1
1.1
2.2
2.2
2.2
2.2
3.0
3.0
3.0
3.0
3.0
3.0
3.0
PUMP/MOTOR (kW)
RP
PP
0.2
0.75
0.2
0.75
0.2
0.75
0.2
0.75
0.2
0.75
0.2
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
0.3
0.75
LEGEND
Absorbent Pump
Minimum Circuit Ampacity
Maximum Fuse Amps
Purge Pump
Rated Load Amps
Refrigerant Pump
AP
5.4
5.4
5.4
5.4
10.2
10.2
10.2
10.2
13.8
13.8
13.8
13.8
13.8
13.8
13.8
RLA
RP
2.2
2.2
2.2
2.2
2.2
2.2
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
PP
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
NOTES:
1. MCA and MFA include absorbent pump, refrigerant pump, purge
pumps, palladium cell heater and control circuit.
2. kW includes refrigerant pump, absorbent pump, purge pump, palladium cell heater and control circuit.
3. Control circuit voltage = 24-1-60.
4. Palladium cell voltage = 230-1-60 (460-3-60 power supply) and
208-1-60 (208-3-60 power supply).
STANDARD VOLTAGE
(3-Ph, 60 Hz)
208
460
FOR USE ON
SUPPLY VOLTAGES
200 to 208-volt systems
440 to 480-volt systems
21
Controls
Microprocessor controls
Microprocessor controls provide the safety, interlock,
capacity control, and indications necessary to operate the
chiller in a safe and efficient manner.
Control system
The microprocessor control on each 16LJ chiller is
factory-mounted, factory-wired, and factory-tested to
ensure chiller protection and efficient capacity control. In
addition, the program logic ensures proper starting, stopping, and cycling of the chiller.
Features
Control system
Diagnostic check
Keypad interface for display, set point control and
system configuration
Local and remote operation modes
Recall of alarm/alert messages
Extensive diagnostic and service capabilities
Advanced crystallization protection
Safety cutouts
Absorbent pump motor overload
Refrigerant pump motor overload
Purge pump motor overload
Low chilled water temperature
22
FAN
CONTROL DISPLAY
(SEE DETAIL BELOW)
TERMINAL BLOCK
STOP
RUN
CHILLER / HEATER
#1ABS PUMP
#2ABS PUMP
REF PUMP
SET
BACK
PURGE PUMP
REMOTE
STAND BY
DILUTION
BUZZER STOP
LOCAL
SAFETY CIRCUIT
CHILLER ALARM
STOP
OPERATION
RUN
POWER
PURGE INDICATION
LAMP
TERMINAL BLOCK
PURGE PUMP
ON-OFF SWITCH
EMERGENCY STOP
BUTTON
TERMINAL BLOCK
FOR POWER SUPPLY
GROUND TERMINAL
CONTROL DISPLAY
1
10
9
STOP
RUN
CHILLER / HEATER
#1ABS PUMP
#2ABS PUMP
REF PUMP
SET
BACK
PURGE PUMP
7
6
REMOTE
STAND BY
DILUTION
BUZZER STOP
NUMBER
1
2
3
4
5
6
7
8
9
10
DESCRIPTION
Data display
Remote/local select button with lamp
Operation select button with lamp
Alarm indication lamp
Power indication lamp
Safety circuit indication lamp
Dilution indication lamp
Stand by indication lamp
Stop indication lamp
Operation indication lamp
LOCAL
SAFETY CIRCUIT
CHILLER ALARM
POWER
STOP
OPERATION
RUN
3
4
23
Controls (cont)
TYPICAL 16LJ ABSORPTION CHILLER CONTROL PANEL (cont)
INSIDE AND RIGHT SIDE VIEW
CONTROL RELAY
CIRCUIT PROTECTOR
TRANSFORMER
TERMINAL BLOCK
TRANSFORMER
I/O BOARD
TERMINAL BLOCK
FUSE
MAIN CIRCUIT
BREAKER
TRANSFORMER
ELECTROMAGNETIC
CONTACTOR
FUSE
24
Air vent
To drain
NOTES:
1. All items external to the dotted line in the above diagram are to be field-supplied.
2. Piping and components shown are typical to indicate general point-of-connection only and are not intended to show details for
a specific installation. Installation and piping should be done in accordance with 16LJ Installation Instructions.
3. Refer to 16LJ chiller dimensional, foundation and field wiring drawings for details of a specific model size.
4. Install thermometers and pressure gages at locations convenient for servicing in the inlet and outlet water lines to the chiller.
5. Location of the chilled water, cooling water and hot water pumps as well as the expansion tank must take into account the
hydrostatic head to ensure that the waterbox design pressure is not exceeded.
6. Provide vent and drain valves in each waterbox.
7. Provide a tower bypass valve if the temperature of the cooling water returning from the tower can fall below 64 F.
To drain
P T
Make up
water
LEGEND
Bypass valve
P T
P T
P T
Return
Header
Pressure Gage
Thermostat
Thermometer
Strainer
Stop Valve
Pump
Primary
F Chilled water pump
P T
Cooling
tower
Supply
Header
Flow Meter
Secondary
Chilled
Water pump
Air
Conditioner
Hot water
Pump
Hot water
3 way valve
Typical piping
25
Guide specifications
Single-Effect, Low Temperature Hermetic
Absorption Liquid Chillers
Size Range: 75 to 525 Tons
Carrier-Sanyo Model Number: 16LJ
Part 1 General
1.01 SYSTEM DESCRIPTION
Electronically controlled, single effect (one-stage) absorption liquid chiller utilizing hermetic refrigerant and absorbent pumps, lithium bromide solution as the absorbent,
and water as the refrigerant. Low temperature hot water
shall be supplied to the generator as the heat source.
1.02 QUALITY ASSURANCE
A. Chiller performance shall be rated in accordance
with ARI Standard 560-2000.
B. Chiller shall be manufactured in accordance with
ANSI/ASHRAE 15 (latest edition) Safety Code for
Mechanical Refrigeration.
C. Chiller shall be designed and constructed to meet
applicable UL requirements and shall bear the UL
label.
D. Each chiller shall undergo a series of standard factory tests to ensure that the unit is leak tight, that all
electrical components operate as intended, and that
every aspect of unit fabrication meets stringent quality standards in accordance with good practice and
the manufacturers quality assurance requirements.
1. The shellside of each chiller shall be leak tested
by pressurizing to 7 psig with nitrogen and then
checked by spraying a soap and water mixture
on all welds, tube joints and/or gasketed joints
to identify any major leaks. Afterward, a mass
spectrometer test shall be performed by evacuating the unit to 0.01 mm Hg absolute, covering the machine with a vinyl tent and
introducing helium gas under the tent. Any
remaining leaks will allow the helium to be
drawn into the shellside of the machine. The
acceptable total leak rate as measured by the
mass spectrometer test shall not exceed
.000002 cc/sec standard air.
2. The tubeside of the evaporator, absorber, condenser and generator shall be hydrostatically
tested at 1.5 times rated design pressure and
held for 1 hour.
3. All machine wiring shall undergo an insulation
resistance test. The machine control panel and
all electrical components shall also be functionally tested to verify continuity and proper
electrical operation.
4. Final assembly inspection shall consist of verifying that all valves, controls, instrumentation,
pumps, purge components and all other
machine components have been properly
installed on the machine.
5. Each unit shall be checked for overall appearance and dimensional accuracy.
26
C. Heat Exchangers:
1. All heat exchangers shall be of shell and tube
construction with shells, tube sheets, tube
support sheets and waterboxes fabricated of
carbon steel. All heat exchangers shall incorporate straight tubes. Tube material shall be
copper for all heat exchangers. The evaporator,
absorber, condenser and generator tubes shall
be rolled into grooved tubesheets and expanded
into tube support sheets, and shall be individually replaceable.
2. The evaporator, absorber and condenser waterboxes shall be designed for 150 psig working
pressure. The absorber and condenser waterboxes shall be hinged to permit access to
all tubes from either end. Nozzle-in-head
(NIH) type waterboxes shall be supplied on the
evaporator while the absorber-condenser waterboxes shall be marine type. Waterboxes shall be
provided with vent and drain connections.
Epoxy painting of the waterboxes and tube
sheets shall be provided for corrosion protection. ANSI 150 psig R.F. (raised face) flanges
shall be furnished on all waterbox nozzle
connections.
3. The generator tube side shall be designed for
150 psig working pressure for use with low
temperature hot water.
4. A solution heat exchanger shall be an integral
part of the machine to increase cycle efficiency
by preheating the weak solution on its way to
the generator while pre-cooling the strong solution returning from the generator.
5. Dispersion trays shall evenly distribute refrigerant over the evaporator tubes and lithium bromide over the absorber tubes. These trays shall
be fabricated of stainless steel to ensure continuous, corrosion-free, high-efficiency operation.
D. Pump/Motors:
Refrigerant and absorbent pump/motor assemblies
shall be of the self contained, leakproof, hermetic
type, without an external seal water system to
minimize air leakage into the machine. Lubrication
and cooling shall be accomplished by the fluid being
pumped; auxiliary water piping for cooling and
lubrication shall not be acceptable. Each pump
casing shall be welded into the piping at the factory
and shall be furnished with isolation valves on the
suction and discharge side. Each pump shall include
spring-loaded, wear-compensating tapered carbon
bearings to ensure long life and reliability. Pump/
motor assemblies shall be designed for 25,000 hours
of normal operation between inspections.
E. Purge System:
An automatic purge system shall be furnished to
provide a continuous purging action whenever the
chiller is in operation to assure long machine life and
efficient performance. Noncondensables shall be
removed from the absorber by a liquid eductor,
27
28
609
I.
J.
K.
L.
30
609
8. Thermometer Set:
A package of 5 adjustable angle thermometers
shall be factory-supplied for field installation
when specified on the equipment schedule.
Each shall have a 9 in. scale with a working
range of 0 F to 120 F and shall be equipped
with a -in. NPT brass well.
9. Hot Water Control Valve:
An accessory hot water control valve shall be
provided when specified on the equipment
schedule.
609
8-05
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2
New Book 3
Pg 32
Catalog No. 04-52160003-01
Printed in U.S.A.
PC 211
Form 16LJ-1PD
Replaces: New
Tab 3AC1
Tab 5b