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Introduction
In the past ten to fifteen years . a
gradual but significant change has
taken place in engineering design
philosophy with respect to fatigue . For
many years, fatigue testing programs
were restricted to full life types of
tests, and although a full range of cycle life vs. stress range was obtained ,
the emphasis was most often on the
endurance limit. For the construction
of pressure vessels , however, it was
recognized that endurance limit behavior was not appropriate, and a design philosophy was developed that
encompassed the concept of short
term cycle life as being appropriate to
pressure vessel service .
In assessing short term life, the
concepts used in high cycle life can
be applied, i.e., applied stress vs. cycle life curves can be developed and
Fig. 1 - The fatigue strain reduction factor in full scale vessel tests
W E L D I N G R E S E A R C H S U P P L E M E N T I 24 7 -s
c!!
~2.0,,_----,.-rT--r-TTTTr--r-rT--r-rTTT,r,--,
Q)
C>e A201A
cr
6AA3028
c. A517F
:ll1.0
2'0.8
ill
...,0.6
0
g0.4
0
cr
c
~02
060 Calculat ed
Full Scale Tests
ill
0
~ 01 ':::-::_jl_.l-J.....Ll.J..ll.J,-=-:~L-L.I.....LJ..lllL,--,-,--l
1000
10000
100000
Cycles to Failur e
Fig. 2 - Comparison of full sca l e and laboratory test data considering crack growth
only
Fig. 3 ime n
2.40'"
(61m
4 .?5""
(108rnm)
b
Fig. 4 - (a) Crack growth specim en used for A517F; (b) crack growth specimen use d
for A21 2B.
248-s
= C6 K"
(2)
Table 1 -
Mn
0.26
0.2 5
0.18
0.17
0.70
0.67
0.85
0.87
0.010
0.008
0.008
0.008
0.024
0.019
0.017
0.018
0.23
0.23
0.25
0.22
0.85
0.84
0.48
0.57
0.50
0.48
0.04
0.04
0.27
0.26
0.25
0.16
0.73
0.84
0.015
0.013
0.032
0.015
0.22
0.20
0.92
0. 61
0.42
0.037
0.27
Steel
Full Life Tests:
1-A212 Grade B
2-A212 Grade B
1-A517 Type F
2-A517 Type F
Crack Growth Tests:
3-A212 Grade B
3-A517 Type F
Si
Ni
Cr
Mo
Cu
Other
Mechanical Properties
Steel
Yield str.,
ksi (MPa)
1- A212
3- A212
1- A517
2-A517
3-A517
1.4
44.3
50.6
119.
118.
113.
(305)
(349)
(820)
(813)
(779)
,.---------------------.,----------------~
5000 Cyc.
A212 Grade B
10000 Cyc .
.o. 100000 Cyc.
0. 30Hz
~1.2
<IJ
A51 7 TypeF
----
. :~.
.,
----=---.........."''
::J
~ 1.0
0
~ .8
C)
c
&.
Grade B
Grade B
Type F
Type F
Type F
.6
'
-...........
---~.'
~ '
---~
...
Tensile str.,
ksi (MPa)
Temperat ure -F
Fig. 5 0.3 Hz
72.8
77.8
131.
127.
123.
(502 )
(536)
(903)
(875)
(847 )
Elong.
in 1 in.,%
Red. of
area,%
37.5
28.0
19.5
30.0
21 .0
60.8
60.4
63.2
50.5
64.2
7 1
10~~------------------~--------------~
A212 Grade B
6 K50Ksr..lii(55 MPo.ml
...-- ...
...
...~
Temperature -F
Temperat ure-F
Fig. 6 10Hz
Temperature -F
W EL D ING R ES EA RC H S U P P L EM E NT
249-s
A212 GradeB
~ 1 2 '1,,
9--- - - ......_____
10
10
.~
-- --'-
..........___01
80
~gg
o-
---__
eeoo
/e
<D 900
9 ----~~~ .8m------~------M-
tl'
i
0
A517TypeF
"' 1 9
c
Q
-------
~g lO~____:e~
:?.e~:1.0
0.1
C ycle Rate - l-I z
001
0001
Table 2 -
250-s
A U G U S T 19 7 5
3.33
0.30
0.030
1.12
0.82
0.32
1.15
0.84
0.29
1.18
1.00
0.86
0.35
1.00
1.17
0.91
0.45
0.98
0.74
0.29
0.82
0.92
0.72
0.34
0.84
0.68
0.31
0.76
0.78
0.68
0.42
0.74
0.59
0.25
0.74
0.003
1.35
1.10
3.33
0.30
0.030
1.00
0.89
0.51
1.01
0.86
0.48
0.95
1.01
0.85
0.46
1.15
0.97
0.81
0.47
0.98
0.79
0.42
0.88
0.84
0.71
0.42
0.90
0.79
0.48
0.84
0.96
0.81
0.48
0.84
0.67
0.31
0.97
0.003
1.35
1.10
and crack growth rates for two pressure vessel steels, A212 Grade B
(A516 Grade 70) and A517 Type F,
were little influenced by temperature
in the room temperature to 600 F
(316 C) range. The strain range to
failure decreased by about 5% and
the crack growth rate increased by
about 50% over this temperature
range.
2. At 900 to 950 F (482 to 510 C)
the 5000 cycle life strain decreased by
~17Typ/
6K=80Ksiv'in(88MPavm)
----------------------
.---- --
o-------------- --- --
-- ----
500F
............ -6
------
6K=50Ksivln(55MPavfii)
----
~9~5=o~o~F~----------~~-..~-
--- -o------------------500F
_..-o-
Summary
This investigation may be summarized as follows:
1. Both the allowable strain ranges
for 5000 cycle to 100,000 cycle life
Table 3 -
10
Fig. 8 -
1.0
0.1
Cycle Rate-Hz
0.01
0.001
.'>K,
ksi,in. (MPa,m)
75 F (24 C)
.'>K =50 (55)
.'>K = 80 (88)
500 F (260 C)
.'>K =50 (55)
.'>K = 80 (88)
650 F (343 C)
.'>K =50 (55)
..lK = 80 (88)
800 F (427 C)
.'>K =50 (55)
.'>K = 80 (88)
950 F (510 C)
.'>K =50 (55)
.'>K = 80 (88)
4.2 X 10- 5
2.3 x 10- 4
(1.0x10- 3 )
(5.8 X 10- 3 )
1.5 X 10- 5
8.0 X 10- 5
(3.8 X 10
(2.0 X 10
6.0 x 10- 5
3.0 X 10- 4
(1 .5 X 10- 3 )
(7.6 X 10- 3 )
2.8 X 10- 5
1.2 X 10- 4
(7.1 X 10
(3.0 X 10
4.5 X 10- 5
2.2 X 10-
(1 .1 X 10
(5.6 X 10
6.0 x 1o-
4.6 x 10- 5
(1.5 X 10- )
(1 .2 X 10- 2 )
7.5 X 10- 5
5.5 X 10- 4
(1 .9 X 10- 3 )
(1.4 X 10- 2 )
5.8 X 10-
3.2 X 10-
)
)
10- 3 )
(1.5 X
(8.1 X 10
ksi,lri:
(MPa,m)
500 F (260
.'>K =50
.'>K = 80
950 F (510
.'>K =50
.'>K = 80
At 10Hz, da/dn ,
in./cyc (mm/cyc)
C)
(55)
(88)
2.8 X 10- 5
1.2 X 10- 4
(7.1 X 10- 4 )
(3.0 X 10- 3 )
( 1.5 X 10- )
(8.1 X 10- 3 )
3.5 X 10-
3.0 X 10- 4
(8.9 X 10
(7.6 X 10
1.0x1o-
3.5 X 10- 3
(2.5X10
(8.9 X 10
C)
(55)
(88)
(1.5 X 10- )
(1.0 X 10- 2 )
3
7.2X105.5X10- 4
(1.8x10- )
(1.4X10- 2 )
3
Bibliography
1. Stout, R. D. and Pense, A. W., "Effect of Composition and Microstructure on
the Low Cycle Fatigue Strength of Structural Steels," Transactions of the ASME ,
Journal of Basic Engineering , June 1965.
2. Gross, J. H. and Stout, R. D., " The
Plastic Fatigue Properties of High Strength
Pressure Vessel Steels," Welding Journal, Vol. 34 (4) , Apr il 1955, Res. Suppl. , pp
161-s to 166-s.
3. Dubuc , J . and Welter, G. , " Investigation of Static and Fatigue Resistance of
Model Pressure Vessels ,"" Welding Journal, Vol. 35 (7), July 1956, Res. Suppl., pp
329-s to 33 7-s.
4. Welter, G. and Du bu c, J.,- " Fatigue
Res ista nce of Simulated Nozzles in Model
Pressure Ves sels ,"" We lding Jou rnal, Vol.
WRC
Bulletin
188
October 1 973
A test program has been developed which has the objective of investigating
various symmetrically-loaded moment-resisting beam-to-column connections
which are of extreme importance in design and construction of steel multi-story
frames. This report covers the testing of the first in a series of twelve specimens
- a fully welded beam-to-column connection.
In this report the design procedure is presented which forms the basis for this
testing series. The test procedure is given along with a step-by-step description
and analysis of the stress pattems in the section.
It was found that this type of connection can be used in plastic design as adequate stiffness in the elastic range was developed along with sufficient strength
and rotation capacity. The AISC Specification provided a dequate rules in design
of such a welded connection.
Publication of these reports was sponsored by the Structural Steel Committee of
the Welding Research Council. The price of WRC Bulletin 188 is $4.50 per copy.
Orders should be sent to Welding Research Council, 345 East 47th Street, New
York, New York 10017.
252-s
A UG UST 1975