PAINT AND PROTECTIVE COATING

PROCEDURE FOR BALL VALVES

SETIAJAYA ENTERPRISE ( CA 0089577-D)

Doc. No.

PP-SJ

Date

08/02/2011

Page

1 of 5

Rev

PAINT AND PROTECTIVE

COATING PROCEDURE FOR BALL
VALVES

REV

DATE

08/02/11

DESCRIPTION

PAGE

ISSUED FOR APPROVAL

CLIENT

EMEPMI

PROJECT TITLE

GUNTONG E BUTTLIST PROJECT

PURCHASE ORDER NO.

4215000-017(0)-PP-POD-5009

PREPARED
BY

BHS

CHECKED
BY

REVIEWED
BY

APPRAISED
BY

PAINT AND PROTECTIVE COATING

PROCEDURE FOR BALL VALVES
SETIAJAYA ENTERPRISE ( CA 0089577-D)

TABLE OF CONTENTS

SECTION

DESCRIPTION

1.0

OBJECTIVE

2.0

SCOPE

3.0

REFERENCE

4.0

SURFACE PREPARATION

5.0

COATING SYSTEMS

6.0

APPLICATION

7.0

REPAIRS

8.0

TEST AND INSPECTION

Doc. No.

PP-SJ

Date

08/02/2011

Page

2 of 5

Rev

PAINT AND PROTECTIVE COATING

PROCEDURE FOR BALL VALVES
SETIAJAYA ENTERPRISE ( CA 0089577-D)

1.0

Doc. No.

PP-SJ

Date

08/02/2011

Page

3 of 5

Rev

OBJECTIVE
This procedure is developed to ensure that surface preparation, blast and
paint is carried out in a controlled manner.

2.0

SCOPE
This procedure also describes the activities and the inspection which enable to
paint the valves with the zinc rich epoxy, the intermediate coat epoxy mastic
and the top coat polyurethane.

3.0

REFERENCES
GS 19-1-2 Paint and Protective coatings.

4.0

SURFACE PREPARATION
After having duly checked that the valves are properly protected at the ends
and in the areas not to be painted, proceed with the blasting.
The surface shall be then blast cleaned to SSPC-SP 10, GS-19-1-2
-

Blast profile shall be range of 30 60 microns

The blast profile has to be controlled by means of a suitable instrument

i.e profile gauge. The blast profile shall be measured and recorded.

Only dry abrasive blasting product shall be used and it shall be free from
dust, alts and other impurities.

All sharp edges shall be grind rounded smoothly before blasting.

5.0

COATING SYSTEMS
5.1

Prime coat

Epoxy Zinc Primer -

D.F.T 75-90 microns

(Jotun Barrier STD grey)

5.2

Intermediate coat -

Duramastic
(Jotun off white)

D.F.T 140 150 microns

Doc. No.

PAINT AND PROTECTIVE COATING

PROCEDURE FOR BALL VALVES
SETIAJAYA ENTERPRISE ( CA 0089577-D)

5.3

Finish coat

Hard Top AS

PP-SJ

Date

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Page

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D.F.T 65 70 microns

(Jotun Grey 637)

Total DFT: 280 310 microns
6.0

APPLICATION
Coating shall be applied before any visible deterioration occurs and within a
maximum of four (4) hours after surface preparation.
Coating shall not be applied to surfaces whose temperature is 3 deg C above
the dew point and when the relative air humidity exceeds 85%.
Coating shall be applied in a uniform layer by airless spray.
Coatings shall not be applied to previously coated surface unless the
proceeding coat has dried.
Care shall be paid for coatings edges, corners and areas difficult to coat
adequately by spray. In this case extra coat by brush may be applied
immediately before the overall spray coat.

7.0

REPAIRS
Defective or damaged coatings shall be removed by scraping or abrasive or
sweep blasting until a surface suitable for overcoating is obtained and the
appropriate coatings applied in accordance with this procedure.
When the defect found exceeds the 20% of the coated area it is judged
unacceptable and the item rejected, sand blasted and recoated according
to this procedure.
Any repair shall obtained EMEPMI written approval prior to commence repair.

PAINT AND PROTECTIVE COATING

PROCEDURE FOR BALL VALVES
SETIAJAYA ENTERPRISE ( CA 0089577-D)

8.0

Doc. No.

PP-SJ

Date

08/02/2011

Page

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Rev

TEST AND INPECTION

The following inspection shall be checked and recorded.
a) Temperature and relative humidity.
b) Profile gauge.
c) Wet film Thickness.
d) Dry film thickness
e) Steel temperature.
f) Visual inspection.

Note:
For each coating system or approved alternatives, an application matrix (as per
Appendix G, GS 19-1-2) shall be submitted for EMEPMI approval, including coating
system test panels for each application matrix. Test panel paint trial shall be
conducted as per Appendix H, GS 19-1-2, to ensure coating system compliance to
meet the GS requirements.

BLASTING & PAINTING INSPECTION REPORT

CLIENT
JOB TITLE

;
;

REPORT NO.

CONTRACT NO:

AMBIENT CONDITION

Date

SURFACE

Time

PREPARATION

AIR TEMP.

RELATIVE HUMIDITY

TYPE/GRADE OF ABRASIVE

CLEANLINESS OF ABRASIVE :

STEEL TEMP.

SURFACE FINISH SPEC. STD

DEW POINT

Full blast

PRE-CLEANING 1: Air Blow

WET BULB TEMP.

DEFECT CORRECTED

SURFACE PROFILE (Mic)

MIN:

Max

HOURS LEFT UNCOATED AFTER SURFACE PREPARATION:1 hour

COAT
NO.

APPLICATION
DATE

TIME

PAINT MANUFACTURER'S
NAME AND DESCRIPTION

BATCH NUMBER
PART 1

WFT
PART 2 (Mic)

DFT (Mic)
MIN

MAX

AVE

THINNING
CODE AND %

COLOUR

INSPECTION

1
2
3

NO.

ITEM DESCRIPTION

REMARKS

APPLICATION METHOD

Convensional
Airless spray

Brush/Roller

TIP SIZE / AIR PRESSURE (PSI)

PREPARED BY
Signature:

ACCEPTED BY
:

Signature

Name:

Name

Date:

Date

(Client Representative)