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KISSsoft Tutorial 016: Analyzing Worm Wheels with an Enveloping Worm Wheel
1.2 Starting the drive element of a worm gear with a globoid worm wheel.
Once you have installed and activated KISSsoft either as a test or licensed version, follow
these steps to call the KISSsoft system. Start the program by clicking "Start/Program
Files/KISSsoft 04-2010/KISSsoft". This opens the following KISSsoft user interface:
Figure 1.1
In the Modules tree window, click the "Modules" tab to call the "Worms with enveloping worm
wheel" calculation:
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Figure 1.2
Figure 1.3
Input values for the axial/transverse module, number of teeth, quality and worm face width in
the "Basic data" tab. You must also input the axis distance (1). The subsequent interim value
is calculated because only the lead angle needs to be calculated. To do this, click the "Convert
button"
(2) and then click "Calculate" (3) to determine the lead angle. Finally, click
Accept (4) to transfer this data to the main screen (see Figure 1.4).
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Figure 1.4
Click the "Details" button to call the "Define details of geometry" sub-screen and then select
the appropriate flank form ZI. You must also input the inside diameter of the worm gear as
134.4 mm.
Figure 1.5
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Figure 1.6
Calling the information graphic to describe wheel rim width b2R and wheel width b2H en
Figure 1.7
Figure 1.8
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clearance)*2 =(100 44/2 0.8)*2=154.4 mm. The tip diameter is calculated from (center
distance active root diameter of worm/2 tip clearance)*2=(100 26,4/2 0.8)*2=172 mm.
Once again, click the relevant "Convert button"
to convert the dedendum and addendum
coefficient at the worm wheel. Then click Accept to transfer the values to the main screen.
Figure 1.9
Explanation: When you call the worm gear calculation, the system already provides predefined
basic settings. However, the default profile 1.25/ 0.38/ 1 ISO 53 A does not match what we
want. The software already shows that it has calculated the tip diameter detailed above.
The particular geometry of globoid worm gears also means you need to calculate the tip gorge
radius and the external diameter de2.
Figure 1.10
In the "Basic data" tab, click the "Details" button to display the "Define details of geometry"
sub-screen and then click the relevant "Sizing" button to perform the required calculation of the
tip gorge radius rk and the external diameter de2 ber in den
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Figure 1.11
Figure 1.12
Figure 1.13
The following changes must be now be made so you can perform the strength calculation later
on:
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Increase the required face width of the worm gear b2R to 31 mm and the external diameter de2
to 181.41 mm.
Figure 1.14
Final inputs
2 Strength calculation
The various different calculation methods are documented in the manual (Chapter 16). Please
refer to the notes if you have any questions. To open the prepared example used in this
tutorial, click "File/Open" and select "WormGear (DIN3996 Example 1)".
Figure 2.1
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CH-8634 HOMBRECHTIKON
at: 11:52:59
WORMGEAR ANALYSIS
Drawing or article number:
Worm:
Gear:
0.000.0
0.000.0
[P]
[P]
[n]
[KA]
[T]
[H]
[Ns]
4.500
5.302
1500.0
4.500
73.2
1.00
33.754
25000.00
0.00
587.282
Surface hardness
Tensile strength (N/mm)
Yield point (N/mm)
Young's modulus (N/mm)
Poisson's ratio
Pulsating shear strength (N/mm)
Fatigue strength for Hertzian pressure (N/mm)
Average roughness, Ra, tooth flank (m)
Mean roughness height, Rz, flank (m)
Mean roughness height, Rz, root (m)
Material Coefficient YW
Material lubrication coefficient
Tool or reference profile of gear
1 :
Reference profile
1.20 / 0.20 / 1.0 DIN 867
Addendum coefficient
Dedendum coefficient
Tip radius factor
Root radius factor
Tip form height coefficient
Protuberance height factor
Protuberance angle
Ramp angle
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[haP*]
[hfP*]
[rhoaP*]
[rhofP*]
[hFaP*]
[hprP*]
[alfprP]
[alfKP]
1.000
1.200
0.000
0.200
0.000
0.000
0.000
0.000
not topping
[haP*]
[hfP*]
[rhoaP*]
[rhofP*]
[hFaP*]
1.000
1.200
0.000
0.200
0.000
2 :
Reference profile
1.20 / 0.20 / 1.0 DIN 867
Addendum coefficient
Dedendum coefficient
Tip radius factor
Root radius factor
Tip form height coefficient
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[hprP*]
[alfprP]
[alfKP]
0.000
0.000
0.000
not topping
1.200
1.200
0.200
1.000
0.000
0.000
0.000
0.000
0.200
1.000
0.000
0.000
0.000
0.000
Lubrication type
Type of oil (Own input)
Lubricant base
Kinem. viscosity oil at 40 C (mm/s)
Kinem. viscosity oil at 100 C (mm/s)
FZG-Test A/8.3/90 step
Specific density oil at 15 C (kg/dm)
Oil temperature (C)
Generating angle ()
Pressure angle at normal section ()
[alfa0]
[alfn]
20.000
20.000
Indications for the manufacture of the worm wheel according to DIN 3975:
(Only valid for worm wheels which are manufactured with a hob similar to the worm.)
Mean lead angle of the worm ()
[gamma]
12.5288
Transverse module (mm)
[mt]
4.0000
Reference diameter (mm)
[d]
164.000
Reference diameter (mm)
[dm]
164.000
External diameter (mm)
[de]
181.410
Tipgroove mean radius (mm)
[rk]
14.000
Profile shift coefficient
[x-DIN3975]
0.0000
Pitch on reference circle (mm)
[p2]
12.566
[k]
[c]
[c.e/i]
[dm]
[d]
[dB]
[da]
[hK]
[dFa]
[dFa.e/i]
[Ada.e/i]
[df]
[xE.e/i]
[df.e/i]
0.000
0.800
1.059/ 0.963
36.000
44.000
0.000
44.000
44.000/43.990
0.000/-0.010
26.400
26.400/26.290
11.762
0.0000
0.0000
0.000
0.800
0.877/ 0.782
164.000
164.000
153.666
172.000
0.000
172.000
172.000/171.990
0.000/-0.010
154.400
-0.0450/-0.0591
154.040/153.927
[dB]
[gamb]
[pb]
18.431
23.463
11.527
[Ft]
[Fa]
[Fr]
[Fn]
[v]
[vgm]
[NL]
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150622.00
0.500
100.000
20.500
36.000
0.962
0.070
30.800
0.9470
30.2850
0.126
2
0.046
0.153
0.0245
1.000
1.006
1.000
0.950
0.0234
1.341
90.002
0.477
0.802
84.872
164.000
0.0692
[PVLP]
[nVD]
[PVD]
[PV0]
[muOT]
[YS]
[YG]
[YR]
[YW]
[muzm]
[roz]
[etaz]
[PVZ]
[PV]
[etaGes]
50.840
24439.990
77.1
73.2
0.2480
1.0000
2.6140
1.0000
0.6484
5.10181e-010
8.92817e-010
815829
0.728
0.300
2.907
2.778/ 2.731
1.171
1.608
1.100
36551.07
5. BENDING SAFETY
Bearing distance l1 (mm)
Distance l11 (mm)
Deflection (mm)
Boundary value bending (mm)
Safety for bending
Required safety
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[l1]
[l11]
[delm]
[dellim]
[Sdel]
[Sdelmin]
150.000
75.000
0.030
0.080
2.632
1.000
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[TU]
[theOil]
[theSlim]
[ST=theSlim/theOil]
[STmin]
[theS]
[theSlim/theS]
20.0
73.2
100.0
1.366
1.100
73.2
1.366)
Own Input
Own Input
------- WORM---------------- WHEEL ----
0.000/-0.040
-0.128/-0.168
99.820/ 99.707
-0.180/-0.293
[Md3R]
[Md3R.e/i]
6.545
7.000
37.166
6.615
7.000
87.190
87.034/86.985
164.455
174.257
173.946/173.848
46.559
46.559/46.452
6.132
6.004/5.964
4.052
0.018/-0.018
0.226/0.118
0.207/0.108
9. TOLERANCES
------- WORM---------------- WHEEL ---According DIN 3974:
Accuracy grade
[Vqual]
6
7
Single normal pitch deviation (m)
[fpx, fp2]
8.50
13.00
Difference between adjacent pitches (m)
[fux, fu2]
11.00
16.00
Total deviation of the slope (m)
[Fpz]
11.00
Total cumulative pitch deviation (m)
[Fp2]
51.00
Profile angular deviation (m)
[fHa]
7.50
11.00
Profile deviation (m)
[ffa]
11.00
15.00
Profile total deviation (m)
[Fa]
13.00
19.00
Runout tolerance (m)
[Fr]
18.00
35.00
Total tangential composite deviation (m)
[Fi']
29.00
56.00
Tooth-to-tooth tangential composite deviation (m)
[fi']
15.00
22.00
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