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Article history:
Received 14 January 2011
Received in revised form 13 July 2012
Accepted 13 August 2012
Available online 15 November 2012
Keywords:
Drilling rate index
Uniaxial compressive strength
Brazilian tensile strength
Schmidt rebound hardness
Shore scleroscope hardness
Point load strength
a b s t r a c t
This paper examines the relationships between drilling rate index (DRI) and some mechanical properties
of rocks in order to evaluate the effect of strength and indexes of rock on rock drillability. For this purpose, some index properties (in situ Schmidt rebound hardness (SRH), Shore scleroscope hardness
(SSH), and point load strength (PLS)) and strength properties (uniaxial compressive strength (UCS) and
Brazilian tensile strength (BTS)) values of 32 sedimentary, igneous and metamorphic rock samples were
determined. The relationships between DRI and both strength and indexes properties were evaluated
using regression analysis and statistical methods. As a result, decreasing linear relationships were found
between DRI and uniaxial compressive strength, Schmidt rebound hardness, Shore scleroscope hardness,
diametral and axial point load strength.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
Tunnel design and construction requires a complex set of decisions, which should be taken by the Owner, the Designer and the
Construction Company that are conditioned by many factors both
technical and economical and can vary in time in function of the
preliminary knowledge and the development of the various design
stages and construction (Pelizza and Grasso, 1998; Peila, 2009; Peila and Pelizza, 2009).
When using a rock TBM it is necessary to remember that its
standard performance can be evaluated on the basis of rock mass
properties (Barton, 2000). A limiting situation for a TBM is when
and where a machine cannot work in the way for which it was designed and manufactured, and the advance is signicantly slowed
down or even obstructed (Pelizza and Peila, 2001; Peila and Pelizza, 2009). A geological situation is therefore not limiting in an
absolute sense, but only in relation to the type of the TBM being
used, its design and special characteristics, and to possible operating errors. The most important and frequent limiting conditions
that should be considered are: borability limits; drillability of rocks
instability of the excavation walls; tunnel face instability; fault
zones or squeezing ground; strong inow of groundwater; clay
soil; occurrence of gas; rocks and water at high temperatures
and karstic cavities (Pelizza and Peila, 2001; Peila and Pelizza,
2009).
Corresponding author. Tel.: +90 372 2574010 1110; fax: +90 372 2574010.
E-mail address: oyarali67@gmail.com (O. Yarali).
0886-7798/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.tust.2012.08.010
Drillability is a term used in construction to describe the inuence of a number of parameters on the drilling rate (drilling rate)
and the tool wear of the drilling tool (Thuro and Spaun, 1996; Khler et al., 2011). In this evaluation, the drillability term was dened
as a penetration rate. The ability to predict the performance of rock
drills is important in drilling operations. No single parameter denes the drillability of a rock (Altindag, 2004).
Usually the main subject in preliminary site investigations prior
to tunnelling projects is the prediction of tunnel stability. During
the last years in conventional drill and blast tunnelling, problems
have occurred also connected to the accurate prediction of drillability in hard rock. The drillability is not only decisive for the wear
of tools and equipment but is along with the drilling rate, a standard factor for the progress of excavation works. The estimation
improper of rock drillability might bear an extensive risk of costs.
Therefore an improved prediction of drilling rate and bit wear
would be desirable. The drillability of a rock mass is determined
by various geological and mechanical parameters. Drillability of
rock is one of the important parameter to decide the progress
and economics of excavation. It is inuenced by many variables.
These factors are listed in Table 1.
Knowledge of drillability of rocks in engineering projects is very
important to determine drilling costs. In drilling operations, so
many parameters such as the properties of rock and the drilling
equipment affect the drilling performance. Although the parameters of drilling equipment can be controlled, change to the rock
parameters cannot be. Rock drillability cannot be measured by a
single index or a single test. It is inuenced by many parameters.
47
Machine factors
Rock type
Rock mass jointing
Type and continuity
Frequency
Orientation
Hydrothermal decomposition
Stress distribution in rock
Drilling methods
Operation and maintenance of
machine rig
Experience of operator
Logistic support
Geological parameters (Chen and Vogler, 1992; Thuro and Spaun, 1996)
Strength properties, such as uniaxial compressive strength, tensile strength, and point load strength
Hardness, such as Schmidt rebound hardness, total hardness, Mohr hardness, Shore scleroscope hardness, and NCB cone indenter
Energy properties, such as fracture toughness, toughness index, critical energy release rate, and acoustic emission properties
Rock internal texture, such as grain size, grain shape, mineral composition, porosity, cementation, and cementation degree
Empirical parameters, such as drillability index, Goodrich drillability, Morris drillability, specic energy test by instrumented cutting, NTNU drillability test, and direct
cutting testing
Mechanical rock properties, such as Youngs modulus, destruction work, brittleness of rock, and elastic/plastic properties
Various rock parameters have been used to predict the performance of drilling rigs.
For many researchers, uniaxial compressive strength (UCS) of
rock is the most widely used parameter for rock drillability (Paone
and Madson, 1966; Paone et al., 1969a,b; Fowell and McFeat-Smith,
1976; Poole and Farmer, 1978; Aleman, 1981; Karpuz et al., 1990;
Akcin et al., 1994; Bilgin et al., 1996; Huang and Wang, 1997; Kahraman, 1999; Kahraman et al., 2003a,b; Tanaino, 2005; Akun and
Karpuz, 2005). Many different rock parameters, such as tensile
strength, quartz content, apparent porosity, p-wave rate and porosity can be used also to predict the drillability (Howarth et al., 1986;
Akcin et al., 1994; Kahraman, 1999). A wide range of empirical tests
have been used to predict the drilling performance. These tests are
given as Schmidt rebound hardness, point load strength, Shore scleroscope hardness, Taber abrasion, cone indenter number, drilling
rate index (DRI), coefcient of rock strength (CRS), rock brittleness,
impact strength index (ISI), Cerchar abrasivity index (CAI), specic
energy (SE), texture coefcient (TC), etc. (McFeat-Smith and Fowel,
1977; Howarth et al., 1986; Kovscek et al., 1988; Nilsen and Ozdemir, 1993; Kahraman et al., 2003a,b). Singh et al. (2006) emphasized that in actual drilling, some relatively low-strength rocks
are more difcult to drill than the rocks with higher strength and
brittle rocks although very hard rocks can be easily drilled when
compared to less hard but tougher rocks.
Performance prediction and cost evaluation models for drilland
blast tunnelling, TBM tunnelling and rock quarrying have been
developed by correlating laboratory tests and in situ geological
data with production data from tunnelling projects. The models
are continuously updated and revised as new tunnelling data become available (Dahl et al., 2010). In recent years the NTNU/SINTEF
method has been used extensively in connection with cost/time
estimates and planning of major international underground
projects, and it is gaining acceptance as a recognised and widely
used method for TBM performance prediction testing (Dahl et al.,
2012).
In this study, the raw data set obtained from the experimental
works was used to assessment of relationships between drilling
rate index (DRI) and some strength properties (uniaxial compressive strength (UCS) and Brazilian tensile strength (BTS)), some index properties (in situ Schmidt rebound hardness (SRH), Shore
scleroscope hardness (SSH), and point load strength (PLS)).
2. Experimental studies
Rock blocks were collected from natural outcrops, tunnel constructions and mining sites in Turkey and Norway for the labora-
Table 2
The types and locations of the rocks tested.
Rock
code
Rock type
Location
1
2
3
4
5
6
Quartzite
Limestone
Diabase (light gray)
Diabase (dark gray)
Granodiorite
Lithic arenite
sandstone
Siltstone
Limestone (micritic)
Trondheim, Norway
Trondheim, Norway
Dorukan Tunnel, Turkey
Dorukan Tunnel, Turkey
Dorukan Tunnel, Turkey
TTK Kozlu Enterprice dumping site, Turkey
7
8
9
10
11
13
14
15
16
17
18
19
20
Syenite (porric)
Dolomite
Porric basaltic
andesite
Porric basaltic
andesite
Basaltic andesite
Dolerite
Alkali granite
Basalt
Andesitic basalt
Porric andesite
Traki-andesite
Basaltic andesite
21
Dolomitic limestone
22
23
Basaltic andesite
Limestone
24
Siltstone (ne
grained)
Siltstone (coarse
grained)
Porric basaltic
andesite
Granite
Dolomitic limestone
Dolomite
Basaltic andesite
12
25
26
27
28
29
30
31
32
Marl
Sandstone
(ne grained)
48
49
Table 3
Classication categories of DRI (Dahl, 2003).
Category
DRI
Extremely low
Very low
Low
Medium
High
Very high
Extremely high
625
2632
3342
4357
5869
7082
P93
3. Evaluation of results
50
Table 4
The drilling rate index values and its classication.
Rock code
Rock type
SJ
S20
DRI
Class
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Quartzite
Limestone
Diabase (light gray)
Diabase (dark gray)
Granodiorite
Lithic arenite sandstone
Siltstone
Limestone (micritic)
Syenite (porric)
Dolomite
Porric basaltic andesite
Porric basaltic andesite
Basaltic andesite
Dolerite
Alkali granite
Basalt
Andesitic basalt
Porric andesite
Traki-andesite
Basaltic andesite
Dolomitic limestone
Basaltic andesite
Limestone
Siltstone (ne grained)
Siltstone (coarse grained)
Porric basaltic andesite
Granite
Dolomitic limestone
Dolomite
Basaltic andesite
Marl
Sandstone (ne grained)
2.42 0.16
60.80 4.75
50.43 6.85
87.72 1.61
13.20 1.50
96.90 1.29
133.39 7.27
67.84 1.05
56.91 1.39
89.73 1.30
102.57 0.57
103.68 0.42
80.46 0.36
55.72 2.12
3.10 0.26
36.98 4.70
119.71 1.88
91.53 1.47
39.07 2.94
91.73 3.31
32.18 0.46
103.68 0.25
75.03 0.86
76.51 0.29
94.30 0.45
28.84 1.51
4.63 0.27
91.68 0.77
84.10 1.48
41.96 2.71
85.28 1.46
122.93 0.88
52.45 0.49
47.37 0.23
37.35 2.06
49.94 0.24
65.63 2.74
54.71 3.48
46.57 1.52
57.70 1.56
42.27 2.29
69.47 2.91
40.79 2.43
50.87 3.54
42.53 1.88
26.58 2.44
44.20 1.38
41.33 2.06
48.00 2.45
55.26 1.33
60.49 1.74
53.39 2.69
57.24 0.70
74.43 1.00
57.11 1.44
63.65 0.32
63.90 2.17
66.52 1.26
55.51 1.48
62.12 1.85
63.59 1.89
43.61 2.33
63.83 1.49
63.50 0.89
45
58
48
61
66
69
65
68
51
76
55
65
52
35
39
46
64
69
60
63
63
86
68
74
74
71
56
73
75
50
72
80
Medium
High
Medium
High
High
High
High
High
Medium
Very high
Medium
High
Medium
Low
Low
Medium
High
High
High
High
High
Extremely high
High
Very high
Very high
Very high
Medium
Very high
Very high
Medium
Very high
Very high
SJ: Sievers J miniature drill test, S20: the brittleness test, DRI: drilling rate index.
Table 5
Test results of experimental studies.
Rock code
UCS (MPa)
BTS (MPa)
SRH
SSH
Is\(50) (MPa)
Isk(50) (MPa)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
164.77 12.29
78.24 10.52
117.89 8.55
98.39 7.92
64.55 10.43
75.63 22.53
67.64 9.15
82.51 13.84
182.10 8.47
91.38 6.49
110.86 4.32
76.45 4.15
132.48 6.54
175.5 10.85
141.56 8.48
120.73 3.45
77.80 18.05
82.93 10.73
104.53 23.54
92.53 12.82
51.37 11.40
28.61 5.76
78.99 17.91
75.75 22.53
81.03 16.19
65.72 11.53
101.16 16.99
31.57 10.21
31.70 4.38
143.14 16.32
89.60 14.46
69.02 12.39
17.07 2.35
10.34 2.46
8.15 2.26
7.89 2.82
6.14 1.99
6.69 1.18
6.19 2.84
6.78 1.63
8.34 1.17
7.70 2.85
8.30 2.16
7.62 1.66
8.76 2.65
16.50 3.56
11.75 2.85
10.78 3.45
9.42 3.49
5.17 0.85
5.75 0.86
11.20 2.11
5.66 0.87
2.57 0.61
9.08 1.94
11.18 0.99
7.54 1.48
5.85 1.87
8.32 1.90
4.36 0.99
7.45 1.13
12.38 2.58
7.03 1.68
4.08 0.82
71.26 4.51
68.20 4.44
44.18 6.31
51.00 6.04
47.47 3.61
64.60 3.03
87.40 6.48
59.83 5.24
57.28 3.66
61.16 2.17
61.03 4.02
50.65 2.40
36.00 4.49
57.22 2.64
52.80 2.02
48.60 3.88
59.47 3.63
57.55 4.26
55.90 2.24
53.40 3.06
61.73 3.36
52.40 2.90
77.65 5.62
46.55 2.04
55.10 5.64
35.90 5.73
53.40 4.78
36.45 5.08
41.80 4.32
52.20 2.35
85.30 6.94
36.70 2.08
49.85 6.15
46.90 5.41
62.75 5.27
82.50 7.46
78.25 3.08
45.65 7.99
42.20 5.71
42.00 3.11
68.85 3.67
64.45 5.74
47.95 2.48
24.05 3.22
49.65 1.63
53.80 2.04
45.65 2.03
42.50 4.63
64.40 6.06
23.10 2.10
25.60 1.43
69.75 4.38
36.00 1.78
32.60 3.72
5.16 0.93
4.41 0.88
3.29 1.53
3.23 0.19
4.35 0.57
2.97 0.77
6.92 0.50
3.26 0.18
5.19 0.98
3.99 0.35
5.36 0.61
7.45 0.54
6.40 0.52
5.42 0.82
4.53 1.19
3.59 0.97
2.21 1.46
5.45 1.09
2.90 1.37
1.37 0.89
1.91 0.72
4.14 0.99
1.85 0.62
3.92 1.79
2.43 0.79
2.44 0.75
7.65 0.61
2.59 0.94
1.86 0.38
4.92 1.25
4.23 1.38
3.31 1.03
2.59 0.81
2.22 0.91
3.17 0.53
7.37 0.43
2.94 0.58
5.02 0.28
3.07 0.58
5.65 0.29
6.88 0.49
7.51 1.54
6.43 0.23
4.35 0.99
2.92 1.01
3.66 0.67
5.94 1.37
2.81 1.05
1.88 0.44
2.84 0.56
3.82 1.23
2.81 2.81
5.90 1.89
3.03 0.92
2.55 0.38
7.28 0.58
2.29 0.43
2.76 0.57
UCS: uniaxial compressive strength, BTS: Brazilian tensile strength, SRH: Schmidt rebound hardness, SSH: Shore scleroscope hardness, Is\(50): diametral point load strength
index, Isk(50): axial point load strength index.
51
80
80
60
60
DRI
100
DRI
100
40
20
0
40
50
100
150
200
UCS, MPa
100
DRI
DRI
40
R = 0.55
10
(MPa)
10
15
20
Fig. 5. DRI of different rock type correlated with Brazilian tensile strength (BTS).
100
60
20
20
30
40
40
50
Is (50)// (MPa)
Fig. 9. DRI of different rock type correlated with axial point load strength index
(PLS).
sile strength (BTS) were found (R2 = 0.71 and 0.55, respectively).
Similar relationships were determined between DRI and Schmidt
rebound hardness (SRH), Shore scleroscope hardness (SSH) (Figs. 6
and 7) (R2 = 0.78, R2 = 0.64, respectively). Figs. 8 and 9 also revealed
declining linear the relationships between DRI and diametral
(Is(50)\) and axial (Is(50)k) point load strengths with signicant coefcients of determination, 0.71 and 0.75, respectively.
80
40
60
20
BTS, MPa
DRI
80
20
60
70
80
90
SRH
Fig. 6. DRI of different rock type correlated with Schmidt rebound hardness (SRH).
100
80
DRI
100
60
60
40
4. Discussion
The results of this study were compared with the results previously obtained by different researchers (Movinkel and Johannessen, 1986; Tamrock, 1988; NTNU, 1988; Palmstrom, 1995;
Bruland et al., 1995; Thuro, 1996; Yarali and Soyer, 2007; Yenice
et al., 2009; Altindag, 2010; Yarali, 2010). It was seen that there
was an agreement between this study and previous studies. Further study is required to see how varying the rock type affects correlations. Further studies are needed to check how variety of
geological phenomena together rock properties affects drillability
of rock.
20
0
86.297
Fig. 8. DRI of different rock type correlated with diametral point load strength
index (PLS).
80
(50) +
R2 = 0.71
Is(50)
Fig. 4. DRI of different rock type correlated with uniaxial compressive strength
(UCS).
DRI = -5.8726Is
20
R2 = 0.64
0
20
5. Conclusions
40
60
80
100
SSH
Fig. 7. DRI of different rock type correlated with Shore scleroscope hardness (SSH).
52
were correlated with strengths (UCS and BTS) and indexes properties (Schmidt rebound hardness, Shore scleroscope hardness, axial
and diametral point load strength). It was seen that there are good
correlation between DRI and them. However, it was found that a
poor relation between DRI and BTS.
In the end of this study, it is clear that strength of rock effect on
drillability of rock and the indirect test methods can be used to
predict the drillability of rocks, especially researcher who has not
got drillability test ring. Also, these tests require less or almost
no sample preparation. Thus, this information may be available
at an early stage in the project and research.
Acknowledgements
This study was supported by TUBITAK under the project number of 104M437. The author authors gratefully acknowledge Prof.
Nuh Bilgin (Mining Engineering Department of Istanbul Technical
University, Turkey), Prof. Bjorn Nilsen (NTNU, Norway), Filip Dahl
(SINTEF, Norway) and Prof. Amund Bruland (NTNU, Norway).
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