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Divisione Agip
FUNCTIONAL SPECIFICATION
STEEL PIPES FOR PIPELINES FOR THE TRANSMISSION OF HYDROCARBON
GASES AND LIQUIDS
20541.MAT.SPM.FUN
Rev. 1
May 2000
1
0
REV.
TEIM
TEIM
PREP'D
TEIM
TEIM
CHK'D
TEIM
TEIM
APPR'D
May 00
January 98
DATE
Eni S.p.A.
Divisione Agip
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 2
FOREWORD
Rev. 0
No. of sheets: 19
January 1998
Issue conforming to ECC directives.
Within the specified field of application this document cancels and replaces the
following specifications:
00659.SLI.MET.SPC "General specification for purchasing tubular materials for
submarine and on ground pipelines,
06110.PLI.MEC.SPC "General specification for supplying high frequency electric
resistance welded pipes for sealines and pipelines intended
for sweet and sour service.
Rev. 1
No. of sheets: 20
May 2000
Reference to Decreto Minitesteriale 16 novembre 1999 has been enclosed.
Eni S.p.A.
Divisione Agip
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 3
CONTENTS
INTRODUCTION
1
GENERAL
1.1
Scope
1.2
Normative References
1.2.1
1.2.2
2.1
Operative Environment
2.2
Functional Requirements
2.2.1
2.2.2
2.3
Ergonomics
2.4
Safety
2.5
2.6
Documentation
SUPPLEMENTARY ELEMENTS
Eni S.p.A.
Divisione Agip
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 4
INTRODUCTION
This Functional Specification is based on the European Standard EN 10208-2, June 1996
edition.
This Functional Specification provides Manufacturer with the information to be provided by
Purchaser according to EN 10208-2; it also specify the Purchasers requirements relevant to
the optional agreements between Purchaser and Manufacturer as listed in EN 10208-2.
Some modifications to the text of EN 10208-2 are given just for the purpose of making clearer
those Purchasers requirements.
It is pointed out that the requirements given in this Functional Specification for quality
assurance and documentation refer to the Italian legislation and Purchasers practice for
pipelines to be operated in Italy. When the pipes manufactured according to this specification
are to be used outside Italy, the responsible engineer shall review those requirements
according to the legislation of the concerned country.
As the requirements for pipes length are dependent on the environment where the
transportation and construction works are taking place, the designer is invited to check
whether different requirement may suit the specific application better than those given in this
Functional Specification.
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 5
Divisione Agip
GENERAL
1.1
Scope
This Functional Specification specifies
unalloyed and alloyed (except stainless)
Functional Specification is applicable to
transmission of hydrocarbons gases and
occur:
When the design temperature is higher than 50C the physical properties of the
pipes material at the design temperature shall be proved and documented through
appropriate qualification tests.
This specification may be used for offshore applications when the water depth is
shallower than 30 m provided the out-of-roundness and length tolerances are
reviewed depending on the selected installation technique.
NOTE: ISO 3183-3: 1999 may be used as guidance for out-of-roundness and
length tolerances for offshore pipes installed by S laying technique.
1.2
Normative References
1.2.1
1.2.2
EN 10208-2: 1996
Steel pipes for pipelines for combustible fluids Technical delivery conditions - Part 2: pipes of
requirement class B
prEN 10275:
Legislation
Decreto ministeriale
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 6
Divisione Agip
24 novembre 1984
Decreto ministeriale
16 novembre 1999
When the pipes procured according to this specifications are to be used outside
Italy, the above decree shall be replaced by the applicable laws of the country in
which the pipeline is to be operated as agreed between Purchaser and
Manufacturer.
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 7
Divisione Agip
2.1
Operative Environment
The pipes to which this specification refers to may be used, duly protected against
corrosion by suitable coating and cathodic protection system, in any type of soil,
air and water (including marine environment) with a minimum temperature 0C.
The operative internal environment is described in chapter 1.1 of this
specification.
2.2
Functional Requirements
The pipes shall be supplied in compliance of the requirements of EN 10208-2 as
integrated by the information provided in subclause 2.2.1 and amended by the
requirements set forth in subclause 2.2.2 of the present specification.
2.2.1
quantity ordered (e. g. total tonnage or As required by the supply specifications and
total length of pipe)
technical data sheets
2)
Pipe
3)
4)
5)
6)
pipe outside diameter and wall thickness As required by the supply specifications and
in millimetres
technical data sheets
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 8
Divisione Agip
9)
1)
chemical composition of pipe with wall Not applicable. Outside the scope of this
thickness >25 mm (see table 3, footnote Functional Specification
2)
2)
mechanical properties of pipe with wall Not applicable. Outside the scope of this
thickness >25 mm (see table 5, footnote Functional Specification
2)
3)
impact and DWT test requirements for Not applicable. Outside the scope of this
pipe with outside diameter >1430 mm Functional Specification
and/or wall thickness >25 mm (see tables
6 and 7, foot note 2)
4)
diameter tolerances for seamless pipe Not applicable. Outside the scope of this
with wall thickness > 25 mm (see table Functional Specification
9, footnote 2)
5)
diameter tolerances for pipe with outside Not applicable. Outside the scope of this
diameter > 1430 mm (see table 9, Functional Specification
columns 2/3)
6)
party to issue the inspection document Not applicable. Inspection document 3.2 is
3.2 (see 8.1.1, Note 2)
not required.
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 9
Divisione Agip
2)
3)
1)
2)
3)
manufacture of SAWL pipes with two SAWL pipes with two seams are not
seams (see 6.3).
accepted.
4)
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 10
Divisione Agip
Purchasers approval
welding procedures.
of
the
relevant
7)
8)
9)
10)
11)
12)
offset of strip end welds (see table 13, Footnote 1 of table 13 shall not apply.
footnote 1)
13)
impact test for the heat affected zone Impact test on the heat affected zone of
(see 8.2.1.2)
SAW and COW pipes is required.
14)
test piece direction (see table 18, Test piece 1T shall be used instead of 1L,
footnote 2)
unless
manufacturing
procedures
qualification tests are carried out to prove
that tensile properties in the longitudinal
and transversal direction are not
significantly different.
use of round test pieces (see 8.2.2.2.2)
Round test pieces are not accepted for
production tests.
In case of seamless pipe round test pieces
may be used for manufacturing procedure
15)
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 11
Divisione Agip
19)
hardness test for seam heat treated HFW Hardness test for seam heat treated HFW
pipe (see 8.2.3.7.2)
pipe is required.
20)
21)
use of special devices for measuring the For the calculation of the out-of-roundness
pipe diameter (8.2.3.10.1)
the minimum and maximum pipe diameter
shall
be
measured
using
a
caliper/micrometer gauge.
Properly sized go-no-go gauges may be
used to verify that the out of roundness at
pipe ends is within the required tolerance
subject to Purchasers approval .
22)
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 12
Divisione Agip
25)
26)
use of flux leakage test (for seamless and Flux leakage test method for seamless and
HFW pipe) or the eddy current test for HFW pipes with specified wall thickness <
(HFW pipe) (see D.3.2 and D.4.1.2)
10 mm is accepted.
Eddy current test method is not accepted.
27)
acceptance level U2/C (U2) for NDT of Acceptance level shall be U3/C (U3)
HFW pipe (see D.4.1.1)
28)
29)
30)
use of fixed depth notches for equipment Clause D.5.1.1.d) shall not apply.
calibration (see D.5.1.1.d))
31)
laminar
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 13
Divisione Agip
Other information may be provided by Purchaser in the supply specifications and technical
data sheets.
2.2.2
Amendments to EN 10208-2
The following amendments to the referenced clauses of EN 10208-2 shall apply.
7.2
7.2.1
Table 3
Chemical composition
Cast analysis
7.3
8.2
8.2.1
8.2.1.1
2
The specification in column 3 to 8
apply for
3
Type of test or
requirement
4
Test
status
5
Frequency of testing
6
Sampling
conditions
see
7
Test
method
see
8
Requirements
see
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 14
Divisione Agip
HFW
pipes
h2
SAW,COW
lgt
hel
pipes
Hardness test
8.2.3.7.2
7.3
8.2.1.2
The last sentence of this subclause is replaced by the following:
In such cases the relevant test frequency shall be 1 sample per test unit and 3 test
pieces per sample.
8.2.2
Selection and preparation of samples and test pieces
8.2.2.2 Sample and test pieces for the mechanical tests
8.2.2.2.3 Charpy V-notch impact test pieces
The following sentence is added at the end of the first paragraph:
In case of test pieces taken on the heat affected zone of SAW and COW pipe the
notch shall be placed in such a way that the greatest part of its length lies in the
heat affected zone.
8.2.3
Test methods
8.2.3.7 Macrographic and metallographic examination
8.2.3.7.2
The following sentences and figure are added at the end of this subclause:
In that case the hardness survey shall be carried out in accordance with
EURONORM 5 with a load of 5 kg. Indentation shall be made in the weld centre
line, heat affected zone and parent metal as shown in the following figure (figure
7) except that for wall thickness T<4mm only the mid thickness traverse need to
be performed and for wall thickness 4T<6mm only the inside and outside surface
traverse need to be performed.
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 15
Divisione Agip
Weld centreline (C L)
1,5 0,5 mm from outside surface
mid-thickness line
1,5 0,5 mm from inside surface
9
9.1
9.1.1
The last eight lines of this subclause (item c) through to f)) and example) are
replaced by the following:
Eni S.p.A.
Divisione Agip
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 16
ANNEX B (normative)
B.2 Manufacturing procedure qualification tests
The following sentences are added ad the end of this subclause:
When the design temperature is higher than 50C, qualification tensile tests
shall be carried out at the design temperature in order to demonstrate that the
tensile properties required by the purchaser at that temperature are met.
In case the manufacturer intends to carry out production tensile tests using
longitudinal test pieces for seamless pipe 210 outer diameter, qualification tests
shall be performed to prove that the tensile properties in the longitudinal and
transversal direction are not significantly different.
The qualification test shall consist in:
tensile tests using round test pieces machined in the transversal direction from
an unflattened sample
or
hydraulic ring expansion tests according to prEN 10275.
In case round test pieces are used for the transversal tensile test, the tensile test in
the longitudinal direction carried out for comparison shall be performed using
both round and rectangular full wall thickness test pieces.
The qualification tests for tensile properties at temperature > 50 and transversal
tensile properties for seamless pipe shall be carried out for each pipe size with the
following frequency
1 test pipe of each of the first two heats
1 sample and two test pieces for each type of test.
ANNEX D (normative)
D.4 NDT of HFW pipe
D.4.2 Laminar imperfection in the pipe body
The following sentence is added ad the end of this subclause:
The ultrasonic test shall cover at least 10% of the surface of the strip or pipe.
The maximum width of non inspected strips shall be 200 mm
Eni S.p.A.
Divisione Agip
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 17
2.3
Ergonomics
No specific ergonomics requirements are applicable.
2.4
Safety
Pipes manufactured according to EN 10208-2 are in compliance with the
requirements of Decreto ministeriale 24 novembre 1984, as modified by Decreto
ministeriale 16 novembre 1999, for the material of steel pipes for pipelines of the
first type as defined in the same decree; therefore no specific safety
requirements are added in the present specification for pipes to be used in Italy.
When the pipes manufactured according to this specifications are to be used
outside Italy, the requirements of the applicable laws of the country where the
pipeline is to be operated shall be complied with and the necessary modifications
(if any) to the present specification shall be agreed between Purchaser and
Manufacturer.
2.5
2.6
Documentation
When the pipes manufactured according to this specifications are to be used in
Italy, in addition to the inspection documents required by EN 10208-2,
Manufacturer shall issue a declaration of conformity to the Decreto Ministeriale
24 novembre 1984, as modified by Decreto ministeriale 16 novembre 1999, in
accordance with subclause 2.1.4 of Part 1 of the same decree and UNI CEI EN
45014.
Eni S.p.A.
Divisione Agip
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 18
Eni S.p.A.
Divisione Agip
SUPPLEMENTARY ELEMENTS
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 19
Eni S.p.A.
20541.MAT.SPM.FUN
Rev. 1 May 2000
Sheet 20
Divisione Agip
ANNEX A
(informative)
Form of declaration of conformity
Dichiarazione di conformit
Noi (name of the manufacturer) ...............................................................................................
.................................................................................................................................................
(address) ..................................................................................................................................
.................................................................................................................................................
dichiariamo sotto la nostra esclusiva responsabilit che il prodotto.........................................
.................................................................................................................................................
(pipe, type, purchsers order number and item number)
al quale questa dichiarazione si riferisce conforme al:
DECRETO MINISTERIALE 24 NOVEMBRE 1984 e successive modificazioni apportate con il
DECRETO MINISTERIALE 16 NOVEMBRE 1999
NORME DI SICUREZZA PER IL TRASPORTO, LA DISTRIBUZIONE E LACCUMULO E
LUTILIZZAZIONE DEL GAS NATURALE CON DENSITA SUPERIORE A 0,8 PER
CONDOTTE DI PRIMA SPECIE
......................................................................
(place and date)
...............................................................................................................
(name and signature of the authorised person)