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Contents
Feb.,
1995
Enhance research
equipments
March,
2009
Fuel & material irradiation test under the same condition with
NPPs steady state operating condition
Applications
Integral Fuel Irradiation Tests
Fuel Qualification Tests
High Burn-up Fuel Tests
Water Chemistry and Corrosion Tests
Non-fissile Tests of Pressure Tube Material
Out-of-Pile System(Room#1)
In-Pile Section
Out-of-Pile System(Room#2)
Out-Pile System
Outlet Nozzle
IPS Head
Outlet
Nozzle
Flow Divider
Insulation Gas Gap
Intlet Nozzle
Test Fuel
Inlet
Nozzle
Test Fuel
Test
Fuels
Flow Divider
Doubly sealed
Pressure vessel
A-A
Outer Pressure
Vessel
Inner Pressure
Vessel
Thermocouple
LVDT
Al2O3
(1) Specification
- Diameter 8.190.01mm
- Height
9.83mm
(2) Material Characteristics
- Density
10.19g/cm3
- Hardness 700Hv (HRC 61)
- Yield stress 370MPa
(3) Hole drilling :
- Diameter 0.7~1.4mm (0.05)
- Depth
0~12mm (0.1)
Al2O3
Diameter
D
C-type
1.2mm
K-type
0.5mm
General tolerance for assembly including shrinkage during irradiation test : 0.2mm
1.40.05
0.70.05
9.6
8.192
14.1
ABAQUS 6.11
FE Analysis
Axisymmetric
Initial condition
25
Boundary condition
305
Heat generation at
UO2 pellet
Thermocouple
Alumina
Analysis tool
He gas
789.056 mJ/secmm3
Clad
Temperature ()
UO2 pellet
T:120
0.7mm
(Hole radius) He
Clad
r (mm)
CL
10
Horizontal
Flat type
(Electro-deposited diamond)
Drilling time
3 hours (net)
3 times/hole
Frequently change of drill bit due to the severe wear of drill tip during drilling process
11
Electro-deposition part
118
Drill tip
Drill tip
12
Circulation of coolant
Step motor
High frequency
Spindle
Ball bearing
LM guide (2)
Chuck
Cutting oil
pump
micro
filter
Cutting oil
pump
XY table
Protection cover
Prevent chips from being scattered out in all over the machine
Gather the coolant to flow into the circulation tube
Protect human body from a broken drill bit
100
120
13
step
motor
Step motor
control
panel
high freq.
spindle
Control panel
chuck
Chiller for spindle
XY table
spindle
Coolant hose
chuck
Housing flask
micro
filter
cutting oil
pump
Al2O3
XY table
cutting oil
chamber
Coolant tank
Picture of equipment
14
Experiment 1
15
Influence of step feed and feed rate to the tooling time (at 18000 rpm)
Feed rate
1 working day
(8 hours = 480min.)
3mm/min
5mm/min
O
(165min.)
O
(101min.)
O
(74min.)
O
(58min.)
O
(48min.)
O
(45min.)
O
(42min.)
O
(163min.)
O
(99min.)
O
(72min.)
O
(57min.)
O
(47min.)
O
(43min.)
O
(40min.)
0.14 mm/step
X (broken)
X (broken)
0.15 mm/step
Step feed
0.02 mm/step
0.03 mm/step
0.05 mm/step
0.07 mm/step
0.09 mm/step
0.11 mm/step
0.12 mm/step
0.13 mm/step
96 min. / hole
(including waiting time)
7mm/min
9mm/min
O
(243min.)
O
(163min.)
O
(99min.)
O
(72min.)
O
(56min.)
O
(46min.)
O
(43min.)
O
(40min.)
O
(37min.)
X (broken)
O
(242min.)
O
(162min.)
O
(98min.)
O
(71min.)
O
(56min.)
O
(46min.)
O
(42min.)
O
(39min.)
X (broken)
-
16
0.11 mm/step
0.07 mm/step
3mm/min
0.13 mm/step
5mm/min
7mm/min
9mm/min
17
(rpm)
High friction due to lack
of coolant
18
8000 rpm
13000 rpm
18000 rpm
19
0.07mm/step
0.09mm/step
8000 rpm
0.03mm/step
13000 rpm
18000 rpm
To drill off 5 fuel pellets in a day, step feed larger than 0.07 mm/step
Safe drilling is possible 8000 rpm - 13000 rpm at a high step feed
Above 13000 rpm, spindle shows a good performance (small run out)
20
21
22
ave.=1.413mm
=0.004mm
Number of hole
Design specification
1.40 0.05 mm
1.402 mm
1.413 mm
0.004 mm
7m
23
1st hole
1
4th hole
4
2nd hole
2
5th hole
5
3rd hole
3
6th hole
6
24
25
End Cap
Sintered
alumina
End Cap
Seal Tube
(SUS 316L)
Nut
Thermocouple
Guide
Sleeve
Laser welding
Pin hole
spot welding
Fiber laser
welding system
Concluding Remarks
Case experiments in sintered Al2O3 blocks and find out the optimal
drilling condition
D A drill bit can drill off at least 7 holes in the sintered Al2O3 blocks
26
Reference
Step feed : depth of drilling in each step
Initial position
1
2
n
Spindle
Coolant
hose
Drill bit
Fuel pellet