Professional Documents
Culture Documents
2.
3.
7/19/2004
Filtering Elements
Building EMI suppression Filters
Filtering Examples
5.
4.
System integration
Understanding EMI Noise Sources in DC Motors
Compliance with specs.
Radiated Emissions
Conducted Emissions
Transients
Summary/Questions
System Integration
7/19/2004
Reliability
Anomalies
Functionality
Safety
Cost
Power leads
Brushes
Commutator
Wire coil around armature stack
Brushes
Armature
Polarized
magnets
7/19/2004
_+++ -_ + +
Commutator
Housing
Shaft
Copyright X2Y Attenuators, LLC
7/19/2004
2.
3.
7/19/2004
Filtering Elements
Building EMI suppression Filters
Filtering Examples
5.
4.
System integration
Understanding EMI Noise Sources in DC Motors
Compliance with specs.
Radiated Emissions
Conducted Emissions
Transients
Summary/Questions
Improved
7/19/2004
7/19/2004
Improved
Crimping tabs
7/19/2004
Connector Design
Leads/connector pins should exit the housing
close together to reduce current loop.
Improved
7/19/2004
10
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11
7/19/2004
12
2.
3.
7/19/2004
Filtering Elements
Building EMI suppression Filters
Other Considerations for EMI Filtering Elements
Filtering Examples for Electronics Inside Motors
Filtering Examples
5.
4.
System integration
Understanding EMI Noise Sources in DC Motors
Compliance with specs.
Radiated Emissions
Conducted Emissions
Transients
Summary/Questions
Copyright X2Y Attenuators, LLC
13
Filtering Elements
Element
Disadvantage
MOV
Transient suppression
Cost, no filtering
X2Y
Capacitor
Ferrite Beads
Inductor
7/19/2004
Advantage
14
Test Standards
7/19/2004
Capacitance distribution.
Capacitance balancing.
DC Voltage Breakdown testing.
Impulse/surge testing.
ESD testing.
Reliability testing.
Stress Test.
ISO 9001:2000
ISO 14001
OHSAS-18001
AEC-Q200
15
16
X2Y
G1
B
G2
Option
X2Y
G1
G2
Components parasitics
Trace/lead length parasitics widen path, avoid sharp 90 turns
Location, Location, Location prevent noise from coupling
around filter.
Failure mode (open/short)
Performance over temperature
Brush Dust filter may need a non-conductive coating to
protect from shorting.
Some filter technologies require housing to be grounded.
Improved
X2Y
G1
A
B
G2
Best
7/19/2004
17
Leads
Exiting
Housing
A
VS
VS
Hall Sensor
Hall Sensor
GND
GND
G1
B
A
G2
7/19/2004
18
(2 ) C a p s + (2 ) In d u c to r s + (2 ) B e a d s + (1 ) H i-C a p V a r isto r
X2Y
(2) 0.22 uF, L-L
(1) 0.47 uF, L-G
Motor
7/19/2004
12 V
19
50
dBuV
40
30
20
10
0
0
100
200
300
400
500
600
700
800
900
1000
Freq MHz
7/19/2004
No Filter on Motor
KuTEM-Cell Ambient
20
2.
3.
7/19/2004
Filtering Elements
Building EMI suppression Filters
Filtering Examples
5.
4.
System integration
Understanding EMI Noise Sources in DC Motors
Compliance with specs.
Radiated Emissions
Conducted Emissions
Transients
Summary/Questions
21
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22
7/19/2004
23
Blower Motor #1
7/19/2004
Blower Motor #2
24
7/19/2004
25
7/19/2004
26
7/19/2004
27
Seat Motor #3
Seat Motor #1
7/19/2004
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29
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30
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31
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32
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33
No Filter
X2Y
7/19/2004
34
7/19/2004
35
CCW-stalled-off to on
CCW-stalled-on to off
CW-stalled-on to off
CW-stalled-off to on
7/19/2004
36
Questions?
Please Contact:
X2Y Attenuators, LLC
37554 Hills Tech Dr.
Farmington Hills, MI 48331
248-489-0007
x2y@x2y.com