Professional Documents
Culture Documents
Nenad VULI1
Ante ESTAN2
Vedrana CVITANI3
629.5.026
N. VULI, A. ESTAN, V. UDC
CVITANI
Authors' addresses:
Croatian Register of Shipping,
Marasovieva 67, HR-21000 Split,
Croatia,
E-mail: nenad.vulic@fesb.hr
2
Ante estan, Faculty of Mechanical
Engineering and Naval Architecture,
University of Zagreb, I. Luia 5,
Zagreb, Croatia
E-mail: ante.sestan@fsb.hr
3
Vedrana Cvitani, FESB, University
of Split, Ruera Bokovia bb, HR21000 Split, Croatia
E-mail: vedrana.cvitanic@fesb.hr
Keywords: propulsion system, propulsion shafting, shaft alignment, transfer matrix method
1 Introduction
The purpose of the propulsion machinery (main engine,
gearbox, propulsion shaft line, propeller and pertinent auxiliary
systems) is to propel the ship and to control manoeuvring, thus
enabling the navigator to be in control of the ships speed and
course. The main propulsion shaft line is the essential part of a
modern ship propulsion system, exposed to various conditions
throughout the ships lifetime. It has to function properly under
all possible operating conditions. Consequently, the shaft line
preliminary and final design, its static and dynamic behaviour
shall be carefully considered by the designer and by the classification society.
Shafting alignment procedure considers static and pseudostatic loading of the shafting in order to determine its static
response. This procedure consists of three phases: calculation,
59(2008)3, 223-227
223
224
59(2008)3, 223-227
v i = [ wi
Mi
Qi 1]
(1)
Li =
0
0
0
2
i
i
1
0
2 EI i
i
EI i
1
3
i
6 EI i
i i
GAi
2
i
2 EI i
i
4
T F
q 2
q
i
i + i i + i i + i i Fi + i i
EI i 2
6
24 GAi
2
2
F
q
i Ti + i i + i i
EI i
2
6
qi 2i
Ti + Fi i +
( Fi + qi i + Ri +1 )
(3)
(4)
where:
k number of elements in the present span.
In case of both the left and right ends free, the vector of unknowns k consists of the two initial parameters (w0 and 0) and
of the reaction forces in stiff supports (Rj), as follows:
k = w0
R1
R2 Rz
(5)
In this particular case, the boundary conditions used to assemble matrix A and vector b are:
59(2008)3, 223-227
225
H = A 1
(6)
k0 = H b0
(7)
k = H (p p0 ) + k0
(8)
The stresses in shafts are to be below the prescribed permissible limits. This criterion may be applied either to the normal
stresses or the equivalent stresses.
226
59(2008)3, 223-227
reaction value as 20% of the left and right total load of the
span. Maximal reaction values shall not exceed the ones allowable by the specific pressure in the bearings, dependent
upon the bearing material in question.
The shaft line shall not overload the gearbox itself, in case of
propulsion systems with gearboxes. The gearbox manufacturers usually prescribe the maximal allowable load transmitted
by the shaft line to the gearbox. In the absence of this data, the
rule of thumb will be to limit the difference in reaction forces
in the two bearings of the gearbox output shaft to maximum
20% of the weight of the bull gear.
3 Calculation example
The presented calculation procedure has been implemented
in the computer program MarShAl (Marine Shafting Alignment),
coded in MS Excel/VBA, dedicated to the presented calculations. For illustration a few characteristic diagrams obtained by
this computer code, which have been implemented and verified
on an inland navigation ship, are presented hereafter (Figure 3).
The propulsion system consists of a four-stroke engine (279 kW),
connected to the shafting by a reduction gearbox.
4 Conclusion
Shaft line is to be properly aligned in order to ensure its reliable functioning throughout the complete ship lifetime. Careful
calculation, as well as setting up of its results onboard (for the
ship afloat), as well as their validation during the assembly and
the testing phase is essential. This paper describes details of the
calculation procedure, promoting the advantages of (somewhat
forgotten) transfer matrix methods.
Details of the design acceptance criteria, a real model of
radial journal bearings and the review of classification society
requirements are beyond the scope of this paper. However, from
the authors long-term experience with this matter, it should be
important to enhance the existing technical rules requirements
of classification societies for shafting alignment to cover also the
case of small size ships. A proposal of this kind is expected to be
the matter of further work.
It is to be pointed out once again that this paper presents only
the basic information related to shaft alignment calculations, in
References
[1] KOZOUSEK, W.M., DAVIES, P. G.:
Analysis and Survey Procedures of
Propulsion Systems: Shafting Alignment, LR Technical Association,
Paper No. 5, London 2000.
[2] VULI, N.: Advanced Shafting
Alignment: Behaviour of Shafting in
Operation, Brodogradnja 52(2004)3,
p. 203-212.
[3] VULI, N.: Shaft Alignment Computer Calculation (in Croatian), Bulletin
Jugoregistar, No. 1, 1988, p. 1-13.
[4] : Rules and Regulations for the
Classification of Ships, Part 5, Chapter 8 Shaft Vibration and Alignment
(edition July 2006), Lloyds Register,
London, 2006.
[5] : Guidance Notes on Propulsion
Shafting Alignment, American Bureau of Shipping, Houston, 2004.
[6] : Guidelines on Shafting Alignment, Nippon Kaiji Kyokai ,Tokyo,
2006.
[7] BATRAK, Y.: Intellectual Maritime
Technologies - ShaftMaster Software,
Web page: www.shaftsoftware.com
59(2008)3, 223-227
227
Ivo SENJANOVI
Tanja SENJANOVI
Stipe TOMAEVI
Smiljko RUDAN
UDC: 629.544:629.5.023.463
CONTRIBUTION OF TRANSVERSE
BULKHEADS...
Contribution of Transverse
Bulkheads to Hull Stiffness
of Large Container Ships
Preliminary communication
Ultra large container ships are rather exible and exposed to signicant wave deformations.
Therefore, the hydroelastic strength analysis is required for these types of ships. The coupling of
a beam structural model and a 3D hydrodynamic model is preferable for reasons of simplicity. In
this paper, the contribution of large number of transverse bulkheads to general hull stiffness is
analysed. The prismatic pontoon with the cross-section of a large container vessel is considered
for this purpose. The 3D FEM torsional analysis is performed with transverse bulkheads included
and excluded. The correlation analysis of the obtained deformations indicated the inuence of
transverse bulkheads on the ship hull stiffness. The analysis is done by employing the torsional
theory of thin-walled girders.
Keywords: container ship, nite element method, stiffness, thin-walled girder, torsion
Vrlo veliki kontejnerski brodovi prilino su elastini i stoga podloni velikim valnim deformacijama. Zato se danas njihova vrstoa istrauje metodama hidroelastinosti. Pritom se radi
jednostavnosti spreu gredni strukturni model i 3D hidrodinamiki model. U ovom lanku istraen
je doprinos velikoga broja poprenih pregrada kontejnerskih brodova opoj krutosti trupa. Za
te potrebe razmatran je prizmatini ponton s poprenim presjekom velikoga kontejnerskog
broda. Konstruiran je 3D model konanih elemenata i provedena je analiza uvijanja s ukljuenim
i iskljuenim poprenim pregradama. Korelacijskom analizom deformacija za ova dva sluaja
ustanovljen je utjecaj poprenih pregrada na krutost brodskoga trupa. Pritom se koristila teorija
uvijanja tankostjenih nosaa.
Kljune rijei: kontejnerski brod, metoda konanih elemenata, krutost, tankostjeni nosa,
uvijanje
1 Introduction
Nowadays sea transport is rapidly increasing and ultra large
container ships are built [1]. Since they are rather flexible, their
hydroelastic response becomes an imperative subject of investigation. In the early design stage, the coupling of a FEM beam
structural model with a 3D hydrodynamic model based on the
radiation-diffraction theory is reasonable [2], [3].
The 1D FEM structural model is quite sophisticated since it
takes into account the bending and shear stiffness, as well as the
torsional and warping stiffness [4], [5]. The general hull stiffness
is increased due to the large number of transverse bulkheads in
holds. There are two types of bulkheads, i.e. ordinary watertight
bulkheads and grillage ones. The distance between them is determined by the container length.
Transverse bulkheads stretch within one web frame spacing
and are quite stiff. They can be directly included in the 1D FEM
model as a short beam element with a closed cross-section [6], [7].
228
59(2008)3, 228-238
where
E, G Youngs modulus and shear modulus
It, Iw torsional and warping modulus
twist angle
Substitution of (2) into (1) leads to the ordinary differential
equation of the fourth order
EI w
d4
d2
GI
= x .
t
d x4
d x2
(3)
= A0 + A1 x + A2 ch x + A3 sh x + p ,
(4)
where
GI t
EI w
(5)
x = l : T = Mt , u =
d
u = 0,
dx
(6)
Mtl x
sh x
GI t l l ch l
(7)
ch x
ch x
Tt = M t 1
, Tw = M t
ch l
ch l
(8)
d T = x d x.
d
d3
EI w
,
dx
d x3
d 2
sh x
= Mt
.
2
dx
ch l
(2)
(9)
(1)
T = Tt + Tw = GI t
Bw = EI w
u=
Mt
GI t
ch x
1 ch l u .
(10)
59(2008)3, 228-238
229
Bw = t u d s,
(11)
where
d 2
u.
d x2
=E
(12)
I w = u 2 t d s.
(13)
q = u = u
d
,
dx
(14)
b = qu d s.
EI w
d 4
d 2
GI t*
= 0,
4
dx
d x2
(20)
GI t* = GI t + GI b .
(21)
where
(l ) =
(15)
* (l ) =
b=k
d
,
dx
(16)
(22)
Mtl
th y*
1
,
GI t*
y*
(23)
where
y = l = l
where
k = u2 d s
(17)
y* = * l = l
b =
db
d2
,
=k
dx
d x2
(18)
d
d
( GI t + k ) 2 = 0.
4
dx
dx
4
EI w
(19)
230
Mtl
th y
1
GI t
y
59(2008)3, 228-238
GI t
EI w
(24)
GI t*
.
EI w
(25)
1
y*2
th y* 1
=
1
y* y 2
th y * (l )
1
.
y (l )
(26)
I t* y*
=
.
I t y
(27)
I b y*
=
1.
I t y
(28)
The twist angle (7) and the warping function (10) in nondimensional form read respectively:
GI t* * x sh * x
= *
Mtl
l y ch y*
(29)
GI u
ch x
= 1
.
Mt u
ch y*
(30)
*
t
Tt*
ch * x
= 1
,
Mt
ch y*
Tw* ch * x
=
.
Mt
ch y*
(31)
Bw* (l ) y th y*
=
.
Bw (l ) y* th y
(36)
Actually, ratios (35) and (36) are related to the first and second
derivative of the twist angle, (6) and (9) respectively.
5 Ship particulars
A 7800 TEU container vessel of the following main particulars
is considered, Figure 2.
Furthermore, the twisting torque can be split into the hull part
and the bulkhead contribution
(32)
Th*
I T*
= t* t ,
M t It M t
*
Tb* I b Tt*
=
.
M t I t* M t
(33)
sh * x
Bw*
= *
.
Mtl
y ch y*
(34)
1
u (0 ) y
ch y*
.
= *
u (0 ) y 1 1
ch y
*
(35)
Figure 3 Midship cross-section
Slika 3 Glavno rebro
59(2008)3, 228-238
231
Length overall
Length between perpendiculars
Breadth
Depth
Draught
Displacement
Loa = 334 m
Lpp = 319 m
B = 42.8 m
H = 24.6 m
T = 14.5 m
= 135530 t
A = 6.394 m2
Ash = 1.015 m2
Asv = 1.314 m2
zNL = 11.66 m
zD = 13.50 m
Ibh = 1899 m4
Ibv = 676 m4
It = 14.45 m4
Iw = 171400 m6
232
59(2008)3, 228-238
The FEM model of the ship segment with transverse bulkheads and a typical superelement with the watertight bulkhead are
shown in Figures 9 and 10 respectively. The boundary conditions
and imposed load are the same as in the case of prismatic model
without transverse bulkheads.
Figure 11 Deformation and stresses of the model without transverse bulkheads, x [N/mm2]
Slika 11 Deformacije i naprezanja modela bez poprenih pregrada, x [N/mm2]
Figure 12 Deformation and stresses of the model with transverse
bulkheads, x [N/mm2]
Slika 12 Deformacije i naprezanja modela s poprenim pregradama, x [N/mm2]
59(2008)3, 228-238
233
3 D 0.27690 10 3
=
= 1.2055.
1D 0.22969 10 3
(a)
u 3 D 1.02594 mm
=
= 0.9753.
u1D 1.05192 mm
(b)
3*D 0.24876 10 3
=
= 0.89837.
3 D 0.27690 10 3
(c)
u 3*D 0.90013 mm
=
= 0.87737.
u 3 D 1.02594 mm
(d)
3*D 5.93623 N / mm 2
=
= 0.93365.
3 D 6.35805 N / mm 2
(e)
Rotation of the model free cross-section, determined analytically by the beam theory (1D) and numerically by FEM (3D) for
the pontoon with and without transverse bulkheads, is shown in
Figure 13. The twist angle of the 3D analysis is somewhat higher
than that of the 1D analysis.
234
59(2008)3, 228-238
u * (0 )
= 0.89388.
u (0 )
(f)
Discrepancy between the 1D analysis and the 3D FEM analysis, value (d), is only 1.9%.
The warping bimoment shown in Figure 17 is also reduced
due to bulkheads. The 1D ratio, Eq. (36), yields
Bw* (l )
= 0.91633.
Bw (l )
(g)
n =
n
L
GI t
n EI w
1+
, n = 0, 1, 2 ...
0
L GI t
Jt
(37)
n*
=
n
2 y*
1+
n
2y
1+
n
(38)
59(2008)3, 228-238
235
I z* =
y / Fy
I = 1.01565 I z .
y* / Fy* z
(h)
zD =
Figure 18 Load at the model free aft end in the case of horizontal
bending
Slika 18 Optereenje horizontalnog savijanja na slobodnom
stranjem kraju modela
h Mt
h M
, zD* = *t ,
2 Fy
2 Fy
(i)
Torsional centre,
3D FEM twisting
Shear centre,
3D FEM bending
Deformation centre,
2D strip theory
Without bulkheads
With bulkheads
-10.60
-10.25
-12.52
-11.96
-13.50
I y* =
z
I = 1.00713 I y .
z* y
(j)
9 Conclusion
Hydroelastic analysis of large container vessels becomes an
actual problem. For the reason of simplicity, a beam model of
hull girder is coupled with a 3D hydrodynamic model. Instead
of calculating the transverse bulkhead stiffness, the contribution
of bulkheads to the global stiffness of the ship hull is determined
by the 3D FEM analysis of a prismatic ship-like pontoon. This
236
59(2008)3, 228-238
Acknowledgement
The differential equation of uncoupled torsional beam vibrations can be written as an extension of the static equation (3),
[4], [21]
References
[1]
Appendix
Torsional beam vibrations
EI w
2
4
2
0
GI
J
+
= x (t ),
t
t
x4
x2
t2
(A1)
where the twist angle and the distributed torque x are time
dependent quantities. The symbol J t0 denotes the polar mass
moment of inertia. Natural vibrations are harmonic and Eq. (A1)
is reduced to the homogeneous form
EI w
d4
d2
GI t
2 J t0 = 0,
4
dx
d x2
(A2)
where and are the natural mode and the natural frequency,
respectively.
Solution of (A2) is assumed in exponential form
= e x .
(A3)
By substituting (A3) into (A2) one finds the following biquadratic characteristic equation:
GI t 2 2 J t0
= 0.
EI w
EI w
(A4)
j = , i,
(A5)
where
GI t
2 EI w
1 + 4 2
J t0 EI w
+1
(GI t )2
59(2008)3, 228-238
(A6)
237
GI t
2 EI w
1 + 4 2
J t0 EI w
1.
(GI t )2
(A7)
x = l : T = 0, u = 0
(A9)
that leads to
d
x = l :
= 0,
dx
d3
= 0.
d x3
(A10)
In the case of symmetric modes, A1 = A3 = 0, while for antisymmetric modes A2 = A4 = 0. The corresponding eigenvalue
problems yield
238
sh l sin l A2
3 sh l 3 sin l A = {0}
(A11)
cos l A1
ch l
3 ch l 3 cos l A = {0} .
(A12)
59(2008)3, 228-238
( 2 + 2 ) sh l sin l = 0
(A13)
( 2 + 2 ) ch l cos l = 0
(A14)
l =
n
, n = 0, 1, 2 ...
2
(A15)
n =
n
2l
GI t
n EI w
, n = 0, 1, 2 ... (A16)
1+
2l GI t
J t0