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INTRODUCTION
HE specific problem of optimal placement of piezoelectric sensors/actuators in a smart structure has
aroused wide interest among the researchers from many
different disciplines because it can be crucial to the
robust functioning of active control systems (Padula and
Kincaid, 1999). A large number of publications from
widely different engineering disciplines on optimal
sensor/actuator placement methods have been reviewed
by several researchers (Padula and Kincaid, 1999;
Frecker, 2002). Generally, the optimization problem
can be classified as continuous or discrete and the
optimization methods would be either non-systematic
(such as some intuitive cut and try placement
techniques) or systematic optimization methods such
as Simulated Annealing (SA), Tabu Search (TS), and
Genetic Algorithms (GAs).
As an intuitive non-systematic optimization method,
Hwang et al. (1994) suggested an intuitive design
strategy for a cantilevered laminated composite plate
with piezoelectric sensor/actuator (S/A) pairs by using
the finite element (FE) method. It was observed that the
S/A pairs placed close to the fixed end are most effective
for all modes whereas those positioned at the free end
are least effective. S/A pairs placed away from, but
JOURNAL
OF INTELLIGENT
MATERIAL SYSTEMS
229
230
S. T. QUEK
ET AL.
where fg 2 Rr
1 is the modal coordinate vector; r the
number of retained
modes; 2 Rr
r the matrix
of
r
1
the reduced force vector; B 2
eigenvalues; F 2 R
Rr
p the actuator influence matrix; fa g 2 Rp
1 the
actuator voltage vector; and p the total number of
piezoelectric S/A pairs.
y
8
7
Pair i
6
xi
5
4
Pair 1
x1
yi
y1
2
1
1
231
fs g Gc Kds X_
where
in which Gc is the constant gain matrix of the charge
amplifier; Kds the mechano-electronic matrix; and X_
the structural velocity vector. Since the piezoelectric
sensors are configured as strain rate sensors, the
relationship between the output charge Qi and voltage
si of the ith sensor is
si Gic
dQi
dt
Q t
Qj t
Z
A
j
Dz dA
Dz dA
A
j
2 X
J2 R B p
b2ij
Ri
where
1
Qj t
2
ip1
10
j1
where B p is the p
p matrix comprising
the entries in
the first p lines of the influence matrix B , corresponding to the first p modes; R the weight for the controllability of the first p modes; Ri the weight for the
controllability of each of the other retained modes; and
of the retained modes in
bij the corresponding element
the influence matrix B .
In practice, the voltages of the S/A pairs cannot
exceed their breakdown voltages. This constraint on the
input actuator voltages can be combined with Equation
(10). The optimization problem can be expressed
in simple terms as minimising f z, where f z
f z1 , z2 , . . . , zp J2 and zj refers to the position of the
jth actuator defined by the x and y coordinates shown in
Figure 1. The vector z of the design variables is subject
to the inequality constraints as
g i z < 0
i 1, 2, . . . , p
11
where
gi z i z i
12
232
S. T. QUEK
U z f z
p
X
1
g z
i1 i
13
ET AL.
14
si
max
! Qi max
15
m2 e31 n2 e32 "x m2 e32 n2 e31 "y
16
Qi m2 e31 n2 e32
Z
"x d m2 e32 n2 e31
Z
"y d
17
233
max
!
"x "y d
18
"x d m2 e32 n2 e31
"y d
W~ ai m2 e31 n2 e32
max
21
This implies that to maximize the input voltage of
actuators fa g, the isotropic PVDF/PZT pairs should be
placed in the regions where the sum of the normal
strains integrated over the actuator patch is high.
To replicate the induced mechanical strains generated
by a piezoelectric actuator under an external electric
voltage, the simplified pin-force model is often used
(Crawley and de Luis, 1987; Main et al., 1994; Barboni
et al., 2000). The actuators are assumed perfectly
bonded to the structure, with negligible mass compared
to the mass of the host structure. Usually, the thickness
of the piezoelectric S/A pairs is small (less than 1/10)
compared with that of the host laminated composite
substrate and does not add significantly to the bending
stiffness. Hence, the effect of the piezoelectric actuators
can be approximated quite accurately as equivalent to a
surface shear force (Crawley and de Luis, 1987). This
model is adopted in the present study to derive a good
initial guess for the optimal placement of piezoelectric
S/A pairs.
For a specified applied voltage and assuming
constant electric field along the thickness direction of
a surface-bonded PVDF/PZT actuator, distributed
shear forces are induced at the bonding surface. Based
on linear variation in potential and first-order plate
theory, the equivalent surface shear forces for the
ith PVDF/PZT actuator can be written as (Wang et al.,
2001)
T 1 e31 E3 ti e31 ai
T 2 e32 E3 ti e32 ai
19
Z
T 1 "1 T 2 "2 d
20
Comparing Equation (21) with Equation (17) indicates that to maximize the virtual work for a given S/A
pair, the actuator should be placed at the location where
the electric charge of the sensor is also the maximum.
Because the PVDF/PZT S/A pair is assumed collocated,
this requirement is guaranteed. Therefore, the collocated
S/A pairs should be located in regions where the normal
strains integrated over the bonding surfaces is high,
resulting in maximum virtual work done by the
actuators. If point sensors/actuators are used, this
approximation is consistent with the statement made
by Crawley and de Luis (1987) that the piezoelectric
actuators should be placed in regions of high average
strains and away from areas of zero strains. This
provides a reasonably good initial guess in obtaining
the global optimal placement of collocated S/A pairs.
The next step involves adopting an appropriate optimization method based on the discrete formulation of the
problem.
234
S. T. QUEK
NUMERICAL EXAMPLES
Based on the above, a FE code using the C
language and MATLAB m-files was developed.
Numerical examples are presented to illustrate the
effectiveness of the proposed initial guess for the direct
pattern search with either one or two S/A pairs. The
objective is to maximize the modal controllability or
system controllability of the first two modes. A
cantilevered square plate is first presented followed by
the same plate clamped on all edges.
Discrete Optimization of Cantilevered
Smart Composite Plate
The piezoelectric composite plate (Wang et al., 2001),
comprising four T300/976 graphite-epoxy composite
substrate and two outer PZT G1195N layers shown in
Figure 2 is considered. The stacking sequence of the
substrate is antisymmetric angle-ply. The thickness of
each substrate layer is 0.25 mm and the thickness of each
PZT layer is 0.1 mm.
The composite substrate is discretised using a 8
8
mesh with each collocated piezoelectric S/A pair of size
(50
50 mm) spanning 2
2 elements, as shown by the
shaded area in Figure 3. The control gain is assumed to
be 20,000. It should be noted that for the discrete
optimization problem, the optimization results are
actually mesh dependent and more accurate results can
be found using a finer mesh with the optimal placement
found using a coarse mesh as the new start point.
Optimal placement of the S/A pairs to maximize the
modal controllability or system controllability of the
first two modes is done by using the proposed strategy
to obtain the start point and up to two S/A pairs are
considered.
ET AL.
Fixed end
i
xi
yi
x
1
1
Fixed end
0.15
20.6mm
Sensor
Actuator
20.1mm
Deflection
200mm
0.1
0.05
0
45
A
2100mm
-0.05
45
40.25mm
45
8
6
45
Cross Section
4
Pair coordinate y
6
4
2
Pair coordinate x
235
0
-5E-005
-0.0001
-0.00015
0.012
-0.0002
Centre line
-0.00025
0.01
-0.00035
-0.0004
-0.00045
-0.0005
-0.00055
Damping ratio
-0.0003
0.008
Fixed end
0.006
0.004
0.002
0
8
8
4
Pair coordinate y
4
2
Pair coordinate x
Fixed end
7
Fixed end
5
1
5
2
3
1
1
236
S. T. QUEK
ET AL.
y
Fixed end
0.01
Deflection
0.005
Fixed end
-0.005
-0.01
9
7
5
1
1
Pair coordinate y
9
7
Pair coordinate x
3
1
Maximum
Damping
Ratio (%)
Total
Number of
Possibilities n1
Total
Number
of Moves n2
Ratio
n1 =n2
1.20
1.89
49
930
4
16
12.25
58.13
0.001
0.0008
0.0006
0.0004
0.0002
Centre line
0
-0.0002
-0.0004
-0.0006
-0.0008
-0.001
-0.0012
Fixed end
3
x
1
1
237
S/A pair, indicating that the S/A position can affect the
damping ratio of the second mode significantly. A single
S/A pair near the fixed end and away from the center
line of the cantilevered plate can be most effective in
damping out the torsional mode. This conclusion also
agrees well with the observation made by Hwang et al.
(1994). Figure 13 indicates that the optimal placement
obtained earlier yields the global maximum damping
ratio and illustrates the effectiveness of the proposed
method in obtaining the solution for active vibration
control against the torsional mode.
Optimal placement of two S/A pairs for damping
out the second mode is next investigated. Figure 14
shows the optimal placement at (7, 1) and (7, 7) which
coincides with the start position, confirming the
efficiency of the proposed approach. The optimal
placement of two S/A pairs to damp out the torsional
mode most effectively is near the fixed end and away
-3
x 10
8
Damping ratio
6
4
2
0
-2
8
6
4
Pair coordinate y
6
4
2
Pair coordinate x
Figure 13. Damping ratio for various position of a S/A pair (second
mode).
Number of
S/A Pairs
Maximum
Damping
Ratio (%)
Total
Number of
Possibilities n1
Total
Number of
Moves n2
Ratio
n1 =n2
0.76
1.63
49
930
3
5
16.33
186
1
2
-3
x 10
Fixed end
Deflection (m)
Fixed end
4
2
0
-2
1
1
6
8
4
Pair coordinate y
6
2
Pair coordinate x
S. T. QUEK
ET AL.
238
0.4
0.2
0
-0.2
-0.4
-0.6
-0.8
Fixed end
-1
0.5
1.5
Time (second)
25
(a)
-4E-005
20 ( )
1 max=20.70
-6E-005
-8E-005
Centre line
Volt
15
-0.0001
-0.00012
Actuator voltage(Volt)
-0.00014
-0.00016
-0.00018
-0.0002
10
5
0
-5
-10
-15
-20
0.5
1.5
Time(second)
25
(b)
(2)max=24.99
Volt
20
15
Actuator voltage (Volt)
Fixed end
2
10
5
0
-5
-10
-15
-20
0.5
1.5
Time(second)
239
(a)
20
(1)max=16.58
15
Volt
2
7
Fixed end
10
-5
-10
1
-15
1
1
0.5
1.5
Time(second)
(b)
20
15 (2)max=16.00
Volt
10
1
0.8
0.6
0.4
-5
0.2
-10
0
-15
-0.2
0.5
1.5
Time(second)
-0.4
-0.6
-0.8
-1
0.5
1.5
Time(second)
240
S. T. QUEK
ET AL.
Fixed end
Fixed end
i
5
xi
yi
x
1
1
1
1
Figure 26. Start point and optimal location (coincidient) of a S/A pair
(first mode).
-3
x 10
0.05
0.04
Damping ratio
Deflection
6
4
2
0.03
0.02
0.01
0
0
-2
7
8
8
6
Pair coordinate y 4
2
Patch coordinate y
Pair coordinate x
Patch coordinate x
Figure 27. Damping ratio for various location of a S/A pair (first
mode).
Fixed end
0.0025
0.002
0.0015
0.001
0.0005
0
-0.0005
-0.001
-0.0015
-0.002
-0.0025
-0.003
-0.0035
241
0.0045
0.004
0.0035
0.003
0.0025
0.002
0.0015
0.001
0.0005
0
-0.0005
-0.001
-0.0015
-0.002
-0.0025
-0.003
-0.0035
-0.004
-0.0045
-0.005
Fixed end
1
2
x
1
1
Figure 28. Start point and optimal placement (coincident) of two S/A
pairs (first mode).
(a)
-3
x 10
5
Deflection
7
0
Fixed end
5
1
3
-5
8
8
6
4
Pair coordinate y
4
2
Pair coordinate x
(b)
Fixed end
3
x
1
1
Figure 31. Optimal placement of a S/A pair (second mode): (a) Start
point (b) Local optimum.
242
S. T. QUEK
ET AL.
Fixed end
0.08
Damping ratio
0.06
0.0045
0.004
0.04
0.0035
0.003
0.02
0.0025
0.002
0.0015
-0.02
8
0.001
0.0005
4
Pair coordinate y
-0.000 5
4
2
-0.001
Pair coordinate x
-0.001 5
Figure 32. Damping ratio for various location of a S/A pair (second
mode).
Figure 35. Contour of the sum of normal strains under central point
load.
Fixed end
5
1
3
x
1
1
Figure 33. Start point and optimal location (coincident) for two S/A
pairs (second mode).
-3
x 10
5
4
Deflection (m)
-0.002
3
2
1
0
-1
8
8
6
Pair coordinate y
4
2
4
2
Pair coordinate x
243
(a)
80
60
40
Fixed end
1
5
2
3
20
0
-20
-40
1
1
-60
(1)min=-73.17
7
-80
0.01
0.02
Volt
0.03
(b)
0.07
0.08
0.09
0.1
Fixed end
y
5
2
Fixed end
1
1
Figure 36. Optimal placement of two S/A pairs (first two modes): (a)
Start position; (b) Local optimum.
3
2
1
0.8
0.4
0.2
0
1.5
-0.2
-0.4
1
-0.6
-0.8
-1
0.01
0.02
0.03
0.07
0.08
0.09
0.1
1
0.6
0.5
-0.5
-1
-1.5
0.01
0.02
0.03
0.07
0.08
0.09
0.1
244
S. T. QUEK
40
ET AL.
30
20
10
ACKNOWLEDGMENTS
0
-10
-20
-30
-40 (1)min=-40.71
-50
0.01
0.02
0.03
Volt
0.04 0.05 0.06
Time(second)
0.07
0.08
0.09
0.1
Figure 41. Required input voltages, identical for both S/A pairs
(constrained case).
CONCLUSIONS
The optimal placement of piezoelectric sensor/actuator (S/A) pairs for maximum damping effect of
laminated composite plate is investigated using a finite
element formulation. To select a starting layout of the
S/A pairs for the optimal search, the maximum
integrated value of the sum of normal strains is
proposed. Direct pattern search method is then used
to obtain the local optimum. Two performance indicators are used, relating to the modal controllability and
system controllability, respectively. Based on the
numerical results for a cantilevered and a clamped
square plate, it is shown that the proposed strategy of
using the maximum sum of normal strains to obtain the
start point works well with the discrete direct pattern
search method in obtaining the optimal location of
piezoelectric S/A pairs to control the vibration of the
composite plate. If the thickness of the S/A pairs is
small, the start point may be coincident with the global
optimum. This strategy of choosing a good start point is
promising for finding the optimal placement of large
systems. It is also found that the local optimum
obtained is the global optimum. For the cantilevered
composite plate, S/A pairs located close to the fixed end
are the most and at the free end the least effective for
controlling the first two modes. The S/A pairs should be
placed near the fixed end but away from the center
line for torsional vibration control. For the clamped
composite plate, the S/A pairs placed at the centers
of the half waves are the most effective for the first
two modes. For both plates, the reduced control
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