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Abstract: Numerical simulation of the compressible flow through a turbine cascade is studied
in the present paper. The numerical solution is performed on self-adaptive unstructured meshes
by an implicit method. Computational codes have been developed for solving Euler as well as
Navier Stokes equations with various turbulence modelling. The Euler and Navier Stokes
codes have been applied on a standard turbine cascade, and the computed results are compared
with experimental results. A hybrid scheme is used for spatial discretization, where the inviscid
fluxes are discretized using a finite volume method while the viscous fluxes are calculated by
central differences. A MUSCL-type approach is used for achieving higher-order accuracy. The
effects of the turbulent stress terms in the Reynolds-averaged Navier Stokes equations have
been studied with two different models: an algebraic turbulence model (Baldwin Lomax
model) and a two-equation turbulence model (k v model). The system of linear equations is
solved by a Gauss Seidel algorithm at each step of time integration. A new treatment of the
non-reflection boundary condition is applied in the present study to make it consistent with
the finite volume flux calculation and the implicit time discretization.
Keywords: upwind, CFD, computation, time-marching, Euler, Navier Stokes, unstructured
grid, self-adaptive, turbulence, turbine, implicit
1
INTRODUCTION
36
dij
@xj @xi 3 @xk
The above system of equations needs initial conditions prescribing the flow state at t 0 and boundary conditions. In the time marching method the
final steady state is achieved as the converged
solution of unsteady calculations.
3
NUMERICAL METHOD
GOVERNING EQUATIONS
The equations used to model the flow are the compressible, Reynolds-averaged continuity, momentum, and energy equations written in an integral
form, where the volume of a computational cell is
denoted by V and its surface by S
@W
dV
@t
F dS
S
G dS 0
(1)
where
W r, ru, eT
F r(u n), ru(u n) pn, (e p)(u n)
S
S T
G 0, t , t u q_
"
#
txx txy
S
t
n,
txy tyy
2
q_ S 4
q_ x
q_ y
3
5n
Inviscid fluxes
(2)
Viscous fluxes
3.3
(4)
where
F
L F(W L ),
F
R F(W R )
and W
L and W R are constructed by the MUSCL
scheme as
SL
(1 kSL ) D
L (1 kSL )(W L W R )
4
SR
(1 kSR ) D
W
R WR
R (1 kSR )(W R W L )
4
W
L WL
(3)
~
FLR 12 F
L FR jA(W L ,W R )j (W L W R )
37
2D
i (uj ui ) 1
2
(Di ) (uj ui )2 1
3.4
Boundary condition
2D
j (uj ui ) 1
2
2
(D
j ) (uj ui ) 1
with 1 ! 0.
The forward and backward difference operators
are given by
D
L 2W L ,
D
R 2W R
Fig. 1
38
3. Inlet boundary. Total pressure p0, total temperature T0, and the inflow angle of attack a (or
incidence angle i) are specified as the input
conditions.
4. Outlet boundary. Outlet static pressure p2 is specified. One option in the numerical simulation is to
set the static pressure at the outlet boundary as an
invariant given by the input condition; the other
option is to apply non-reflection treatment on
the outlet boundary as it has been successfully
applied on the farfield condition of the external
flow computation. This method is supported by
numerical results of Yao et al. [8]. Both of these
methods are used in the present paper, and the
numerical results based on non-reflecting conditions are shown to be closer to that of the real
flow (i.e. experimental results).
Given the incoming Mach number, M1, and the
angle of attack, a, in the external computation, the
rest of the farfield properties are fixed. This makes
it easy to apply the Roe scheme on the farfield
boundary calculation simply by treating the farfield
phantom cells as the left-hand-side properties
while treating the real values as the right-hand-side
properties. This strategy makes the method that is
used to compute the fluxes contributed by the
boundaries the same as the method used in interior
flux computation. The internal consistency of treatments results in a large CFL number in the implicit
algorithm and will be discussed later in this paper.
Unfortunately, unlike in the external computation,
the inlet and outlet boundary conditions are
expressed implicitly in the internal flow computation. The total pressure P0, the total temperature
T0, and the incident angle i are fixed at the entrance,
and the outlet static pressure p2 is fixed at the exit.
This does not provide enough information to
specify the flow properties which are necessary for
applying the Roe scheme at the inlet and outlet
boundary. To overcome this problem and to maintain the advantage of the consistency property at
the same time, a two-step prediction correction
procedure is implemented here.
1. Prediction. There are three inlet boundary conditions, p0, T0, and a, and the conservative variables will be specified explicitly if given another
extra independent condition such as the inlet
mach number, M1, or the inlet static pressure,
p1. For convenience of calculation, M1 is chosen
as the extra parameter to specify the predicted
values at the inlet phantom cells with the isentropic assumption here; M1 can easily be calculated
from the local inlet boundary nodes. At the
outlet boundary it is found that it would cause
serious reflection from the outlet boundary if p2
were set as a constant at the outlet boundary
Proc. IMechE Vol. 219 Part A: J. Power and Energy
(3a)
@W
Ri
@t
(5)
V
@F
Dt @W
n
DW n Rn
(6)
@FLR 1
~ j
A(W R ) jA
@W R 2
(7)
1. Adiabatic wall
2
A11
6 0
6
4 0
A41
(8)
A11
6 A21
6
4 A31
A41
A12
A22
A32
A42
A13
A23
A33
A43
32
3 2 3
A14
Dr
R1
6 Dru 7 6 R2 7
A24 7
76
76 7
A34 54 Drv 5 4 R3 5
De
A44
R4
A12
1
0
A42
A13
0
1
A43
32
3 2 3
Dr
A14
R1
6 Dru 7 6 0 7
0 7
76
76 7
0 5 4 D rv 5 4 0 5
R4
De
A44
(10)
2. Isothermal wall
3
32
A11
A12 A13 A14
Dr
6
7
6
0
1
0
0 7
6
76 Dru 7
4
4
5
0
0
1
0
D rv 5
Twall =g(g 1) 0
De
0
1
2 3
R1
6 0 7
7
6
4 0 5
0
2
3.6
(11)
Turbulence model
The algebraic turbulence model and the twoequation model are used here.
(9)
where R represents both the residual and offdiagonal terms on the right-hand side of equation
(6) and Aij represents the individual components of
one of the diagonal blocks in [A]. The density can
be determined from the continuity equation during
the solution process from the first row of equation
(9). However, the contribution to the continuity
residual along the boundary involves integration
around the dual mesh surrounding the node and a
segment of the body surface. The contribution from
the surface, assuming zero velocity at the wall, is
identically zero. The second and third rows are
modified so that the solution of equation (9) maintains a zero velocity at the nodes on the solid boundaries. Furthermore, the fourth row is altered to
preserve a constant temperature in the case of an
isothermal wall boundary condition. The constant
A09404 # IMechE 2005
Twall
Dr
g(g 1)
The resulting matrices now reflect the implementation of the appropriate boundary conditions at
the wall and are given by Anderson and Bonhaus [9].
39
3.6.1
mt
40
where
l Ky(1 e(y
r
y t0
y
v r
=A)
Fwake
Fkleb
Fwake
ymax Fmax
min
2
0:25ymax Udif
=Fmax
=A
)jr uj
1
1 5:5(0:3y=ymax )
tij
b rvk
(m sk1 mt )
@t
@xi
@xj
@xj
@xj
For the turbulent dissipation rate v transport
equation
@rv @rui v g1 @ui
tij
b 1 r2 k
@t
@xi
nt @xj
@
@v
( m s v1 m t )
@xj
@xj
3.7
41
Computational grids
sk1 0:5,
sv1 0:5,
b1 0:0750
b 0:09,
k 0:41,
g1
b1 sv1 k2
p
b
b
mt k
r
v
tij mt
@ui @uj 2 @uk
2
dij rk dij
3
@xj @xi 3 @xk
For the turbulent equations, the boundary conditions are needed. For the wall conditions, no slip
conditions are used. The turbulent kinetic energy k
is zero, and v satisfies the following equation [6]
v 10
6n
b1 (Dy)2
Fig. 3
42
NUMERICAL RESULTS
The final objective of the present research is to investigate the aerodynamic and thermal properties of
the effect of homogeneous condensation flow on
the performance of the cascade. The focus here is
upon single-phase flow through a two-dimensional
steam turbine cascade. The transonic rotor turbine
profile cascade SE1050 [10], which was designed for
the last stage of a SKODA steam turbine, is chosen
as the test case here. Extensive measurements
using this profile have been made for a large
number of operating conditions. A rigorous definition of measured quantities is given in reference
[10]. This provides a useful comparison with numerical computations. In addition, this cascade satisfies
the velocity range used in modern gas turbines.
The physical experiment was performed under
three conditions including the design condition and
two off-design conditions. The numerical experiments were performed at the design condition for
the following data: angle of attack a 19:38 (corresponding to the incident angle i 08), total pressure
p0 96 748 Pa, total temperature T0 296:65 K,
Reynolds number Re 1.48 106, and isentropic
outlet Mach number M2,is 1:198.
4.1
Inviscid computation
Fig. 4
Fig. 5
Fig. 6
43
Viscous computation
44
Fig. 7
Fig. 8
Fig. 9
Fig. 10
first three generations of self-adaptation. However, unfortunately, the new nodes are added
such that the dense region of grids extends like a
fork within the wake, the effect becoming more
prominent as more generations of self-adaptation
are employed. The reason for this non-uniform
distribution is that the transverse gradient of
speed near the centre-line of the wake decreases
in the axial downstream direction. This means
that the rotation variable v near the centre-line
of the wake decreases more rapidly than that of
the other area in the wake.
2. New wake sensor v=(u 2 V 2). To get rid of the
fork and predict an accurate position of the
wake, a new wake sensor is created. Considering
that the velocities on the centre-line are relatively
small compared with those on the other area of
the wake, the new wake-sensitive sensor is
devised as v=(u2 v2 ). The numerical tests in
the present study showed that this sensor is
more effective for self-adaptation of grids within
the wake.
Figure 11 shows the computational mesh after three
rounds of refinement, two of them based on the
shock sensor and one based on the wake sensor.
The pressure distribution along the blade surface is
plotted in Fig. 12. A comparison with Fig. 10 shows
that the shock wave is much sharper after the grid
refinement. Figure 13 plots the Mach contour
A09404 # IMechE 2005
45
Fig. 12
46
Fig. 13
l2
j 100 1 22
l2,is
Experimental [12]
Computational [12]
Euler (on a coarse grid)
Euler (on a fine grid)
NS (laminar)
NS (BL turbulent
model)
NS (k v turbulent
model)
Inlet
Mach
number,
M1
Exit
angle,
b2 (deg)
Energy
loss
coefficient,
j (%)
0.375
0.329
0.329
0.329
0.328
0.327
29.80
32.02
31.94
31.91
31.80
31.95
4.6
Not available
2.5
2.1
2.6
2.9
0.328
31.93
3.1
CONCLUSION
47
APPENDIX
Notation
A
c
C
cp
Cp
e
i
k
M
M2,is
n
p
p0
Pr
qi
q_ S
Re
t
T
T0
u
V
W
X
Y
a
b
g
l
m
j
r
tij
tS
v
(@u=@y @v=@x)2
Subscripts
is
L
R
1
2
isentropic flow
left of interface
right of interface
inlet
outlet
Superscripts
n
time step