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food structure xxx (2014) xxxxxx
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abstract
Article history:
The present manuscript studied the effects of fat substitution with two commercial inulins
fast sausages. Sausage formulations were evaluated using mixture design (D-optimal). A
17 April 2014
substitution level for fat. Sausage batters were formulated to contain lean pork shoulder,
pork back fat/inulin, water, rusk and seasoning (44.3, 18.7, 27.5, 7 and 2.5% w/w, respective-
Keywords:
analyzed for each treatment group using nuclear magnetic resonance (NMR), rheology,
Sausage
differential scanning calorimetry (DSC), while their ultra-structural properties were ana-
ly). The resultant products water mobility, deformation and thermal behaviors were
Fat replacement
lyzed using light, confocal and scanning electron microscopy for selected extremes. Signifi-
Inulin
cant models were produced for water mobility with inulin inclusions in sausages increasing
the relative proton populations of bound water (T2b) values ( p < 0.0001) and decreasing free
Relaxation studies
Cryo-scanning electron microscopy
water (T22) population ( p < 0.0001). Inulin inclusions significantly altered the rheological
characteristics with increases in both the gel strength (G00 G000 ) and unit interaction strength
(An) ( p < 0.0001, respectively). Complementary temperature-dependent behavior was observed using rheology and DSC which showed increased elastic behavior (G0 ) circa 40 8C that
corresponded to the endothermic peaks for the onset of protein denaturation. Cryo-scanning electron and confocal laser microscopy techniques permitted visualization of the
aggregation of inulin micro-crystals and distribution of fat within the cooked sausage
matrix. Overall, the work presented has improved our understanding of the fundamental
properties of sausage products and will enable a more scientific-based approach to future
product development.
# 2014 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
1.
Introduction
2.
2.1.
Sausage preparation
Composition (%)
44.3
018.7
018.7
27.5
7.0
2.5
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
2.2.
2.3.
2.4.
Rheology
G0 G00 vn
(1)
00
G00 G000 vn
G An vn
(2)
(3)
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
Table 2 Regression coefficients for significant quality and structural parameters of sausages.
Dependent variables
DHp1 Y1
DHp2 Y2
G00 Y3
G00 G000 Y4
A n Y5
n 0 Y6
G0 (30) Y7
G0 (72) Y8
T2b (P) Y9
T2b (T) Y10
T21 (P) Y11
T21 (T) Y12
T22 (P) Y13
T22 (T) Y14
*, **, ***
2.5.
Independent variables
X1
X2
X3
1.05
1.36
8.73
8.47
8.80
0.18
45.00
47.10
15.40
17.52
69.48
40.30
15.51
171.68
0.22
2.97
10.66
10.40
10.66
0.37
222.28
114.40
27.71
14.09
65.01
26.87
7.08
140.96
0.17
3.77
11.67
11.42
11.74
0.32
303.96
128.10
30.03
12.10
64.75
21.94
5.12
136.22
X1*X2
X1*X3
X2*X3
1.96
2.38
1.89
6.86
11.39
30.63**
5.45
14.77
27.13**
R2
p model
p lack of fit
0.85
0.90
0.89
0.89
0.84
0.40
0.75
0.35
0.90
0.61
0.70
0.96
0.96
0.85
0.0001
0.0001
0.0001
0.0001
0.0001
0.0286
0.0001
0.0468
0.0001
0.0013
0.0100
0.0001
0.0001
0.0001
0.25
0.78
0.84
0.84
0.86
0.76
0.87
0.60
0.79
0.98
0.56
0.99
0.56
0.08
X1*X2*X3
Microscopy
conjunction with differential staining to visualize the distribution of the fat component within the sausages. Sections
were stained with Fast Green (FCF) and Nile Red stains and
examined under a Leica SP5 confocal microscope (Leica
Microsystems GmBH, Mannheim, Germany).
For Cryogenic Scanning Electron Microscopy (Cryo-SEM),
cooked samples were frozen in liquid nitrogen slush (210 8C)
and transferred to an Alto 2500 cryo preparation chamber
(Gatan Ltd., Oxfordshire, UK) at 185 8C. Samples were
fractured used a cooled knife and then warmed to 95 8C
Fig. 2 Contour plots of T2 relaxation data of (a) relative proton population for bound water (T2b %); (b) time constant for
bound water population (ms); (c) relative proton population for intra-cellular water (T21 %); (d) time constant for intracellular water population (ms); (e) relative proton population for extra-cellular water (T22 %); (f) time constant for extracellular water population (ms); for fat substituted sausages (A, pork fat; B, OraftiW GR; C, OraftiW HP; where A + B + C = 18.7%
of total mixture).
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
2.6.
Analysis of data
3.
in the present study and the quality attributes of cook loss and
total expressible fluid (R2 = 0.65 and 0.70, respectively). It
also supported the hypothesis that dietary fiber addition
improves water binding capacity (Rodrguez, Jimenez, Fernandez-Bolanos, Guillen, & Heredia, 2006). Previous studies
involving the water mobility of meat using TD-NMR have
shown no significant change in the T2b population (Bertram
et al., 2001; Mller et al., 2011). However, the data in the present
study appears to indicate evidence of additional water binding
due to the presence of inulin. This effect could be attributed to
inulins water solubility properties, i.e. its rich source of
hydroxyl groups that allow it to interact with water through
hydrogen bonding, resulting in gel formation by bridging the
inulin molecules together, allowing it to crystallise and
stabilize (Barclay, Ginic-Markovic, Cooper, & Petrovsky,
2010). It has a water binding capacity of about 2:1 (Silva,
1996) and the resultant ability to form stable gels at water
3.1.
Water mobility by time domain-nuclear magnetic
resonance (TD-NMR) relaxometry
Fig. 1a shows a typical representation of raw and cooked T2
relaxation times obtained for control (full-fat) sausages. T2
relaxation measurements revealed three populations of water
present in all samples, namely; T2b, T21 and T22. A notable
decrease in all three water populations was observed in
cooked samples compared to their raw counterparts as
anticipated (through the water lost in cook-out). Fig. 1b shows
significant changes between different formulations of cooked
samples, i.e. control (full fat), a sample containing 33.3% of
each variable ingredient (fat/inulin type) and complete/total
fat substitution using inulin. T2b was the first peak identified
and occurred between 10 and 18 ms. T2b values have been
ascribed to water closely associated with macromolecules or
protons located on macromolecular structures plasticized by
water, i.e. bound/macromolecular water (Bertram et al.,
2001). Table 2 shows that the relative proton populations of T2b
values were fitted to a quadratic model which was found to be
significant ( p < 0.0001) with a good fit to the experimental data
(R2 = 0.90). The model showed that linear terms were the most
significant ( p < 0.0001) with T2b values decreased in fat
containing sausages compared to fat substituted sausages
(Fig. 2a). Furthermore, a significant interactive synergistic
effect ( p < 0.0024) was observed between the B and C
components, i.e. Orafti inulin GR and HP commercial forms.
With increasing T2b values, there was a concomitant decrease
in relaxation time. A linear model was fitted ( p < 0.0013) to the
T2b time data with a reasonable fit to the experimental data
(R2 = 0.61) (Fig. 2b). A decrease in relaxation time indicated a
reduced mobility of water (Mller et al., 2011). These data are in
agreement with the findings of a previous study (Keenan et al.,
2014) carried out by our group which focused on the physicochemical properties and eating quality of low-fat sausages and
showed negative Pearson correlation between T2b proton data
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
3.2.
Rheology
3.2.1.
Fig. 4 Contour plots of fitted rheology parameters of (a) initial storage modulus (G00 Pa); (b) initial loss modulus (G000 Pa); (c)
strength of rheological unit (An Pa); (d) structural stability (n0 unit less); (e) and (f) storage moduli (G0 ) at 30 and 72 8C,
respectively, for fat substituted sausages (A, pork fat; B, OraftiW GR; C, OraftiW HP; where A + B + C = 18.7% of total mixture).
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
3.2.2.
Temperature-dependent behavior
Fig. 6 (a) Representative thermal behavior of control (~) sausages and selected fat-substituted counterparts [& 100%
substitution HP (run 10)]; [ 67% substitution HP:GR 1:1 (run 15)]; [+ 50% substitution HP:GR 1:1 (run 16)]; [* 33%
substitution HP:GR 1:1 (run 5)]; and contour plots of thermal behavior: endothermic peaks (EP) (b) 1; and (c) 2; in
fat-substituted sausages by differential scanning calorimetry (DSC) (A, pork fat; B, Orafti1 GR; C, Orafti1 HP; where
A + B + C = 18.7% of total mixture).
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
had higher storage moduli than those containing fat (Fig. 4f).
The presence of inulin increased the storage and loss moduli
due to the formation of inulins own three-dimensional
network which differs to that of pork back fat. These data
corresponds to the thermal properties observed in the second
endothermic peak of DSC data (Fig. 6a). However, the effect
was not consistent for increasing levels of inulin, for example,
run 15 (containing 1/3 of each fat/inulin component) had
substantially higher G0 and G00 values than those containing
full substitution with inulin. Statistical analysis did not
support any possible interactive effect between the two inulin
types to account for this phenomenon. It could be attributed to
the heterogeneous nature of the sausage batter or due to the
mechanisms governing the formation of the inulin gel,
Fig. 7 Light micrographs of cryostat sections of (a) control (full fat) sausages at 4T; (b) 10T; and (c) 20T magnifications and
(d) fully fat-substituted sausages at 4T; (e) 10T; and (f) 20T magnifications.
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
10
3.3.
Fig. 6a shows typical DSC heat curves for fat and inulinenriched sausages, with two endothermic peaks obtained for
all samples. The first endothermic peak had an onset
temperature between 24 and 31 8C and corresponds to the
melting point of fat. This finding is in agreement with data
presented by other authors (Morin et al., 2004). A linear model
was fitted to the reaction enthalpy (data, which was
transformed using an inverse square-root power law recommended by the BoxCox method). The model was significant
( p < 0.0001) with a good fit to the experimental data (R2 = 0.85).
The reaction enthalpy (DH) values for endothermic peak 1
(energy needed to melt the fat) decreased as fat was removed
from the formulation as expected (Fig. 6b). As fat was
substituted, DH values for endothermic peak 1 decreased,
while there was a concomitant rise in reaction enthalpy for
endothermic peak 2. The second endothermic peak had an
onset temperature of 47 and 66 8C and this corresponds to the
remaining components of the sausage matrix, e.g. protein and
carbohydrate. For example, the thermal properties of meat
proteins have been reported for myosin, collagen and actin in
the regions of 59, 66, and 82 8C, respectively (Brunton et al.,
2006), while wheat starch (present as rusk in our formulation)
gelatinization has been reported to occur between 58.8 and
62.6 8C (Alamri, Mohamed, & Hussain, 2013; Zaidul et al., 2008,
respectively)). A quadratic model was fitted to DH values for
endothermic peak 2. The model was significant ( p < 0.0001)
with a good fit to the experimental data (R2 = 0.90) and showed
that the linear components, i.e. A fat; B Orafti GR and C
Orafti HP, were the most significant terms. Increases in
enthalpy energy were higher in samples containing Orafti HP
and Orafti GR (Fig. 6c). The increase in energy required to
denature the proteins could be explained by a stabilizing effect
on the protein through the excluded volume principle and
differential interaction effects (Timasheff, 1998). This protein
stabilization is often attributed to simple sugars, such as
glucose, sucrose, raffinose and trehalose (Arakawa & Timasheff, 1982; Back, Oakenfull, & Smith, 1979; Schellman, 2003).
The polysaccharides provide multiple hydroxyl groups that
can replace hydrogen bond interactions as water is removed
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
3.4.
Microscopy
11
Fig. 9 Cryo-scanning electron microscopy (cryo-SEM) of (a and b) control; and (c and d) full fat-substituted sausages (where
GS, gelatinized starch; F, fat; and I, inulin).
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
12
the present study. Results suggest that the inulin had not
fully dissolved in the meat product, but remained in
localized concentrations.
4.
Conclusion
Industrial relevance
Most of the existing processes in meat product development
have been developed empirically by testing the effect of a
limited number of ingredients/inclusion levels/processing
conditions on product quality and yield. While this approach
in pragmatic, it does little to develop the understanding of the
processes occurring at the molecular level that govern the final
product. This study focussed on the implementation of a
systematic scientific design approach in the controlled and
efficient development of low fat sausages containing inulin by
consideration of the meat system as a matrix of interacting
components. The physical interactions between these components at the ultrastructural level were visualised using high
resolution electron and confocal laser microscopy
approaches. These data were integrated with information
on the molecular interactions within the meat matrix as
observed by nuclear magnetic resonance, rheological and
calorimetric techniques to give a better understanding of the
forces influencing the macro scale product. Overall, this work
permitted a more structured and predictive approach to
product formulation, facilitating the development of improved, healthier and more functional meat products for
the meat industry.
Acknowledgement
Research funding was provided under the National Development Plan, through the Food Institutional Research Measure
(08/RD/TAFRC/671), administered by the Department of
Agriculture, Food and the Marine, Ireland.
references
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001
13
Please cite this article in press as: Keenan, D. F., et al. Investigating the influence of inulin as a fat substitute in comminuted products using
rheology, calorimetric and microscopy techniques. Food Structure (2014), http://dx.doi.org/10.1016/j.foostr.2014.06.001