Professional Documents
Culture Documents
LIQUID-SOLIDS FILTRATION
LAKOS would like to thank you for your recent purchase of an SST/PRO Sand Media
Filtration System
LAKOS SST/PRO Systems set the industry standard for operating performance,
backwashing efficiency and the maximum use of sand media filtration surface area.
Designed for the removal of small partials, organics and floating contaminants to protect
drip and micro- irrigation systems. Capable of applications virtually wherever light
weight contaminants are a problem. We encourage you to familiarize yourself with the
simple operation and maintenance techniques described in this manual to insure
continued optimum performance of you LAKOS filter system.
A division of
This manual contains the information needed to successfully install, operate and
maintenance your filtration system.
Please read the entire manual before proceeding with installation and or operation
of your system.
Be sure you are familiar with the operation and maintenance functions that you will
be performing with you filtration system.
This manual should be keep for future reference and diagnostic tool for the future.
LIQUID-SOLIDS FILTRATION
TABLE OF CONTENTS
Principles of Operation4-7
Installation Profiles and Parts..8-48
Installation Procedures49-51
Start-Up Procedures...52-53
Repair and Recommended Maintenance Schedule...54-56
Troubleshooting57-59
General Specification...60-61
LIQUID-SOLIDS FILTRATION
PRINCIPLES OF OPERATION
The Filtering Process engages the use of a specified sand media (see litature) to trap
foreign matter on the surface layer, allowing filtered water to percolate through the
surface sand media and LAKOS internal v-slotted lateral assembly, discharging at the
bottom of each tank to the outlet manifold. The process is described in the below
illustrations.
The Backwash Cycle flushes trapped debris from the sand media and out of the filter
tanks. Each tank in a LAKOS System is flushed individually for maximum agitation of
the sand media. Backwash is triggered by pressure differential, elapsed time, or
manually, each tanks backwash valve is alternately activated into the back wash mode,
which simultaneously interrupts inlet flow to that particular tank. Overall system
pressure then directs partial system flow back into and through the tanks lateral assembly.
Flow continues for a prescribed period of time ( typically two minutes), suspending the
foreign matter and carrying it out through the tanks top port (normally inlet) and out
through backwash valve and piping. The backwash valve then returns to its original
position and restores the now clean filter to normal service as seen below.
LIQUID-SOLIDS FILTRATION
The Key to Media Filtration is the effective removal of the captured contaminants from
the media bed; this process is commonly called backwashing. Located on the bottom
of every LAKOS filter System is an exclusive, precision-engineered under drain system.
Encourages optimum/even flow across the entire media surface area. No dead spots.
Industry-best backwash characteristics for more thorough cleaning and longer operating
cycles.
Exclusive LAKOS Under Drain System. Header is schedual-40 PVC pipe. Slotted
laterals feature PVC well screen with internal v-slotting for maximum backwash
performance. Zero flow-through pressure resistance for longer operating cycles & less
backwashing, minimum collapse strength of 135psi (9.3 bar).
The Backwash Throttle Valve is placed on the backwash discharge manifold to control
the volume of water that can escape during backwash. Obtaining the proper flow rate of
the backwash water is essential for effective flushing of the media. Too high of a flow
will flush all of the media out of the tank. Too low of a flow will not allow the media to
gently lift, fluidize and flush filtered particulates from the media in the system. The
proper flow rate is dependent on the size of the tank being flushed, this is show in table
(). The most common way to adjust the backwash throttle valve is to manually set one
filter to backwash with the throttle valve fully closed. Slowly open the throttle valve
until small amounts of media are evident in the backwash discharge. It is desirable to
have a slight amount of media discharge during backwash. You should expect to lose
several inches of sand per year with proper backwashing. Although the media fills 2/3rd
of the tank, it makes most sense to try to keep the contamination in the top two inches of
the media bed. This will allow you to quickly rinse the sand during the backwash
sequence. If the media contamination reaches depths bellow two inches, it will take a
much longer backwash to rinse the media. This can also cause contamination of the
under drain of your filter system. Proper backwash frequency must be determined to
minimize contamination and clogged under drains.
5
LIQUID-SOLIDS FILTRATION
The Backwash Frequency is dependent upon the characteristics of the contaminants
present in the water source. Although the automated backwash controller is equipped
with a logic circuit to initiate a backwash when the pressure differential across the filters
reaches a given level, ( typically 4-6psi higher than when the tanks are clean), it is often
times more desirable to initiate the backwash before it reaches this point. Very fine silt;
for example, are able to migrate deeply into the media bed before an appreciable
differential can be reached, and thus becoming difficult to remove. Algae and other
organic matter tend to harden and cake with time, cementing the top layer of media
together. If not flushed daily this could pose a problem. It is recommended by LAKOS
that the system time sho uld be set to flush once daily as a minimum. For heaver solid
loads the filter may have to be set to backwash every two to four hours for proper
cleaning of the media. In many instance water quality can change through out the year,
adjustments to the system are recommended to compensate for these changes of
conditions.
The Backwash Duration is dependent upon the characteristics of the contaminants and
the backwash frequency. A 120 second flush duration should be adequate to flush the
media bed of debris if the frequency is set properly. Longer durations may be required if
the backwash line does not run clean for at least 10-15 seconds before valve is signaled to
close. The backwash duration should have sufficient duration to remove all the
contaminants from the media bed.
The Operational Speed of the Backwash Valve is a critical factor in determining the
backwash duration. When the valve is signaled to open and the actuator diaphragm is
filling pushing the valve piston back, unfiltered water is able to pass underneath the valve
seals and escape into the backwash manifold. To the untrained eye it appears the filter is
flushing, although it is not. Backwashing does not begin until the piston and the valve
are fully seated against the intake port closing of the high pressure unfiltered water. Only
then can the lower pressure filtered water from the bottom of the filter can escape through
the backwash manifold, carrying with it the filtered contaminants. A new backwash vale
with good system pressure (25-65psi) will fully open in 10-15 seconds. Older valves
operating in harsh conditions may take longer due to wear of the bushing and o-rings.
The filter for the hydraulic system requires to be cleaned periodically. This is to ensure
that the valve piston is receiving high pressure from the inlet manifold of the system. It is
not uncommon for the system to have slow actuating valves due to low pressure to the
valve piston. This also causes the backwashing of the system to be incomplete. Regular
inspections of the system will point out this problem.
LIQUID-SOLIDS FILTRATION
The Dwell Time Setting on the automatic controller allows you to select the amount of
time the controller waits for one valve to close before signaling the next valve to open.
This enables you to adjust for the slow-acting valves or allows the irrigation system to
rebuild pressure between flushes. If the system pressure drops to a point where it is
affecting filtration backwash capacity, it may be necessary to place a pressure sustaining
valve on the discharge side of the filtration system. This will automatically partially
close of the flow on the discharge of the system, allowing pressure to build and be
sustained at a preset level.
Periodic Inspections of Media. To begin drain the filters and remove the manway
covers to expose media. Inspect the media at this time by dig down and look for clay
lenses, mud balls, and media level that may indicate improper backwashing. If there is
any evidence of the contaminant reaching the bottom of the tank the backwash duration
should be increased as necessary. In the case of extreme contamination the filter media
will need to be replaced (Please Note: LAKOS Media Systems do not use Gavel).
LAKOS recommends that the media should be inspected twice a season. LAKOS is
aware that media can last several seasons but recommends changing media every other
season for optimum performance.
LIQUID-SOLIDS FILTRATION
Installation Profiles & Parts
LIQUID-SOLIDS FILTRATION
LIQUID-SOLIDS FILTRATION
TANK CONFIGURATIONS
10
LIQUID-SOLIDS FILTRATION
ACCESSORIES
1. High pressure shut-off switch on inlet, pre-set at the filters maximum operating
pressure.
2. Continuous acting air vent on inlet.
3. Pressure relief valve on inlet, pre-set at the filters maximum operating pressure.
4. Static air vent on backwash manifold.
5. Sight tube on backwash manifold.
6. Backwash flow control valve.
7. System isolation valve on filter discharge.
8. Flow meter on discharge.
11
LIQUID-SOLIDS FILTRATION
GROOVE NIPPLES CS
SIZE
2
3
4
5
6
8
10
12
LENGTH
3
3
3
4
4
4
4
4
PART #
101665
101666
106577
101667
106583
101668
101669
101670
LIST PRICE
14.25
17.07
22.07
34.25
36.50
62.51
67.50
72.00
GROOVED CAPS SS
SIZE
3
4
6
8
10
12
LENGTH
3
3
3
3
3
3
PART #
114170
113693
113694
113695
113696
***
LIST PRICE
50.00
66.75
76.25
90.00
120.00
140.00
12
LIQUID-SOLIDS FILTRATION
GROOVE NIPPLES PVC
SIZE
2
3
4
5
6
8
10
12
LENGTH
3
4
4
4
4
6
6
6
PART #
106568
106571
106578
106582
106584
106587
101663
101664
GROOVE NIPPLES SS
SIZE
2
3
4
6
8
10
12
LENGTH
3
3
3
4
4
4
4
PART #
106569
106573
106579
106585
106588
106591
106594
13
LIQUID-SOLIDS FILTRATION
CONE STRAINERS
(WITH SCREEN)
SIZE
PART #
4
6
8
10
12
119208
119209
119210
119211
119212
SIGHT GLASS
(FROST)
COMPLETE UNIT
SIZE
PART #
106279
REPLACEMENT GLASS
SIZE
PART #
106275
14
LIQUID-SOLIDS FILTRATION
ONLY 50 MESH
SIZE
4
6
8
10
12
PART #
107810
107811
107812
107813
107814
SIGHT TUBE
SIZE
2
3
4
LENGTH
8
8
8
PART #
107925
107926
107927
15
LIQUID-SOLIDS FILTRATION
GROOVE COUPLING
SIZE
PART #
2
3
4
5
6
8
10
12
105756
105758
105761
105764
105765
105767
105768
105770
GROOVE COUPLING-REDUCING
SIZE
PART #
4x3
105763
5x4
117888
16
LIQUID-SOLIDS FILTRATION
GROOVE COUPLING GASKETS
SIZE
2
3
4
5
6
8
10
12
PART #
106140
106141
106142
106147
106149
106150
SIZE
3
4
PART #
105759
105762
17
LIQUID-SOLIDS FILTRATION
CONTROLLER KIT
DESCRIPTION
PART #
1
2
108027
105882
105024
DESCRIPTION
1/8 STRAIGHT COUPLING
1/8 45 DEGREE ELBOW
1/8 x 3/8 POLY ADAPTER
MURPHY PRESSURE DIFF.
SWITCH
PART #
108027
105882
105024
107833
LIST PRICE
2.60
2.90
2.60
146.66
18
LIQUID-SOLIDS FILTRATION
DESCRIPTION
PART #
119434
123246
111063
123245
106608
115145
108032
19
LIQUID-SOLIDS FILTRATION
AUTOMATIC SOLENOID VALVE KIT
12V-DC
ITEM
1
2
3
4
PART #
107914
111063
108131
106600
105371
105719
ITEM
1
2
3
4
PART #
107914
111063
101671
106600
105371
105720
20
LIQUID-SOLIDS FILTRATION
AUTOMATIC SOLENOID VALVE KIT
12V-DCL (LATCHING)
ITEM
1
2
3
4
PART #
107914
111063
101823
106600
105371
105718
ITEM
1
2
PART #
107914
108031
111063
NIPPLE, x 1 S.S.
106600
21
LIQUID-SOLIDS FILTRATION
INLET PRESSURE GAUGE KIT
(AUTO/MANUAL)
ITEM
1
2
3
PART #
106264
103326
105556
PART #
106264
BUSHING,REDUCER, x
105556
ITEM
22
LIQUID-SOLIDS FILTRATION
OUTLET GAUGE KIT
(AUTO)
ITEM
1
2
3
4
PART #
106264
107886
105027
105556
DESCRIPTION
GAUGE, 0-100 psi PRESSURE
VALVE, BALL, 3-WAY
NIPPLE, x 1 S.S.
ELBOW, x 3/8 POLY
TUBING, 3/8 x 5 ,POLY
TEE, MALE RUN, BRASS
BUSHING,REDUCER, x
PART #
106262
108031
106600
111063
107929
107886
155556
23
LIQUID-SOLIDS FILTRATION
CONTROLLER MOUNT ASSEMBLY
36-48 TANK
ITEM
1
2
3
4
5
QTY
1
2
2
1
4
DESCRIPTION
TEE, BRACKET, SS
BOLT, HEX, -20 x , SS
NUT, HEX, -20, SS
TANK, LEG BRACKET, SS
BOLT, HEX, 3/8-15 x 1 , SS
PART #
112542
105373
106767
105702
114370
QTY
1
2
2
1
4
DESCRIPTION
TEE, BRACKET, SS
BOLT, HEX, -20 x , SS
NUT, HEX, -20, SS
TANK, LEG BRACKET, SS
BOLT, HEX, 3/8-16 x 1 , SS
PART #
112542
105373
106767
105703
114370
24
LIQUID-SOLIDS FILTRATION
SOLAR CONTROLLER MOUNT ASSEMBLY
36-48 TANK
ITEM
1
2
3
4
5
QTY
1
4
4
1
4
DESCRIPTION
TEE BRACKET, SS
BOLT, HEX, -20 x , SS
NUT, HEX, -20, SS
TANK LEG BRACKET, SS
BOLT, HEX, 3/8-16 x 1 , SS
PART #
112543
105373
106767
105702
114370
QTY
1
4
4
1
DESCRIPTION
TEE BRACKET, SS
BOLT, HEX, -20 x , SS
NUT, HEX, -20, SS
TANK LEG BRACKET, SS
PART #
112543
105373
106767
105703
114370
25
LIQUID-SOLIDS FILTRATION
SOLAR PANEL
PART #
106830
F-22W
WATTAGE
5 WATTS
22 WATTS
PART #
105534
26
LIQUID-SOLIDS FILTRATION
BATTERY BOX
PART #
105508
BATTERY 12 VOLT
PART #
105357
27
LIQUID-SOLIDS FILTRATION
SOLAR OPTION
(COMPLETE SYSTEMS)
NO.
MODEL
OF
#
TANK
S
*F2-2-S
2
F3-2-S
2
F3-3-S
3
F4-4-S
4
F8-5-S
5
F8-6-S
6
F8-7-S
7
F8-8-S
8
F12-9-S
9
F12-1010
S
F12-1111
S
F12-1212
S
* F2-2-S USES F-2 9V
DCL CONTROLLER
(2 - 9V BATTERIES
SOLAR PACKAGES INCLUDE:
SOLAR PANEL
LATCHING CONTROLLER
BATTERY
BATTERY BOX
SOLAR PANEL BRACKET
MOUNTING ASSEMBLY
LATCHING SOLENOIDS
28
LIQUID-SOLIDS FILTRATION
CONTROLLER OPTIONS
CONTROLLER
MODEL #
INPUT
OUTPUT
SOLENOID MATCH-UP
PART
NO.
F-2 AC/DC
110 VAC/12VDC
12 VDC/24 VAC
12 VDC
105728
F-2 230/AC/DC
F-2 DCL
12VDC/24VAC
12 VDCL
12VDC
12VDCL
105729
105730
F-3 AC/DC/DCL
F-3 230AC/DC/DCL
F-4 AC/DC/DCL
110VAC/12VDC
230VAC 50/60Hz
110VAC/12VDC
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
112506
105736
113846
F-4 230AC/DC/DCL
F-8AC/DC/DCL
230VAC 50/60Hz
110VAC/12VDC
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
105736
113847
F-8 230AC/DC/DCL
F-12AC/DC/DCL
F-12 230AC/DC/DCL
230VAC 50/60Hz
110VAC/12VDC
230VAC 50/60Hz
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
105741
114453
113425
F-16AC/DC/DCL
F-16 230AC/DC/DCL
110VAC/12VDC
230VAC 50/60Hz
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
12VDC/24VAC/12VDCL
116222
116223
29
LIQUID-SOLIDS FILTRATION
MANIFOLDS
MODEL
15-2-3
18-2-3
18-3-3
18-4-4
24-2-3
24-3-3
24-2-4
24-3-4
24-4-4
30-2-3
30-2-4
30-3-4
30-3-6
36-1-4
36-2-4
36-3-4
36-1-6
36-1-6 x48
36-2-6
36-3-6
36-4-6
P/N
INLET
113249
111696
112532
P/N
OUTLET
113254
111697
112531
111700
112011
112009
111704
102928
111707
111882
111770
113703
117827
111729
118297
111701
112012
112010
111705
112156
111708
111883
111771
113704
117828
111730
118298
114240
111924
115747
113248
114241
111925
115748
3
3
3
4
3
3
4
4
4
3
4
4
6
4
4
4
4
6
6
6
6
24
26
52
75
33
60
33
60
86
39
39
72
72
8
48
83
9
48
48
83
122
18
21
23
23
27
27
27
27
27
33
33
33
33
N/A
39
39
N/A
N/A
39
39
39
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
(TOP)
(BOT)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
30
LIQUID-SOLIDS FILTRATION
MANIFOLDS
MODEL
48-1-6
48-1-6x52
48-2-6
48-2-6x59
48-3-6
48-3-6x59
48-3-6 SOL
48-4-6
48-1-8
48-1-8x52
48-2-8
48-3-8
48-4-8
48-4-8x59
48-2-10
48-3-10
48-3-10x59
48-4-10
48-4-10x59
48-5-10
48-5-10x59
48-6-10
P/N
INLET
111982
112460
111751
112228
111698
116432
112590
101586
N/A
113226
113588
111757
111755
111203
116547
112782
111945
112586
111944
111753
112230
P/N
OUTLET
112124
112460
111752
112193
111699
118214
112140
N/A
113226
113589
111758
111756
113719
116548
113585
112227
112585
112226
111754
112231
6
6
6
6
6
6
6
6
8
8
8
8
8
8
10
10
10
10
10
10
10
9
52
60
67
113
120
113
165
9
52
60
113
165
172
60
113
67
165
172
217
224
N/A
N/A
52
59
52
59
52
52
N/A
N/A
52
52
52
52x59
52
52
59
52
52x59
52
52x59
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
F
(TOP)
N/A
N/A
10
268
52
F
(BOT)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
31
LIQUID-SOLIDS FILTRATION
CONNECTING TEE
MODEL
4x4x4
4x4x6
4x4x8
6x6x4
6x6x6
6x6x8
6x6x10
6x6x12
6x6x14
6x8x10
8x8x8
8x8x10
8x8x12
10x10x10
10x10x12
PART #
113113
111430
101932
113104
107908
111984
104549
112002
107909
101588
116210
111154
A
35
35
35
35
48
48
48
48
48
48
48
48
48
48
48
B
6
6
6
6
7
7
7
7
7
7
7
7
7
8
7
C
4
6
8
4
6
8
10
12
14
10
8
10
12
10
12
D
4
4
4
6
6
6
6
6
6
6x8
8
8
8
10
10
E
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
F
8
8
8
8
12
12
12
12
12
12
12
12
12
13
12
Part number is the same for inlet and outlet connecting tee
32
LIQUID-SOLIDS FILTRATION
CONNECTING CROSSES
MODEL
PART #
6x6x6x6
116883
6x6x8x8
115094
6x6x10x10 114295
6x6x12x12 114182
6x10x12x12
6x6x8x10
115730
6x6x14x12
6x6x14x14
10x10x12x14116561
10x10x14x14116563
A
48
48
48
48
48
48
48
48
48
48
B
7
7
7
7
7
7
7
7
7
7
C
6
8
10
12
12
8x10
14x12
14
12x14
14
D
6
6
6
6
6x10
6
6
6
10
10
E
2
2
2
2
2
2
2
2
2
2
F
14
14
14
14
14
14
14
14
14
14
Part number is the same for inlet and outlet connecting cross
33
LIQUID-SOLIDS FILTRATION
CROSS OVER TEES
MODEL
PART #
6x6x8IX
116059
6x6x8OX
116060
6x6x10IX
113114
6x6x10OX 111917
8x8x10IX
113105
8x8x10OX 113106
8x8x12IX 112440
8x8x12OX 112441
10x10x10IX 113587
10x10x10OX 113586
10x10x12IX 111869
10x10x12OX 113107
10x10x14IX 117247
10x10x14OX 117236
A
38
58
38
58
38
58
38
58
38
58
38
58
38
58
B
7
7
7
7
7
7
7
7
8
8
8
8
8
8
C
8
8
10
10
10
10
12
12
10
10
12
12
14
14
D
6
6
6
6
8
8
8
8
10
10
10
10
10
10
E
2
N/A
2
N/A
2
N/A
2
N/A
2
N/A
2
N/A
2
N/A
F
12
12
12
12
12
12
12
12
12
12
14
14
14
14
Cross over tees are used for joining 2 banks of center-feed tanks in the H
configuration and are optional equipment for H pattern systems.
IX = Inlet OX = Outlet
34
LIQUID-SOLIDS FILTRATION
END FEED CROSS-OVER TEE
MODEL
6x6x10-IX
6x6x10-OX
8x8x10-IX
8x8x10-OX
8x8x12-IX
8x8x12-OX
10x10x12-IX
10x10x12-OX
IX = Inlet
PART #
111887
113108
113109
113110
103303
113111
116168
116169
62
80
62
80
62
80
62
80
10
10
10
10
12
12
12
12
C
6
6
8
8
8
8
10
10
52 ?
72
50?
72
50?
72
48?
72
6
6
8
8
8
8
10
10
2
2
2
2
2
2
2
2
OX = Outlet
35
LIQUID-SOLIDS FILTRATION
PART #
116395
114462
120741
114265
114183
A
58
38
58
38
58
38
38
B
6
8
8
10
10
12
12
IX = Inlet OX = Outlet
36
LIQUID-SOLIDS FILTRATION
48 MANIFOLD
ITEM
QTY
1
2
3
4
5
4
4
4
8
6
DESCRIPTION
LATERAL UNDERDRAIN #1
LATERAL UNDERDRAIN #2
LATERAL UNDERDRAIN #3
LATERAL UNDERDRAIN #4
LATERAL UNDERDRAIN #5
LATERALS W/MANIFOLD
LATERALS ONLY
PART #
102629
115954
102630
115758
115955
105190
37
LIQUID-SOLIDS FILTRATION
45 MANIFOLD
ITEM
QTY
1
2
3
4
5
4
4
4
8
6
DESCRIPTION
LATERAL UNDERDRAIN #1
LATERAL UNDERDRAIN #2
LATERAL UNDERDRAIN #3
LATERAL UNDERDRAIN #4
LATERAL UNDERDRAIN #5
LATERALS W/MANIFOLD
LATERALS ONLY
PART #
102629
118332
118333
118334
118335
105190
38
LIQUID-SOLIDS FILTRATION
36 MANIFOLD
ITEM
QTY
1
2
3
4
5
6
4
4
8
6
DESCRIPTION
LATERAL UNDERDRAIN #1
LATERAL UNDERDRAIN #2
LATERAL UNDERDRAIN #3
LATERAL UNDERDRAIN #4
LATERAL UNDERDRAIN #5
LATERALS W/MANIFOLD
LATERALS ONLY
PART #
102629
118327
118328
118329
118330
105188
39
LIQUID-SOLIDS FILTRATION
30 MANIFOLD
ITEM
1
2
3
4
5
QTY
4
4
4
6
4
DESCRIPTION
LATERAL UNDERDRAIN #1
LATERAL UNDERDRAIN #2
LATERAL UNDERDRAIN #3
LATERAL UNDERDRAIN #4
LATERAL UNDERDRAIN #5
LATERALS W/MANIFOLD
LATERALS ONLY
PART #
102629
118322
118323
118324
118325
105187
40
LIQUID-SOLIDS FILTRATION
24 MANIFOLD
ITEM
1
2
QTY
4
6
DESCRIPTION
LATERAL UNDERDRAIN #1
LATERAL UNDERDRAIN #2
PART #
102629
118319
LATERAL UNDERDRAIN #3
LATERALS W/MANIFOLD
LATERALS ONLY
118320
105186
41
LIQUID-SOLIDS FILTRATION
18 MANIFOLD
ITEM
1
QTY
4
DESCRIPTION
LATERAL UNDERDRAIN #1
PART #
118317
LATERAL UNDERDRAIN #2
118316
LATERALS W/MANIFOLD
LATERALS ONLY
105184S
42
LIQUID-SOLIDS FILTRATION
15 MANIFOLD
ITEM
1
2
QTY
4
2
DESCRIPTION
LATERAL UNDERDRAIN #1
LATERAL UNDERDRAIN #2
LATERALS W/MANIFOLD
LATERALS ONLY
PART #
102629
115954
105190
43
LIQUID-SOLIDS FILTRATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESCRIPTION
BODY, VALVE, 3 BACKWASH, GRAY IRON CAST
BOLT, HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS
BUSHING, GUIDE, BACKWASH VALVE, PVC
DISC, PLUNGER, 3 & 4 BACKWASH VALVE, SS 304
COVER, VALVE, 3 BACKWASH, ALUMINUM CASTING
DIAPHRAGM, VALVE, 3 BACKWASH VALVE, NEOPRENE
NUT, HEX, -20 UNC-2B, 316 SS
NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS
O-RING, SHAFT, 568-112, BUNA-N 70
PISTON, VALVE, 3 BACKWASH, GRAY IRON CAST
SCREW, FLAT HEAD HEX SOCKET 10-32 UNC-2A x , 18-8
SCREW, FLAT HAD HEX SOCKET, -20 UNC-2A x , 18-8
SHAFT, VALVE, 3 BACKWASH, 304 SS
SPRING, COMPRESSION, 3 BACKWASH VALVE, SS
VULCANIZED, DISC, 2.80 OD SEAT, BLACK RUBBER
WASHER, LOCK SPLIT, , 18-8
WASHER, FLAT, 3/8, 18-8
PART NO.
105369
105383
105546
105360
105822
105863
106767
106791
106825
107169
107407
107399
107712
107800
108139
104018
108149
44
LIQUID-SOLIDS FILTRATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
DESCRIPTION
BODY, VALVE, 4 BACKWASH, L-0801-B, GRAY IRON CAST
BOLT, HEX, 5/16-18 UNC-2A x 1-, 316 SS
BUSHING, GUIDE, 4 BACKWASH VALVE, SS 304
COVER, VALVE, 4 BACKWASH W/ TAP, GRAY IRON CAST
DIAPHRAGM, VALVE, 4 BACKWASH, NEOPRENE
DISC, SEAT, 4 BACKWASH VAVLE, THK RUBBER
HOLDER, DISC, 4 BACKWASH VALVE, BRONZE CAST
NUT, JAM, -10 UNC-2B, 316 SS
NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS
NUT, HEX, 5/16-18 UNC-2B, 316 SS
O-RING, SHAFT, 568-012, BUNA-N 70
O-RING, BUSHING, 568-016, BUNA-N 70
O-RING, SHAFT, 568-110, BUNA-N 70
PISTON, VALVE, 4 BACKWASH, GRAY IRON CAST
SCREW, FLAT HEAD HEX SOCKET, -20 UNC-2A x , 18-8
SHAFT, STEM, 4 BACKWASH VALVE, SS TP 302
SPRING, COMPRESSION, BACKWASH VALVE SF380 SS
WASHER, DISC, 4 BACKWASH VALVE, 304 SS
WASHER, LOCK SPRING, 5/16, 18-8
WASHER, FLAT, 3/8, 18-8
PART NO.
105370
105383
101108
105823
105864
105872
106386
103300
106791
106769
106823
106821
106822
107170
107399
112462
107800
108143
111169
108149
45
LIQUID-SOLIDS FILTRATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
*13
14
*15
*16
17
DESCRIPTION
BODY, VALVE, 4 BACKWASH, L-0801-B, GRAY IRON CAST
BOLT,HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS
BUSHING, GUIDE, 4 BACKWASH VALVE, 304 SS
COVER, VALVE, 4 BACKWASH W/ TAP, GRAY IRON CAST
DIAPHRAGM, VALVE, 4 BACKWASH, NEOPRENE
NUT, JAM, -10 UNC-2B, 316 SS
NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS
NUT, HEX, 5/16-18 UNC-2B, 316 SS
O-RING, SHAFT, 568-012, BUNA-N 70
O-RING, BUSHING, 568-016, BUNA-N 70
PISTON, VALVE, 4 BACKWASH, GRAY IRON CAST
SCREW, FLAT HEAD HEX SOCKET, -20 UNC-2A x , 18-8
SHAFT, VALVE 4 NEW BACKWASH, 304 SS
SPRING, COMPRESSION, BACHWASH VALVE SF 380 SS
VULCANIZED, DISC, 3.80 OD SEAT, BLACK RUBBER
WASHER, FLAT, 3/8, 18-8
WASHER, LOCK SPRING, 5/16, 18-8
PART NO.
105370
105383
101108
105823
105864
103300
106791
106769
106823
106821
107170
107399
107713
107800
108140
108149
111169
* REPLACE ITEMS 13, 15, AND 16 WITH LO801-B ITEMS 12,13,15, AND 17.
46
LIQUID-SOLIDS FILTRATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
DESCRIPTION
BOLT, HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS
BUSHING, GUIDE, 4 BACKWASH VALVE, 304 SS
COVER, VALVE, 4 BACKWASH W/ TAP, GRAY IRON CAST
DIAPHRAGM, VALVE 4 BACKWASH, NEOPRENE
BODY, VALVE, 4 BACKWASH, L-0801-B, GRAY IRON CAST
NUT, JAM, -10 UNC-2B, 316 SS
NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS
NUT, HEX, 5/16-18 UNC-2B, 316 SS
O-RING, SHAFT, 568-012, BUNA-N 70
O-RING, BUSHING, 568-016, BUNA-N 70
PISTON, VALVE, 4 BACKWASH, GRAY IRON CAST
DISC, PLUNGER BACKUP, 4 BACKWASH VALVE 304 SS
VULCANIZED, DISC, 3.80 OD SEAT, BLACK RUBBER
SCREW, FLAT HEAD HEX SOCKET, -20 UNC-2A x , 18-8
SHAFT, VALVE, 4 NEW BACKWASH, 304 SS
SPRING, COMPRESSION, BACKWASH VALVE SF 380 SS
DISC, PLUNGER, 4 BACKWASH VALVE, 304 SS
WASHER, LOCK SPRING, 5/16, 18-8
PART NO.
105383
101108
105823
105864
105370
103300
106791
106769
106823
106821
107170
104820
108140
107399
107714
107800
105361
111169
47
LIQUID-SOLIDS FILTRATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESCRIPTION
BODY, VALVE, 4 BACKWASH, L-0801-B, GRAY IRON CAST
BOLT, HEX, 5/16-18 UNC-2A x 1-1/4, 316 SS
BUSHING, GUIDE, BACKWASH VALVE, PVC
COVER, VALVE, 4 BACKWASH W/ TAP, GRAY IRON CAST
DIAPHRAGM, VALVE, 4 BACKWASH, NEOPRENE
NUT, HEX NYLOCK, 3/8-16 UNC-2B, 316 SS
NUT, HEX, 5/16-18 UNC-2B, 316 SS
O-RING, SHAFT, 568-112, BUNA-N 70
PISTON, VALVE, 4 BACKWASH, GRAY IRON CAST
PLATE, DIAPHRAGM BACKUP, 304L SS
PLUNGER, VULCANIZED, SS
SCREW, FLAT HEAD HEX SOCKET, #10-32 UNF-2A x , 316 SS
SCREW, FLAT HEAD HEX SOCKET, -20 UNC-2A x , 18-8
SHAFT, STEM (L0801N), 4 BACKWASH VALVE, SS TP 302
SPRING, COMPRESSION, BACKWASH VALVE, SF 380 SS
WASHER, FLAT, 3/8, 18-8
WASHER, FLAT SPLIT, 5/16, 18-8
PART NO.
105370
105383
105546
105823
105864
106791
106769
106825
107170
101113
108140
111781
107399
112663
107800
108149
111169
48
LIQUID-SOLIDS FILTRATION
INSTALLATION PROCEDURES
The instruc tions that follow will correspond to the Installation Profiles seen on page 8
and 9 of this ma nual. The system configuration can be found on pg 10 of this manual.
49
LIQUID-SOLIDS FILTRATION
7. Install Controller Assembly
Locate the controller on the opposite end of the Water-Uptake as seen on pages 8-9.
Slide the controller mounting bracket into position on the leg and adjust for desired
position. Once desired position is obtained tighten bolts provide (Assembly is on
page 24). Box can now be mounted in position. Controller wiring instructions are
supplied with the controller package.
50
LIQUID-SOLIDS FILTRATION
51
LIQUID-SOLIDS FILTRATION
Start-Up Procedure
Initial Cleaning of Tanks
Start pump or open valve supplying pressurized water to the filters. The backwash valve
previously set in the manual backwash mode (see detail, page 30) will open and begin a
backwash cycle. Open the backwash valve until a small amount of media is visible in the
view tube. Initial flow through the filters may be sluggish for several cycles. To speed up
the initial cleaning of the tank, close the outlet valve until a healthy backwash flow
appears in the view tube. Wait approximately two minutes then rotate to a second tank by
closing the override screw on the first solenoid and opening the second. Repeat this
procedure until all filter tanks have been backwashed a minimum of three times.
52
LIQUID-SOLIDS FILTRATION
Pressure Differential Adjustments
The pressure differential (P.D.) switch, located on the controller, measures the
differential pressure between incoming and outgoing pressure. When the difference
between the two increases to a preset level, the switch signals the controller to begin a
backwash cycle. The P.D. setting can be changed by adjusting the knob on the face of the
P.D. switch.
Dwell Time
The dwell between tanks enables the irrigation system pressure to recover before the next
tank flushes. This delay provides the system with a full head of pressure with which to
initiate flushing of the next tank. To adjust the dwell time, observe the backwash cycle of
the last tank in the battery. Calculate the length of time form the end of the cycle until the
maximum system pressure is regained. This is approximate time that should be set as
dwell time.
53
LIQUID-SOLIDS FILTRATION
REPAIR & RECOMMENDED MAINTENANCE
SCHEDULE
The following repair procedure and recommended maintenance schedule is
recommended by LAKOS. LAKOS makes recommendations from the years of
experience in this industry. The following is a guideline and can be modified to fit your
needs.
54
LIQUID-SOLIDS FILTRATION
RE-ASSEMBLING THE SHAFT
1. Be sure that the shaft is clean and free of any debris in the groove. Carefully slide the o-ring
onto the shaft and into the groove. Apply a small amount of petroleum jelly to lubricate the
o-ring.
2. Clean the inside of the stainless steel bushing.
3. Attach the shaft to the piston, using an allen wrench.
4. Place the spring over the shaft, allowing it to rest on the inside of the piston.
5. Guide the threaded end of the shaft through the bushing, using extra care when the o-ring
enters the bushing.
6. Test the movement of the shaft in the bushing. It should glide smoothly, not allowing the oring to slip out of its groove. If the o-ring does move, apply more petroleum jelly to the oring and shaft.
rear of the valve (exposed to the solenoid). Avoid wrinkling or pinching the diaphragm
between the piston and the valve body.
At this point, re-install the backwash valve onto the filter tank and manifolds, using the
grooved-end couplings.
Align the holes on the lip of the diaphragm with the holes on the backwash valve body.
Place the backwash valves back cover into position, being careful to keep the lip of the
diaphragm flat against the valve body (creating a gasket between the valve body and back
cover). The solenoid should be in the top (12 oclock) position.
Insert the bolts, slide on the lock-washers and secure the nuts to firmly re-attach the back
cover to the backwash valve.
55
LIQUID-SOLIDS FILTRATION
MAINTENANCE SCHEDULE
Autumn Shutdown
1. Initiate a normal backwash cycle. Caution Do not add cleaners or additives of
any kind to the water system. Time the sequencing of the backwash valves,
opening and closing speeds with a stop watch and make note of the time.
2. Disconnect power to controller.
3. Rinse and drain the all filters, manifolds, uptake kit, valves, ect. All above
ground components that may freeze.
4. Inspect and lubricate all filter backwash valves. Repair any discrepancies with
the valves
5. Brush any rust on carbon steel filters down to bare metal and paint for rust
prevention. Rust should be removed from stainless takes if present and sprayed or
wiped with light oil.
Spring Start-Up
This procedure will follow the autumn shutdown of your system.
1. A general inspection of the above ground equipment needs to be conducted.
Equipment and or parts that are in need of service or repair should be conducted
at this time.
2. Start the system and initiate backwash with low pressure if possible (15-20psi).
This is due to the draining of the tanks in shutdown. There is a reasonable
likelihood that there will be air trapped in the system. This air can disrupt the
sand bed during backwashing under high pressure.
General Inspections
The media system from time to time will need to be inspected. Check gauges, backwash
cycle, hydraulic lines, and screens along with other components. The more diligent a
user is with his equipment the better it will perform. Checks are recommended every
month.
56
LIQUID-SOLIDS FILTRATION
TROUBLESHOOTING
PROBLEM: POOR FILTRATION
PROBABLE CAUSE
1.
2.
3.
4.
5.
Excessive flow through filters, causing coning of media sand and/or forcing contaminants
through filter sand outlet
Air in tank(s) may cause disruption of the media sand bed.
Incorrect media sand.
Excessively high pressure differential before backwashing, which forces contaminants through
filter bed.
Insufficient volume of media in filter, which allows contaminants to pass through the system.
SOLUTION
1.
2.
3.
4.
5.
Reduce flow rate or add extra filter tank(s). Review literature for flow recommendations.
Bleed off trapped air in system.
Replace with proper media sand. Consult distributor
Backwash more often at lower differential pressure.
Add media to tank(s) to specified level.
Excessive contaminant load restricts flow through the filters and prevents sufficient flow for
backwashing.
Insufficient backwash flow.
Inadequate media sand volume, which may minimize coverage of backwash flow across filter bed,
creating dead spots of accumulated contaminants.
SOLUTION
1.
2.
3.
Drain tank(s) and remove hand-hole access ports. Carefully skim away any e xcess or caked
contaminants from the media sand beds surface. Return tank(s) to normal service and backwash
system.
Readjust backwash or partially close field valve.
Follow #1 and add media as necessary.
SOLUTION
1.
2.
57
LIQUID-SOLIDS FILTRATION
PROBLEM: BACKWASH VALVE(S) LEAK
PROBABLE CAUSE
1.
2.
3.
SOLUTION
1.
2.
3.
Air in tanks.
Long backwash line causing vacuum.
SOLUTION
1.
2.
Backwash flow or duration is not adequate to flush filter tanks of all contaminants.
Insufficient sand volume.
Increase concentration of contaminants in water supply.
SOLUTION
1.
2.
3.
58
LIQUID-SOLIDS FILTRATION
PROBLEM: AUTOMATIC BACKWASH FAILS TO CYCLE
PROBABLE CAUSE
1.
2.
3.
4.
SOLUTION
1.
2.
3.
4.
Be sure wiring is connected correctly. Reset circuit breaker. Turn on power. Controller may be
defaulty and needs replaced.
Adjust as necessary. Typical is 6psi above clean tank differential.
Check connections, clean ports, and check for the sound of the solenoid actuating. Replace
solenoid if necessary.
Check filter screen on uptake kit and hydraulic lines for clogs or brakes (leaks) (Replace as
necessary).
59
General Specifications
Material Specifications
Filter Tanks
Stainless steel (304L) with groovedend connections at inlet & outlet.
Top inspection port features bolt-on
cover. Lower clean-out port is
female coupling with plug.
Backwash Valves
Cast-iron body. Coated internal
water-contact surfaces. Stainless
steel shaft & guide bushing. Stainless
steel disc with vulcanized Buna-N
rubber to seal the backwash port.
Model*
Flow Range**
Media Sand
System Manfold
Inlet/Outlet Requirement***
U.S. gpm
m3/hr
Grooved
Couplings
SST-1503-2
44-60
10-14
SST-1803-2
60-90
14-20
SST-2403-2
112-160
SST-3004-2
(complete system)
Maximum
Filter Tank
Pressure****
psi
bar
System Weight
(without sand)
Filtration
Area
lbs.
kg
ft2
m2
Minimum
Backwash
Line
Size
lbs.
kg
3-inch
300
181
100
7.0
136
62
2.4
.2
3-inch
3-inch
500
227
100
7.0
160
73
3.6
.3
3-inch
25-36
3-inch
900
408
100
7.0
220
100
6.2
.6
3-inch
180-250
41-57
4-inch
1000
454
100
7.0
400
181
10.0
1.0
3-inch
SST-3604-2
260-350
59-80
4-inch
1800
816
100
7.0
525
238
14.0
1.3
3-inch
SST-4806-2
440-625
100-142
6-inch
2600
1179
80
5.6
690
313
25.1
2.3
4-inch
SST-4806-3
650-940
148-213
6-inch
3900
1769
80
5.6
1075
488
37.7
3.5
4-inch
SST-4808-4
845-1240
192-282
8-inch
5200
2358
80
5.6
1490
676
50.2
4.6
4-inch
SST-4810-5
1050-1550
238-352
10-inch
6500
2948
80
5.6
1850
839
62.8
5.8
4-inch
SST-4810-6
1270-1870
288-425
10-inch
7800
3537
80
5.6
2200
998
75.4
7.0
4-inch
SST-4810-7
1475-2200
335-500
10-inch
2565
1165
80
5.6
2965
1345
87.9
8.1
4-inch
SST-4812-8
1685-2510
385-570
12-inch
2980
1350
80
5.6
3360
1525
100.4 9.2
4-inch
SST-4812-10 2105-3140
480-715
12-inch
3700
1680
80
5.6
4010
1820
125.6 11.6
4-inch
* Model numbers identify individual tank size/diameter (first two numbers), inlet/outlet size (second two numbers) and number of tanks per
system (last number). Add an "A" at end of model number for an Automatic system. Add an "M" for a Manual system. NOTE: Standard
automatic systems are AC operation. Consult factory for DC, battery-operated and solar-powered systems.
** Flow range based on a filtration range of 18-25 U.S. gpm/ft2 (47-61 m3/hr/m2). Select a larger model if the water has an above-average
quantity of particulates/organics.
Controller
*** NOTE: 100 lbs. = 1 cubic foot = 1 standard size bag of media sand.
**** For higher pressure requirements, please consult factory. Note: Recommended operating pressure range for proper actuation of LAKOS
Backwash Valves is 20-80 psi (1.4-5.5 bar).
Lateral/Underdrain Assembly
Header is schedule-40 PVC pipe.
Slotted laterals feature PVC well
screen with internal V-slotting;
minimum collapse strength of 135
psi (9.3 bar).
Backwash
Discharge
Backwash Manifold
(not included with
standard system)
Access
Port
Tank Qty.
Backwash
Discharge
Backwash Manifold
(not included with
standard system)
Overall Length
in
mm
in
mm
2-Tank*
17 34-50 12
432-1283
33-100
838-2642
3-Tank
50 12
1283
152
3962
4-Tank
50 12
1283
204
5572
5-Tank
50 12
1283
263
6833
INLET
OUTLET
End-View Width
INLET
Access
Port
Media Material
End-View
OUTLET
Backwash
Discharge
Backwash Manifold
(not included with
standard system)
INLET
Clean-out
Plug
Access
Port
OUTLET
Backwash
Discharge
Backwash Manifold
(not included with
standard system)
INLET
Access
Port
OUTLET
Page 2
Dimensions
INLET
INLET
Tank Qty.
OUTLET
OUTLET
INLET
OUTLET
INLET
Overall Length
in
mm
4-Tanks
211
5360
5-Tanks
263
6680
6-Tanks
315
8000
7-Tanks
367
9322
8-Tanks
419
10643
9-Tanks
471
11964
10-Tanks
523
13284
OUTLET
INLET
OUTLET
INLET
OUTLET
INLET
OUTLET
Dimensions
Tank Qty.
INLET
Overall Length
in
mm
6-Tanks
159
4039
7-Tanks
211
5360
8-Tanks
211
5360
9-Tanks
263
6680
10-Tanks
263
6680
INLET
INLET
INLET
INLET