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Given:
P1 = 300 psia
Upstream Pressure,
Downstream Pressure,
3
Flow rate, Q= 55000 ft /hour
Length, X= 4000m
Temperature =150
Viscosity of Methane ,
P2 = 30 psia
= 0.02 cP
Unit conversion
3
6.893 10 Pa
=2.0679 106 Pa
1 psia
6.893 10 3 Pa
=2.0679 105 Pa
1 psia
ft 3
0.02832m3 1 hour
m3
VolumetricFlowrate ,Q=55000
=0.433
hour
3600 s
s
ft 3
Length , X=4 km
1000 m
=4000 m
1 km
3
Analysis:
To calculate density of methane:
=
PM 2.0679 10 6 16 103
=
=9.408 kg / m3
RT
8.314 423
6 inch
1=0.1524 m:
0.0254
( i ) For D 1=6
G = 9.408 23.74
= 23.74 m/s
= 223.346
kg
m2 . s
1.701895 106
0.046 mm
=
D ( 0.1524 103 ) mm
0.0003
From Moody Chart, f = 0.016
To calculate the pressure drop:
Assuming isothermal flow and the kinetic energy is small and thus can be
neglected. Rearranging gives:
( P12P22 )=f G2 DX
P1
1
P= 0.016 223.3462
0.1524
9.408
P=2145813
2.145813 10 Pa
is too
6
high compared to the actual pressure drop which is 1.8611110 Pa
G = 223.346
kg
m2 . s
( P12P22 ) =f G2 DX
P1
1
0.254
9.408
2
P=1662139 Pa
6
= 1.662139 Pa 10 Pa
is too low
6
compared to the actual pressure drop which is 1. 86111 10 Pa , therefore the diameter
Since both 6 inch and 10 inch diameter of pipe are not suitable, trial and error method is
used. The appropriate diameter should be in the range of 6 in. to 10 in.
8 inch
1=0.2032 m:
0.0254
( iii ) For D 3=10.
G = 223.346
kg
m2 . s
( P12P22 ) =f G2 DX
P1
1
P= 0.016 223.3462
4000
2.0679 106
0.2032
9.408
P=1858328 Pa
6
= 1.858328 10 Pa
However P P actual .The pressure drop obtained for this particular diameter
6
is close to
the actual pressure drop which is 1.8611110 Pa , therefore the diameter 8 inch is the
most appropriate pipe diameter for this case
Question 2
Given:
Standard Pressure,Pstd=1atm
Volumetric flowrate,Q=600000m3/day
Downstream Pressure,P2=660kPa
Length, X=500m
Diameter=300mm
Molecular Weight (C3H8) = 44g/gmol
Temperature Line ,T1 = 22C
Standard Temperature, T=15oC
6
Viscosity, = 9 10 Pa.S
Unit conversion
Volumetric flowrate , Q=600000
m3
1day
1 hour
=6.94 m 3 / s
day 24 hours 3600 s
Pstd =1 atm=1.0110 Pa ,
P2
Q 2=
5
Pstand T 1
1.01 10
295
Q=
6.94=1.088 m3 / s
3
T stand P2
288
660 10
v=
Q2
1.088
=
=15.39 m/ s
2
A
0.3
9 106
182.22 kg/m 2 s
Assuming that the kinetic energy is small and thus can be neglected. Rearranging gives:
( P12P22 ) =f G2 DX
P1
RT
=
M
1
P1
1
= 55741.6
P
1
( P12(660000)2) =0.013 182.222 500
0.3
1
4.01 1010
2
10
P1 =4.01 10 +( 660000)
P1= 689.711 103
Pa
(b) Calculate the pipe diameter required if the upstream pressure is to be no less than 850 kPa.
P1 = 850 kPa
( P12P22 ) =f G2 DX
P1
1
3
2.869 1011 =
15.25
11
1.835 10
15.25 D
D= 0.0419m
Comment: For the isothermal flow equation,
( P12P22 )
( P12P22 ) =f G2 DX
P1
1
850 10
11
6.824 10 Pa
Question 3
Schematic Diagram:
Feed Information
CO2 (g)
T: 120C
P: 6 atm
V: 35 m/s
Pipe Details
Material: Steel
Internal Diameter: 12 mm
Adiabatic Flow
Commercial Steel Pipe, =0.046 mm
Other Assumptions
Find
Density of CO2,
=
PM
607950 0.044
=
=8.184 kg /m3
RT 8.314 1000 393.15
vD 8.184 35 0.012
=
=180909(Turbulent Flow )
0.019 103
RT
1.33 8.314 393.15
=
=314.3 m/s
M
0.044
v
35
Ma1= =
=0.1114
a 314.3
x=x max
Hence,
[ ]
1
1
2
f x max 1 1
Ma 1
+1
=
1
ln 1+
D
Ma21
2
1
1+
2
1
1
1
1
1.33+ 1
0.1114
1
ln 1+
1.33 0.11142
1.331
2(1.33)
1+
2
58.03
x max=
Calculations (b):
P1=607950 Pa
T 1 =393.15 K
Ma1=0.111 4
Ma2 =1
Pressure at maximum length:
P1 Ma2
=
P2 Ma1
1
Ma22
2
1
1+
Ma12
2
1+
0.1114
2
1.331
1+
P1
1
=
P2 0.1114
607950
=9.679
P2
P2=62811
Temperature at maximum length:
1
Ma 22
T1
2
=
T2
1
1+
Ma 12
2
1+
0.1114
2
1.331
1+
2
T1
=
T2
393.15
=1.163
T2
T2=
393.15
=338.04 K
1.163
Question 4
Given information:
Material Flow Properties
Q, Volumetric Flowrate (m3/hr)
Temperature (C)
Pressure (kPa)
Air
5
Water
1.5
30
200
Pipe Properties
Diameter (m)
Length (m)
0.02
5
Assumptions
From the question
Isothermal
15% from the initial values density for both phases along the pipe
Assume Separated Flow model
Other Assumptions
Find
Analysis (a):
Initial values of the density for the air and water phase are:
g is calculated using the equation below
g =
PM 200000 0.029
3
=
=2.301 kg/m
RT 8.314 303.15
3
Water density at 30C is 966 kg /m
From the question, it is understood that the value of the density dropped 15% along the pipe
Hence, the new values for liquid and gas density are:
g =0.85 2.301=1.956 kg/m
5m
1h
1 3 1
=
m s
h 3600 s 720
Water:
1.5 m3 1 h
1
=
m3 s1
h 3600 s 2400
1
1.956=2.717 103 kg/ s
720
1
846.6=0.3528 kg /s
2400
Mass Flux
Gg =
Gl=
3
m
g
m
4 2.717 10
= g2 =
=8.648 kg s1 m2
2
A D
0.02
4
m
l
m
4 0.3528
= l2 =
=1123 kg s1 m2
2
A D
0.02
4
Chart 1
Analysis (b):
Velocity of the flow
1
Q
Q
720
v g= g = g 2 =
=4.421 m /s
2
A D
0.02
4
4
1
4
Ql
Ql
2400
vl = =
=
=1.326 m/s
A D2 0.022
4
Using the values above, dynamic viscosity is determined to find the Reynolds number value for
both phases.
g=
Gg D 8.648 0.02
=
=8722(Turbulent )
5
g
1.983 x 10
l =
G l D 1123 0.02
=
=28145(Turbulent )
4
l
0.798 x 10
Friction factor of the gas and liquid values were retrieved from the moody chart using the
relative roughness.
0.046 mm
=
=0.0023
D
20 mm
Pressure drop per length calculated for both phases using the following equation
Pg f G 2g
0.035 8.6482
=
=
=33.45 Pa/m
X
2 D g 2 0.02 1.956
Pl f G 2 l
0.03 1123 2
=
=
=1117 Pa/m
X
2 D l 2 0.02 846.6
Yg
X ;
Pl
= 5.779 6
Pg
& YL
2
g
and
2
l
parameter value.
Pressure gradient for both phases is calculated using the equation below
gl
gl
22 1117.23=4460 Pa/ m
Question 5
Given:
D = 100 10-3 m
5.6754 kg /m3
m
liq=20 kg/ s
A=
m
gas =0.5 kg /s
D
4
3 2
( 100 10 )
T = 100C
P1 = 400 kPa
2.5 103 m2
P2 = 130 kPa
liq =0.5 10 Pa s
gas =1.8 105 Pa s
G=
m
gas
A
0.5
3
2.5 10
Upstream:
gas =
PM
RT
63.662 kg/m 2 s
L=
400 103 44 103
8.314 ( 100+273 )
m
liq
A
20
3
2.5 10
f = 0.0178
For liquid:
2
2546.48 kg/m s
g=
f = 0.02
GD
gas
f =0.01733
1
0.046 10
2.51
=2 log 10
+
3
509295.82 0.01733
f
3.7 100 10
347879.78
l =
1
0.046 10
2.51
=2 log 10
+
3
509295.82 0.02
f
3.7 100 10
LD
liq
f =0.0174
0.5 103
Pg f G 2
=
x
2 D
509295.82
0.0178 63.6622
2 100 103 5.6754
is used,
63.55
= 0.046 10-3 m.
For gas:
Pa
m
P l f L2
=
x
2 D
f = 0.02
1
0.046 103
2.51
=2 log 10
+
3
347879.78 0.02
f
3.7 100 10
0.0174 2546.482
f =0.0177
462.424
1
0.046 103
2.51
=2 log 10
+
3
347879.78 0.0177
f
3.7 100 10
Pa
m
Pg
0.0178 63.6622
=
x
2 100 103 1.8445
Pl /x
X=
Pg/ x
462.424
63.
195.556
2.6975
X=
Chisholm equation:
2
l =1+
20
1
+
2.6975 2.69752
Pl /x
Pg/ x
462.424
195.556
1.538
Chisholm equation:
8.6015
20
1
+
1.538 1.5382
P gl =l2 Pl
l =1+
8.6015 462.424
14.427
3977.5
Pa
m
Pa
m
Pgl
=l2 P l
x
14..427 462.424
Downstream:
6671.23
PM
gas =
RT
3
130 10 44 10
8.314 ( 100+273 )
1.8445 kg/m
Pa
m
5143.54
Pa
m
Distance=
( 400130 ) 103
5143.54
6454.31+3832.76
2
49.87 m
Yes, it is consistent.
Question 6
Given:
D = 100 10-3 m
x = 50 m
m
liq=25 kg/ s
m
gas =1.5 kg /s
T = 100C
P2 = 145 kPa
gas =0.018 10
G=
m
gas
A
1.5
3
2.5 10
2
190.98 kg/m s
L=
m
liq
A
25
2.5 103
3183.09 kg/ m2 s
g=
GD
gas
0.018 103
1061000
l =
LD
liq
1
0.046 103
2.51
=2 log 10
+
3
1061000 0.02
f
3.7 100 10
f =0.01734
1
0.046 103
2.51
=2 log 10
+
3
1061000 0.01734
f
3.7 100 10
f =0.0168
For liquid:
f = 0.02
1
0.046 10
2.51
=2 log 10
+
3
636618 0.02
f
3.7 100 10
f =0.0166
1
0.046 10
2.51
=2 log 10
+
3
636618 0.0166
f
3.7 100 10
f =0.0166
Downstream:
gas =
PM
RT
130 10 3 44 103
8.314 ( 100+273 )
1.844 kg /m3
Pg f G 2
=
x
2 D
0.0168 190.982
2 100 103 1.844
1661.48
Pa
m
Pl f L 2
=
x
2 D
0.0166 3183.092
3
2 100 10 1220
689.31
Pa
m
P g = 1661.48 50
= 83074 Pa
Pl
= 689.31 50
= 34465.5 Pa
X=
Pl /x
Pg/ x
34465.5
83074
0.6441
Chisholm equation:
l2=1+
20
1
+
0.6441 0.64412
34.46
2
P gl =l Pl
34.46 34465.5
1187732
Pa
m
P1P2=1187.732 kPa
P1=1187.732+130
1317.732kPa
Trial 1:
Average Pressure=
1317.732+130
2
P 1+ P2
2
723.87 kPa
3
723.87 10 44 10
8.314 373
10.26 kg /m3
P g=
f G2 x
2 D
2
0.0168 190.98 50
3
2 100 10 10.26
14930.62 Pa
X=
Pl /x
Pg/ x
34465.5
14930.62
1.519
2
l =1+
20
1
+
1.519 1.5192
14.599
Average Pressure=
P 1+ P2
2
633.162+130
2
381.581 kPa
=
5.408 kg/m
P g=
fG x
2 D
0.0168 190.982 50
Pl /x
Pg/ x
34465.5
28326.204
1.103
l2=1+
20
1
+
1.103 1.1032
19.95
Average Pressure=
P 1+ P2
2
817.736+ 130
2
473.868 kPa
=
473.868 10 3 44 103
8.314 373
6.7159 kg/m 3
2
fG x
P g=
2 D
0.0168 190.982 50
Pl /x
Pg/ x
34465.5
22809.768
1.2292
l2=1+
20
1
+
1.2292 1.22922
17.93
Question 7
Given:
Water Flow Rate, Q = 700gpm
= 0.044158m3/sec
1 gallon
min
60 sec
1=0.1463 m
0.0254 m
5.76
9032
Temperature = 90 F = 1.8 =32.222+273.15=305.372 K
2.23 psia 101.3 Kpa
Pressure Drop = 2.23 psi = 14.7 psia
= 15.367 Kpa
1
Length X1= 100ft = 100ft
0.3048 m
= 30.48m
1 ft
Assumptions:
Incompressible flow
Taking of water= 0.8 x10-3 Pa.s
Density of water = 1000kg/m3
Surface Roughness for commercial steel pipe = 0.0457 mm
Surface Roughness for cast iron pipe = 0.259 mm
i)
vD
Reynolds Number, Re
Velocity,v =
Water Flow
0.044158
=
Cross sectional area (0.1463)2 = 2.62682 m/s
4
ii)
0.0457
=
=3.12 104
D 146.3
Thus, from the moody chart, we can find the friction factor.
f = 0.0041
We know that pressure drop,
2
P=f
v
X
2D
15.367 103=f
1000 ( 2.62682 )
30.48
2 ( 0.1463 )
1000 ( 2.62682 )
30.48
2 ( 0.1463 )
f =0.02138
Thus, i) Reynolds number from moody chart= 6.5x 104
We know, Re
6.5 10 =
vD
=5.9124 103
iii)
0.259
=
=1.77 103
D 146.3
The friction factor from moody chart from same Reynolds number but new pipe wall roughness
f= 0.0251
P=f
P=0.0251
iv)
v2
X
2D
1000 (2.62682 )2
100=59191.593 pa
2 ( 0.1463 )
53.34=
0.3048 m
= 53.34 m
1 ft
p
g
p
1000 9.8
p=522732 pa
For 100 ft of pipe with internal diameter 0.1463, the pressure drop is too small compared to
522732 pa. The appropriate diameter can be found by iteration
Trial 1
1=0.0762 m
Taking Diameter 3 in= 3 0.0254 m
Water Flow
0.044158
=
=9.68299 m/s
2
Velocity,v= Cross sectional area (0.0762)
4
Re
5.9124 103
0.0457
=
=6.013 104
D
76
Thus, from Moody chart,
Friction factor,f= 0.0208
2
P=f
v X
2D
P 2 D
fX
V2=
V2=
522732 2 0.0762
=125.6567
1000 0.0208 30.48
V = 11.209m/s
Trial 2
Taking V = 11.209m/s
V=
0.044158
(D)2
4
11.209=
0.044158
2
( D)
4
D=0.07082 m
5.9124 103
Flow is turbulent.
Relative roughness
0.0457
=
=6.453 104
D 70.82
Thus, from Moody chart,
Friction factor,f= 0.0205
P=f
v2 X
2D
V 2=
V =
P 2 D
fX
522732 2 0.07082
=118.494
1000 0.0205 30.48
V = 10.885m/s
Trial 3
Taking V=10.885m/s
V=
0.044158
(D)2
4
10.885=
0.044158
( D )2
4
D=0.07187 m
5.9124 10
Flow is turbulent.
Relative roughness
0.0457
=
=6.359 104
D 71.87
V 2=
V =
P 2 D
fX
522732 2 0.07187
=120.368
1000 0.02048 30.48
V = 10.97m/s
Trial 4
Taking V = 10.97m/s
V=
0.044158
(D)2
4
10.97=
0.044158
( D )2
4
D=0.0716 m
vD
0.0457
4
=
=6.383 10
D
71.6
P=f
v2 X
2D
V 2=
V =
P 2 D
fX
522732 2 0.0716
=119.916
1000 0.0248 30.48
V = 10.95m/s
Finding the diameter with V = 10.95m/s
V=
0.044158
2
(D)
4
10.95=
0.044158
( D )2
4
D=0.0716 m
Thus, after the fourth iteration, the diameter converges to 0.0716m which is the required
diameter.
Question 8
i)
Stokes Flow- Stokes flow (named after George Gabriel Stokes), also named
creeping flow or creeping motion, is a type of fluid flow where advective
inertial forces are small compared with viscous forces. The Reynolds
number is low. This is a typical situation in flows where the fluid velocities
are very slow, the viscosities are very large, or the length-scales of the
flow are very small
Fb
m
The drag force of a sphere Fd= 3vd
g
Fb= Mass of fluid displaced =
4 3
r f g
3
4 3
r p g=0
3
4 3
6 vd+ r f g
3
4 d
v=
g ( p f ) 6 d
3 2
()
4 g ( p f ) d 2 g ( p f ) d 2
v=
=
3 3 8
18
g ( p f ) d
So Terminal velocity u
18
Hence proven.
In 1851, Stokes solved the hydrodynamic equations of motion for a case of creep flow (slow velocity) and
derived
F= 3vd
If R is the force per unit projected
coefficient is given by,
CD=
R'
[1]
2
1/2 v
Now , R' =
F 3 vd 12 v
=
=
[2]
A
d
d2
12 v
d
CD=
1/2 v 2
CD=
24
[3]
vd
But, we know,
vD
Then 3 becomes,
CD=
24
Hence proved
iii)
Given:
d = 1.5 mm
g= 2500kg/m3
w=1000kg/m3
= 1cP= 1x10-3Pa.s
When the terminal velocity is not given, the following equation is used to
give the relationship between Cd and Re. Also the Archimedes number is
18< Ar<330000,
vD