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Research Article
Influence of Root Rotation on Delamination Fracture
Toughness of Composites
V. Alfred Franklin,1 T. Christopher,2 and B. Nageswara Rao3
1
Faculty of Mechanical Engineering, Sardar Raja College of Engineering, Alangulam, Tirunelveli 627808, India
Faculty of Mechanical Engineering, Government College of Engineering, Tirunelveli 627007, India
3
Faculty of Mechanical Engineering, School of Mechanical and Civil Sciences, KL University, Green Fields,
Vaddeswaram 522502, India
2
1. Introduction
The lightweight carbon fiber-reinforced composite (having
high stiffness, strength, fatigue and impact resistance, thermal conductivity, and corrosion resistance) is found to be
more economical for commercial aircraft [1]. It has become
the primary material in many aircraft components (namely,
fuselage, wings, and empennage components) [2]. The high
strength and stiffness laminated composites in aircraft and
spacecraft structures possess different properties in different
directions due to their anisotropic nature. The excellent
properties of composites can be utilized when the loading
direction coincides with the reinforced direction. In general,
the loading is multidirectional for many complex structures,
which may initiate delamination and matrix cracking causing
loss of structural integrity. Testing of thin skin stiffened panels
of aircraft fuselage experiences bond failure at the tip of the
frame flange [3]. The interlaminar fracture toughness (or
the critical strain energy release rate at the onset of crack
or damage propagation) is an important fracture property
to be evaluated utilizing the fracture mechanics principles.
2. Theoretical Background
Composite laminates are linear elastic materials. The interlaminar fracture of composites can be dealt with the linear
elastic fracture mechanics (LEFM). The double cantilever
beam (DCB) test specimens are being used for mode-I
fracture of unidirectional composites. Fracture energy or the
critical strain energy release rate () evaluation in the
opening mode (mode-I) for a composite depends on the
interpretation of fracture data. Normally, the fracture data
consists of a load-displacement ( ) record for cracked
specimens. The two different LEFM approaches are the area
and compliance methods. According to the area method, the
released energy due to crack extension can be evaluated by
using Irwins formula for the critical energy release rate ()
[11, 12]:
=
1
,
(1)
1
( 2 1 ) ,
2 1 2
(2)
2
1 1 cr
=
=
,
2
(3)
2 3
=
,
cr 3 11
(4)
3cr
.
2
(5)
(6)
cr2
1 = cr .
2
2
(7)
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
2
2 3
=
+ 2 .
3 11
0.005
0.01
0.015
0.02
0.025
0.03
Crack growth increment, a (m)
Specimen 2
R-curve (carbon/epoxy)
Specimen 3
Specimen 1
0.035
2 3
1
= { ( cr
) 2 } { 24 } .
3 11
=1 cr
=1
(11)
3. Experimentation
2 2
1
+ cr cr ) .
( cr
=1 311
0 0.042
2
2
+
} .
11
(9)
cr = {
450
400
350
300
250
200
150
100
50
0
(8)
(10)
11 (2)3
,
2 8.48
02
.
11
(12)
(mm)
Modified
beam analysis
3.54
5.47
8.93
14.08
19.42
26.87
35.03
44.04
53.14
64.28
234
299
355
400
424
459
495
524
548
570
Present (9)
244
290
343
398
423
470
512
550
577
617
Table 2: Critical load cr and corresponding displacement cr for the measured crack length of a DCB specimen made of unidirectional
carbon/epoxy composite.
Test results
Crack length,
(mm)
(N)
(mm)
cr (N)
(10)
51
52
53
54
55
60
65
70
75
80
41.92
40.90
39.74
39.09
38.71
35.55
31.97
30.97
27.44
26.46
5.15
5.31
5.48
5.65
5.82
6.57
7.74
8.82
9.97
11.21
41.55
40.78
40.04
39.32
38.63
35.51
32.86
30.57
28.59
26.84
cr (mm)
(8)
Present analysis
% relative error in
Load
Displacement
4.86
5.05
5.24
5.43
5.63
6.66
7.78
8.99
10.29
11.67
0.88
0.30
0.75
0.58
0.20
0.10
2.77
1.27
4.19
1.45
5.53
4.95
4.40
3.87
3.37
1.34
0.57
1.99
3.15
4.10
max ,
(13)
43.14
42.31
41.51
40.74
40.00
36.67
33.85
31.43
29.33
27.50
Lay-up: [0]24 , = 20 mm, 2 = 3 mm, = 50 mm, = 150 GPa, = 425 Nm, and = 286.82 J/m2 .
(2)3 11
.
96
(13)
Table 3: Critical load cr and corresponding displacement cr for the measured crack length of a DCB specimen made of unidirectional
carbon/PEEK composite.
Test results
Crack length,
(mm)
(N)
(mm)
cr (N)
(10)
51
52
53
54
55
60
65
70
75
80
120.59
119.14
117.01
115.06
112.79
104.44
96.56
89.80
84.91
76.98
10.95
11.07
11.89
12.72
13.16
14.77
17.98
20.00
23.61
26.72
119.48
117.18
114.97
112.84
110.79
101.56
93.74
87.05
81.24
76.17
Present analysis
% relative error in
Load
Displacement
cr (mm)
(8)
4.55
7.57
4.02
0.94
1.22
7.32
3.46
7.90
4.91
5.45
0.92
1.65
1.74
1.93
1.78
2.76
2.91
3.06
4.32
1.05
11.45
11.91
12.37
12.84
13.32
15.85
18.60
21.58
24.77
28.18
max ,
(13)
119.48
117.18
114.97
112.84
110.79
101.56
93.74
87.05
81.24
76.17
Lay-up: [0]26 , = 20 mm, 2 = 3.25 mm, = 50 mm, = 129 GPa, 1/ 0, and = 2012.26 J/m2 .
40
Critical displacement, cr (mm)
300
250
200
150
100
30
20
10
50
0
20
40
60
80
Crack length, a (mm)
100
120
20
40
60
80
Crack length, a (mm)
120
100
Test results
Present analysis
Without K
Test results
Present analysis
Without K
Figure 4: Comparison of experimental [8] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr ) with
the crack length of unidirectional DCB specimens made of carbon/PEEK composites ( = 20 mm, 2 = 4.4 mm, = 130 GPa, = 500 Nm,
and = 2006 J/m2 ).
120
100
80
60
40
20
20
16
12
8
4
0
0
30
40
50
60
70
80
90
Crack length, a (mm)
Test results
Present analysis
Without K
100
110
120
30
40
50
60
70
80
90
100
110
120
Test results
Present analysis
Without K
Figure 5: Comparison of experimental [8] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr ) with
the crack length of unidirectional DCB specimens made of carbon/epoxy composites ( = 25 mm, 2 = 4.18 mm, = 136 GPa, = 368 Nm,
and = 263 J/m2 ).
60
300
250
200
150
100
50
50
40
30
20
10
0
20
40
60
80
100
120
20
40
60
80
100
120
Test results
Present analysis
Without K
Test results
Present analysis
Without K
Figure 6: Comparison of experimental [18] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of carbon/PES composites ( = 20 mm, 2 = 4.05 mm, = 127 GPa, = 525 Nm,
and = 2151 J/m2 ).
140
120
100
80
60
40
20
50
40
30
20
10
0
0
20
40
60
80
100
120
140
20
40
Test results
Present analysis
Without K
60
80
100
120
140
Test results
Present analysis
Without K
Figure 7: Comparison of experimental [19] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of carbon/epoxy composites ( = 30 mm, 2 = 3 mm, = 37 Nm, = 150 GPa,
and = 364 J/m2 ).
5. Conclusions
This paper presents a simple and reliable relation for direct
evaluation of delamination fracture toughness from the
30
25
20
15
10
5
0
80
60
40
20
0
40
50
60
70
80
90
100
110
40
60
80
100
120
Test results
Present analysis
Without K
Test results
Present analysis
Without K
Figure 8: Comparison of experimental [20] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of glass/epoxy composites ( = 25 mm, 2 = 3 mm, = 36 GPa, = 8 Nm, and
= 286 J/m2 ).
35
80
70
60
50
40
30
20
10
30
25
20
15
10
5
0
0
45
55
65
75
85
Crack length, a (mm)
95
45
105
55
Test results
Present analysis
Without K
65
75
85
Crack length, a (mm)
95
105
Test results
Present analysis
Without K
Figure 9: Comparison of experimental [21] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of graphite/epoxy composites ( = 20 mm, 2 = 3.25 mm, = 130 GPa, =
238 Nm, and = 713 J/m2 ).
4
Critical displacement, cr (mm)
120
100
80
60
40
20
0
20
40
60
Crack length, a (mm)
Test results
Present analysis
80
100
20
40
60
80
Crack length, a (mm)
100
Test results
Present analysis
Figure 10: Comparison of experimental [22] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of carbon/epoxy (T300/634DDS) composites ( = 2.5 mm, 2 = 12.5 mm, =
133 GPa, 1/ 0, and = 642 J/m2 ).
50
40
30
20
10
40
30
20
10
0
0
40
60
80
100
120
140
160
40
60
80
Test results
Present analysis
100
120
Crack length, a (mm)
140
160
Test results
Present analysis
Figure 11: Comparison of experimental [23] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of graphite/epoxy (CYCOM-982) composites ( = 19 mm, 2 = 3.04 mm, =
136 GPa, 1/ 0, and = 262 J/m2 ).
80
Critical displacement, cr (mm)
140
120
100
80
60
40
20
60
40
20
0
40
60
80
100
120
140
160
40
60
80
100
120
140
160
Test results
Present analysis
Test results
Present analysis
Figure 12: Comparison of experimental [23] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of graphite/PEEK (APC-2) composites ( = 19 mm, = 129 GPa, 1/ 0,
and = 1564 J/m2 ).
50
Critical displacement, cr (mm)
40
30
20
10
40
30
20
10
0
35
40
45
50
55
Test results
Present analysis
60
65
70
35
40
45
50
55
60
65
70
Test results
Present analysis
Figure 13: Comparison of experimental [24] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of carbon/PEK-C composites ( = 20 mm, 2 = 2 mm, = 48.2 GPa, 1/ 0,
and = 863 J/m2 ).
600
Critical displacement, cr (mm)
40
30
20
10
400
200
0
50
100
150
200
250
300
50
100
150
200
250
300
Test results
Present analysis
Test results
Present analysis
Figure 14: Comparison of experimental [25] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of glass/epoxy composites ( = 25.4 mm, 2 = 2.59 mm, = 48.5 GPa, 1/ 0,
and = 1176 J/m2 ).
50
150
100
50
40
30
20
10
0
0
30
50
70
90
110
130
30
150
50
70
90
110
130
150
Test results
Present analysis
Test results
Present analysis
100
90
80
70
60
50
40
30
20
10
0
Figure 15: Comparison of experimental [26] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of unidirectional DCB specimens made of glass/polyester composites ( = 20 mm, 2 = 6 mm, = 33 GPa, 1/ 0,
and = 1018 J/m2 ).
20
30
40
50
60
70
80
90
100
110
120
30
25
20
15
10
5
0
20
30
40
50
60
70
80
90
100
110
120
Test results
Present analysis
Without K
Figure 16: Comparison of experimental [27] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr )
with the crack length of DCB specimens made of carbon/epoxy (XAS-913C, Ciba Geigy plc) composites (lay-up: [0 ]24 , = 20 mm, 2 =
3 mm, = 150 GPa, = 90.4 Nm, and = 297 J/m2 ).
140
120
100
80
60
40
20
0
20
30
40
50
60
70
80
90
100
110
120
10
70
60
50
40
30
20
10
0
20
30
40
50
60
70
80
90
Test results
Present analysis
Without K
Test results
Present analysis
Without K
Figure 17: Comparison of experimental [27] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr ) with the crack length of DCB specimens made of carbon/epoxy (XAS-913C, Ciba Geigy plc) composites (lay-up:
[45 /0 /(+45 )2 /0 /45 /+45 /0 /(45 )2 /0 /45 ] , = 20 mm, 2 = 3 mm, = 150 GPa, = 39 Nm, and = 831 J/m2 ).
140
120
100
80
60
40
20
0
20
30
40
50
60
70
80
90
100
110
120
60
50
40
30
20
10
0
20
30
40
Test results
Present analysis
Without K
50
Test results
Present analysis
Without K
Figure 18: Comparison of experimental [27] and fracture analysis results of the critical load (cr ) and the corresponding displacement (cr ) with the crack length of DCB specimens made of carbon/epoxy (XAS-913C, Ciba Geigy plc) composites (lay-up:
[45 /0 /(+45 )2 /0 /45 /+45 /0 /(45 )2 /0 /45 ]2 , = 20 mm, 2 = 3 mm, = 150 GPa, = 41 Nm, and = 742 J/m2 ).
Nomenclature
:
:
, :
:
:
DCB:
11 :
:
Crack length
Initial crack length
Constants in power-law
Width of the DCB specimen
Compliance of the specimen
Double cantilever beam
Longitudinal tensile modulus
Fracture toughness or critical strain
energy release rate
: Strain energy release rate at any point
2: Specimen thickness
:
Rotational spring stiffness at the crack-tip
:
Number of fracture data
11
1400
1200
1000
800
600
400
200
0
20
30
40
50
60
70
80
90
100
110
120
Conflict of Interests
The authors declare that there is no conflict of interests
regarding the publication of this paper.
References
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