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Heat Transfer
Motor
in the Reusable
Transportation
System
Rashid
Performance
Thiokol
Propulsion,
This
simulation
of the Reusable
A Division
involved
Solid
Rocket
Motor
with CFD
commercial
continuity
with most
related
CFD
vectored
solution
grid
calculate
nozzle
selection
of the numerical
ballistic
predictions
and measured
This
convective
study
existing
was
the convective
relative
heat
(shear
On the other
heat
manner.
transfer
This
Conference,
as
Salt Lake
City,
Institute
transfer
forces)
thrust
predictions
and
results
the
heat
heat
and
to match
nozzle
chemical
pressure
erosion
impulse,
to be good.
with
of the ratio
was made
that was
(transpirating),
and the
favorably
data
d)
the rocket
specific
compared
at constant
and
results
was found
with backed-out
for various
transfer,
on matching
ballistic
conductive),
effects
based
it was
and checkout
and
grain
to: a) maintain
of the present
vacuum
comparison
was devised
of Aeronautics
pressure,
to the specific
and
were
initial
baseline
modeling
Utah
(STS).
was performed
The accuracy
these
qualitative
AIAA-2001-3585,
heat
data
radiative
impingement
Paper
Matching
coefficient
backed-out
(convective,
and particle
Presented
transfer
hand,
end
System
application
models
City,
of a full motor
as a non-vectored
turbulence
turbulence
head
to convective
M/S 252
Transportation
simple
coefficients.
rate,
drop.
b) serve
a relatively
and
flow
pressure
limited
theory.
schemes
of the Space
Inc., Brigham
model
This analysis
studies,
heat transfer
of mass
chamber
analyses,
sensitivity
Company
of the Space
FLUENT.
c) provide
Section,
axisymmetric
(RSRM)
code
Motor
and Engineering
of ATK Aerospace
84302
previous
nozzles,
schemes,
Gas Dynamics
a two-dimensional
conducted
dimensional
A. Ahmad
Department,
Science
ATK
Solid Rocket
and
of
in a
a result
of
mechanical
combined.
AIAA/ASME/SAE/ASEE
37th
Joint
Propulsion
2001.
Fellow AIAA.
a Division
of ATK
and Astronautics
Aerospace
Company
Inc.,
Published
by the
Nomenclature
A
area, m 2 (ft 2)
empirical
Cf
friction
constant
(Eq. 3)
coefficient
Cp, Cv specific
heats
at constant
pressure
COD
coefficient
diameter,
acceleration
convective
heat transfer
turbulence
intensity,
an acceleration
gas thermal
mixing
MW
molecular
Mach number
burning
Po, P
Pr
Prandtl
Prt
turbulent
Re(x)
local
of determination
respectively,
J/kg-K
(Btu/lbm-R)
of a correlation
m (in.)
due to gravity,
m/s 2 (ft/s 2)
coefficient,
Wlm2-K
(Btu/hr-ft2-R)
u '/u** (%)
parameter
conductivity,
length
constant
weight,
W/m-K
usually
kg/kgmole
rate pressure
(Btu/hr-ft-R)
known
as VonKarman
length
scale,
m (ft)
(lb/lbmole)
exponent
respectively,
Pa (psia)
number
axial
/l=( x )
and volume,
Prandtl
number
Reynolds
number
2)
based
on distance
along
the nozzle
wall,
p_(x)
u= (x) xw /
Red(x) local
axial Reynolds
9f
recovery
propellant
radius,
m (in.)
source
term
To, T
t+
non-dimensional
u, v
u_,
velocity
.4-
ur
shear
propellant
velocity
p_x)
m/s (ft/s)
centerline,
m/s, ft/s
in wall coordinates
m/s (ft/s)
m/s (ft/s)
weight
non-dimensional
distance
directions,
heats,
kinetic
respectively
augmentation/de-augmentation
turbulence
K (R)
in wall coordinates
components,
velocity
ratio of specific
K, E
respectively,
temperature
fluctuation,
velocity,
6g
temperature,
magnitude
velocity
4-
of the nozzle,
(Eq. 1)
u t
on diameter
non-dimensional
based
factor
x,
number
factor
in propellant
mass
flux
C,,JCv
energy
(m2]s
(ft2/s2))
and
its rate
of dissipation
(m2/$2/s
respectively
].L V
dynamic
gas density,
wall shear
(N-s/m 2 (lbm/ft-s))
kg/m 3 (lbJft
stress,
and kinematic
3)
N/m 2 (lbf/ft 2)
respectively
(yt2]S2/S)),
Subscripts
aw
adiabatic
wall or recovery
at nozzle
exit
face
gas
hydraulic
chamber
propellant
ref
reference
static
turbulent
vac
vacuum
wall
oo
conditions
conditions
at motor
centerline
Superscripts
*
throat
"
flux
mean
temperature
conditions
Introduction
A computational
model
fluid
of a full motor
initial
related
CFD
because
(h/Cp)
nozzle
the convective
is usually
erosion
The
are the
coupled
internal
as input
four
most
flow.
axisymmetric
(RSRM)
was conducted
to a) Maintain
continuity
as a non-vectored
simple
coefficients.
for
and checkout
modeling/heat
tra_nsfer,
Nozzle
heat
heat
at constant
pressure
(CMA)
code 8 for
to the specific
Material
baseline
application
turbulence
and
Second,
and a mass
on the particles'
behavior
of the
nose
structure
submerged
nozzle
and to define
the surface
afterwards,
along
flow
solution
in solid
the
to determine
of this motor.
numerical
was
flows
transfer
studies
non-reacting
nozzles
effect
related
two-phase
sheet
b) Serve
studies,
Charring
Motor
was performed
coefficient
in the
axisymmetric
underneath
heat
transfer
a two-dimensional
area
Rocket
a relatively
sensitivity
axisymmetric
gas-particle
in converging-diverging
had a minimal
grid
convective
heat
a time-dependent,
the viscous
laminar
used
c) Provide
a two-dimensional
Ablation
transfer
is of
predictions.
following
conducted
the nozzle
Solid
nozzles;
schemes,
involved
L 2 This analysis
analyses
vectored
simulation
of the Resusable
FLUENT.
previous
solution
(CFD)
grain
code
any three-dimensional
for various
dynamics
nose
flow
4 used
loading
field
and forming
the underneath
nozzle
assumed
of 1 to 100 g.rn
lg and 3g
et al. 5 conducted
recirculation
region
overall
objective
underneath
the
impingement
environments
that particles
were
impacting
the
oxide
or slag.
The
of molten
nose
Whitesides
Loh 3
to analyze
between
The
It was concluded
a sheet
of diameters
in the RSRM.
in the
and
The solution
Acceleration
Third,
insulation.
motors.
particles
of 28.8%.
analysis
Golafshani
of the Navier-Stokes
rocket
in the nozzle.
flow
First,
surface
aluminum
as is the direction
along
of the near
surfacevelocity vectorduring the last half of motor burn. This slaglayer is then shearedfrom
the nozzle cowl/boot ring surfaceand impacts the aft dome caseinsulation at the location of
severe erosion. Fourth, Laubacher
6 conducted two-dimensional axisymmetric analysis to
computechamberpressuredrop in the RSRM. The walls were assumedto be adiabaticand
utilized the standardn-e turbulencemodel anda coupledsolverusing in-housecode,SHARP.
These studies were conductedfor the RSRM and no attempt was made to calculate the
convectiveheattransfercoefficients. The fifth study7hasthe detailsof this study. It invol,zed2D axisymmetricand3-D vectorednozzles. Furthermore,it involved two-phaseflow whereslag
concentration,accretionrates,and particle trajectorieswere calculated. At this time, it is not
feasible how to augmentconvective heat transfer by effects of particle impingement and
trajectories.
Related convective heat transfer studies are given in Refs. (9-16). When considering
convectiveheattransferin solid rocketmotors,surfacetemperaturesandheatfluxes arehigh and
very difficult to measure.Ablative materialsare usedto dissipateand inhibit heat transferby
erosionandtranspiration.For the lack of reliablethermalconditions,thenozzlewall wasusually
assumedto be adiabaticin CFD calculations. On the other hand,CFD calculations(velocity,
density,pressure,temperature,viscosity, etc.) and geometryenablesomeoneto calculateheat
transfer.9 It is usually estimated
9 using three well-known methods. They are the modified
Reynolds'
analogy
developed
turbulent
well-known
variations
convective
17 for laminar
heat
over
a flat
plate,
Dittus-Boelter
in velocity
flow
correlation
and temperature
transfer
studies
in the
17
for turbulent
Back
Jet
Dittus-Boelter
for nozzle
pipe
flow
Laboratory
correlation
flows.
Bartz 1 extended
to account
for mass
analytical
(JPL)
17 for fully-
flux
the
and
and experimental
nozzle.
Moretti
and
Wang 16 focused
purpose
transfer
surface.
CFD
Effects
treatments,
were
codes
of various
convective
parameters
as well as numerical
studied.
Test cases
The attributes
in predicting
such
schemes
included
effort
was made
coefficients
as grid resolution,
on the accuracy
flat plate,
of this two-dimensional
Significant
heat
pipe flow,
(2D)
to assess
on the
between
turbulence
axisymmetric
grid sensitivity
and near-wall
convective
heat
and impinging
analysis
of ge.neral-
models
of predicted
JPL nozzle,
capability
transfer
jets.
are:
and grid
consistency
with
turbulence
models.
Verifying
usual
flow/thermal
velocity
and thermal
Calculations
boundary
solution
of
layer
nozzle
quality
thermophysical
computational
Governing
heat
transfer,
including
and
turbulent
the
t+
vs. y + against
flows,
assessment
the
respectively.
of
turbulent
re-laminarization.
Discussion
Governing
represented
equations,
geometry
properties,
schemes
Equations:
grid
parameters,
density
and numerical
The
of Modeling
numerical
operating
and
convergence
studies
Approach
and predicted
turbulence
(residuals)
considered
ballistic
modeling,
are discussed
the
solution
boundary
conditions,
conditions,
next.
of the
gas
Navier-Stokes
conservation
0 can be velocity
an exchange
Parameters:
normalized
chamber
Operating
and
prediction
chamber
based
Gas
Table
parameters
thrust
drop.
and specific
1.
The
pressure
local
Grid
desired
Density
was
values
of geometry
quantities
(K:, 8);/'is
Table
include
prediction
parameters.
They
are
the
head
The
used
total
as input
end
a summary
pressure
and
of the schemes,
parameters
head-end
of the
FSM-9
models
in addition
conductivity
and
at the bottom
pressure
to the NASA-Lewis
gas temperature
viscosity
Turbulence
for wall
(2)
a summary
that
ballistic
chamber
as given
Conditions:
accuracy
Properties:
gas dynamic
and
(1)
ballistic
measured
and results
to mass
flow
are
rate,
and
impulse.18
(Cp), thermal
local temperature
V)=
with chamber
RSRM
_9 The
the
the above
formulation
S_
1 gives
Ballistic
for
Thermophysical
propellant
on matching
(p
for 0; S is a source
Predicted
pressure
vacuum
components
coefficient
Geometry
V _)
equation
V.
where
-F_
(To), dynamic
thermal
Modeling:
program
of Table
given
conductivity
in Table
2 or the ODE
viscosity
weight.
were
1 along
module
(/.to), specific
They
are given
calculated
with
heat
of
at
in Table
as a function
of
1.
Table
results.
2 gives
the turbulence
A coarse
and
models
fine grids
with
used
with the
quadrilateral
as given
in Table
2.
All the
orthogonal
and smoothed
from
Boundary
Conditions:
Boundary
and walls
and discussed
so that consistency
grids
one domain
were
generated
by using
GRIDGEN
models
was
22 and made
to another.
conditions
are applied
at the propellant
surface,
nozzle
exit,
as follows:
,_u__ace:
Mass
as a function
of the local
static
pressure
as
(3a)
m
= oc pp a[Ps(x,r)]
where
In addition,
surface,
uniform
an assumed
augmentation
axi-symmetric
(2LA, L.g,r_
were
A supersonic
from
and exit
and temperature
(3) At wall:
flow
)_
direction
that
to account
(3b)
was
diameter
except
normal
to the
(dh) were
in the head
propellant
specified.
The
where
fins modeled
in two-dimensional
analysis.
calculated
intensity,
intensity,
to 4.528
r_,i_(p.r,1
temperature,
turbulence
factor,
it was increased
chamber
condition
cells
upstream
hydraulic
diameter
were updated
Three
(a) Velocity
boundary
wall boundary
wall boundary
of the
were
as the solution
conditions
condition
was utilized
exit.
The
specified
where
exit
to start
the quantities
pressure,
temperature,
the calculation.
proceeded.
are used and discussed
was assumed
(P, T, u, v, _:, _)
as follows:
to be no slip condition.
The
turbulence
exit pressure
(b) Thermalwall boundaryconditionswere assumedfor the submergedandthe convergingdivergingpart of the nozzlewalls. The submergedwall wasassumedto be isothermalat 2938.5
K (5289.3 R). On the other hand, the nozzle wall was assumedto be non-isothermal.
surface
was
temperature
TableCurve2D
taken
x was taken
2789.03,
0.916,j
user
= 1174.06
defined
enables
along
b = - 4.61,
Assuming
a +cx+ex
23
and
the nozzle
and k = 815.51.
function
(UDF)
curve-fitted
(c) Near
by
this
author
using
4 + jx
the coefficients
coefficient
to compile
profile
enables
the
are given
= - 6.33,
surface
the calculation
of the
coefficient
and
a =
h = -
to be re = 0.997.
temperature
heat
depending
recovery
as follows:
g = - 20712.33,
was calculated
specified
heat transfer
centerline
(4)
flux
profile.
that
in turn
on the assumption
temperatures
are also
of
shown
and
shortly.
wall
turbulence
two-layer
models
of the non-dimensional
wall coordinates
used
4 +kx
e = 32905.45,f
The correlation
Calculated
and where
11.96,
of the convective
temperature.
will be discussed
d=
was
3 d-ix
2 + f x 3 +hx
surface
temperature
the calculation
2 + gx
l+bx+dx
c = -13307.21,
this surface
a reference
Ref.
24 as
Z(x)=
where
from
The
treatment:
_:-e. Near
as described
velocity
Two
wall treatment
in Table
in wall
equation
2.
coordinates
velocity
The
turbulence
involved
standard
models
the standard
wall
functions
(u*), non-dimensional
were
wall
used.
functions
are given
distance
They
from
and
in terms
wall in
25 as
(5a)
, y*=
u_
for velocity
, u_=
(_p())r
and
l0
(5b)
L
- T_(r)
t +
exit plane
for temperature
In the
two-layer
boundary
layer
Reynolds
number
zonal
is divided
into
sublayer
(viscosity
the low
standard
_-E turbulence
viscosity
affected
turbulent
This model
requires
final
results.
The
Mach
Numerical
Convergence
requirements
iterations
at the nozzle
was
total
increased.
Third,
pressure
a first
ceased
monitor
the
larger
than
eddy
diffusivity
for momentum
is used.
Only
a length
scale
from
solver
1st and
and
Quick
imbalance,
larger
in the
2 nd order
the _ equation
correlation.
K-E turbulence
and therefore
Power
schemes
head-end
were
order
found
pressure,
is called
in the
is
is used.
resources.
and
Quick
schemes
chamber
layer
Fluent 2 was
to give
(e,u)) where
(High-Re)
code
law,
and
The second
model
commercial
turbulent
is solved
Upwind,
turbulent
a wall-distance-based
to the wall
used.
schemes.
to obtain
similar
pressure
the
results
drop,
in
and
exit.
Numerical
sequence.
Second,
Rather,
is adjacent
(Low-Re)
(Residuals):
in the following
qualitatively.
average
number
and mass
by
used.
layer
rate
not
first
segregated
Upwind
are
The
resolution
were
functions
distinguished
_ is computed
The
2 "d order
flow
model
and where
utilized
scheme
of mass
maximum
while
finer mesh
schemes
1 st Upwind
terms
(v) is much
Schemes:
Differencing
The
region
(v << _)
Computational
layers
(Ret = p _c m Y/At).
viscous
fully
two
wall
the
First,
the residual
profiles
of the
on the
to change.
convergence
total
Fourth,
was
error
variables
pressure
a second
at the
achieved
by satisfying
diminished
ceased
as the number
to change,
propellant
monitor
on
four
the
of
at least
surface
until
the
mass
imbalance
3_3_
between
the inlet
a small
value
(propellant
surface)
(nozzle
exit)
mass
flow
rates until
it reached
10 .5 kg/s).
(10 -3 -
Results
Motor
chamber
parameter
discussed
Motor
MPa
pressure
Chamber
(913.85
pressure
motor
Pressure
psia),
ignition
relative
of the RSRM
the
MPa
ignition.
chamber.
chamber
pressure
19).
2), the
viscosity
drop
along
against
(effective
value
1.23 MPa
by experimental
of equilibrium
in Model
(178 psia).
boundary
and
acceleration
pressure
respectively.
as 6.30
The
static
value
was
Variable
in chamber
to match
total
0.05
and QM-8
was
pressure
ratio
limited
Cu is found
in a strong
pressure
pressure
drop
at the nozzle
motor
(Ref.
27) and
in Table
to 10,000
homogeneous
MPa
to
and is
0.09
in the
shear
flow.
to
but Cu was
by modelers
to be around
to
the centerline
the calculated
Cu was suggested
chamber
along
whole
at prior
1 and 2a as given
to laminar)
2, the viscosity
in the
tests of QM-7
The chamber
2. The motor
pressure
for Cz (Model
turbulent)
and
distribution
and its location
at the head
2 For example,
layers,
agreement
axial
static
psia).
to 0.055."
evidence.
2b of Table
A better
from
2b of Table
of 0.09
cavity
The interest
plus
the default
transfer
psia),
pressure
submerged
x, started
data
(910
static
the local
coordinate,
(laminar
MPa
the
the
reduced
sublayer
heat
psia).
and
3 shows
measured
In Model
inertial
6.27
the centerline.
(200 psia).
well substantiated
and
2 shows
Figure
be 1.38 MPa
from
psia),
considered
Figure
(905
The axial
(Ref.
convective
to the nozzle.
FSM-9
results,
References
geometry
entrance
match
Drop:
6.24
1 shows
at 1 s post
turbulence
next.
Figure
drop,
(170 psia))
to be
was
12
achieved
y
were
on a finer
grid using
in the range
between
of aspect
ratio
to the wall at y+ = 1.
coarse
grid
models
Model
2c of Table
2.
with y+ consistent
with
when
some
In addition,
Therefore,
On the other
standard
compared.
scattering.
The
the results
7 of
is because
as calculated
results
of Model
values
of
are reported
functions.
Otherwise,
scattering
1' 2 to locate
in this study
wall
the calculated
The
it is suggested
the results
the
hand,
on a
of all turbulence
2b of Table
2 will be
given.
Also
shown
motors.
static
are
In addition,
chamber
test. 19 These
in the submerged
Turbulence
2b.
the measurements
scattering.
desired
Two
values
The
drop was
were made
The above
Quantities:
The calculated
some
pressure
measurements
region.
of the local
scattering
is because
because
QM-7
to be 1.14 MPa
the head
and
QM-8
(165 psia)
test
in FSM-9
were utilized
grid 7 were
in this study
in the range
of the high
values
along
of joint
is acceptable.
models
of y+ on the fine
pressure
measured
between
agreement
turbulence
static
between
of aspect
is too large
7 The height
and given
in Table
of cells
and
the
as:
21'
A-e (r-r)-
(6)
-l-
Ur
and
in Fig. 4.
To obtain
refinement
in the axial
shown
Additional
numerically
required
and to avoid
for
this
large
y+ < 1 would
direction
cells
of negative
motor.
It was
require
is required
areas.
found
Thus
that
grid refinement
in the
radial
to keep
aspect
ratio
large
large
the cell
number
cell
of cells
aspect
ratio
direction.
acceptable
(in millions)
would
are
generate
33
questionable
scattering
calculated
coarse
chamber
grid.
are mainly
Figure
the
convergent
values
the interest
here
wall
values
between
used
transfer
on the finer
stated
wall y+ along
the
grid compared
of the convective
On
more
the
other
favorably
heat
the converging-diverging
coordinate,
at the nozzle
transfer,
and
part
hand,
than
the
the results
xw, started
of the nozzle.
at the
and values
second
as shown
turbulence
models
For
beginning
wall y+ profiles
coefficient.
otherwise.
axial
and ended
give similar
25 and
heat
is the calculation
(y+, h, etc.)
of the nozzle
thus
grid unless
the calculated
section
were
y+ and
drop calculated
on the coarse
5 shows
nozzle
wall.
pressure
Since
given
in wall
along
the rtozzle
in Fig. 5.
used
of the
were
Since
the
consistent
flow quality
in comparison
Velocity
of the present
y+
Wall:
and thermal
Figure
incompressible
profile:
results
laws
6 shows
turbulent
is shown
the present
velocity
in terms
results
turbulent
at the nozzle
flow.
exit in comparison
boundary
layer,
2s
u + + exp(-
x" B)[exp(x"
where
_ and B were
above
u +)-
5.5,
negligible
1-
(x" 2u+):
x" u +
respectively.
stream-wise
The
main
advection,
(h" 6u+)']
(7a)
assumptions
made
no axial pressure
in the
gradient,
and
no transpiration.
The
Spalding's
velocity
the present
study
around
was located
y+ = 25.
at y+ of 29.
Furthermore,
Very
good
agreement
with
calculations
for compressible
turbulent
14
flow
using
Model
1, Model
They
are depressed
respectively.
The
corresponding
is unwarranted.
1)
comparison
of increasing
T,JTaw
On the other
hand,
incompressible
u below
Temperature
of the
wall
compare
nozzle
Law of the
exist
nor
Wall:
conclusions
with incompressible
exit in comparison
temperature
velocity
t+=
where
made
Prt and
in the above
gradient,
Only
100,
l were
law were
(compressibility,
y-
9_ur 2)/(2
velocity
with Model
by White. 28 To
made
flow.
Similarly,
law
boundary
The
were:
u above
in Model
turbulent
again
the present
as 0.85
and
incompressible,
the
2b.
thermal
law
we need
results
incompressible
to
at the
turbulent
; y* < 13.2
+--
by
of the. wall.
to raise
dismay,
Fig. 7 shows
of the wall.
made
2b.
compressible
our
and
Cp Tw)), for a
law
were
15.8,
involved
conclusions
neither
and
His conclusions
turbulent
hand,
13.2Pr
taken
with
incompressible
t = Pr y*
16.3,
respectively.
in agreement
16.1,
On the other
turbulent
yielded
velocity
number
the
2)
and -5.95%,
1 and Model
turbulent
(Table
-2.98%,
velocity
high Mach
depress
2b
is partially
turbulent
Model
turbulent
the compressible
The effect
given
above
and
by-4.17%,
compressible
This
White 28 regarding
2a,
(7b)
in
0.41,
; y*___13.2
respectively.
negligible
Once
stream-wise
again,
the main
advection,
assumptions
no axial
pressure
and no transpiration.
a qualitative
the incompressible
agreement
thermal
of the wall
10.9 for t .
The
Similarly,
present
at y+ =
calculations
15
using
Model
depressed
present
i, Model
by -22.02%,
-25.69%,
study is correlated
2b (Table
and -44.95%,
by the present
author
from Model
2b of Table
COD,
25 < y* <IO00,
the higher
Heat
at constant
will be given,
an integral
+ 1.709 ln(y+)];
2. The
"COD"
the quality
Transfer:
pressure
shown
25 < y <1000,
(7c)
COD=0.83
(7d)
is the coefficient
of the correlation.
of determination
These
and
In Method
between
COD=0.80
(7e)
of a correlation.
correlations
apply
The
to compressible
flow.
Convective
(Methods
2a, and
from Model
heat
shown
are
turbulent
The data
They
1, and
t = [-0.4793
higher
respectively.
2) yielded
(Method
finally
normalized
temperature
by eight
discussed.
by four
The
approximate
first
internally
specified
using
wall
two
coefficient
methods.
methods
(Methods
used
the calculated
finite
temperature,
eight
methods
volume
CFD
given
to the specific
The
temperature
used as a reference
transfer
different
methods
1, it was calculated
the local
was calculated
heat
(Method
by
8).
on the difference
shown
in Fig.
i.e.,
(8a)
and is shown
h_(x)
q.
(x)
c [To- L
in Fig. 9.
2.6
In Method
2, it was calculated
using
the recovery
/h(x)
temperature
and defined
as
(9a)
qw (x)
c,
and shown
temperature
25 is given
r ,(x)- r (x)+
and
where
I/3 was
used
as
[ro- r.(x)]
for turbulent
flow
and
(9b)
was
calculated
locally.
The
-
temperature
at the
temperature
along
was
calculated
yields
temperature
centerline
motor
The chamber
1 which
Methods
of the boundary
the motor
at the
temperature.
as
edge
conditions
and shown
centerline
and
1 for
9i'2 which
(T g. w ) in the cell
in Fig.
shown
and
along
replaced
The
8.
in Fig.
temperature
corresponds
adjacent
has been
recovery
8 to be
temperature
less
than
to an ideal
the nozzle
situation.
wall.
axial
(Taw, 1)
chamber
only by taking
Also
Good
the
static
shown
agreement
the
Pr
gas
between
1 and 2 is shown.
methods
(Methods
is not shown
correct
profile.
maximum
in Fig.
It appears
occurred
9, because
approximating
at the start
next.
is
h3(x)=o'o296[Re(x)]SPr(x)_/3I_(-_](--_p
and
by the local
ICp
it overestimates
the
this large
nozzle
of the nozzle
and decreased
heat
transfer
(10)
and
as a fiat plate
along
does
not have
is not plausible.
the wall
as expected
the
The
for flow
fourth
method
used
the modified
Reynolds'
analogy
for laminar
flow
over
a fiat plate 17
is,
3_7
21C x3IRe
ll lx Pr x
(lla)
where
is calculated
as
rw(x)
in Fig. 9. Again,
profile.
In addition,
Methods
The
fifth method
used
this method
overestimates
the Dittus-Boelter
(llb)
to reduce
17 correlation
clutter.
for fully-developed
turbulent
pipe flow
as
(12)
10 correlation
(13a)
h6(x)
Cp
and shown
in Fig. 9.
heat transfer,
subscript
chamber
IO'026Ifl_CPlrP
_(d')8
_, Pr 6
It was based
as given
"o",
conditions.
on a similar
previously.
on the
second
Prandtl
"8(d'11](
_
/@)
The terms
term
in the
number
A"
_A(x))
correlation
of fully developed
in the bracket
bracket,
at chamber
I 9=_o'(x)(k(x)ll
_.d(x))
are constant
signifies
conditions
properties
was evaluated
turbulent
for a single
are
pipe flow
nozzle.
to be evaluated
at
1 using
4y
Pro=
The
(13b)
97-5
and
was
constant.
calculated
Using
to be 0.843.
lower
values
The
for
Pr
ratio
of specific
(= 0.5)
heats
as in this
is calculated
study,
would
from
Cp and
overestimate
the gas
h/Cp
as
3.8
calculated
by Eq. (13a).
The characteristic
exhaust
velocity
was calculated
as
(rRr,)
-"
(13c)
y+l
The
first
d2(x)).
term
The
variations
outside
the bracket
second
term
of density
outside
and viscosity
7+1
in Eq. (13a)
is a function
the
or(x), is a dimensionless
bracket,
across
the boundary
or(x) =
layer.
of nozzle
03 is taken
between
seventh
method
symmetric
The
to be 0.6.
This
dimensionless
= (rd4)
accounting
in Bartz
for
1o to be
method
solves,
boundary
eighth
measured
The
used
simultaneously
(13d)
parameter
was
_T
calculated
and
found
to vary
following
used
erosion
are observations
(1) They
all have
similar
turbulent
Layer
(TBL)
momentum
and
code 29 and
energy
is shown
equations
Fig.
9.
for thin
axi-
decrease
(analogous
expected.
It was found
and comparisons
in CMA
code 8 to match
the
profiles.
along
the
to the leading
that,
between
the CFD
results
(Methods
1 and 2)
3 to 8) as:
along
They
nozzle
the nozzle
(h/Cp)
profile.
(Methods
then
the integral
backed-out
methods
and
Boundary
layers.
method
nozzle
the Turbulent
throat
(A(x)
The
TBL
area
factor
It is shown
[1Tw(X)(l+_-_-_Mg'w2(X)l+2]8-_(l+Y-lMg'w2(X))
O
where
local
3).
edge
all increase
wall
Method
with
the
3 shows
of a flat plate)
to a maximum
exception
of the
the maximum
and decreases
of the nozzle
length,
in the vicinity
correlation
to occur
along
the flat
of the
for the
at the start of
the nozzle
plate
wall
as
correlation
!9
becomes
reasonable.
(2) Methods
upstream
nozzle
predicts
1 and
throat.
to occur
area
to occur
obtained
models
6, 12.09,
The values
from
7.3%
and -20.5%,
data 23 (Method
comparison
be in disagreement.
transfer.
was
(particle
of heat
(excluding
manner
the
and
effects
would
nose-tip),
all
(with
modified
the nozzle.
maximum
to occur
and 6 (Bartz)
is heavily
show
dependent
Reynolds'
on
analogy)
also
the exception
This
confirms
kg/m2-s
Method
1 by 0.0%,
Method
1 and
202.3%,
Results
3.1%,
of Method
34.9%,
respectively.
was
is within
devised
combined.
Therefore,
comparing
approach.
In the
to match
and conductive),
the
26%
2) are restricted
radiative
over-predict
are taken
This
(convective,
methods
transfer
8, respectively.
50.0%,
7 differ
22.3%,
8 (backed-out)
(Methods
of (h/Cp)*
in Fig. 10.
1 through
29.6%,
of Method
8 (backed-out)
be a sound
of heat
1 through
8.0%,
is shown
280.2%,
values
for Methods
from Methods
1 and Method
results
the dependency
9, the following
This comparison
88.7%,
of Method
of y+.
3.18
8 differ
35.8%,
present
transfer
impingement)
in a relative
4.29,
the values
Method
hand,
the
of methods
4 (the
used Fig.
The
On the other
a result
the data
1 through
Similarly,
between
show
along
5 (Dittus-Boelter)
group
Method
in Fig. 5.
respectively.
is also shown
The comparison
shown
3.89,
8) by 25.8%,
less important
at the throat.
From
4.12,
Methods
The latter
throat:
throat.
become
8 (backed-out)
hand,
Methods
effects
and
completeness,
to the y* distribution
on the turbulence
7 (TBL),
On the other
For
the maximum
analogous
curvature
at the nozzle
ratio.
2.8%,
2 (CFD),
of the nozzle
the maximum
the
This is because
ratio
converging
to
heat
nozzle
that
results
section
The
seem
to convective
chemical,
the present
h/C r.
and may
heat
erosion
and
mechanical
and Method
of the
transfer
nozzle
in the
20
convergence
section
may
(transpiring)
surface
and
nozzle
wall
nozzle
throat,
used
along
along
would
wall
wall.
some
not modeled
that
inhibit
surface
would
insulate
the nozzle,
less agreement
may be attributed
observations
made
experience
and
8.
in post
heat
observations,
heat
the nozzle
and
some
Some
and inhibit
exit
flight
tests
conclusions
factors
of
have
used
implications.
One
boundary_
the
heat
In the diverging
this
condensed
motor. 23
to be made
through
may
section
length.
impingement
Based
layer
phase
of the nozzle
of particle
points
Furthermore,
because
At the
12 data
as a thick
transfer.
to the
transfer.
there
such
adjacent
that
has great
cone
heat
It is to be noted
study,
is an ablating
layer
and
transfer.
wall
boundary
in the present
with Method
to eroded
nozzle
reactions
8 by 26%.
While,
The
The
chemical
transfer.
inhibit
static
study.
over-predict
is obtained
disagreement
inhibit
Method
in Method
effects.
in this
that
factors
and a transpiring
by chemical
1 over-predicts
the nozzle
concludes
was
be oxidizer-poor
Method
the nozzle
be inhibited
of
This
based
on this
heuristic
on
author's
arguments
alone.
(5) In the
vicinity
downstream
decrease-increase-decrease.
surface
temperature
K (1062
decreases
(250 psia).
0.5
at 2000
when
experimentally
boundary
(Fig. 8).
R) within
temperature
This
K (3600
in the
condition
The JPL
was
drop
and
has
was
This
was
the
sudden
Laboratory
was
a throat
throat,
operated
radius
the
attributed
of the throat,
re-laminarize.
Propulsion
used
nozzle
ft).
R) and
flow
Jet
sudden
nozzle
In the vicinity
m (1.64
turbulent
of the
easily
drop
present
to the large
the surface
verified
was
nozzle.
at a maximum
of about
temperature
by specifying
this
TM
have
dropped
drop
13-15
An
surface
heat
was
transfer
detected
isothermal
pressure
by 590
uniform
The
sudden
chamber
a sudden
not calculated.
Furthermore,
(JPL)
results
amounts
wall
of 1.72 MPa
to about
21
percent
of the
turbulent
throat
size
boundary
layer
in this
study.
This
re-laminarization
is the reason
discussed
for considering
in terms
the
of acceleration
possibility
parameter
of
in the
next section.
Acceleration
external
Parameter:
boundary
layer
The
acceleration
parameter,
3x10 6.
in Fig.
Therefore,
acceleration
11.
The
calculated
re-laminarization
parameter
was
calculated
on
as
p.(x u (x)
and is shown
KI,
was
l / x106
values
of KI were
of the turbulent
translated
by Coon
smaller
boundary
and
Perkins
than
layer
,14a
the transition
3 into terms
more
value
The
pertinent
of
above
to tube
flow as
(14b)
The maximum
calculated
values
Therefore,
re-laminarization
values
of the turbulent
given
above
boundary
layer
Summary
The following
Two
economy
relative
been
summary
turbulence
models
and execution
comparison
Convective
compared
and conclusions
time,
with
have
reached:
treatment
standard
were
wall functions
gives
reasonable
Based
on
results
in
data. 23
coefficients
approximate
been
of wall
_:-e with
and Conclusions
methods,
have
been
Bartz
calculated
correlation,
using
turbulent
two
methods.
boundary
They
layer
have
(TBL)
22
theory
code,
and backed-out
The
interdependency
Therefore,
consistency
The accuracy
ballistic
of
the
between
of mass
flow
rate,
chamber
Convective
heat transfer
coefficients
coefficient
comparison
to the specific
data
was devised
and
conductive),
to match
pressure
and
erosion
and
wall
cannot
mechanical
been
shown.
are based
on matching
the RSRM
head
pressure,
and
thrust
data
end
of the ratio
a result
(shear
with
existing
of the convective
heat
transfer
manner.
transfer
particle
and
favorably
in a relative
of heat
vacuum
to be good.
and compared
was made
that was
has
be over-emphasized.
pressure
y*
and results
were calculated
at constant
nozzle
chemical,
transfer
model
maximum
with backed-out
heat
tests.
heat
of the schemes
and measured
Qualitative
and flight
impulse
theory.
on post static
convective
predictions
specific
data based
Backed-out
(convective,
impingement
radiative
forces)
effects
in Solid
Rocket
combined.
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L., "QM-7
TWR-63695,
Thiokol
Viscous
29Elliot,
D.G.,
Bartz,
(NASA),
Internal
Series
Transfer
C.W.
Fluid
D.R.,
No.
Motors,"
Thiokol
and Mass
Flow,
Transfer,
and Perkins,
Convective
C, No. 3, Aug.
Flow
H.C.,
with
Pressure
3 rd ed., McGraw-Hill,
(JPL)
Large
Property
Ballistics
Program
for
1982.
Calculated
from
York,
Strain
Gauge
Variation,"
and
No. 32-387,
the Turbulent
Journal
Chaps.
Data,"
6 and 7, 1991.
Boundary
Aeronautics
Report
From
New
of Turbulent
National
Technical
"Transition
Internal
1992.
S., "Calculation
Nozzles,"
- An
Propulsion,
2 na ed., McGraw-Hill,
and Silver,
Laboratory
SCB02
Axial
30 March
in Axi-symmetric
Jet Propulsion
3Coon,
Heat
program
Transient
Corporation,
F.M.,
Heat
Rocket
and QM-8
28White,
and
Convective
Solid Propellant
27Gruet,
M.E.,
Space
Feb.,
Layer
Administration
1963.
to the Laminar
of Heat
Growth
Transfer,
Regime
Vol.
for
92,
26
Table
1:
Summary
operating
ballistic
predictions,
and
of
geometry,
conditions,
gas
ballistic
thermophysical
properties.
Geometry
ro/r*
1.50
rer*
2.63
Ao/A *
2.065
Ae/A *
7.72
Ballistic
Operating
Conditions
(TWR16881, Rev. A (Ref 1877
P o (M Pa, psia)
Chamber
Pressure
6.28 (910.787
Drop
Test (Ref.
LIP, (MPa,
(FSM-9
9))
psia)
1.138,
Gas Tbermophvsieal
Cp (J/kg-K,
ko (W/m-K,
MW
3419.2, 6164.56
9.25x10 5,
6.22x10 5
lbm/ft-s)
Btu/lbm-R)
Btu/hr-fl-R)
(k_/kgmole)
165
Properties
To (K, R)
/20 (kg/m-s,
Static
1966.54,
0.397,
0.47
0.229
28.46,
where _ =
/1 = /Zo (T/To) ( , k = ko (T/Tofl
0.66687
as calculated
from
NASA-Lewis
Program
(Ref. 20).
27
Table
2 CFD
calculated
pertinent
Parameters
results
Coarse
Grid (105,850
cells)
(376,100
Model
Viscous
Near
Model
Standard
Model
K-
RNG
2a
a K-E
Model
2b
RNG _ 1-c
cells)
Model2c
RNG
1-c
Standard
Wall
Standard
Two-
Wall
Functions
Functions
Functions
Layer
Zonal
20 < y <
100
20 < y <
100
20 < y+ <
100
Cjj
0.09
t.tt / _
104
0.09
10 4
Wall
Treatment
Standard
Wall
Model
Desired
wall y+
0.055
106
<1
0.055-0.06
104._._106
6.29,911.90
6.30,913.62
6.34,
919.14
6.28,
911.16
Po.,,,_x, CFD(MPa,
6.29,911.99
6.30,913.71
6.45,
934.92
6.28,
911.26
2.65%
0.05%
% difference
% difference
psia)
in Po (Using
in mass
Table
1)
flow rate
AP (M Pa, osia)
% difference
in AP (Using
Iterations
used
_.-RNG (renormalization
group
Table
1)
0.13%
3.55
3.59
3.58
3.61
-1.01%
-0.92%
-0.71%
-0.11%
1.38,200
21.21%
1.38,200
2000
theory),
0.32%
% difference
21.21%
1.23, 178
7.88%
2000
= (calculated
1.17, 170
3.03%
4000
/ predicted
5OOO
- 1) x 100
28
2.0
"_
Propellant
1.5_
0.5
1.0
_No
zzle
67.0
67.5
68.0
68.5
69.0
69.5
70.0
x/r*
Fig. 2 RSRM
cavity
at prior
to ignition
time.
3O
6 _40_
5.08040_
M_x
Min P
2. _6e+_6
Enlarged
I .'auo_,c6
_. 6_-,-,-,-,-,_
+04
ContoursofStaticPrQssum (pascal)
Fig.
1 Geometry
and pressure
919.54;
distribution
number
in the RSRM
of levels
at I s post ignition
time,
<_0.634,
0, 0 _<Ps
91.95.
29
--Model
1(Table
2)
---
-.-
Model
2a (Table
2)
....
Model
2b (Table
---
- -.Model
2c (Table
2)
QM-7
Test Motor
FSM-9
2)
[27]
<>
QM-8
Test Motor
[27]
[19]
1.05
0.95
0.9
0.85
<>
0.8
0.75
15
30
45
60
75
x/r*
Fig. 3 Local
centerline
axial
static
of the RSRM
pressure
along
the
at I s post ignition.
31
350
A_
300
250
200
150
100
50
0
Fig.
For y+ =1
/
+_'t
4 Estimated
height
[]
[]
of cell
adjacent
to the
wall
32
-_,
-
r/r*,Nozzle
radius
Model 2a (Table 2)
3
----
--- Model
- --Model
1 (Table 2)
2b (Table 2)
150
2.5
125
100
"_ 1.5
75
50
0.5
O f
67.5
--
--
_ I ....
69.5
--
_ _ '
71.5
_ t
'
+_
25
'
73.5
x /r"
Fig.
5 Local
diverging
wall
section
y along
of the
the
RSRM
convergingnozzle
at 1 s
post ignition.
33
---
---
....
--25
Model
1 (Table
Model
2a (Table2)
Model
2b (Table
- ,, Velocity
2)
2)
2o F
I
is 3
10
5
...
- _
y+ = 26
0
1
10
100
1000
Fig. 6 Comparison
of the velocity
nozzle
law of the
calculations
at
exit.
34
_Model
1 (Table
--....
--
2a (Table2)
2b (Table 2)
---
Model
Model
..Thermal
law
2)
of the Wall
[25]
f
b
J
1
10
1
0-
+,..
sl
uF
,o w
J'
.J
h
LLn
10
ILk
100
1000
Fig.
the
7 Comparison
wall
with
the
of the temperature
RSRM
nozzle
hlLJ
law of
calculations
at exit.
35
1.00
Tow, z / To
2.5
0.91
Taw, 1 / To
0.82
r/r
_2
0.73
._1.5
-..
b.
0.64
Tw / TaN
Tg, w / To
0.5
0.55
Iw / lo
Tcz / To
0
67
68
69
70
71
72
73
74
75
76
77
x/r
Fig. 8 Local
specified
surface
temperature
and calculated
temperatures
in the RSRM
at 1 s
post ignition.
26
--r/r*,Nozzle
....
Radius
---
---
--
o --Dittus-Boelter
CFD,
Method
Bartz
[10] - Method
Backed-out
[23] - Method
CFD,
Method
TBL Code
Throat
1
[17] - Method
[29] - Method
Location
4.8
1.5
2.4 _
i/
0.5
0.8
i
Throat
1.6
Location
_ ................
67.5
_ ........
68.5
69.5
70.5
71.5
72.5
0.0
73.5
74.5
x/r*
Fig.
9 Local
(Methods
convective
heat
transfer
on the
nozzle
wall
of the
RSRM
at 1 s post
ignition
37
<>Difference
fromMethod
Method
_=
Method
from Method
<>
50
40
I D Difference
--rq
[]
30
20
rq
[]
kl
<>
-10
-20
-30
1
Method
Fig.
throat
10
Comparison
among
of heat
transfer
at the
all methods
38
--r/r*,
---
NozzleRadius
--
....
3
Based
on External
Boundary
Layer
Based
on Internal
Boundary
Layer
3.6E-08
"
2.4E-08
._ "_
1.2_os
._ ._
4t_
t_
........
67.5
1.0E-13
',........
69.5
71.5
73.5
x/r*
Fig. 11 An acceleration
on
external
along
and
the nozzle
Parameter
internal
centerline
(K) based
boundary
of the RSRM
layers
at 1
s post ignition.
39