HEAVYMETAL&TUBESLTD

Well Known Tube & Pipe Maker under Indian Boiler

Regulations 1950

ISO 9001:2008 / ISO 14001:2004

OHSAS 18001:2007
ADW / AD 200 WO
PED / CPD Certified

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Product
s

Stainless Steel Seamless Tubes &

Pipes
Stainless Steel Welded Tubes & Pipes
U Tubes & Special Shapes
Bright Annealed Tubes

Carbon Steel Seamless Tubes &

Pipes
Alloy Steel Welded Tubes & Pipes
U Tubes & Special Shapes
Bright Annealed Tubes

Hot Finish Seamless Carbon Steel

Tubes/Pipes
Hot Finish Seamless Alloy Steel Tubes/Pipes
Hollows, Boiler Tubes, Structural Tubes,
OCTG, Bearing Casting etc

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Milesto
ne

1978 Heavy Metals first unit was set up at Mumbai for

manufacturing Commercial Quality Cold Drawn Seamless Carbon
Steel Tubes & Pipes
1982 The second plant was put up at Ankleshwar for
manufacturing Special Quality Cold Drawn Seamless Carbon Steel
Tubes & Pipes. This plant found application in various sensitive and
precision industries viz. Refineries, Petrochemicals, Fertilizer Plants
etc.
1992 Started production of Seamless Carbon & Alloy Steel Tubes &
Pipes at new plant at near Chhatral in Gujarat State of India. This
plant was set up to meet the increasing demand in Indian market and
with an eye on the international market.
1993 Started production of Seamless & Welded Stainless Steel
Tubes & Pipes at another new plant in the name Shree Reliable Tubes
Pvt. Ltd.
1998 In 1998, the company was made a Limited Company. The
activities of Shree Reliable Tubes Pvt. Ltd. were merged with Heavy
Metal & Tubes Limited (HMTL) as Stainless Steel Division.
1999 In 1999, HMTL started spreading wings and started exporting
the products to the international market.
2004 Two Pilger mills and one Hot Piercing Mill were added to the
Stainless Steel division of the company.

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Mileston
e

2006 Achieved Export Sales of 15 Millions USD.

2007 Expansion of Carbon Steel division of the company was done
with tripling its capacity and shifting to new location. With this
expansion, now we have got 9 Draw Benches plus other machineries
to manufacture 24,000 MTs per annum.
2008 New Bright Annealing Furnace with 10 MT Per Day Capacity is
commissioned at Unit II.
2009 With a view to consolidate its position in market, HMTL
planned for a major expansion to set up new latest technology plant
to manufacture Hot Finish Seamless Pipes & Tubes in Carbon Steel
and Alloy Steel.
2010 New Bright Annealing Furnace with 10 MT Per Day Capacity is
commissioned at Unit I.
2011 HMTLs major expansion to set up its new plant (Unit III) to
manufacture Hot Finish Seamless Carbon Steel and Alloy Steel Pipes
& Tubes was completed. The new plant has 75,000 MT Annual
Capacity. It is helping the company to competitively cater to the
growing demands of power sector (boiler and HRSG manufacturer),
line pipes etc. The commercial production has begun in June 2011.
2011 New Rota Ultrasonic Testing Machines are commissioned at
Unit I and Unit II.
2012 New Bright Annealing Furnace with 30 MT Per day Capacity is

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Stainless Steel
Plant

HMTL has dedicated covered plant of 27,500 sq.mtr. for

manufacturing & inspection of Stainless Steel Seamless &
Welded Tubes/Pipes.

PRODUCTS: ASTM/ASME/SA213, 268, 269, 312, 376, DIN 1748 TP

304, 304H, 304L, 304LN, 310, 316, 316L, 316Ti, 316LN, 317,
317L, 321, 347, 347H, 405, 409, 410, UNS 2205, UNS 31803, DIN
1.4006, 1.4301, 1.4306, 1.4401, 1.4404, 1.4541, 1.4550, 1.4571,
1.4449.
Other specifications and grades according to other international
standards viz. British, Japanese, French etccan be supplied on request.
MANFACTURING RANGE:
OD: 4mm to 220mm Thk: 0.5mm to 19mm for Seamless
OD: 4mm to 60.3mm Thk: 0.5mm to 4.5mm for Welded
CAPACITY
: 6,000
MTS
for
Seamless
and
1,800
Note:
Length up
to 30P.A.
Meters
(100
ft.) long subject
to size.

tons for Welded

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Stainless Steel
Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Stainless Steel
Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Stainless Steel
Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Stainless Steel
Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Carbon / Alloy Steel

Plant

HMTL has dedicated covered plant of 13,500

sq.mtr. for manufacturing & inspection of Carbon
& Alloy Steel Tubes/Pipes.
PRODUCTS: ASTM/ASME A/SA179, 192, 199, 106 (Gr. A,B,C) 210 (Gr. A1C),
556, 213 (T1, T5, T9, T91 T11, T12, T22) 335 (Gr. P1, P2, P5, P9, P11, P12,
P22), 333 (Gr. 1,3,6), 209 (Gr. T1, T1A, T1B) DIN 2448 (Gr. St. 37), 1630 (St.
37.4, St. 44.4) DIN 17175 (Gr. St. 35.8, St. 45.8, 15 Mo 3, 13 Cr Mo 44, 10
Cr Mo 910), BS 3059 (Gr. CFS 320, 360, 440, 243, 620, 622), BS980 (Gr.
CDSI 6323 (Gr. Cf53), 3602/1 (Gr. 360, 430)
Other specifications and grades according to other international standards viz.
British, Japanese, French etccan be supplied on request.

MANFACTURING RANGE:

OD:C4mm
to 24,000
220mm Thk:
0.5mm
to 19mm
APACITY:
MTS
P.A.
Note: Length up to 30 Meters (100 ft.) long subject to size.

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Carbon / Alloy Steel

Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Carbon / Alloy Steel

Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Carbon / Alloy Steel

Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Carbon / Alloy Steel

Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Hot Finsih
Seamless Plant

The Hot finish seamless carbon Steel & Alloy Steel Division is required with latest
machineries and all processed are fully automatic with on line ultrasonic & Eddy current
testing facilities for Chemical & Mechanical testing to meet the customer requirement.
Total Quality Management (TQM) is the key to HMTL phenomenal success. All the stage
of manufacturing are thoroughly planned, closely monitored and professionally
executed to meet the requirements of clients and various third part inspection
agencies. We believe the only way to guarantee quality is to stand responsible for the
entire process. For this reason, the steel used for the manufacture of Tubes/Pipes is
chosen and prepared carefully to ensure the highest standards of quality. All round bars
heat are fully killed before continuous casting into billets. These ultra-clean quality
round steel bars form the starting point for the manufacture of Hot Finish Seamless
Tubes/Pipes.
The round steel bars are first heated to between 1150 and 1250 C in a rotary hearth
furnace. After heating, these billets pass through a cross-roll piercing mill where a
carefully positioned piercing point drives a hole through the solid bars to produce
elongated rough hollow blooms. These hollow blooms are then passed through Accu Roll
Mill to achieve required dimension. Then the pipes is passed through Reheating furnace
at 900 C to 950 C and after to get the desired dimensions of pipe are passed by 24
frames Stretch Reducing Mill. After this process pipes undergo Finishing process
followed by on line NDT Testing, Varnishing and Marking as per the requirement of
customer. Its a Fully automated online plant from bar loading to packing and dispatch
of finish tubes. No human contact with materials at any stage of process.
Contd pg2

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Hot Finish
Seamless Plant
other international standards viz.

Other specifications and grades according to

British, Japanese, French etccan be supplied on request.

The company gives immense importance to high ethical values in business and
believes in healthy long term partnership with customers, suppliers and workers. On
time consistent good quality products is now taken as granted from HMTL by its
customers. Ensuring 100% customer satisfaction is always at the heart of everything
that company does and nothing less then will be accepted by the Management.

PRODUCTS: ASTM/ASME/A/SA192, 106(Gr./A/B/C), 209(Gr,T1/T1A/T1B), 210(Gr.A1C),

A213 (T2/T5/T11/T12/T22/T91), 335(P1/P2/P5/P11/P12/P22/P91), 334(Gr.1 & 6), DIN
17175(St37, st35.8, st45.8, st52, 15Mo3, 13CrMo44, 10CrMo910) DIN 2448, DIN 1630,
DIN 2391,BS 3059, BS 6323, BS 3602, etc..

SPECIAL GRADES: 28Mn6, S25JRH, S275JOH, S275J2H, S355J2H, S355K2H, S275NH,

S275NLH, S355NH, S355NLH, S420NH, S420NLH, S460NH, S460NLH, St 52
Other specifications and grades according to other international standards viz. British, Japanese,
French etccan be supplied on request.

MANFACTURING RANGE:
OD: 26.67mm to 168.30mm Thk: 3.20mm to 25.00mm
CAPACITY:
75,000
MTS
P.A.
Note: Length
up to 26
Meters (85
ft.) depending
upon size.

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Hot Finish
Seamless Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Hot Finish
Seamless Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Hot Finish
Seamless Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Hot Finish
Seamless Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Hot Finish
Seamless Plant

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

U
Bending

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Qualit
y

Quality Assurance System implemented at HMTL covers all

production stages right from raw material, cold working, heat
treatment, till the final tubular product ready for dispatch. The
elements of Quality Assurance System correspond to the
requirement of National & International codes, as well as
customers own Quality Assurance requirements.

The quality control department is independent of manufacturing

shop. All the test are carried out by trained quality personnel in
compliance
with
the guidelines&
ofDestructive
the Quality Assurance
System.
Non
Destructive
Testing

Ultrasonic Test
Eddy Current Test
Hydrostatic Test
Metallurgical Investigation &
Corrosion Testing
PMI

Flaring Test
Hardness Test
Reverse Bend Test
Flattening Test
Laboratory Test
Tensile Test

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Images of Machine

Quality
Non Destructive
Testing

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

UT Machine:
Type rotating probe method: 20
Channels
Longitudal Defect:
8 Probes
Transverse Defect:
8 Probes
Wall Thickness:
2 Probes
OD & ID:
2 Probes
Speed Of Testing:
30-40 Mtrs
Notch Depth:
5% of wall

Quality
Non Destructive
Testing

Eddy Current Machine:

Encircling coil type with variable
frequency.

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Quality
Destructive
Testing

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Applications /
Industries

EPCs and TPI

Condensers Heat Exchangers Boiler &

Pressure Vessel Instrumentation Hydraulic &
Pneumatic Systems Ornamentation & Hardware
Appliances Furniture Dairies Sugar Industries
Railways Textile Machinery Thermal & Nuclear
Power Plants Solvent Plant Petroleum
Industries Oil & Gas Refineries Pharmaceutical

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Packin
g

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Packin
g

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Packin
g

HEAVYMETAL&TUBESLTD

ISO 9001:2008/ISO 14001:2004/OHSAS 18001:2007/ADW/AD 200 WO/PED/

Well Known Tube & Pipe Maker under Indian Boiler Regulations 1950

Regd Office:
HEAVY METAL HOUSE

Conta
ct

Corp Office:

SKM HOUSE
12/6th Khetwadi, S.V.P.Road
Mumbai 400004
Maharastra India.
Tel: (+91 22) 6634 4251
Fax: (+91 22) 2386 1799
Email: hitesh@heavytubes.com

Near Vijay Cross Road,

Ahmedabad 3800 13
Gujarat India.
Tel: (+91 79) 2642 4941 (4lines)
Fax: (+91 79) 2642 4940
Email: exports@heavytubes.com

Stainless Steel Divison:

Carbon Steel Divison: Hot Finish Seamless
101, Bileshwarpura,
138, Bileshwarpura,
Divison:
Ahmedabad Mehsana Highway, Ahmedabad Mehsana Highway,
Chattral. North Gujarat India.
Tel: (+91 2764) 234139 (3lines)
Fax: (+91 79) 234006
Email: sspln@heavytubes.com

Chattral. North Gujarat India.

Tel: (+91 2764) 234206/207
Fax: (+91 79) 234208
Email: cspln@heavytubes.com

193/211, Village Mandali,

Ahmedabad Mehsana Highway,
Chattral. North Gujarat India.
Tel: (+91 2762) 260140 (2lines)
Email: hfdiv@heavytubes.com

USA Office: United Metals Tel: 281.246.1700. Mob: 281.236.2348 Email:

ryan@united-metals.com