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Glass Recycling
Fig. 1:
Unwanted substances in recovered
glass: porcelain, metals, ceramics,
natural stones, and glass-ceramics
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Just how much emission the glass industry saves daily by recycling glass can be easily calculated given the fact that up to 90%
of modern glass bottles are produced from old glass. In this
process the quality of the end product remains at a consistently high level. To keep energy savings as high as possible when
using recycling cullet in glassworks, interfering substances,
such as ceramics, stone, or porcelain (CSP), which must be
melted down at much higher temperatures, should not exceed
fixed limit values. Currently this CSP proportion should only be
25 g/t, and in the future this proportion should be reduced to
less than 10 g/t. Metals from seals and aluminum foil on bottles
and champagne bottles are also subject to very strict requirements, and for some time now should only be contained at a
maximum of 5 g/t. (Fig. 1).
All of these foreign substances must be removed from the glass
in processes that demand a high level of technical effort. In addition this effort clearly increases if the color purity of the old glass
cullet must reach a specific level. For example for int glass, recycling glass purity above 99.7% is required. Recycling companies
strive to treat their previously collected old glass with a process
that is as effective and cost-efficient as possible. The central elements of such plants are for example color sorting machines
such as the MikroSort series from Mogensen GmbH. Currently,
some 270 Mogensen sorting machines are in use worldwide, of
which approximately 180 are used to treat glass.
Far more than 10 000 objects per second are identified and evaluated. Parallel to color identification, an installed all-metal detector enables the detection of unwanted ferrous and non-ferrous metals from a particle size of around 0.6 mm. Just below
color and metal detection, particles are selected by means of
targeted compressed air impulses (6). The pass and the reject
streams (7) are then discharged separately.
Application-oriented Designs
Especially for sorting high reject quantities and highly contaminated recycling bottle glass, grain size 5 60 mm, Mogensen had
developed the MikroSort AX (Fig. 3) which can be used as an
individual machine for special tasks as well as a unit within the
total system. Thus, with one machine, CSP, fine metal parts from
0.6 mm in size, and off-colors can be concurrently removed from
the product stream. With the same machine at a different point,
amber or int glass is separated from a mixed stream and processed to an end product that can be sold. By networking individual MikroSort devices and given the possibility of storing a
variety of programs per machine, extremely exible implementation is ensured. Local machine operation is executed via a simple,
robust touch screen interface. All important machine data is
clearly visible on the display, and the data can be adjusted by
plant personnel via slider controllers as needed. Parallel data
capture through a separate PC element enables monitoring of all
relevant data and parameters, or monitoring of the running
camera imaging from the control room.
For plate glass treatment the feed material is usually clean and
dry. In addition to CSP the sorting of extremely fine pastel colors
is also a primary requirement. For such tasks, with the Mogensen
MikroSort AL an additional machine type for grain sizes 5-60
mm is available. As opposed to the AX, the material is not detected in free fall, but rather material is detected directly on the
feed slide. A lamp behind the slide enables complete and shadow-free illumination of cullet and thus precise differentiation of
the most subtle color nuances. As glass ceramics have an extremely high proportion of these pastel tones in particular, with
the MikroSort AL the Ceran proportion in plate glass is successfully and significantly reduced.
The MikroSort AF is used for special plate glass applications with
grain sizes of 1 to 5 mm. The material is dried and screened in extremely narrow grain classes. In addition to CSP, contaminants are
usually bright and dark off-colors as well as rubber and foil rem-
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Further Readings:
www.pressebox.de/pressemeldungen/
o-i-sales-distribution-germany-gmbh/boxid-137246.html
Zeiger, E.: Glass recycling with Mogensen sorting and screening
technology; AT - Aufbereitungs Technik, Heft 6, 2005
Contact
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