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By means of calibration
The instrument is checked against a known standard thereby helping in
evaluation of errors and accuracy
It involves a comparison of the particular instrument with either
i. Primary standard
ii. A Secondary standard with a higher accuracy than the instrument to be
calibrated or
iii. An instrument of known and higher accuracy
Static Characteristics
True Value: - If the input value of calibration is known exactly then it can
be called the true value.
Static error (e):- is defined as the difference between the true value applied
to a measuring system (input) and the measured value of the system
(output).
e = true value measured value
From which % accuracy can be found by relation.
Bias Error: - is the difference between average value and the true value.
Both Precision error and bias error affect the acceptability of the system.
Linearity :
If an instruments calibration curve for desired input is not straight,
the instrument may still be accurate. However, in many applications, linear
behavior is desirable. The conversion from a scale reading to the
corresponding measured value of input quantity is most convenient if we
merely have to multiply by a fixed constant rather than consult a non-linear
calibration curve. When the instrument is part of a larger data or control
system, linear behavior of the parts often simplifies design and analysis.
Thus, linearity is simply a measure of maximum deviation of any
calibration points from this straight line. This maybe expressed as a
percentage of the full scale reading or a combination of the two.
If the relationship between the output and input can be expressed in
the following equation form
qo = a + k * qi
Where a and k are constants, the instrument is said to posses
linearity. In practice linearity can never be achieved. Deviations from ideal
linearity relations are termed as linearity tolerances.
Span & Range : Instrument is operated from a minimum input value to a maximum input
value. This becomes the operating range of the measuring system. If
min
& xmax are the respective minimum & maximum input values
defining the input operating range extending from xmin & xmax. The
input span is expressed as
ri = x - x
min
Similarly, the output operating range is specified from max to min The
output span of the full scale operating range (FSO) is expressed as.
ro = y
max
max
min
In the proper procedure of calibration the inputs are applied within the
operating range. In practice during measurements it is important to
avoid extrapolation beyond the range of known calibration, since the
behavior of the system is uncharted in these regions.
Drift
Drift is a gradual shifting of calibration of instrument over a period
of time
Zero Drift: If the whole calibration (output value against input value)
gradually shifts by a certain quantity it is called a zero drift.
Span Drift: If there is proportional change in the indication all along
the upward scale, the drift is called the span drift.
Zonal Drift: In case the drift occurs only in a zone of the span, it is
called zonal drift. There are many environmental factors which cause
drift e.g. stray electric & magnetic fields, temperature, mechanical
vibrations, wear & tear etc.
e.g. consider a strain gauge, an interfering input to it is the
temperature. This causes the resistance of the gauge to vary and thus
would drift the output value even when the strain is zero. Temperature is
also a modifying input which changes sensitivity of strain gauge and
introduce a span drift as shown below.
Reproducibility:Its the degree of closeness with which a given value of same measurand,
may be repeatedly measured under changed conditions of measurement
such as different observer, different method of measurement, different
location etc. Perfect reproducibility means that the instrument has no drift.
Repeatability
Its the degree of closeness of value of the results of successive
measurements of same measurand carried out under same conditions of
measurement over a certain period of time.
If an instrument is used many times and at different time intervals, the
output may not be the same but shows a scatter.
When this deviation from the ideal static characteristics is expressed in
absolute units or as a fraction of the full scale, It is called the repeatability
error.
Hysteresis
The sequential test is an effective diagnostic technique to identify and
quantify a hysteresis error in measurement system. Hysteresis error refers to
differences in the values found between going upscale and downscale in a
sequential test. It is often seen that the input-output graphs do not coincide
for continuously ascending and then descending values of the input. This
non-coincidence of input-output graphs for increasing and decreasing
inputs arises due to the phenomenon of hysteresis.
Some causes for hysteresis effect in an instrument are internal friction,
sliding or external friction, free play or looseness of mechanisms etc..
The effect of hysteresis on calibration curve is shown in the figure above.
For a particular input value, the hysteresis error is found from the difference
in the upscale and downscale output value.
eh =(y)upscale (y)downscale
Hysteresis is generally specified for a measurement system in terms of the
maximum hysteresis error found in the calibration, eh,max as a percentage
of full scale output range.
%eh ,max
eh ,max
ro
x100
Some hysteresis is normal for any system and affects the precision of the
system. Hysteresis effects are best eliminated by taking readings
corresponding to ascending and descending values of the input and then
taking the arithmetic average.
Static Sensitivity:
When an input output calibration has to be performed, static sensitivity
of the instrument can be defined as the slope of the calibration curve. If the
curve is not normally a straight line, the sensitivity will vary with the input
value. To get a meaningful definition of sensitivity, the output quantity must
be taken as the actual physical output quantity.
If the input-output relation is linear, the sensitivity is constant for all values
of input.
For Example, while measuring pressure we plot it against kPa. But the
actual physical output is an angular rotation of the pointer. The angular spacing
of the kilopascal marks on the pressure gauge. Suppose it is 5 angular deg/ kPa
and the slope of the graph is 1.08. We get a static sensitivity of (5) * (1.08) =
5.4 angular deg/kPa. In this form, the sensitivity allows comparison of this
pressure gauge with the others as regards its ability to detect pressure changes.
While the instruments sensitivity to its desired input is of primary concern,
its sensitivity to interfering or modifying inputs also may be of interest. For,
example, if we consider temperature as an input to the pressure gauge.
Temperature can cause expansion and contraction that will result in change in
output reading even though the pressure has not changed. Temperature can also
alter the modulus of elasticity of the gauge spring. In this sense its a modifying
input.
Accuracy
Accuracy indicates the closeness of the measured value with the actual or
the true value, and is expressed in the form of maximum error as a % of the full
scale reading. Thus, if the accuracy f a temperature indicator, with a full scale
range of 0-500 deg is specified as 0.5%, it indicates that the measured value
will be within 2.5deg of the true value, measured through a standard instrument
during the process of calibration. Thus, if it indicates a reading of 250deg, the
error will also be 2.5 deg, i.e 1% of reading.
Precision
Precision indicates the repeatability or reproducibility of an instrument. If
an instrument is used to measure the same input, but at different instants, spread
over the whole day, successive measurements may vary randomly. The random
fluctuations of readings, is often due to random variations of several other factors
which have been taken into account, while measuring the variable. A precision
instrument indicates that the successive reading would be very close, or in other
words, the standard deviation e of the set of measurements would be very small.