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Table 0.

0 Document status
No

Category

Value

Client id

escondida

Budget No

02

Contract type

DPS

Project description

SWRO plant of 100000 m3/day

Country

Chile

Date

2014-12-08

Contact person

General
The whole plant will be designed, manufactured and installed to ensure the highest standards of
operational reliability. The automatic control of the Plant provides continuous monitoring of the
operation and recording of the main parameters, including quantitative and qualitative data and
initiate alarm in case of malfunction in any component of the Plant. The Plant will be provided with
control and safety equipment for full automatic operation. No action by the supervisor in normal
operation is anticipated.

Engineering Standards
The Facility design will conform to the applicable international engineering standards and codes.
1. Civil Engineering and Works
IS 466 - Parts 1-4: Concrete Code
IS 1225 - Steel Structures Code
IS 413 - Design Provisions for Earthquake Resistance of Structures
IS 414 - Characteristic Loads in Buildings Wind Load
IS 412 - Loads on Structures - Characteristic Loads
BS8007 - Design of Concrete Structure for Retaining Aqueous Liquids
2. Fire Protection
NFPA National Fire Protection Association
3. Mechanical design
ASME - American Society of Mechanical Engineers
ASTM - American Society for Testing and Materials
NACE - National Association of Corrosion Engineers
TEMA - Tubular Exchangers Manufacturers Association
AINSI - American National Standards Institute
DIN - German Standards Institute
AISI - American Iron and Steel Institute
ANSI - American National Standards Institute
AWWA - American Water Works Association
ANSI/AWWA - Welded Steel Tanks for Water Storage
4. Electrical design
IEC - International Electric Code
IEEE - Institute of Electrical and Electronic Engineers

5. Controls and Instrumentation


ISA Instrument Society of America
6. Quality Assurance and Control
ISO - International Standardization Organization - 9001

Table 1.0 International and local standards and


practices
No
1

Id
EN:809:1998

Description
pumps and
pump units
for liquids

safety of
machinery

Subject

Area

Discipline

product
safety

common safety
requirements

QAL

product
safety

general
principles for
design/risk
assesment and
risk reduction

QAL

EN:ISO:12100:2010

quality
EN:ISO:9001:20080 management
systems

quality system requirements

QAL

environmental
requirements
environmental
EN:ISO:14001:2004 management
with guidance
system
systems
for use

QAL

occupational
health and
OHSAS:18001:2007 safety
management
systems

work safety

requirements

QAL

EN:ISO:2858:2010

end-suction
centrifugal
dimensions
pumps (rating
16 bar)

designation,
nominal duty
point and
dimensions

MEC

EN:ISO:5199:2002

technical
specifications
for
design
centrifugal
pumps

class 2

MEC

rotodynamic
pumps

testing

hydraulic
performance
acceptance
MEC
tests/acceptance
grades

testing

hydraulic
performance
acceptance
MEC
tests/acceptance
grades

EN:ISO:5199:2012

HI:14.6:2011

rotodynamic
pumps

No

Id

Description

Subject

Area

Discipline

inspection
document type
2.2 and 3.1

MEC

tolerances

MEC

10 EN:10204:2004

metalic
products

11 EN:735:1995

overall
dimensions of
testing
rotodynamic
pumps

12 ISO:7005-2:1988

metallic
flanges

13 ASME:B16.1:2010

grey iron pipe


flanges and
class 25, 125,
flange drilling
flanged
250
fittings

MEC

14 ASME:B16.5:2009

pipe flanges
and flanged
fittings

NPS 1/2 through


flange drilling NPS 24/class
150, 300

MEC

15 JIS:B:2220:2012

steel pipe
flanges

flange drilling

16 JIS:B:2239:2004

cast iron pipe


flange drilling 10K, 16K
flanges

17 EN:1092-1:2007

flanges and
their joints

part 1: steel
flange drilling flanges/PN10,
PN16, PN25

MEC

18 EN:1092-2:1997

flanges and
their joints

part 2: cast iron


flange drilling flanges/PN10,
PN16

MEC

testing

part2: cast iron


flange drilling flanges/PN10,
PN16

10K, 16K, 20K,


30K

Table 2.0 General input


No

Category

Value

System of units

metric

Control

decentralised control

FF Control

Instrument threading

NPT

Piping standard

ansi

Motor design codes

NEMA/NEMA

Maximum fluid temperature

28 oC

Minimum fluid temperature

11 oC

Maximum site temperature

40 oC

10

Minimum site temperature

5 oC

11

Maximum site humidity

0.8 kg/kg

12

Maximum noise level

85 dB

13

Low 1 phase voltage

220

MEC

MEC
MEC

No

Category

Value

14

Low 1 voltage

415

15

Low 2 voltage

715

16

Medium voltage

6600

17

High voltage

11000

18

Voltage frequency

50

19

Instrument power supply

240

20

PLC voltage

24

21

Control air pressure

650 kPa

22

Motor overload factor

1.1

23

Pump performance ANSI tolerance

0.1

24

Piping overload capacity

1.1

25

Service life

25 years

Table 3.0 General data


No

Category

Proposed

Keywords

raw water:seawater, product


quality:technical, pretreatment
type:pressure filters, energy recovery
type:ERI, mode of
operation:continuous, intake
type:closed, seismic
zone:non_classified

Desalination
process

SWRO plant of 100000 m3/day

Plant installed
4,177.249 m3/h
capacity (Max)

Intake feed
water max
rate

9,639.177 m3/h

Intake feed
water salinity

0.04 kg/kg

Intake feed
water
temperatures

11.2 oC

Maximum brine
5,461.9 m3/h
discharge

Brine salinity

0.071 kg/kg

Plant
conversion
ratio

0.43

10 Energy supply

11000VAC

Requested

No

Category

Proposed

11

Total installed
17,907 kW
power

12

Total power
consumption

13

Specific power
3.756 m3/kWh
consumption

14 plant area

15,689 kW

22,975 sq.m

Figure 1 P&ID 112: process flow diagram

Figure 2 P&ID 111: layout

Requested

Base RO cleaning tank

22 flocculant storage

CIP micron filter

23 flushing pumps

CIP pumps

24 flushing tank

CO2 dosing system

25 high pressure pump

Energy recovery system

26 intake pumps

SWRO membrane array

27 intake pumps

acid RO cleaning tank

28

air blower

29 micron filters

air compressor system

30 neutralization tank

10 antiscalant and SMBS storage


11

antoscalant and SMBS dosing


systems

lime water preparation and dosing


system

31 polymer storage
32 pressure filter first stage

12 auxiliary system

33 pressure filter first stage

13 auxiliary system

34 pressure filter second stage

14 backwash pumps

35 pressure filter second stage

15 backwash tank

36 product delivery pumps

16 brine dilution pumps

37 product tank

17 chlorination system

38 rotating band screens

18 chlorination system

39 screen washing pumps

19 effluent surge tank

40 sulfuric acid storage

20

energy recovery system booster


pump

21

flocculant and polymer dosing


systems

The plant layout provides minimum footprint and the length of interconnecting piping, clearly defines
the project areas, and meets work safety and O&M requirements. All chemical storage tanks have
direct access for trucks. Importantly, the SWRO membrane vessel ends do not overlook the
maintenance areas which are mostly frequently visited.

Table 4.0 Plant components scope


No

System

Type

Process

Standby
capacity %

4.0 Intake filter

main

filtration

100

5.0 Intake pumps

main

pumping

100

5.1 Intake chlorination auxiliary chemical dosing 100

5.2 Compressed air


system

auxiliary cleaning

100

6.0 Filter 1

main

100

filtration

No

System

Type

Standby
capacity %

Process

6.1 Polymer
preparation

auxiliary chemical dosing 0

6.2 Polymer dosing

auxiliary chemical dosing 100

6.3 Flocculant to filter


auxiliary chemical dosing 100
1

6.4 Acid dosing before


filter 1

10

6.5 Filters backwashing


auxiliary backwashing
backup

11 7.0 Filter 2

auxiliary chemical dosing 100

main

filtration

100
100

12

7.1 Flocculant to filter


auxiliary chemical dosing 100
2

13

7.2 Acid dosing after


stage 2

auxiliary chemical dosing 100

14 8.0 Swro unit

main

15 8.1 Cooling system

auxiliary cooling

100

16 8.2 Antiscalant storage auxiliary storage

100

17

8.3 Antiscalant dosing


to swro

18 8.4 Smbs storage

filtration

auxiliary chemical dosing 100


auxiliary storage

100

19

8.5 Smbs dosing after


filter 2

auxiliary chemical dosing 100

20

8.6 Smbs dosing to


swro

auxiliary chemical dosing 100

21 8.7 Ro flushing system

auxiliary cleaning

100

22 8.8 Cip system

auxiliary cleaning

100

auxiliary mixing

100

23

8.9 Brine dilution


pumps

24 9.0 Product delivery


25

main

remineralization 0

9.1 Zinc orthophosphat


auxiliary chemical dosing 100
dosing

26 9.2 Lime water dosing

auxiliary chemical dosing 100

27 9.3 Co2 dosing

auxiliary chemical dosing 100

28

9.4 Product
chlorination

auxiliary chemical dosing 100

Table 5.0 Vendor-provided pre-engineered systems


No

System

Process type

soda ash dosing posttreatment

auxiliary continuous process

CO2 dosing posttreatment

main continuous process

No
3

System

Process type

high pressure pump SWRO

critical process

Table 6.0 Pump material vs fluid usage


No

case/impeller

permeate
permeate
brackish
service
high
seawater polymer
low
CIP permeate
antisc
water
water
quality
quality

duplex/duplex

PVC/PVC

superduplex/superduplex 0

11

duplex/904L

titanium/titanium

cast iron/cupro
aluminium

316L/316L

Table 7.0 Valve material vs fluid usage


No

body/trim

permeate
permeate
high
seawater polymer
low
sludge permeate brine CO2 flocculan
quality
quality

PVC/PVC

10

26

10

Carbon steel/EPDM

duplex/duplex

superduplex/superduplex 0

55

17

stainless steel
6
316L/stainless steel 316L

PP/EPDM

EPDM lined ductile


iron/superduplex

42

24

EPDM lined ductile


iron/stainless steel 316L

17

25

PVC/EPDM

36

28

EPDM lined ductile


10 iron/ebonite lined
stainless steel 316L

11 254 smo/254 smo

12 PP/PP

19

Table 8.0 Piping material vs fluid usage


No
1

piping
zeron 100

permeate
permeate
high
seawater polymer
low
sludge permeate brine CO2 flocculant SMBS
or
quality
quality
0

27

19

No

piping

permeate
permeate
high
seawater polymer
low
sludge permeate brine CO2 flocculant SMBS
or
quality
quality

ductile iron

high density
polyethylene

stainless steel
1
316

duplex 1.4462 0

fiberglass
reinforced
polyester

17

13

20

polyethylene

25

17

33

galvanized
iron

carbon steel

31

27

12

10 polypropylene 31

Table 9.0 Piping material vs fluid velocity


Fluid pressure,
kPa

No

Fluid velocity,
m/s

zeron 100

7014

5.1085

ductile iron

130

0.006288

high density polyethylene

1516

4.0325

duplex 1.4462

3258

3.6567

stainless steel 316

1874

27.971

galvanized iron

1874

3.5689

polyethylene

800

23.21

fiberglass reinforced
polyester

775

3.534

carbon steel

700

54.743

775

35.774

10 polypropylene

Figure 3 P&ID 121: intake pumps


This P&ID shows the seawater intake implementation. It includes 2 rotating band screens, each being
designed for the 100% flow rate. Both screens are pull-out design and may be isolated with the stop
logs. The pull-out design is at least as twice expensive as the conventional one, but provides mush
higher reliability especially for seismic areas. The last factor is taken into account in selecting the
screens' cleaning system; it includes the stand-alone vertical turbine pumps more expensive solution
comparing to the pumps fed by the seawater from the intake main pumps, and the debris disposal
system. The first system cleans the screens by high-velocity jets produced in specially designed
nozzles.
The requested pumping turn-down ratio and spare (standby and rotating) capacity are provided with a
number of pumps connected in parallel, each pump being driven by the variable speed drive (VSD). In
addition the intake station is equipped with the brine dilutionpumps. Such a solution provides the
stable quality of dilutionregardless of the brine output rate as compared to the passive dilution by
evenly distributed brine jets along the brine outfall piping.
Ancillaries include the pigging system, the chlorination system, and the compressed air one. Pigging is
a batch process which is started every time the water level in the sump approaches the minimum
submergence for the main pumps. The chlorination subsystem is simple and rugged in design as it is
used only on rare occasions. The shock-chlorination dosing rates are monitored at the station
discharge manifold. The compressed air is fed to the intake head to build the bubble screen that
should scare away fish. The last subsystem is the sacrificial-anode protection of the screens and the
main pumps against corrosion (not shown on P&ID). The quality characterisrics of the intake water is
fully monitored and
recorded.

Intake Pumping Station

The seawater intake pumping station is located on the facility site. It is of circular design, which,
comparing to the rectangular structure, provides better construction strength and stability. The use of
reinforced concrete with special additives against seawater corrosion, and a final epoxy film coating
will ensure a better resistance under stringent seawater conditions. The pit structure is covered by a
concrete slab roof on which the vertical intake pumps is to be installed.
The intake design and arrangement are based on a number of vertical pumps operating in parallel.
This solution provides required operation flexibility and reliability. The number of pumps in operation
will vary according to the plant load. The pumps are to be housed in a light building for their climate
protection and noise isolation. The building is to be equipped with a proper ventilation system to
control the temperature of the pump electrical motors.

Table 10.0 Intake filter


No

Category

Value

Process

to filter seawater before pumping

Service

main continuous process

Startup

fully automated

Fluid/Capacity

seawater/9639m3/h

Turndown ratio

10

Standby capacity

100 %

Operating reserve capacity

50 %

Power load

46 kW

Table 10.0.1 Intake rotating band screen


No

Category

Value

Dwg/Tag

121/RSC-02-121

Quantity

Fluid

seawater

Type & Service

central flow rotary screen filter,


continuous with self cleaning

Manufacturer

Manufacturer Code

Design flow rate,


m3/h

9639

Low water depth


(submergence), m

1.4

Screen face velocity,


m/s (clean)

0.3

Effective screen
10 width, m (not less
than)
11

Total filtration area,


m2 (not less than)

12 Mesh size, mm

3.19

8.9
19.0 x 19.0

No
13

Category
Spray fluid
requirement, m3/h

Value
22.3

14 Motor description

rotating band screen drive

15 Dwg/Tag

121/AMF-4-1-02-121

16 Quantity

17 Type and enclosure

continuous, totally enclosed non


ventilated, 1, temperature rise &
insulation class F/B, horizontal footmounted termbox top (IMB3)

18 Manufacturer

19 Manufacturer Code

20 Power supply

415V/3ph

21 Power rating, kW

22 Speed (rpm)

1500

23

Efficiency @ design
point, %

24 Starting method

93.056
variable speed drive

Table 10.0.2 Rotating band screen washing pump


No

Category

Value

Dwg/Tag

121/PCV-03-121

Quantity

Fluid

seawater

Design flow rate, m3/h

52

Differential head, m

50

NPSHr, m

10

speed,RPM

1500

Efficiency

0.459

Load, kW

15.9

10

Manufacturer

11

Manufacturer Code

12

Type

vertical turbine

13

Construction materials

14

casing

superduplex

15

impeller

superduplex

16

ANSI rating

#150

17

Seals

packing gland

18

Driver

variable speed drive

Table 11.0 Intake pumps


No

Category

Value

Process

to pump seawater to filtering system

Service

main continuous process

Startup

fully automated

Fluid/Capacity

seawater/9639m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity 10 %

Power load

11211 kW

Table 11.0.1 Intake pump


No

Category

Value

Dwg/Tag

121/PCV-01-121

Quantity

Fluid

seawater

Design flow rate, m3/h

2410

Differential head, m

65

NPSHr, m

10

speed,RPM

992

Efficiency

0.869

Load, kW

503.5

10 Manufacturer

11 Manufacturer Code

12 Type

vertical turbine, semi_open impeller

13 Construction materials
14 casing

superduplex

15 impeller

superduplex

16 ANSI rating

#150

17 Seals

balanced

18 Driver

variable speed drive

Table 11.0.2 Intake pump motor


No

Category

Value

Dwg/Tag

121/AMP-560-2-01-121

Quantity

Type and
enclosure

continuous, totally enclosed air over, 12,


temperature rise & insulation class F/B, down-

No

Category

Value
vertical large-flange-mounted termbox top
(IMV1)

Manufacturer

Manufacturer
Code

Power supply

715V/3ph

Power rating, kW 560

Speed (rpm)

992

Efficiency @
design point, %

96

10 Starting method

variable speed drive

Table 11.0.3 Intake pump motor vsd


No

Category

Value

Dwg/Tag

121/VSDP-01-121

Quantity

Type

continuous, light overload, IP54, VSI-PWM

Manufacturer

Manufacturer Code

Power supply

715V/3ph

Power rating, kW

400

Product Water Chlorination


The product water chlorination system includes a dosing pump and a tank which are used to provide
chlorine residual in the product water. Because product water is pure, there is little chlorine demand
which allows for small dosing systems to easily provide the residual chlorine. The dosing rates are
determined by field testing and are influenced by plant capacity and chemical concentration. While
there are other methods for dosing chlorine, Pimansoft recommends using sodium hypochlorite
because it is easy to use and relatively safe compared to other types of chlorine systems. Hypochlorite
solutions contain typically 12.5% available chlorine and are supplied in drums. There are no mixing
requirements. Pimansoft can provide further information on other dosing systems if necessary.
As with all chemical systems, operations staff should be trained on how to handle these chemicals.
Safety gear such as eyewash and shower stations, gloves, masks, aprons, eyewear and spill control
products are not included in the Dosing System and should be supplied by the customer. Because most
chemical injuries occur during handling and transfer, site layout and handling issues are important
considerations. In their concentrated form, the dosing chemicals are toxic and can cause burns and
injury.

Table 11.1 Intake chlorination


No

Category

Value

Process

to chlorinate intake piping and sump

Service

auxiliary batch process

No

Category

Value

Startup

semi-automated

Fluid/Capacity

sodium hypochlorite/0.1975m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity 0 %

Power load

0 kW

Table 11.1.1 Chlorination dosing pump


No

Category

Value

Dwg/Tag

121/PDA-01-121

Manufacturer

Manufacturer Code

Quantity

Fluid

sodium hypochlorite

Service

batch

Pump type

hydraulically actuated
diaphragm

Drive type

ac motor

Capacity adjustment method

manual

10 Head/Diaphragm material

stainless steel 316/hypalon

11 Min/Max flow rates, l/min

1.013/5.064

12 Maximum discharge pressure, Barg

13 Capacity adjustment precision

0.1

14 Starting conditions

flooded

15 Minimum rotation speed, rpm

500

16 Maximum rotation speed, rpm

1000

17

Manual stroke length variation


range, %

10 - 100%

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

0.75

21 Shaft speed, rpm

998

Table 11.1.2 Chlorination storage


No

Category

Value

Dwg/Tag

121/SU-3.5-HCL-02-121

Quantity

Type & Design

batch, open tank, surge

No

Category

Value

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

3.5

Operating Volume, m3

Overall dimensions, m [LxWxH]

2.75/2.75/2.75

10 Outside diameter, mm

2750

11 Height, mm

2750

12 Spill berm

no

13 Drainage, inch

0.04

14 Fluid

sodium hypochlorite

15 Design flow rate, m3/h

0.1975

Table 11.2 Compressed air system


No

Category

Value

Process

to supply air to intake head

Service

auxiliary batch process

Startup

fully automated

Fluid/Capacity

air/20.8814m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

0%

Power load

15 kW

Table 11.2.1 Intake sump


No

Category

Value

Dwg/Tag

121/WIN-1450-SW-03-121

Quantity

Type & Design

continuous, open tank, water


intake

Manufacturer

Manufacturer Code

Material

concrete

Total Volume, m3

1450

Operating Volume, m3

1000

Overall dimensions, m
[LxWxH]

6/6/6

10 Outside diameter, mm

6000

No

Category

Value

11 Height, mm

6000

12 Spill berm

no

13 Drainage, inch

0.4

14 Fluid

seawater

15 Design flow rate, m3/h

9639

Table 11.2.2 Intake cleaning


No

Category

Value

Dwg/Tag

121/ARS-01-121

Quantity

Fluid

air

Type & Service

rotary screw type, batch

Manufacturer

Manufacturer Code

Inlet air flow rate (delivery), Nm3/h

154

Rated delivery, Nm3/h

169

Discharge pressure, Barg

10 Discharge temperature, oC

336

11 Power consumpition, kW

15

12 Rotation speed, RPM

1500

13 Blower type

rotary screw type

14 Drive connection type

gear driven

15 Auxiliaries

Pretreatment System
The pretreatment system is the most important part of the plant. This system allows the membranes
to perform according to the design. Where the pretreatment system does not work properly, the
membrane system will require excessive chemical cleaning, which results in downtime and poor
operation. The pretreatment system should be conservatively designed. Projenex offers three
filtration options which can be used separately or in conjunction depending on the client s incoming
seawater quality.

Figure 4 P&ID 131: chemical dosing and first stage filtration


The selected standard fine filtration process and implementation match the target SDI of 3.5 for
output. Pretreatment includes 2 identical stages of multi-media filtration in the horizontal filter
vessels designed for pressure as high as 10 Barg. Before the 1st stage sulphuric acid, polymer and
flocculent are admixed to seawater. Before the 2nd stage flocculant is added again. After the
filtration there is an option to add the sulphuric acid and SMBS.
This type of filter requires periodical backwashing as the build-up of the filtrated material gradually
plugs it. The selected backwashing system does not cause any dips in the plant production during its
operation. The said system contains an open tank with the three low-head pump, and the air scouring
system. The tank is continuously filled with the brine rejected from the reverse osmosis process or the
filtrated water. After backwashing the filter goes through maturing phase during which the filtrated
water quality returns to the normal one. This water flow is diverted and fed again to the filters. The
filtration quality is periodically checked through water sampling to SDI- monitoring system. Free
chlorine, turbidity and pH are monitored as well.

Dual Media Filtration


The dual media filtration system, often called a sand filter, consists of various layers of sand and
garnet and has been designed to operate at conservative flux rates.
The sand filter requires periodic backwashing to remove trapped particles.
The media filtration system consists of dual media open concrete filters, each with an effective flow
area sized so that the feedwater flowrate produces a flux of 8 - 15 m/hour. During the backwash
cycle, the flux will increase to 30 m/hour.
The filtered water outlet valve controls the filtration velocity. The velocity depends on the water
supply to the filter, or in other words, the inlet flow versus the number of filters online.

Figure 5 P&ID 132: second stage filtration and backwashing

Filtering Media Backwash System


Filtering media backwash is necessary either after the filter has been in operation for a certain
predetermined period of time (the default is 48 hours) or when the filter is blocked, the earlier of the
two. (If the water quality is good the operator can extend the 48 hour default time set for backwash,
up to 92 hours. Period-to-backwash should not exceed 92 hours.) The backwash system consists of the
following equipment.
The filtering media backwash system shall consist of a backwash pump, backwash sump (or tank) and
various valves and piping. The backwash sump should be sized for a volume that can provide at least
15 minutes of flow, but preferably more. The larger the sump volume, the more backwashing time
that is available for cleaning the media filters. Where multiple RO systems are installed, the backwash
tank can be sized smaller since it can be filled from the other operating systems during backwash.
Although many designs use product water for backwash, it is not necessary. Brine can be used for this
purpose as well as long as the media filter is flushed with seawater before bringing back online.
The backwash operation is automated. This is a simple operation and allows for slow opening and
closing of valves and operator feel for the system. This can be automated with automatic valves,
timers etc., but at unnecessary expense and complexity. The system is equipped with differential
pressure switches and indicators, which are wired to the control system, to allow for system
monitoring.

Backwash Tank
The following briefly describes the steps of the backwash procedure.
1. Draining: The water level inside the filter is minimized to meet the right conditions for airscouring.
2. Air-scouring: The blower pushes air through the filter to loosen the filter media.
3. Combined wash: After a set period of time the air flow is combined with water to scrub the
sludge loose from the filter media.

4. Water wash: After a set period of time the blower is stopped and the procedure continues with
only water to rinse out the sludge.

After backwash, as the media itself is clean, its ability to trap suspended solids is reduced, and
therefore the quality of the first filtration period is not good enough to be sent to the filtered water
tank. The backwash is followed by a stateeeeeeeeeeeee in which this first low quality water is
pumped back towards the main feed channel. In the event that the rinsing pumps are not active or are
out of order, this water flows to the backwash collection tank. From the backwash collection tank the
water is evacuated, with a controlled flow, towards the brine outfall.
The backwash tank is filled from the clear water tanks of both pretreatment systems, using the
backwash tank filling pump (one per each plant). Backwash can be performed on only one filter at a
time. In the event that backwash is required for more than one filter, it will be performed
sequentially. During backwashing air and/or water is forced through the filter in the opposite
direction, thereby washing out the total suspended solids (TSS) that remained on the filter media.

Table 12.0 Filter 1


No

Category

Value

Process

to filter seawater through multi-media


stage 1

Service

critical process

Startup

fully automated

Fluid/Capacity

seawater/9639m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve
capacity

10 %

Power load

290 kW

Table 12.0.1 Feed to first filter


No

Category

Value

Dwg/Tag

131/BPF-01-131

Quantity

16

Manufacturer

Manufacturer Code

Type & Design

pressure filter

Flow rate, m3/h

639

Operating Pressure, Barg

6.6

Pressure rating

ANSI #150

Connection size, inch

20/20

10

Filtration rating, (microns)

20

11

Filtration velocity, m/hour

20

12

Total filtration area, m2

32

13

Cartridge element quantity

127

Table 12.1 Polymer preparation


No

Category

Value

Process

to prepare polymer

Service

main batch process

Startup

fully automated

Fluid/Capacity

polymer/0.1319m3/h

Turndown ratio

Standby capacity

0%

Operating reserve capacity

0%

Power load

2 kW

Table 12.1.1 Polymer dilution


No

Category

Value

Dwg/Tag

131/MXD-01-131

Quantity

Fluid

polymer

Service & Function

batch, dissolve

Agitator type

high intensity

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm

100

12 Impeller diameter, mm

600

13 Maximum impeller tip speed, m/s

3.1

14 Drive type

AC motor

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

DOL

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

1.1

21 Speed, rpm

1500

Table 12.1.2 Polymer dilution


No
1

Category
Dwg/Tag

Value
131/SU-3.5-PMR-02-131

No

Category

Value

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

3.5

Operating Volume, m3

Overall dimensions, m [LxWxH]

2.75/2.75/2.75

10 Outside diameter, mm

2750

11 Height, mm

2750

12 Spill berm

no

13 Drainage, inch

0.04

14 Fluid

polymer

15 Design flow rate, m3/h

0.0468

Dosing System Design


The following is a general outline covering typical metering pump applications, and the accessory
items for the optimum control and enhanced performance.
The chemical tank is ether used to store chemicals or blend chemicals. A strainer on the suction feed
line should always be installed, periodically checked and cleaned. Isolation valves are provided on
both suction and discharge of the strainer for ease of maintenance. They are the ball type, large port,
quick opening valves. The ball valve has a generous opening and is easily stroked from full closed to
full open position. A needle valve would not be an acceptable suction valve as the port design would
cause a restriction. It is also required in conjunction with the calibration cylinder to isolate the
chemical tank. Calibration cylinder provides an simple way to periodically check the performance and
accuracy of your metering pump. Calibration cylinder is equipped with isolation valves. When running
a calibration the discharge valve is opened and the suction valve is closed. When in normal operation
the valves position is the opposite.
A bottle type suction pulsation damper may be required in some installations where the suction piping
is long or has many bends, this is because metering pumps do not work well against vacuum
conditions. The damper will shave the sudden drops in the suction pressure due to the effect of the
fluid acceleration and, thus keeping the pump rating constant. To refill the damper, the air release
valve shall be installed atop the damper.
To avoid the pump overloading in the emergency situations when the discharge line is isolated, it is
equipped with the inline pressure relief valve with the outlet connected to the storage tank. For easy
maintenance the pump suction is equipped with the drain and isolation valves.
When remote or automatic control of the pump is required the dosing pumps is fitted with a stroke
length actuator, this can either be pneumatic or electrically actuated. The control signal is
4....20mAmp, pulse, or profibus.
The pressure gauge installed on the discharge line is the quickest way to check whether the metering
pump is operating correctly. This value must not exceed the maximum allowable pressure of the
pump.
The back pressure valves is installed in the discharge piping of the pump to ensure a constant pressure
for the discharge check assembly to work under. This allows for the repeatability of a constant fluid
discharge per stroke, and accuracy desired. Additionally, constant back pressure provides constant
fluid discharge per stroke and anti-siphon protection.

In cases when the constant mass flow rate is required (as opposed to the constant volumetric rate)
metering pumps are equipped with a flowmeter. When using a flowmeter a pulsation damper is
generally required to ensure a smooth measurable flow.
A check valve, normally spring loaded, is used coupled to the isolation valve, to isolate the discharge
chemical line from the process line.

Table 12.2 Polymer dosing


No

Category

Value

Process

to dose polymer

Service

main continuous process

Startup

fully automated

Fluid/Capacity

polymer/0.0468m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

0%

Power load

0 kW

Table 12.2.1 Polymer dosing pump


No

Category

Value

Dwg/Tag

131/PDA-01-131

Manufacturer

Manufacturer Code

Quantity

Fluid

polymer

Service

batch

Pump type

hydraulically actuated
diaphragm

Drive type

ac motor

Capacity adjustment method

manual

10 Head/Diaphragm material

stainless steel 316/hypalon

11 Min/Max flow rates, l/min

1.091/5.455

12 Maximum discharge pressure, Barg

13 Capacity adjustment precision

0.1

14 Starting conditions

flooded

15 Minimum rotation speed, rpm

500

16 Maximum rotation speed, rpm

1000

17

Manual stroke length variation


range, %

10 - 100%

18 Frequency

50

19 Voltage

220V/3ph

No

Category

Value

20 Nominal size, kW

0.75

21 Shaft speed, rpm

998

Table 12.3 Flocculant to filter 1


No

Category

Value

Process

to dose flocculant to filter 1

Service

main continuous process

Startup

fully automated

Fluid/Capacity

flocculant/0.0638m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

0%

Power load

0 kW

Table 12.3.1 Flocculant dosing pump


No

Category

Value

Dwg/Tag

131/PDA-02-131

Manufacturer

Manufacturer Code

Quantity

Fluid

flocculant

Service

batch

Pump type

hydraulically actuated
diaphragm

Drive type

ac motor

Capacity adjustment method

manual

10 Head/Diaphragm material

stainless steel 316/hypalon

11 Min/Max flow rates, l/min

1.091/5.455

12 Maximum discharge pressure, Barg

13 Capacity adjustment precision

0.1

14 Starting conditions

flooded

15 Minimum rotation speed, rpm

500

16 Maximum rotation speed, rpm

1000

17

Manual stroke length variation


range, %

10 - 100%

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

0.75

No

Category

Value

21 Shaft speed, rpm

998

Table 12.3.2 Flocculant storage


No

Category

Value

Dwg/Tag

131/SU-3.5-FLCNT-05-131

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

3.5

Operating Volume, m3

Overall dimensions, m [LxWxH]

2.75/2.75/2.75

10 Outside diameter, mm

2750

11 Height, mm

2750

12 Spill berm

no

13 Drainage, inch

0.04

14 Fluid

flocculant

15 Design flow rate, m3/h

0.0638

Table 12.4 Acid dosing before filter 1


No

Category

Value

Process

to dose sulphuric acid to stage 1

Service

main continuous process

Startup

fully automated

Fluid/Capacity

97% H2SO4/0.049m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

10 %

Power load

0 kW

Table 12.4.1 Feed to first filter


No

Category

Value

Dwg/Tag

131/SMX-01-131

Quantity

Fluid

seawater

Type & Service

static mixer, continuous

Manufacturer

No

Category

Value

Manufacturer Code

Flow rate (delivery), Nm3/h

9639

Allowable pressure drop, kPa

20

Connection size, inch

48

10

Housing length, m

11

Connection points

12

Injector points

13

Injected fluids

97% H2SO4

14

Pressure rating

ANSI #150

Table 12.4.2 Sulphuric acid pump


No

Category

Value

Dwg/Tag

131/PDA-05-131

Manufacturer

Manufacturer Code

Quantity

Fluid

97% H2SO4

Service

continuous

Pump type

mechanical diaphragm

Drive type

ac motor

Capacity adjustment method

automatic

10 Head/Diaphragm material

stainless steel
316/hypalon

11 Min/Max flow rates, l/min

0.0653/1.634

12 Maximum discharge pressure, Barg

13 Capacity adjustment precision

0.002

14 Starting conditions

flooded

15 Minimum rotation speed, rpm

750

16 Maximum rotation speed, rpm

1500

17

Manual stroke length variation range,


%

10 - 100%

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

0.75

21 Shaft speed, rpm

1498

Table 12.5 Filters backwashing backup

No

Category

Value

Process

to backup filters backwashing

Service

auxiliary batch process

Startup

fully automated

Fluid/Capacity

brine/2390m3/h

Turndown ratio

1.3

Standby capacity

100 %

Operating reserve capacity

0%

Power load

161 kW

Table 12.5.1 Backwash tank


No

Category

Value

Dwg/Tag

132/SU-800-BR-01-132

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

concrete

Total Volume, m3

800

Operating Volume, m3

600

Overall dimensions, m [LxWxH]

6/6/6

10

Outside diameter, mm

6000

11

Height, mm

6000

12

Spill berm

no

13

Drainage, inch

0.3

14

Fluid

brine

15

Design flow rate, m3/h

5632

Table 12.5.2 Backwash pump


No

Category

Value

Dwg/Tag

132/PCB-02-132

Quantity

Fluid

brine

Design flow rate, m3/h

2389

Differential head, m

18

NPSHr, m

12

speed,RPM

993

Efficiency

0.823

No

Category

Value

Load, kW

145.9

10

Manufacturer

11

Manufacturer Code

12

Type

between bearings

13

Construction materials

14

casing

superduplex

15

impeller

superduplex

16

ANSI rating

#150

17

Seals

balanced

18

Driver

ac motor

Table 12.5.3 Backwash pump motor


No

Category

Value

Dwg/Tag

132/AMP-160-0-02-132

Quantity

Type and
enclosure

batch, totally enclosed air over, 12,


temperature rise & insulation class F/B,
horizontal foot-mounted termbox top (IMB3)

Manufacturer

Manufacturer
Code

Power supply

415V/3ph

Power rating, kW 160

Speed (rpm)

993

Efficiency @
design point, %

96

10 Starting method

direct on line

Table 12.5.4 Backwash pump motor


No

Category

Value

Dwg/Tag

132/SSL-02-132

Quantity

Type

batch, IP31

Manufacturer

Manufacturer Code

Power supply

6600V/3ph

Power rating, kW

200

Table 13.0 Filter 2

No

Category

Value

Process

to filter seawater through multi-media


stage 2

Service

critical process

Startup

fully automated

Fluid/Capacity

seawater/9639m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve
capacity

10 %

Power load

292 kW

Table 13.0.1 Feed to first filter


No

Category

Value

Dwg/Tag

132/BPF-04-132

Quantity

16

Manufacturer

Manufacturer Code

Type & Design

pressure filter

Flow rate, m3/h

639

Operating Pressure, Barg

6.1

Pressure rating

ANSI #150

Connection size, inch

20/20

10

Filtration rating, (microns)

20

11

Filtration velocity, m/hour

20

12

Total filtration area, m2

32

13

Cartridge element quantity

127

Table 13.1 Flocculant to filter 2


No

Category

Value

Process

to dose flocculant to filter 2

Service

main continuous process

Startup

fully automated

Fluid/Capacity

flocculant/0.03191m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

0%

Power load

0 kW

Table 13.1.1 Flocculant dosing pump

No

Category

Value

Dwg/Tag

131/PDA-03-131

Manufacturer

Manufacturer Code

Quantity

Fluid

flocculant

Service

batch

Pump type

hydraulically actuated
diaphragm

Drive type

ac motor

Capacity adjustment method

manual

10 Head/Diaphragm material

stainless steel 316/hypalon

11 Min/Max flow rates, l/min

1.091/5.455

12 Maximum discharge pressure, Barg

13 Capacity adjustment precision

0.1

14 Starting conditions

flooded

15 Minimum rotation speed, rpm

500

16 Maximum rotation speed, rpm

1000

17

Manual stroke length variation


range, %

10 - 100%

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

0.75

21 Shaft speed, rpm

998

Table 13.2 Acid dosing after stage 2


No

Category

Value

Process

to dose sulphuric acid after stage 2

Service

main continuous process

Startup

fully automated

Fluid/Capacity

97% H2SO4/0.049m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

10 %

Power load

0 kW

Table 13.2.1 Sulphuric acid pump


No
1

Category
Dwg/Tag

Value
131/PDA-04-131

No

Category

Value

Manufacturer

Manufacturer Code

Quantity

Fluid

97% H2SO4

Service

continuous

Pump type

mechanical diaphragm

Drive type

ac motor

Capacity adjustment method

automatic

10 Head/Diaphragm material

stainless steel
316/hypalon

11 Min/Max flow rates, l/min

0.0653/1.634

12 Maximum discharge pressure, Barg

13 Capacity adjustment precision

0.002

14 Starting conditions

flooded

15 Minimum rotation speed, rpm

750

16 Maximum rotation speed, rpm

1500

17

Manual stroke length variation range,


%

10 - 100%

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

0.75

21 Shaft speed, rpm

1498

Micron Filtration
The micron filtration system consists of a micron filter housing manufactured of nonmetallic materials
which holds the filter cartridges. This housing is inert in seawater and is rated for a flow capacity of
[*]. The filter is equipped with a differential pressure switch to warn that elements need changing by
the operation team, generally within a period of two months.
The need to replace the cartridges is set according to the differential head on the filters, not higher
than 2 bar differential head. Cartridges are replaced manually, cell by cell. Refer to the operation
manual for further details on this manual procedure.
The seawater reverse osmosis membranes require 5 micron polishing filtration. This is necessary to
catch any debris or sand that might escape the media filters. The 5 micron filter housings are
summarized below.
These filter housings utilize 2.5 spun polypropylene filters which are each 40 long. The housings are
located on the suction of each high pressure pump. The housings have a maximum pressure
differential of 15 psig.
This system pre-cleans the raw clean water so that it is suitable for the reverse osmosis membranes.
They require the silt density index be below 5.0 and ideally below 3.0. This can be achieved through
careful filtration. It should be noted that membranes can tolerate 0.0 mg/l oil in the feed water. If oil
is present, then additional coalescing filtration may be necessary.

Figure 6 P&ID 142: high pressure pumps and energy-recovery system


The SWRO unit is of conventional design built round ERI PX300 energy recovery device. As shown on
P&ID after the feed water goes through the micron filter, antiscalant and SMBS are admixed to it.
After the static mixer the sample is taken to the SDI analyzer. To decrease the risk of SWRO
membrane fouling via scaling formation, the antiscalant is constantly added to seawater streams.
During the intake chlorination, the free chlorine control is engaged, injecting SMBS into seawater if
needed. Then the feed is split into 2 streams; one goes to ERD, where the stream pressure raised, and
the second to the high pressure pump (HPP). After ERD the feed pressure is further increased in the
ERD booster pump. The said streams are entered into the membrane vessel array from the opposite
sides.
The pressure of the feed after the micron filter should be higher than the NPSHR value for HPP. The
latter is equipped with VSD variable speed drive to accommodate for the variations in the seawater
temperature and salinity and the train load. The HPP motor is selected water-cooled to decrease the
noise level. This high-fidelity system is shown in the bottom-left corner of P&ID. As well the CIP closelooped line connections are shown on P&ID. The product connection additionally contains the nonreturn valve protection against the inadvertent CIP in-leakage from the return piping. Rupture discs
are installed on the product line and the suction line of the HPP to protect against the pressure surges
during transient operation startups and shutdowns. Another feature is the pressure-equalizing line
connecting the product line to the feed one.

Membrane Vessel Frame


The membrane vessel frame consists of A6 Structural Steel blasted white and painted with 12 mils of
coal tar epoxy. The structural frame is seam welded and designed with particular attention to
corrosion resistance and ease of the membrane vessel alignment. Details such as sloping surfaces and
closed box sections, nonperforated tubing sections, full seam welding, as well as the recommended
installation arrangement are intended to enhance the corrosion resistance of the frame.

Membrane Pressure Vessels


The membrane pressure vessels utilized in the membrane module are designed to hold eight
membrane elements and are manufactured according to ASTM pressure vessel specifications. These
vessels are of fiberglass reinforced filament wound design and have become standard in desalination
plant design and are rated for seawater service, or 1000 psig. Each vessel shall house standard 8 x 40
membrane elements and includes inter and end connectors as well as thrust rings. Product ports are of
PVC. The Membrane Module is configured so that air can be easily purged from the system. Inlet
seawater and outlet concentrate process connections shall be oriented such that the vessel side ports
form a vertical manifold. In order to assure balanced flow paths, not more than five vessels are
specified in this orientation. The inlet and outlet feed and brine nozzle sizes are within 2.5 - 3.5" and
shall utilize grooved piping clamps. The membrane housing pressure vessels will be supplied with a
white gel-coat finish. Note that for each size range and salinity variation, there may be different
vessel quantities as noted on the equipment specification data sheets.

Reverse Osmosis Membranes


Each reverse osmosis membrane pressure vessel contains 6 to 8 high area seawater membranes. These
membranes are suitable for a wide-range of performance operating conditions and are suitable for
Low, Standard and High salinity versions of each system size. The membranes are higharea 8 x 40
elements suitable for working pressures up to 1000 psi. The guaranteed water quality is less than 450
mg/l for all salinity variants. In some cases the water quality will be significantly better than this
threshold. If more precise product water quality is required, it is necessary to have a detailed
seawater analysis. Note that Pimansoft can also provide systems that include further processing for
very pure water applications.

Figure 7 P&ID 143: SWRO membrane arrays


This P&ID shows SWRO membrane arrays arrangement and manifold fittings. The stack contains only
12 pressure vessels in the column. Low height is needed to make connections to the piping rack
passing under the vessel arrays (see the plant layout below). As seen every membrane location is
described by row, column, and ordinal number inside the pressure vessel. This membrane address is
extensively used by the membrane tracking software.

Membrane Module
A seawater reverse osmosis system is largely defined by the design of the Membrane Module. The
Membrane Module is a pre-engineered equipment skid that primarily contains the membrane pressure
vessels and membrane elements along with associated piping and instruments. A specification sheet is
included at the end of this section which details the physical characteristics of the Module such as
weight, dimension, process connections and arrangement. The following information pertains to all
Membrane Module designs.

Figure 8 P&ID 144: oil lubrication and instrumentation


High pressure pump forced oil lubrication system P&ID is an illustration of the equipment
manufacturer drawing integration without re-drawing it according to the Projenex graphics standards.
This lubrication system serves both the pump and the motor. For higher reliability of this system, one
oil pump is coupled to the shaft of the high pressure pump. At power supply interruption this pump
continues pumping oil to the bearings till the complete stoppage of the pump set. The system contains
minimum amount of instrumentation as it is a major source of failure. To cool the oil, the lubrication
system is plugged into a cooling system common for all water-cooled motors.

Table 14.0 Swro unit


No

Category

Value

Process

to desalinate seawater in RO
membranes

Service

critical process

Startup

fully automated

Fluid/Capacity

permeate/4177m3/h

Turndown ratio

1.3

No

Category

Value

Standby capacity

0%

Operating reserve
capacity

5%

Power load

43276 kW

Table 14.0.1 Filtered feed to eri


No

Category

Value

Dwg/Tag

142/ERI-01-142

Quantity

Fluid

brine/seawater

Type & Service

ERI pressure exchanger,


continuous

Manufacturer

Manufacturer Code

Quantity in array

22

Brine/Feed, m3/h

1333/1397

High pressure manifold material

zeron 100

10

High pressure manifold


size/schedule

0.3/ANSI #600

11 Low pressure manifold material


12

Low pressure manifold


size/schedule

fiberglass reinforced polyester


0.4/ANSI #150

Table 14.0.2 Ers booster pump


No

Category

Value

Dwg/Tag

142/PCO-01-142

Quantity

Fluid

seawater

Design flow rate, m3/h

1362

Differential head, m

35

NPSHr, m

665

speed,RPM

1487

Efficiency

0.842

Load, kW

158.2

10

Manufacturer

11

Manufacturer Code

12

Type

overhung horizontal

13

Construction materials

No

Category

Value

14

casing

superduplex

15

impeller

superduplex

16

ANSI rating

#600

17

Seals

balanced

18

Driver

variable speed drive

Table 14.0.3 Ers booster pump motor vsd


No

Category

Value

Dwg/Tag

142/VSDP-01-142

Quantity

Type

continuous, light overload, IP54, VSI-PWM

Manufacturer

Manufacturer Code

Power supply

715V/3ph

Power rating, kW

200

Table 14.0.4 Ers booster pump motor


No

Category

Value

Dwg/Tag

142/AMP-200-2-01-142

Quantity

Type and
enclosure

continuous, totally enclosed air over, 12,


temperature rise & insulation class F/B,
horizontal foot-mounted termbox top (IMB3)

Manufacturer

Manufacturer
Code

Power supply

715V/3ph

Power rating, kW 200

Speed (rpm)

1487

Efficiency @
design point, %

96

10 Starting method

variable speed drive

Table 14.1 Cooling system


No

Category

Value

Process

to cool equipment bearings and motor

Service

critical process

Startup

fully automated

Fluid/Capacity

service water/65m3/h

No

Category

Value

Turndown ratio

Standby capacity

100 %

Operating reserve capacity 50 %

Power load

22 kW

Table 14.1.1 Coolant pump


No

Category

Value

Dwg/Tag

142/PIL-02-142

Quantity

Fluid

service water

Design flow rate, m3/h

65

Differential head, m

25

NPSHr, m

10

speed,RPM

1500

Efficiency

0.615

Load, kW

7.4

10

Manufacturer

11

Manufacturer Code

12

Type

vertical in-line

13

Construction materials

14

casing

316L

15

impeller

316L

16

ANSI rating

#150

17

Seals

cartridge

18

Driver

ac motor

Table 14.1.2 Permeate pump


No

Category

Value

Dwg/Tag

142/PIL-03-142

Quantity

Fluid

permeate high quality

Design flow rate, m3/h

65

Differential head, m

25

NPSHr, m

10

speed,RPM

1500

Efficiency

0.614

Load, kW

7.4

No

Category

Value

10

Manufacturer

11

Manufacturer Code

12

Type

vertical in-line

13

Construction materials

14

casing

316L

15

impeller

316L

16

ANSI rating

#150

17

Seals

cartridge

18

Driver

ac motor

Table 14.1.3 Coolant surge tank


No

Category

Value

Dwg/Tag

142/SU-9-SRW-01-142

Quantity

Type & Design

continuous, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

Operating Volume, m3

Overall dimensions, m [LxWxH]

2.378/2.378/2.378

10 Outside diameter, mm

2378

11 Height, mm

2378

12 Spill berm

no

13 Drainage, inch

0.0866

14 Fluid

service water

15 Design flow rate, m3/h

65

Figure 9 P&ID 141: chemical dosing


This P&ID shows the antiscalant and SMBS daily storage and dosing systems. Such an implementation is
safe and simple in maintenance: batch recharging of the dosing systems is quick and fully automatic.
Each SWRO train contains its own dosing system with the 100% redundancy. The dosing system has a
means to check the metering pump calibration (measuring bucket and/or mass-meter).The bottomleft corner SMBS dosing system serves the second-stage filters. The storage system is common for all
SWRO units.

Feedwater Anti-Scalant
Anti-scalants are used to reduce the formation of scaling buildup in the RO membranes. Scaling is the
deposition or formation of hard deposits on the membrane surface. When this occurs, membrane
replacement may be required. Scaling potential increases as the salinity of the water increases or as
the conversion increases. Because scaling is detrimental to performance of the system, anti-scalant
chemicals are often added to the seawater as a preventative measure. Typically, they are added after
the pretreatment system, but before the high pressure pump. The dosing rates are determined by the
feed flow, salinity of the feed water and conversion of the system. For the most accurate dosing rate
calculation, it is necessary to have a feed water chemistry analysis completed and submitted to
Projenex for evaluation. If the analysis is not available, a dosing rate of 2 ppm in the feed water is
usually sufficient.

Table 14.2 Antiscalant storage


No

Category

Value

Process

to store antiscalant

Service

auxiliary batch process

Startup

fully automated

Fluid/Capacity

antiscalant/2.291m3/h

No

Category

Value

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

0%

Power load

1 kW

Table 14.2.1 Antiscalant storage


No

Category

Value

Dwg/Tag

141/SU-13-ASL-01-141

Quantity

Type & Design

batch, open tank, with spill berm,


vertical, top cone, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

13

Operating Volume, m3

12

Overall dimensions, m
[LxWxH]

2/2/4

10 Outside diameter, mm

2000

11 Height, mm

4000

12 Spill berm

yes

13 Drainage, inch

0.04

14 Fluid

antiscalant

15 Design flow rate, m3/h

2.291

Table 14.2.2 Antiscalant transfer pump


No

Category

Value

Dwg/Tag

141/PCO-01-141

Quantity

Fluid

antiscalant

Design flow rate, m3/h

2.291

Differential head, m

10

NPSHr, m

10

speed,RPM

1500

Efficiency

0.129

Load, kW

0.5

10

Manufacturer

11

Manufacturer Code

No

Category

Value

12

Type

overhung horizontal

13

Construction materials

14

casing

PVC

15

impeller

PVC

16

ANSI rating

#0

17

Seals

cartridge

18

Driver

ac motor

Table 14.3 Antiscalant dosing to swro


No

Category

Value

Process

to dose antiscalant

Service

main continuous process

Startup

fully automated

Fluid/Capacity

antiscalant/0.001833m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

20 %

Power load

9 kW

Table 14.3.1 Antiscalant storage


No

Category

Value

Dwg/Tag

141/SU-1.7-ASL-03-141

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

1.7

Operating Volume, m3

1.5

Overall dimensions, m [LxWxH]

1.32/1.32/1.32

10 Outside diameter, mm

1320

11 Height, mm

1320

12 Spill berm

no

13 Drainage, inch

0.04

14 Fluid

antiscalant

15 Design flow rate, m3/h

0.0365

Table 14.4 Smbs storage

No

Category

Value

Process

to store SMBS

Service

auxiliary batch process

Startup

fully automated

Fluid/Capacity

SMBS/1.733m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

0%

Power load

1 kW

Table 14.4.1 Smbs storage


No

Category

Value

Dwg/Tag

141/SU-13-SMBS-04-141

Quantity

Type & Design

batch, open tank, with spill berm,


vertical, top cone, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

13

Operating Volume, m3

12

Overall dimensions, m
[LxWxH]

2/2/4

10 Outside diameter, mm

2000

11 Height, mm

4000

12 Spill berm

yes

13 Drainage, inch

0.04

14 Fluid

SMBS

15 Design flow rate, m3/h

1.733

Table 14.4.2 Smbs transfer pump


No

Category

Value

Dwg/Tag

141/PCO-02-141

Quantity

Fluid

SMBS

Design flow rate, m3/h

1.733

Differential head, m

10

NPSHr, m

10

speed,RPM

1500

No

Category

Value

Efficiency

0.08

Load, kW

0.6

10

Manufacturer

11

Manufacturer Code

12

Type

overhung horizontal

13

Construction materials

14

casing

PVC

15

impeller

PVC

16

ANSI rating

#0

17

Seals

cartridge

18

Driver

ac motor

Table 14.5 Smbs dosing after filter 2


No

Category

Value

Process

to dose SMBS after filter 2

Service

main continuous process

Startup

fully automated

Fluid/Capacity

SMBS/0.001386m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

20 %

Power load

1 kW

Table 14.5.1 Smbs storage


No

Category

Value

Dwg/Tag

141/SU-1.7-SMBS-07-141

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

1.7

Operating Volume, m3

1.5

Overall dimensions, m [LxWxH]

1.32/1.32/1.32

10 Outside diameter, mm

1320

11 Height, mm

1320

12 Spill berm

no

No

Category

Value

13 Drainage, inch

0.04

14 Fluid

SMBS

15 Design flow rate, m3/h

0.0276

Table 14.6 Smbs dosing to swro


No

Category

Value

Process

to dose SMBS to SWRO

Service

main continuous process

Startup

fully automated

Fluid/Capacity

SMBS/0.001386m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

20 %

Power load

9 kW

Table 14.6.1 Smbs storage


No

Category

Value

Dwg/Tag

141/SU-1.7-SMBS-05-141

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

1.7

Operating Volume, m3

1.5

Overall dimensions, m [LxWxH]

1.32/1.32/1.32

10 Outside diameter, mm

1320

11 Height, mm

1320

12 Spill berm

no

13 Drainage, inch

0.04

14 Fluid

SMBS

15 Design flow rate, m3/h

0.0276

Table 14.7 Ro flushing system


No

Category

Value

Process

to flush RO membranes

Service

auxiliary batch process

Startup

fully automated

No

Category

Value

Fluid/Capacity

permeate/1981m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

20 %

Power load

1001 kW

Table 14.7.1 Flushing pump


No

Category

Value

Dwg/Tag

145/PCB-04-145

Quantity

Fluid

permeate

Design flow rate, m3/h

1981

Differential head, m

55

NPSHr, m

10

speed,RPM

1500

Efficiency

0.862

Load, kW

352.8

10 Manufacturer

11 Manufacturer Code

12 Type

between bearings, closed impeller

13 Construction materials
14 casing

316L

15 impeller

316L

16 ANSI rating

#150

17 Seals

balanced

18 Driver

ac motor

Table 14.7.2 Swro flushing tank


No

Category

Value

Dwg/Tag

145/SU-100-PW-06-145

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

100

Operating Volume, m3

80

No
9

Category
Overall dimensions, m [LxWxH]

Value
3/3/3

10 Outside diameter, mm

3000

11 Height, mm

3000

12 Spill berm

no

13 Drainage, inch

0.15

14 Fluid

permeate

15 Design flow rate, m3/h

1981

Table 14.7.3 Flushing pump motor


No

Category

Value

Dwg/Tag

145/AMP-500-0-04-145

Quantity

Type and
enclosure

batch, totally enclosed air over, 12,


temperature rise & insulation class F/B,
horizontal foot-mounted termbox top (IMB3)

Manufacturer

Manufacturer
Code

Power supply

415V/3ph

Power rating, kW 500

Speed (rpm)

1500

Efficiency @
design point, %

96

10 Starting method

direct on line

Membrane Cleaning
In normal operation, the membrane in reverse osmosis elements can become fouled by mineral scale,
biological matter, colloidal particles and insoluble organic constituents. As reverse osmosis
membranes slowly become fouled during normal operation, it is periodically necessary to clean them.
Deposits build up on the membrane surfaces during operation until they cause loss in normalized
permeate flow, loss of normalized salt rejection, or both. Elements should be cleaned when one or
more of the below mentioned parameters are applicable:
1. The normalized permeate flow drops 10%
2. The normalized salt passage increases 5 - 10%
3. The normalized pressure drop (feed pressure minus concentrate pressure) increases 10 - 15%
Piping connections are provided on the membrane module for this purpose. The cleaning system
connects manually to the membrane array on both the feed and brine side and recirculates cleaning
chemicals on the saltwater side of the membranes. A typical cleaning will require the use of high and
low pH solutions which are recycled through the membrane array to remove inorganic and organic
foulants. The size of the cleaning pump is based on the number of membranes.
The reverse osmosis system must be shut down during cleaning. The cleaning system contains all

necessary equipment, including pressure gauges, flowmeters, tank, pump, valves, piping (and optional
bag filter) to complete the cleaning process as prescribed by the membrane manufacturer, or as local
site conditions require. Because cleaning is a manual process, instruments are mounted to display
locally.
It should be noted that if the intake water quality is very good (as measured by Silt Density Index or
SDI), cleaning will only take place periodically. If the inlet conditions are such that either biological or
inorganic fouling does occur, then cleaning will be more frequent. It is difficult to predict the number
of times per year that cleaning of the membranes will be necessary.
An additional benefit of the cleaning system is that it can provide a fresh water flush of the reverse
osmosis system prior to an extended downtime. This minimizes corrosion and biological growth, thus
improving long term system operation and increasing system life. The flushing procedure is similar to
the cleaning procedure, and utilizes all the same hardware, but is much simpler.
The following information pertains to all Cleaning System designs.

Table 14.8 Cip system


No

Category

Value

Process

to clean RO membranes

Service

auxiliary batch process

Startup

fully automated

Fluid/Capacity

CIP/1986m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

20 %

Power load

526 kW

Table 14.8.1 Micron filter


No

Category

Value

Dwg/Tag

145/CR-04-145

Quantity

Manufacturer

Manufacturer Code

Type & Design

cartridge filter

Flow rate, m3/h

1986

Operating Pressure, Barg

6.8

Pressure rating

ANSI #150

Connection size, inch

24/20

10

Filtration rating, (microns)

20

11

Filtration velocity, m/hour

20

12

Total filtration area, m2

99.3

13

Cartridge element quantity

397

Table 14.8.2 Cip pump

No

Category

Value

Dwg/Tag

145/PCB-02-145

Quantity

Fluid

CIP

Design flow rate, m3/h

1986

Differential head, m

65

NPSHr, m

11

speed,RPM

1500

Efficiency

0.866

Load, kW

416.2

10

Manufacturer

11

Manufacturer Code

12

Type

between bearings, open impeller

13

Construction materials

14

casing

316L

15

impeller

316L

16

ANSI rating

#150

17

Seals

balanced

18

Driver

variable speed drive

Table 14.8.3 Neutralization tank


No

Category

Value

Dwg/Tag

145/SU-250-CIP-05-145

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

250

Operating Volume, m3

200

Overall dimensions, m [LxWxH]

3/3/3

10 Outside diameter, mm

3000

11 Height, mm

3000

12 Spill berm

no

13 Drainage, inch

0.25

14 Fluid

CIP

15 Design flow rate, m3/h

542

Table 14.8.4 Cip acid ro cleaning tank


No

Category

Value

Dwg/Tag

145/SU-120-CIP-01-145

Quantity

Type & Design

batch, open tank, vertical, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

120

Operating Volume, m3

100

Overall dimensions, m [LxWxH] 7/7/3

10 Outside diameter, mm

7000

11 Height, mm

3000

12 Spill berm

no

13 Drainage, inch

0.2

14 Fluid

CIP

15 Design flow rate, m3/h

1986

Table 14.8.5 Cip acid ro cleaning tank


No

Category

Value

Dwg/Tag

145/SU-120-CIP-03-145

Quantity

Type & Design

batch, open tank, vertical, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

120

Operating Volume, m3

100

Overall dimensions, m [LxWxH] 7/7/3

10 Outside diameter, mm

7000

11 Height, mm

3000

12 Spill berm

no

13 Drainage, inch

0.2

14 Fluid

CIP

15 Design flow rate, m3/h

1986

Table 14.8.6 Cip pump motor

No

Category

Value

Dwg/Tag

145/AMP-500-0-02-145

Quantity

Type and
enclosure

batch, totally enclosed air over, 12,


temperature rise & insulation class F/B,
horizontal foot-mounted termbox top (IMB3)

Manufacturer

Manufacturer
Code

Power supply

715V/3ph

Power rating, kW 500

Speed (rpm)

1500

Efficiency @
design point, %

96

10 Starting method

variable speed drive

Table 14.8.7 Cip pump motor vsd


No

Category

Value

Dwg/Tag

145/VSDP-02-145

Quantity

Type

batch, light overload, IP54, VSI-PWM

Manufacturer

Manufacturer Code

Power supply

715V/3ph

Power rating, kW

500

Table 14.8.8 Preparation auxiliary tank


No

Category

Value

Dwg/Tag

145/MXD-01-145

Quantity

Fluid

CIP

Service & Function

batch, dissolve

Agitator type

high intensity, high speed

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

4.3

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm 100

No

Category

Value

12 Impeller diameter, mm

1000

13 Maximum impeller tip speed, m/s

5.2

14 Drive type

AC motor

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

DOL

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

1.1

21 Speed, rpm

1500

Table 14.8.9 Cip acid ro cleaning tank


No

Category

Value

Dwg/Tag

145/MXV-02-145

Quantity

Fluid

CIP

Service & Function

batch, dissolve

Agitator type

high intensity

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

1985.7

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm

80

12 Impeller diameter, mm

1000

13 Maximum impeller tip speed, m/s

4.2

14 Drive type

variable speed drive

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

VSD

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

5.5

21 Speed, rpm

1500

Table 14.8.10 Preparation auxiliary tank

No

Category

Value

Dwg/Tag

145/MXD-03-145

Quantity

Fluid

CIP

Service & Function

batch, dissolve

Agitator type

high intensity, high speed

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

4.3

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm 100


12 Impeller diameter, mm

1000

13 Maximum impeller tip speed, m/s

5.2

14 Drive type

AC motor

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

DOL

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

1.1

21 Speed, rpm

1500

Table 14.8.11 Cip acid ro cleaning tank


No

Category

Value

Dwg/Tag

145/MXV-04-145

Quantity

Fluid

CIP

Service & Function

batch, dissolve

Agitator type

high intensity

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

1985.7

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm

80

12 Impeller diameter, mm

1000

No

Category

Value

13 Maximum impeller tip speed, m/s

4.2

14 Drive type

variable speed drive

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

VSD

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

5.5

21 Speed, rpm

1500

Table 14.8.12 Neutralization tank


No

Category

Value

Dwg/Tag

145/MXD-05-145

Quantity

Fluid

CIP

Service & Function

batch, dissolve

Agitator type

high intensity

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

541.5

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm

100

12 Impeller diameter, mm

1500

13 Maximum impeller tip speed, m/s

7.9

14 Drive type

AC motor

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

DOL

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

1.1

21 Speed, rpm

1500

Table 14.8.13 Circulation pump inlet


No
1

Category
Dwg/Tag

Value
145/PCO-01-145

No

Category

Value

Quantity

Fluid

CIP

Design flow rate, m3/h

4.332

Differential head, m

12

NPSHr, m

10

speed,RPM

1500

Efficiency

0.188

Load, kW

0.8

10

Manufacturer

11

Manufacturer Code

12

Type

overhung horizontal

13

Construction materials

14

casing

316L

15

impeller

316L

16

ANSI rating

#150

17

Seals

cartridge

18

Driver

ac motor

Table 14.8.14 Preparation auxiliary tank


No

Category

Value

Dwg/Tag

145/SU-4-CIP-02-145

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

Operating Volume, m3

Overall dimensions, m [LxWxH]

1.65/1.65/1.65

10 Outside diameter, mm

1650

11 Height, mm

1650

12 Spill berm

no

13 Drainage, inch

0.05

14 Fluid

CIP

15 Design flow rate, m3/h

4.332

Table 14.8.15 Circulation pump inlet

No

Category

Value

Dwg/Tag

145/PCO-03-145

Quantity

Fluid

CIP

Design flow rate, m3/h

4.332

Differential head, m

12

NPSHr, m

10

speed,RPM

1500

Efficiency

0.188

Load, kW

0.8

10

Manufacturer

11

Manufacturer Code

12

Type

overhung horizontal

13

Construction materials

14

casing

316L

15

impeller

316L

16

ANSI rating

#150

17

Seals

cartridge

18

Driver

ac motor

Table 14.8.16 Preparation auxiliary tank


No

Category

Value

Dwg/Tag

145/SU-4-CIP-04-145

Quantity

Type & Design

batch, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

Operating Volume, m3

Overall dimensions, m [LxWxH]

1.65/1.65/1.65

10 Outside diameter, mm

1650

11 Height, mm

1650

12 Spill berm

no

13 Drainage, inch

0.05

14 Fluid

CIP

15 Design flow rate, m3/h

4.332

Table 14.9 Brine dilution pumps


No

Category

Value

Process

to dilute brine

Service

auxiliary continuous process

Startup

fully automated

Fluid/Capacity

seawater/4889m3/h

Turndown ratio

1.3

Standby capacity

100 %

Operating reserve capacity

0%

Power load

631 kW

Table 14.9.1 Brine delution pump


No

Category

Value

Dwg/Tag

121/PCV-02-121

Quantity

Fluid

seawater

Design flow rate, m3/h

4889

Differential head, m

15

NPSHr, m

10

speed,RPM

992

Efficiency

0.756

Load, kW

271

10 Manufacturer

11 Manufacturer Code

12 Type

vertical turbine, semi_open impeller

13 Construction materials
14 casing

superduplex

15 impeller

superduplex

16 ANSI rating

#150

17 Seals

packing gland

18 Driver

ac motor

Table 14.9.2 Brine delution pump motor


No

Category

Value

Dwg/Tag

121/AMP-315-2-02-121

Quantity

Type and
enclosure

continuous, totally enclosed air over, 12,


temperature rise & insulation class F/B, down-

No

Category

Value
vertical large-flange-mounted termbox top
(IMV1)

Manufacturer

Manufacturer
Code

Power supply

415V/3ph

Power rating, kW 315

Speed (rpm)

992

Efficiency @
design point, %

96

10 Starting method

direct on line

Figure 10 P&ID 151: product pumping station


This P&ID describes the re-mineralization of desalted water by adding soda ash to make it more stable
and less corrosive. The process is controlled by a set of criteria such as alkalinity, hardness, pH and
LSI. To make the process effective, the CO2 gas is injected into the influent. The mineral-enriched
water stream is then discharged to the buffer tank, its volume being selected based on the residencetime criterion. This product water pH and LSI are constantly monitored.

Permeate Tank
The reverse osmosis train product is collected through the main header, into the permeate tank. The
permeate tank also provides neccessary suck back volume of water during emergency plant shut down.
This same permeate tank also supplies the water volume required for scheduled cleaning and flushing
of the RO trains.

Product Water Re-mineralization


The reverse osmosis process is very efficient at removing minerals such as calcium and magnesium
from seawater. This leaves the resulting product water quite aggressive. If this is not corrected, the
water will try to dissolve materials that it comes into contact with, such as metallic and concretebased materials used in storage tanks and distribution piping. This can degrade not only the product
water quality but also the distribution infrastructure. To prevent this, minerals are added back into
the product water prior to distribution through a process called re-mineralization. Calcium Carbonate
(CaCO3) is the material of choice for this purpose as it is readily available, reasonably inexpensive,
and non-toxic. The most commonly used form of Calcium Carbonate is Calcite, which is a naturally
occurring form of limestone.
The product water is brought into contact with calcite in a calcite reactor, which is simply a closed
tank with inlet and outlet pipe connections, made of fiberglass reinforced plastic, filled with crushed
calcite chips. Given enough time, the water would naturally absorb enough calcium carbonate to
become safely neutralized. However, this would require an enormous tank, since the reaction is still
quite slow at typical product water pH levels. To increase the reaction rate, acid is added to the
water prior to the calcite reactor. To minimize cost and space requirements, 30 to 50% of the total
flow is bypassed around the reactor then recombined with the treated water.
Sulfuric acid (H2SO4) works well for this application as it is inexpensive, readily available, effective,
and non toxic once neutralized. It is a strong acid, so only a small amount needs to be added to
achieve the desired pH, and the effect on TDS is minimized. As with any dangerous chemical, proper
precautions must be used when handling and storing sulfuric acid to ensure worker safety.
A mixing/dispensing tank is used to store the acid which is diluted to the appropriate level. A
metering pump injects a fixed amount of diluted acid directly into the product water line immediately
upstream of the calcite reactor. The pump flowrate is manually adjusted to achieve the target
hardness and alkalinity levels for the delivered product water. Once the setting is fine tuned, no
ongoing adjustments are necessary. The metering pump is controlled in unison with each reverse
osmosis system, so they turn on and off together.
Due to impurities and non-uniform flow patterns, the calcite bed does not dissolve evenly, and after
some time, channels can form in the bed. This reduces the amount of calcium carbonate that can be
dissolved at a given flowrate and pH. To minimize this effect, the bed should be periodically
backflushed at high flowrate to break up channels and blockages and reseat the bed. This can be done
manually or by closing the bypass valve and momentarily passing the full product flow through the
reactor. Additional calcite material is also added periodically, keeping the bed depth roughly
constant, insuring consistent final water quality.

Product Transfer
Depending on the local site layout, a product transfer system may be necessary to convey product
water from the reverse osmosis desalination system to the client s distribution point, where the client
will provide a process flange to which the product piping will connect. The pressure required at this
distribution point is driven by what is downstream, specifically, the size and length of any transfer
piping, the height of any storage vessels, any changes in elevation and the specific requirements of
the distribution network. The product transfer system consists of a pump set, valving, product flow
instrumentation and product surge tank. The standard product transfer pump delivers water to the
distribution point at a pressure of 2.5 bar. This may be adjusted up or down depending on the client s
needs, as noted above. The pump is controlled by level sensors in the product break tank.
The product surge tank serves several purposes. Primarily, it provides a water storage buffer to
accommodate brief mismatches between the desalination system output and product transfer
flowrates, as can occur when either system is being started up or shut down, or during initial flow
balancing during plant commissioning. Without this buffer, pumps, piping, and other equipment could
be damaged. Secondly, it forms a physical break in the product water stream, so that any chemically
treated water cannot inadvertently be drawn back into the reverse osmosis system, which can
permanently damage the membranes. Finally, the product surge tank can be used to provide a backup
supply of water for flushing and cleaning of the membrane systems.

All parts of the product transfer system are compatible with the chemicals explained later in Chemical
Dosing Systems section.

Product Water pH Adjustment


The process of desalination reduces the pH of the final product water to the range of 6 pH units. This
can be objectionable to some customers or in cases where the water supply requires a higher pH
range, sometimes 7-8 pH units. The Chemical Dosing System includes a product water pH adjustment
system. By dosing sodium hydroxide (NaOH), the pH of the product water will increase. The dosing
rate is typically determined on site, as it is a function of flow, final pH requirement and chemical
concentration.

Delivery
Estimated delivery of the above plant will be as follows.

Table 15.0 Product delivery


No

Category

Value

Process

to deliver product

Service

critical process

Startup

fully automated

Fluid/Capacity

permeate/4177m3/h

Turndown ratio

Standby capacity

0%

Operating reserve capacity

0%

Power load

712 kW

Table 15.0.1 Permeate to posttreatment


No

Category

Value

Dwg/Tag

151/SU-1200-PW-01-151

Quantity

Type & Design

continuous, open tank, surge

Manufacturer

Manufacturer Code

Material

concrete

Total Volume, m3

1200

Operating Volume, m3

800

Overall dimensions, m [LxWxH]

3/3/3

10 Outside diameter, mm

3000

11 Height, mm

3000

12 Spill berm

no

13 Drainage, inch

0.4

No

Category

Value

14 Fluid

permeate

15 Design flow rate, m3/h

4177

Table 15.0.2 Product pump


No

Category

Value

Dwg/Tag

151/PCB-01-151

Quantity

Fluid

permeate

Design flow rate, m3/h

2089

Differential head, m

45

NPSHr, m

10

speed,RPM

1500

Efficiency

0.854

Load, kW

307.3

10

Manufacturer

11

Manufacturer Code

12

Type

between bearings

13

Construction materials

14

casing

316L

15

impeller

316L

16

ANSI rating

#150

17

Seals

balanced

18

Driver

variable speed drive

Table 15.0.3 Product pump motor vsd


No

Category

Value

Dwg/Tag

151/VSDP-01-151

Quantity

Type

continuous, light overload, IP54, VSI-PWM

Manufacturer

Manufacturer Code

Power supply

715V/3ph

Power rating, kW

400

Table 15.0.4 Permeate to posttreatment


No

Category

Value

Dwg/Tag

151/SMX-02-151

Quantity

No

Category

Value

Fluid

permeate

Type & Service

static mixer, continuous

Manufacturer

Manufacturer Code

Flow rate (delivery),


Nm3/h

4177

Allowable pressure drop,


kPa

15

Connection size, inch

36

10 Housing length, m

11 Connection points

12 Injector points

13 Injected fluids

sodium hypochlorite, zinc


orthophosphat

14 Pressure rating

ANSI #150

Table 15.0.5 Product pump motor


No

Category

Value

Dwg/Tag

151/AMP-355-2-01-151

Quantity

Type and
enclosure

continuous, totally enclosed air over, 12,


temperature rise & insulation class F/B,
horizontal foot-mounted termbox top (IMB3)

Manufacturer

Manufacturer
Code

Power supply

715V/3ph

Power rating, kW 355

Speed (rpm)

1500

Efficiency @
design point, %

96

10 Starting method

variable speed drive

Table 15.1 Zinc orthophosphat dosing


No

Category

Value

Process

to dose zinc orthophosphat

Service

main continuous process

Startup

fully automated

Fluid/Capacity

zinc orthophosphat/0.00501m3/h

No

Category

Value

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

20 %

Power load

0 kW

Table 15.2 Lime water dosing


No

Category

Value

Process

to dose lime water

Service

auxiliary continuous process

Startup

fully automated

Fluid/Capacity

service water/5.762m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

10 %

Power load

7 kW

Table 15.2.1 Mixing tank


No

Category

Value

Dwg/Tag

151/MXV-01-151

Quantity

Fluid

service water

Service & Function

continuous, dissolve

Agitator type

high intensity

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

2.2

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm

100

12 Impeller diameter, mm

1000

13 Maximum impeller tip speed, m/s

5.2

14 Drive type

variable speed drive

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

VSD

18 Frequency

50

19 Voltage

220V/3ph

No

Category

Value

20 Nominal size, kW

1.1

21 Speed, rpm

1500

Table 15.2.2 Mixing tank


No

Category

Value

Dwg/Tag

151/MXV-02-151

Quantity

Fluid

service water

Service & Function

continuous, dissolve

Agitator type

high intensity

Agitator mounting

top

Manufacturer

Manufacturer Code

Design flow rate, m3/h

2.2

10 Gear ratio

10

11 Impeller maximum rotation speed, rpm

100

12 Impeller diameter, mm

1000

13 Maximum impeller tip speed, m/s

5.2

14 Drive type

variable speed drive

15 Enclosure

totally enclosed air over

16 Temp. rise/Insulation

Class F/B

17 Starting

VSD

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

1.1

21 Speed, rpm

1500

Table 15.2.3 Dosing pumps


No

Category

Value

Dwg/Tag

151/PCO-02-151

Quantity

Fluid

service water

Design flow rate, m3/h

5.762

Differential head, m

12

NPSHr, m

10

speed,RPM

1500

Efficiency

0.23

No
9

Category
Load, kW

Value
0.8

10 Manufacturer

11 Manufacturer Code

12 Type

overhung horizontal, open impeller

13 Construction materials
14 casing

cast iron

15 impeller

cupro aluminium

16 ANSI rating

#150

17 Seals

balanced

18 Driver

ac motor

Table 15.2.4 Mixing tank


No

Category

Value

Dwg/Tag

151/SU-2.2-SRW-06-151

Quantity

Type & Design

continuous, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

2.2

Operating Volume, m3

Overall dimensions, m [LxWxH]

1.65/1.65/1.65

10 Outside diameter, mm

1650

11 Height, mm

1650

12 Spill berm

no

13 Drainage, inch

0.04

14 Fluid

service water

15 Design flow rate, m3/h

2.161

Table 15.2.5 Dilution tank


No

Category

Value

Dwg/Tag

151/SU-2.2-SRW-07-151

Quantity

Type & Design

continuous, open tank, surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

No

Category

Value

Total Volume, m3

2.2

Operating Volume, m3

Overall dimensions, m [LxWxH]

1.65/1.65/1.65

10 Outside diameter, mm

1650

11 Height, mm

1650

12 Spill berm

no

13 Drainage, inch

0.04

14 Fluid

service water

15 Design flow rate, m3/h

5.762

Table 15.2.6 Soda ash silo


No

Category

Value

Dwg/Tag

151/SLO-30-NOFL-08-151

Quantity

Type & Design

batch, open tank, silo

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

30

Operating Volume, m3

25

Overall dimensions, m [LxWxH]

6/6/6

10 Outside diameter, mm

6000

11 Height, mm

6000

12 Spill berm

no

13 Drainage, inch

0.1

Pretreatment Dosing
To make pretreatment filtration effective, a coagulant is dosed into the incoming seawater. The
dosing rate is selected to reach the conditions at which the Zeta potential of colloids is decreased
until the colloids reach an unstable state, causing them to stick together. A polymer flocculant may be
optionally dosed to promote the formation of larger flocs. An inline static mixer is used to rapidly mix
the coagulant with the raw seawater. This mixing is followed by 2 sequential flocculation steps
composed of several mechanical mixers for each state.

Table 15.3 Co2 dosing


No

Category

Value

Process

to dose CO2

Service

main continuous process

No

Category

Value

Startup

fully automated

Fluid/Capacity

CO2/0.80013m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

0%

Power load

0 kW

Table 15.4 Product chlorination


No

Category

Value

Process

to chlorinate product tank

Service

auxiliary batch process

Startup

fully automated

Fluid/Capacity

sodium hypochlorite/0.1975m3/h

Turndown ratio

Standby capacity

100 %

Operating reserve capacity

10 %

Power load

1 kW

Table 15.4.1 Chlorination pump


No

Category

Value

Dwg/Tag

151/PDA-01-151

Manufacturer

Manufacturer Code

Quantity

Fluid

sodium hypochlorite

Service

batch

Pump type

hydraulically actuated
diaphragm

Drive type

ac motor

Capacity adjustment method

manual

10 Head/Diaphragm material

stainless steel 316/hypalon

11 Min/Max flow rates, l/min

1.013/5.064

12 Maximum discharge pressure, Barg

13 Capacity adjustment precision

0.1

14 Starting conditions

flooded

15 Minimum rotation speed, rpm

500

16 Maximum rotation speed, rpm

1000

No
17

Category

Value

Manual stroke length variation


range, %

10 - 100%

18 Frequency

50

19 Voltage

220V/3ph

20 Nominal size, kW

0.75

21 Shaft speed, rpm

998

Table 15.4.2 Storage tank


No

Category

Value

Dwg/Tag

151/SU-3.5-HCL-03-151

Quantity

Type & Design

batch, open tank, with spill berm,


surge

Manufacturer

Manufacturer Code

Material

fiberglass reinforced polyester

Total Volume, m3

3.5

Operating Volume, m3

Overall dimensions, m
[LxWxH]

2.75/2.75/2.75

10 Outside diameter, mm

2750

11 Height, mm

2750

12 Spill berm

yes

13 Drainage, inch

0.04

14 Fluid

sodium hypochlorite

15 Design flow rate, m3/h

0.0912

Figure 11 P&ID 145: CIP and flushing systems


Shown above are CIP and flushing auxiliary systems. The first is used for membrane cleaning off scale
deposition, the second - for automatic flushing after the unit emergency shutdown. Before being fed
to SWRO membranes the CIP stream is passed through the micron cartridge filter. Flushing connection
to SWRO is after the high pressure pump; so it starts working only after the discharge pressure drops
below the shut-off pressure of the flushing pump. On the other hand, it is more effective in terms of
the flushing volume pumped through the membranes comparing to the other alternative flushing
connection to the suction of the high pressure pump. In the latter case part of the flushing stream
may go to the filtered water tank and is not used for flushing. Extra neutralization tank is an
advantage in case different CIP fluids (base or acid) are used sequentially.

Table 16.0 Piping metrics


No

Material

Schedule

Size

Count

carbon steel

SCH10

medium

carbon steel

SCH40

small

ductile iron

SCH40

small

fiberglass reinforced polyester

PN10

large

16

fiberglass reinforced polyester

PN2.5

large

18

fiberglass reinforced polyester

PN4.0

large

71

fiberglass reinforced polyester

PN6.0

large

high density polyethylene

SDR11

large

high density polyethylene

SDR17.6

large

10

polyethylene

SDR11

large

11

polyethylene

SDR17.6

large

12

polyethylene

SDR17.6

small

46

13

polyethylene

SDR26

small

124

14

polyethylene

SDR41

small

No

Material

Schedule

Size

Count

15

polypropylene

SDR11

large

29

16

polypropylene

SDR11

medium

132

17

polypropylene

SDR17.6

large

18

polypropylene

SDR17.6

medium

10

19

polypropylene

SDR17.6

small

20

polypropylene

SDR26

large

21

polypropylene

SDR26

medium

22

polypropylene

SDR26

small

16

23

polypropylene

SDR41

large

12

24

polypropylene

SDR41

medium

48

25

polypropylene

SDR41

small

26

stainless steel 316

SCH10

small

27

zeron 100

SCH20

medium

19

28

zeron 100

SCH30

large

29

zeron 100

SCH30

medium

22

Table 17.0 Instrumentation type and quantities


No

Measurement

Qty [local/remote/switch]

water presence

0/0/0

differential pressure

0/22/2

weight

0/0/0

pressure

18/52/2

streaming current

0/0/0

free Cl

0/4/0

torque

0/0/0

silt density index

0/1/0

flow

0/27/0

10

temperature

0/45/0

11

oil

0/0/0

12

redox

0/2/0

13

level

19/48/4

14

conductivity

0/7/0

15

rotation

0/0/0

16

power

0/0/0

17

vibration

0/31/0

18

turbidity

0/3/0

No
19

Measurement
pH

Qty [local/remote/switch]
0/7/0

Locally Mounted Instrumentation


The plant shall be supplied with all the necessary instrumentation for the safe and orderly start-up,
running and shutdown as detailed in the control philosophy. All instruments for process control and
monitoring are provided and monitored via the DCS/SCADA.
All electrical instrumentation shall be suitable for installation in a non hazardous, safe area.
Instruments and associated installation materials would be suitable for the hostile, desert
environment. All equipment shall be weatherproofed to IP55 minimum. Instrument housings for
temperature probes, level transmitters & pressure switches shall generally be of epoxy painted
aluminium.
Junction box material (CEAG NXTS series) shall be epoxy painted mild steel, with all supports being
either painted mild steel or 316 stainless steel, dissimilar metals being isolated with insulating
material. All fasteners shall be 316 stainless steel.
All instruments shall be cabled to junction boxes. Instrument cable shall be BS5308, Part 2 Type 2,
having (braid or wire) armour with flame retardant PVC insulation to IEC60332 and black or grey outer
sheath. Cores will be 1.5mm with brown/blue cores or brown/blue/green cores for pair and triple
cables respectively. Cables shall be run on heavy duty galvanised mild steel cable tray, cables being
clipped/secured with UV resistant plastic cable ties. Cable glands shall be Hawke delugeproof type,
in brass. All instruments shall be identified with a 316SS tie-on tag, engraved with respective tag
number, indicating instruments also being fitted with an engraved traffolyte tag plate with service
description. All cables shall be identified with 'Critchley' black on yellow PVC cable markers where
glanded, all wiring being identified with numbered ferrules where terminated.

PLC/SCADA architecture and design


We have selected a distributed control system based on xx PLC Units divided into process groups and
communicating via a data highway communication network. The plant will be divided according to the
process requirements to allow each part of the plant to work independently with all its own protection
interlocks. A central PLC will coordinate the work of all PLC's. The advantages of this system are as
follows.

Reliability of plant operation. Failure of one PLC will not stop the entire plant.
Easy startup and operation. Each part of the plant will be programmed and commissioned
separately. More than one part of the plant can be commissioned at the same time.
Ease of maintenance. All PLC parts will be identical.
Ease of programming. Programming can be done in parallel by different teams of
programmers.

The PLCs are connected by a suitable process network and are operated by xx operators and
engineering stations. The preliminary grouping is as follows.

Cables and Cable Laying


Medium Voltage (MV) Cables
All MV cables will be single core aluminium conductors, XLPE insulated, longitudinally water-tight,
screened, PE-jacketed NA2XS(F) 2Y 12/20KV. Cable cross-sections will be according to the load, the
configuration and an ambient temperature of 40?C. Cable construction and tests will comply with the
latest edition of the following standards.

IEC 60502-2

VDE 0276 part 620

Cable Terminations - 12/20KV sealing ends with approved product suitable for the cable type. Low
Voltage (LV) Cables
LV cables will be various sizes with copper or aluminium multi-conductor, XLPE insulated, PVC
sheathed, N2XY or NA2XY, 0.6/1KV. The cables will be sized according to the load and the voltage
drop under ambient temperature conditions of 40?C. LV cables will comply with latest edition of the
following standards.

IEC 60502-1

LV cable terminations with cable glands of appropriate size power conductors will terminate directly
on the devices or terminal strips. Control conductors will terminate on terminal strips. Cable Laying
Electrical cables will be laid as follows.

For outdoor installations the cables will be laid on cable trays installed on steel (piping)
bridges or in underground concrete walkable tunnels. Cable trays are arranged along the sides
of the tunnel.
Indoor cabling will be installed on cable ladders or metallic or plastic conduits.

Communication system
There will be two levels of communication networks.

Process network for communicating with all PLCs; the main PLC will coordinate the work of all
PLCs through this network and will collect data for alarming and logging.
Service network for updating administration PCs with relevant information of plant behavior.

Both networks will be located in operator workstations running an HMI application and data logging.

Table 18.0 Power or distribution transformer list


Rated low
voltage at
zero load,
kV

Rated
No Service power,
kVA

Rated/nominal
high voltage, kV

voltage 4,000

11

0.715

VSD

voltage 2,000

11

0.415

AC motor
1
and VSD

voltage 500

11

0.24

nondrive
load

voltage 8,500

11

6.6

VSD

Load
type

Qty

Grounding
All facilities provided with permanently installed electrical items (above 60 V) will be provided with
foundation grounding. The foundation grounding consists of a galvanized steel tape embedded in-situ
in poured concrete (not subject to corrosion). A lead from the foundation earth tape will be
connected to a potential equalization bar. The metal pipe work and the ground conductor link to the
building's main distribution panel will also be connected/bonded to this bar. The electronic control
units of the central control in the administration building, the telephone exchange and the fire alarm
control cabinet will be provided with an independent earthing system (clean earth) for the

communication cable shielding and system grounding, in order to avoid influences from the
conventional grounding (dirty earth) grid.

Lightning protection
All facilities more than 5 m above ground level will be provided with lightning protection. A galvanized
steel wire lightning protection conductor of at least 10 mm diameter will be installed with spacers and
supports that will be the standard product of a specialized manufacturer. Down leads of the lightning
conductor will be terminated at the potential equalization bar of the respective facility. Lightning
protection will be implemented per Israeli standard 1173 part 1. The buildings will be protected by
roof mounted metal grids, with down conductors, connected to the foundation grounding. Open
production areas will be protected by pole mounted lightning terminals with down conductors
connected to grounding electrodes.

Fire alarm and protection


Low voltage electrical panels will be protected by FM-200 gas extinguishing systems. Electrical and
mechanical rooms that are not protected by sprinklers will be equipped with a fire alarm detection
system, backed by battery power supply. A pulse coded fire alarm system will be installed with the
central unit located in the control room of the administration building. The system will monitor by
means of the following.

Manual alarm buttons


Smoke detectors
Closed circuit TV cameras
Heat detectors, if required

The fire alarm system will meet the requirements of the insurer within the context of this
specification.

Table 19.1 Fitting fitt inspection and tests


No

Inspection/test

Qty

ASME stamp and certificate

material identification for major parts

production test

hydrostatic test

WPS, PQR and Welder Qualification

Table 19.2 Vessel/tank vessel inspection and tests


No

Inspection/test

Qty

full_water or hydrostatic test

30

production test

30

pre_shipment inspection

30

visual and dimensional inspection

30

non_destructive examination

30

ASME stamp and certificate

Table 19.3 Meter, gage or switch meter inspection


and tests
No

Inspection/test

Qty

insulation resistance and high voltage test

95

functional test

95

Table 19.4 Metering/special pump mep inspection


and tests
No

Inspection/test

Qty

hydrostatic test

pre_shipment inspection

surface preparation and painting

performance and mechanical running test

visual and dimensional inspection

material test reports for major parts

non_destructive examination

Table 19.5 Ac motor motor inspection and tests


No

Inspection/test

Qty

noise test

19

routine test

19

visual inspection

19

type test

dimensional inspection

19

Table 19.6 Centrifugal pump pump inspection and


tests
No

Inspection/test

Qty

ultrasonic test for critical and major parts

string test

surface preparation and painting

16

mechanical seal leakage test

pre_shipment inspection

16

performance test

16

strip test

casing leakage test

Table 19.7 Air supply system air inspection and tests


No
1

Inspection/test
balance test

Qty
2

No

Inspection/test

Qty

surface preparation and painting

material test reports for major parts

no_load mechanical running test

visual and dimensional inspection

pre_shipment inspection

Table 19.8 Virtual item vite inspection and tests


No

Inspection/test

Qty

material identification of critical and major parts

surface preparation and painting

welding: WPS, PQR, welders list

material identification of critical and major parts

visual and dimensional inspection

material identification of critical and major parts

Table 19.9 Piping piping inspection and tests


No

Inspection/test

Qty

WPS, PQR and Welder Qualification

non_destructive examination

65

PMI

radiographic spot test

pin hole test for piping with lining

65

visual and dimensional inspection

65

hydrostatic test

65

material identification

Table 19.10 Agitator/scraper mixer inspection and


tests
No

Inspection/test

Qty

visual and dimensional inspection

material identification of critical and major parts

performance test

pin hole test for lining

Table 19.11 Direct energy recovery device derd


inspection and tests
No

Inspection/test

Qty

material identification of critical and major parts

performance test

Table 19.12 Filter/membrane filter inspection and


tests
No

Inspection/test

Qty

performance test

14

visual and dimensional inspection

14

material identification of critical and major parts

14

Plant Availability
The plant reliability design requires comprehensive system approach and is a compound result of the
following vectors.
1.
2.
3.
4.

Equipment design reliability,


Spinning reserve capacities,
Backup capacities,
Plant structural reliability.

Requirements for more reliable design and construction are set out in the equipment specification. In
practice the equipment is considered reliable if it has enough similar application references, good
operating records and proven sufficient service life.
The pump will be more reliable if it complies with the following criteria
1. low level of vibrations,
2. operation in the vicinity of the BEP (best efficiency point),
3. sufficient NPSH (net positive suction head),
4. low specific speed and suction speed,
5. bearing temperature below 75oC,
6. correct installation of piping (without load transfer),
7. proper runs of piping to prevent hydraulically induced vibration,
8. provision for temporary strainers,
9. special design of volute decreasing radial forces on the shaft bearings,
10. usage of the impeller diameters below maximum values,
11. application of the cartridge mechanical seals,
12. check for the design critical speeds,
13. application of corrosion-resistant materials
The pump motors bigger than 1000 kW shall be ordered with reduced vibration levels and shall be
designed at least for 300 starts per year. The motor life may be increased substantially if soft start
is used.
Interconnecting piping is rarely a source of trouble if the following points are taken into account.

sufficient difference between process pressure and the design limits,


thermal expansion analysis,
keeping velocities within the range applicable to the selected construction material,
proper mechanical support damping hydraulically induced vibration,
usage of weld-neck flanges for ANSI class #300 and above,
application of corrosion-resistant materials

Valves last longer if their sizing and specification are done with the following points in mind.

proper safety factor for actuator size,

reliable control without valve oscillation (due to the valve over-sizing),


application of corrosion-resistant materials.

Spinning reserve capacity is the difference between the required design capacity and the rated one.
Centrifugal pumps working at BEP always have rotating reserve capacity over 10%. Drives - AC motors
and variable speed drives - are sized by 10-15% over the maximum continuous load. At low ambient
temperatures motor may be overloaded by 5 10%. Dosing pumps are always selected with high
redundant capacity sometimes surpassing 100%.
Backup capacity is an effective means of providing high reliability for equipment modules connected
in parallel. For instance, at the normal operation conditions all dual-media filters are in operation. In
case one filter is shut down, its load is re-distributed between the balance of the filters without
impairing the product quality.

Table 20.0 Plant reliability data for 100% load


No

PFD
node

Description

Operated Standby
capacity capacity

Fault Affects

to pump
SW-MC-1 seawater to
filtering system

100

10

0.0036 Q

to filter
seawater
SW-MC-2
through multimedia stage 1

100

10

0.0036 Q

to filter
seawater
SW-MC-3
through multimedia stage 2

100

10

0.004

to filter
SW-MC-4 seawater before
pumping

100

50

0.0002 Q

HCL-AB5

to chlorinate
intake piping and 100
sump

0.0001 Q

AIR-AB-6

to supply air to
intake head

100

0.0001 Q

PMR-AB- to prepare
7
polymer

0.0009 Q

PMR-ACto dose polymer


8

100

0.0007 Q

FLCNTAC-9

to dose
flocculant to
filter 1

100

0.0011 Q

10

FLCNTAC-10

to dose
flocculant to
filter 2

100

0.0006 Q

11

H2SO4H- to dose sulphuric


100
AC-11
acid to stage 1

10

0.0004 Q

12

SW-AC12

0.0002 Q

to dilute brine

100

No

PFD
node

Description

Operated Standby
capacity capacity

Fault Affects

13

PW-MC13

to desalinate
seawater in RO
membranes

0.037

14

ASL-AC14

to store
antiscalant

100

0.0001 Q

15

ASL-AC15

to dose
antiscalant

100

20

0.0074 Q

16

SMBSAB-16

to store SMBS

100

0.0001 Q

17

SMBSAC-17

to dose SMBS
after filter 2

100

20

0.0019 Q

18

SMBSAC-18

to dose SMBS to
SWRO

100

20

0.0074 Q

19

PW-AB19

to flush RO
membranes

100

20

20

CIP-AB20

to clean RO
membranes

100

20

0.0007 Q

100

50

0.0013 Q

0.0014 Q

to cool
SRW-AC- equipment
21
21
bearings and
motor

22

PW-MC22

23

ZOP-AC- to dose zinc


23
orthophosphat

100

20

0.0009 Q

24

SRW-AC- to dose lime


24
water

100

10

0.0021 Q

25

CO2-ACto dose CO2


25

100

0.0004 Q

26

HCL-AB26

100

10

0.0016 Q

10

0.0009 Q

27 BR-AB-27

28

to deliver
product

to chlorinate
product tank

to backup filters
100
backwashing

to dose sulphuric
H2SO4Hacid after stage 100
AC-28
2

29 OIL-MC-1 lube oil system


30
31

CO2-MBCO2 dosing
1
Plant availability

100

50

0
0.9236

Figure 12 Plant unavailability as a function of plant load

Spare Parts
Even a well built plant, with an active, diligent preventative maintenance program, will from time to
time experience unexpected equipment failures. These failures may be due to faster than anticipated
wear, unseen corrosion, operator error, unexpected operating conditions, lightening strikes, or many
other possible reasons. In order to minimize the plant downtime associated with such a failure, it is
important to keep certain critical spare parts in stock at the plant. Pimansoft offers two spare parts
packages: Standard and Premium. Pimansoft recommends that all plants keep at least the standard
package on hand at all times. The premium package is recommended for highly critical, low
redundancy, remote operations, as described below. Which parts are stocked as spares is affected by
the following factors.

Plant criticality. If the plant serves a business or network that cannot afford to be out of
operation for an extended period of time then spare parts are of critical importance.
Redundancy. If excess capacity is available due to multiple plants, or multiple trains, serving
the same customer, then a failure of one train may not be a concern and spares are less
important.
Plant location. More remote locations typically require long transit durations, making spares
more necessary.
Part replaceability. If the part can easily be replaced or repaired locally, parts may be
available locally.
Likelihood and mechanism of failure. Certain parts are critical to plant operation, but very
rarely fail catastrophically. Thus it may not be necessary to stock the part as a spare, but
instead simply stock a repair or rebuild kit.

The spare parts packages are associated with the base reverse osmosis system. Spare parts are also
available for the optional auxiliary systems (such as product transfer or chemical dosing) but they are
not available on the web-based proposal generator tool. Please contact ISI for pricing.
Standard Package. The standard package includes basic items that are susceptible to early wear-out
or breakage.
Premium Package. The premium package provides a higher level of insurance by including items that
are not likely to fail, but that would have a high impact if they did. In addition to the items in the
standard package, the premium package includes items such as HPP VFD and motor, flow meters,
motorized valves, and gauges. In addition, the package also includes water quality testing instruments
(silt density index, chlorine, conductivity (Low and High), pH, voltmeter, and ammeter.) which are
essential to proper plant operations and maintenance.
The component list at the end of this section identifies exactly what items are included in both
packages.

Table 21.0 Spare items stock


No

Category

Value

meter, gage or switch

112

valve

181

AC motor

35

centrifugal pump

13

adjustable speed drive

10

filter/membrane

Table 22.0 Generic spare parts list


No
1

Category

Value

meter/turbidity

[repair kit]

group/trafo

[control fuses, power fuses, high


voltage bushings, low voltage bushings,
gaskets, pressure relief device, air
breather, oil level indicator, oil
temperature indicator, winding
temperature indicator, Buchholz relay,
selica gel]

vessel/low pressure

[gasket, manhole, fastener, seal]

mep/mechanical
diaphragm

[gasket, suction valve, gasket,


discharge valve, diaphragm]

fitt/membrane vessel

[seal, head, seal, permeate port, seal,


adaptor, bearing plate, sealing plate,
permeate port, thrust cone, adaptor
kit, blind plugs, orifice plugs]

meter/redox

[repair kit]

meter/free Cl

[repair kit]

pump/vertical turbine
pump

[wear rings, bowl, bearings, bowl,


bearings, lineshaft, coupling, lineshaft]

mep/hydraulically
actuated diaphragm

[gasket, suction valve, gasket,


discharge valve, diaphragm]

10 meter/electromagnetic

[electronic card]

11 meter/pH

[repair kit]

12 motor

[bushing, terminal box, gasket,


bearing, labyrinth seal]

13 filter/RO membrane

[membrane holding tool, membrane


pulling tool, bearings, wear rings,
carrier chain, sprocket, head, sprocket,
foot, sprocket, drive, mesh and plate
section, mesh and plate section, spray
nozzle]

14 air/rotary screw type

[seals, o-rings, v-belt and kit, pressure


regulating valve, fuses, air filter

No

Category

Value
element, oil filter element, separator
element, electronic controller,
pressure regulating valve]

15 mixer/agitator

[oil seal, bearing housing, oil seal, gear


box, bearing, lip seal]

16 vessel/ASME pressure

[gasket, manhole, fastener, seal]

17 vsd

[control fuses, power fuses, control


transformer, power supply unit, control
interface module, fan module]

18 valve/throttling

[soft repair kit]

19 filter/cartridge filter

[gaskets, o-rings]

20 vacs

[shims, coupling spacer, bolts,


coupling]

21 meter/conductivity

[repair kit]

22 fitt/static mixer

[gasket, fastener]

23

meter/ultrasonic level
transmitter

[electronic card]

24 pump

[shims, coupling spacer, bolts,


coupling, impeller, wear ring, casing,
wear ring, impeller, bearing, isolator,
bearing, mechanical seal, kit,
mechanical seal, coupling, constant
level oiler, breather, drain plug,
gasket, o-ring]

25 valve/control

[soft repair kit]

26 pump/centrifugal pump

[shaft, sleeve, shaft, key, shaft, sleeve,


throttling]

27 derd

[o-ring, gasket]

28 valve/solenoid

[repair kit]

29 group/switchgear

[control transformer, rectifier control


card, control fuses, power fuses]

30 air/roots type

[mechanical seal, gaskets and seal


rings, filter element, oil splash disk, vbelt, oil level plug]

derd/ERI pressure
31
exchanger

[anti-seize tube, pin and dowel, spare


part kit, tool kit, ceramic cartridge
assembly, elbow, end-port, straight,
end-port]

32 vessel/open tank

[gasket, manhole, fastener]

33 air

[shims, coupling spacer, bolts,


coupling, assembly kit, bearing, drive,
bearing, inboard, bearing, outboard]

34 group/power wiring

[control transformer, rectifier control


card, control fuses, power fuses]

No

Category

35 valve/pneumatic

Value
[air filter regulator, repair kit]

Table 23.0 Noise sources


No

Item description

Qty

Noise level,
dBa

centrifugal pump intake pump

-1.0

AC moto intake pump motor

-1.0

air supply syste intake cleaning

-1.0

centrifugal pump brine delution pump

-1.0

AC moto brine delution pump motor

-1.0

AC moto rotating band screen drive

-1.0

centrifugal pump rotating band screen


washing pump

-1.0

AC moto rotating band screen washing pump


motor

-1.0

centrifugal pump polymer pump

-1.0

10 AC moto polymer pump motor

-1.0

11 AC moto polymer dilution motor

-1.0

12 centrifugal pump backwash pump

-1.0

13 AC moto backwash pump motor

-1.0

14 air supply syste air scouring blower

-1.0

15 centrifugal pump backwash pump

-1.0

16 AC moto backwash pump motor

-1.0

17 air supply syste air scouring blower

-1.0

18 centrifugal pump backwash pump

-1.0

19 AC moto backwash pump motor

-1.0

20 centrifugal pump antiscalant transfer pump

-1.0

21 AC moto antiscalant transfer pump motor

-1.0

22 centrifugal pump SMBS transfer pump

-1.0

23 AC moto SMBS transfer pump motor

-1.0

24 centrifugal pump ERS booster pump

-1.0

25 AC moto ERS booster pump motor

-1.0

-1.0

27 centrifugal pump coolant pump

-1.0

28 AC moto coolant pump motor

-1.0

29 centrifugal pump permeate pump

-1.0

30 AC moto permeate pump motor

-1.0

26

direct energy recovery devic filtered feed to


ERI

No

Item description

Qty

Noise level,
dBa

31 centrifugal pump high pressure pump

-1.0

32 AC moto high pressure pump motor

-1.0

33 AC moto lube oil system standby pump motor 4

-1.0

34 centrifugal pump circulation pump inlet

-1.0

35 AC moto circulation pump inlet motor

-1.0

36 AC moto preparation auxiliary tank motor

-1.0

37 AC moto CIP acid RO cleaning tank motor

-1.0

38 centrifugal pump CIP pump

-1.0

39 AC moto CIP pump motor

-1.0

40 centrifugal pump circulation pump inlet

-1.0

41 AC moto circulation pump inlet motor

-1.0

42 AC moto preparation auxiliary tank motor

-1.0

43 AC moto CIP acid RO cleaning tank motor

-1.0

44 centrifugal pump flushing pump

-1.0

45 AC moto flushing pump motor

-1.0

46 AC moto neutralization tank motor

-1.0

47 centrifugal pump product pump

-1.0

48 AC moto product pump motor

-1.0

49 AC moto mixing tank motor

-1.0

50 AC moto silo motor 1

-1.0

51 AC moto mixing tank motor

-1.0

52 centrifugal pump dosing pumps

-1.0

53 AC moto dosing pumps motor

-1.0

54 AC moto silo motor 2

-1.0

55 AC moto silo motor 3

-1.0

Commissioning
The duration of the commissioning service will vary depending on the size and complexity of the
system. The service includes the following.

Inspection of installed system to insure all hardware was installed safely and with good
workmanship.
Startup and verification of each piece of powered equipment such as pumps, valves, and
control system to insure proper operation.
Balancing and fine tuning of system to insure plant is delivering product water that meets the
capacity and quality stated in the contract, and to optimize system so that power consumption
and consumable use is minimized.
Verification that all alarms and emergency shutdown triggers are working properly.

Consumables
Consumables include those items that are consumed or used up during normal operation. These
include filter cartridges (which over time become clogged), filter media (a small portion of which is
lost during normal backwashing), dosing chemicals (such as anti-scalant, chlorine, etc., which need to
be replenished regularly as they are added to the feed or product water), and cleaning chemicals.
These items are all associated with optional systems. Consequently, consumables required for a given
plant depend on which optional systems have been selected.
The standard consumables package provides enough supplies for 12 months, which allows the plant to
get up and running and settle into a predictable use pattern. The quantities supplied are based on an
average plant; the actual use may be higher or lower based on local conditions.

Export Crating
Projenex offers an export crating service which secures all equipment in either standard (ISO) shipping
containers or wooden palletized crates, depending on the size and type of equipment ordered. This
provides an extra measure of protection and is recommended for locations that require significant
lengths of open sea and road shipping or difficult/multiple handling conditions during transit. Since
the details of this option are dependent on system configuration, customer location, shipping
method(s), containerization, and other variables, pricing is not available on the ISI website. Please
contact Projenex directly for pricing.

Table 24.0 Bidders list


No

Bidder

Staple

FEDCO

derd

SISMAT steel machinery manufacturing treatment and


assembly

filter

prysmian

meter

Anderson Greenwood Instrumentation

meter

Teldor

meter

CMP Products

meter

Vogel pumpen

pump

Kirloskar Brothers ltd

pump

ClydeUnion pump

pump

10 Sulzer pumps

pump

11 Weir Valves & Controls Division

valve

12 Hamlet

valve

13 Pentair

valve

Table 25.1 Meter, gage or switch submittals scope


No
1

Submittal
specification

Qty
213

Category
for info

Table 25.2 Ac motor submittals scope

No

Submittal

Qty

Category

lubrication system

for info

manufacturing schedule

for info

test procedure

for info

general arrangement drawing

43

for info

Table 25.3 Agitator/scraper submittals scope


No

Submittal

Qty

general arrangement drawing

Category

for info

Table 25.4 Adjustable speed drive submittals scope


No

Submittal

Qty

manufacturing schedule

19

Category
for info

Table 25.5 Vessel/tank submittals scope


No
1

Submittal

Qty

part drawing

Category

45

for info

Table 25.6 Centrifugal pump submittals scope


No

Submittal

Qty

Category

P&I diagram

for info

coupling drawing

37

for info

Table 25.7 Valve submittals scope


No
1

Submittal

Qty

part drawing

Category

470

for info

Table 25.8 Generic process submittals scope


No

Submittal

Qty

general arrangement drawing

Category

34

for info

Table 25.9 Air supply system submittals scope


No

Submittal

Qty

manufacturing schedule

Category
for info

Table 25.10 Filter/membrane submittals scope


No
1

Submittal

Qty

part drawing

43

Category
for info

Table 26.1 Submittals pack no1, due date: 2015-0131


No
1

Document type
mechanical design
specification

Scope
project

Level

Submitted
by

approval Projenex

No

Document type

Scope

Level

Submitted
by

control design general


requirements
project
specification

approval Projenex

instrumentation
general requirements
specification

project

approval Projenex

PLC, communication
and HMI design
general requirements
specification

project

approval Projenex

PLC, communication
and HMI design
general requirements
specification

project

approval Projenex

open tanks 3D model

project

approval Projenex

plant process flow


diagram

project

approval Projenex

electrical design
specification

project

approval Projenex

plant operation modes


project
computer simulation

approval Projenex

10

plant equipment and


piping layout

project

approval Projenex

11 site marine study

project

info

Projenex

site geotechnical
study

project

info

Projenex

project

approval Projenex

14 plant hydraulic profile project

approval Projenex

hydraulic process and


15 equipment sizing
procedure

project

approval Projenex

concrete and steel


16 structures civil design project
guidelines

approval Projenex

equipment and piping


installation, operation
17
project
and maintenance
manual

info

12

13 plant P&I diagram

18

earthworks
specification

control cabinet and


PLC design general
19
requirements
specification

Projenex

project

approval Projenex

project

approval Projenex

No

Document type

instrumentation field
works general
20
requirements
specification

Scope

project

Level

Submitted
by

approval Projenex

plant civil earthworks


21 certificate of
project
compliance

info

main process and


22 equipment sizing
procedure

project

approval Projenex

23 hydraulic profile

project: brine
outfall

approval Projenex

24 hydraulic profile

project: seawater
intake

approval Projenex

25 hydraulic profile

project: product
delivery

approval Projenex

piping process and


26 equipment sizing
procedure

project: brine
outfall

approval Projenex

piping process and


27 equipment sizing
procedure

project: seawater
intake

approval Projenex

piping process and


28 equipment sizing
procedure

project: product
delivery

approval Projenex

29 hydraulic profile

project: seawater
and brine mains

approval Projenex

piping process and


30 equipment sizing
procedure

project: seawater
and brine mains

approval Projenex

Projenex

31

plant control
philosophy

project

approval Projenex

32

plant control flow


graph (CFG)

project

approval Projenex

33

plant electrical oneline diagram

project

approval Projenex

34

mains bids comparison project: product


spreadsheet
delivery

approval Projenex

35

air supply system


specification

approval Projenex

36

mains bids comparison project: brine


spreadsheet
outfall

approval Projenex

37

mains bids comparison project: seawater


spreadsheet
intake

approval Projenex

project

No

Document type

Scope

Level

Submitted
by

38

order pack items


specification

CR CR 503

approval Projenex

39

service water system


specification

project

approval Projenex

40

fire protection system


project
specification

approval Projenex

41 equipment 3D model

project

approval Projenex

order pack items bids


42 comparison
spreadsheet

CR CR 503

approval Projenex

order pack items


process and
43
equipment sizing
procedure

CR CR 503

approval Projenex

44

mains bids comparison project: seawater


spreadsheet
and brine mains

approval Projenex

45

plant drain master


plan

project

approval Projenex

46

plant preventive
maintenance plan

project

info

Projenex

47 plant spare part list

project

info

Projenex

plant operation
sequences

project

approval Projenex

PI.HGM PI.HGM 579

info

GR.ITS GR.ITS 571

approval Projenex

project

approval Projenex

48

49 piping 3D model
50

order pack items


specification

51 plant IO list

Projenex

52

plant instrument
index

project

approval Projenex

53

mechanical design
report

project

approval Projenex

54

software design
specification

project

approval Projenex

order pack items bids


55 comparison
spreadsheet

GR.ITS GR.ITS 571

approval Projenex

order pack items


process and
56
equipment sizing
procedure

GR.ITS GR.ITS 571

approval Projenex

57 piping 3D model

PI.MET PI.MET 582

info

NRV NRV 326

approval Projenex

58

order pack items


specification

Projenex

No

Document type

Scope

order pack items bids


59 comparison
spreadsheet

Level

Submitted
by

NRV NRV 326

approval Projenex

project

info

NRV NRV 326

approval Projenex

PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX
553

approval Projenex

63 piping 3D model

PI.FRP PI.FRP 580

info

order pack items bids


64 comparison
spreadsheet

PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX
553

approval Projenex

order pack items


process and
65
equipment sizing
procedure

PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX
553

approval Projenex

project

info

order pack items


67 certificate of
compliance

CR CR 503

approval Projenex

68 piping isometrics

PI.MET PI.MET 582

approval Projenex

60

equipment general
arrangement

order pack items


process and
61
equipment sizing
procedure
62

66

order pack items


specification

equipment cross
section and materials

Projenex

Projenex

Projenex

Table 26.2 Submittals pack no2, due date: 2015-0803


No

Document type

Scope

Level

Submitted
by

turn_key and
supply package
general
arrangement

project

info

piping
specification

PI.MET PI.MET 582

approval Projenex

inserts assembly
drawing

PI.MET PI.MET 582

approval Projenex

plant
instrumentation
layout

project

info

order pack items


specification

RO RO 434

approval Projenex

buildings 3D model project

Projenex

Projenex

approval Projenex

No

Document type

Scope

Level

Submitted
by

piping isometrics

PI.HGM PI.HGM 579

approval Projenex

order pack items


bids comparison
spreadsheet

RO RO 434

approval Projenex

order pack items


process and
equipment sizing
procedure

RO RO 434

approval Projenex

10

equipment loads
and moments

project

info

11

piping
specification

PI.HGM PI.HGM 579

approval Projenex

12

order pack items


specification

VE VE 342

approval Projenex

13

piping order bids


comparison
spreadsheet

PI.MET PI.MET 582

approval Projenex

14

order pack items


specification

VE.CVE VE.CVE 485

approval Projenex

15

order pack items


bids comparison
spreadsheet

VE VE 342

approval Projenex

16

order pack items


process and
equipment sizing
procedure

VE VE 342

approval Projenex

17

order pack items


bids comparison
spreadsheet

VE.CVE VE.CVE 485

approval Projenex

18

order pack items


process and
equipment sizing
procedure

VE.CVE VE.CVE 485

approval Projenex

19

piping 3D model

PI.PLT PI.PLT 581

info

20

piping order bids


comparison
spreadsheet

PI.HGM PI.HGM 579

approval Projenex

21

order pack items


certificate of
compliance

GR.ITS GR.ITS 571

approval Projenex

22

order pack items


certificate of
compliance

VE VE 342

approval Projenex

23

piping isometrics

PI.FRP PI.FRP 580

approval Projenex

Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

24

order pack items


certificate of
compliance

NRV NRV 326

approval Projenex

25

piping
specification

PI.FRP PI.FRP 580

approval Projenex

26

inserts assembly
drawing

PI.HGM PI.HGM 579

approval Projenex

27

piping order bids


comparison
spreadsheet

PI.FRP PI.FRP 580

approval Projenex

28

order pack items


specification

FE.FS FE.FS 419

approval Projenex

29

order pack items


certificate of
compliance

RO RO 434

approval Projenex

30

order pack items


specification

LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528

approval Projenex

31

order pack items


bids comparison
spreadsheet

FE.FS FE.FS 419

approval Projenex

32

order pack items


certificate of
compliance

VE.CVE VE.CVE 485

approval Projenex

33

order pack items


process and
equipment sizing
procedure

FE.FS FE.FS 419

approval Projenex

34

order pack items


specification

PT.PI.DPT PT.PI.DPT
511

approval Projenex

35

order pack items


bids comparison
spreadsheet

LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528

approval Projenex

36

order pack items


process and
equipment sizing
procedure

LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528

approval Projenex

37

order pack items


specification

TE TE 455

approval Projenex

38

order pack items


bids comparison
spreadsheet

PT.PI.DPT PT.PI.DPT
511

approval Projenex

39

order pack items


process and
equipment sizing
procedure

PT.PI.DPT PT.PI.DPT
511

approval Projenex

No

Document type

Scope

Level

Submitted
by

40

order pack items


specification

VB VB 408

approval Projenex

41

order pack items


bids comparison
spreadsheet

TE TE 455

approval Projenex

42

order pack items


process and
equipment sizing
procedure

TE TE 455

approval Projenex

43

inserts assembly
drawing

PI.FRP PI.FRP 580

approval Projenex

44

order pack items


specification

AR AR 318

approval Projenex

45

order pack items


specification

CE CE 367

approval Projenex

46

order pack items


bids comparison
spreadsheet

VB VB 408

approval Projenex

47

order pack items


process and
equipment sizing
procedure

VB VB 408

approval Projenex

48

order pack items


bids comparison
spreadsheet

AR AR 318

approval Projenex

49

order pack items


certificate of
compliance

PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX 553

approval Projenex

50

order pack items


process and
equipment sizing
procedure

AR AR 318

approval Projenex

51

order pack items


specification

ARS ARS 470

approval Projenex

52

order pack items


bids comparison
spreadsheet

CE CE 367

approval Projenex

53

order pack items


process and
equipment sizing
procedure

CE CE 367

approval Projenex

54

order pack items


bids comparison
spreadsheet

ARS ARS 470

approval Projenex

No

Document type

Scope

Level

Submitted
by

55

order pack items


process and
equipment sizing
procedure

ARS ARS 470

approval Projenex

56

plant motor
starting report

project

approval Projenex

57

plant power factor


project
corrrection report

approval Projenex

58

plant selectivity
and fault report

project

approval Projenex

59

plant short circuit


calculation report

project

approval Projenex

60

plant voltage drop


report

project

approval Projenex

61

plant MCC and


switchgear layout

project

approval Projenex

62

plant switchgear
terminals diagram

project

approval Projenex

63

plant installation,
operation and
maintenance
manual

project

info

64

piping isometrics

PI.PLT PI.PLT 581

approval Projenex

65

plant cable layout

project

approval Projenex

66

plant cable
schedule

project

approval Projenex

67

cable underground
ducts and trenches project
layout

approval Projenex

68

order pack items


certificate of
compliance

approval Projenex

69

cable specification project

approval Projenex

70

order pack items


specification

TM.PO TM.PO 586

approval Projenex

71

order pack items


certificate of
compliance

FE.FS FE.FS 419

approval Projenex

72

piping
specification

PI.PLT PI.PLT 581

approval Projenex

73

order pack items


bids comparison
spreadsheet

TM.PO TM.PO 586

approval Projenex

AR AR 318

Projenex

No

Document type

Scope

Level

Submitted
by

74

order pack items


certificate of
compliance

CE CE 367

approval Projenex

75

order pack items


process and
equipment sizing
procedure

TM.PO TM.PO 586

approval Projenex

76

order pack items


specification

CA.PO CA.PO 583

approval Projenex

77

order pack items


certificate of
compliance

VB VB 408

approval Projenex

78

order pack items


bids comparison
spreadsheet

CA.PO CA.PO 583

approval Projenex

79

order pack items


certificate of
compliance

ARS ARS 470

approval Projenex

80

order pack items


process and
equipment sizing
procedure

CA.PO CA.PO 583

approval Projenex

81

order pack items


certificate of
compliance

LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528

approval Projenex

82

order pack items


certificate of
compliance

TE TE 455

approval Projenex

83

inserts assembly
drawing

PI.PLT PI.PLT 581

approval Projenex

84

cables installation
works procedure

project

approval Projenex

85

order pack items


specification

CLF CLF 314

approval Projenex

86

order pack items


certificate of
compliance

PT.PI.DPT PT.PI.DPT
511

approval Projenex

87

order pack items


bids comparison
spreadsheet

CLF CLF 314

approval Projenex

88

order pack items


process and
equipment sizing
procedure

CLF CLF 314

approval Projenex

No

Document type

Scope

Level

Submitted
by

89

electrical
equipment civil
design guidelines

project

approval Projenex

90

order pack items


specification

RX.PH RX.PH 518

approval Projenex

91

order pack items


specification

ARS ARS 422

approval Projenex

92

order pack items


bids comparison
spreadsheet

RX.PH RX.PH 518

approval Projenex

93

order pack items


process and
equipment sizing
procedure

RX.PH RX.PH 518

approval Projenex

94

order pack items


bids comparison
spreadsheet

ARS ARS 422

approval Projenex

95

order pack items


process and
equipment sizing
procedure

ARS ARS 422

approval Projenex

96

order pack items


specification

AMP AMP 543

approval Projenex

97

ventilation
specification

project

approval Projenex

98

order pack items


specification

TB TB 495

approval Projenex

99

order pack items


bids comparison
spreadsheet

AMP AMP 543

approval Projenex

order pack items


process and
100
equipment sizing
procedure

AMP AMP 543

approval Projenex

GR.TRF GR.TRF 589

approval Projenex

order pack items


102 bids comparison
spreadsheet

TB TB 495

approval Projenex

order pack items


process and
103
equipment sizing
procedure

TB TB 495

approval Projenex

project

approval Projenex

101

104

order pack items


specification

lighting
specification

No

Document type

Scope

Level

Submitted
by

order pack items


105 bids comparison
spreadsheet

GR.TRF GR.TRF 589

approval Projenex

piping order bids


106 comparison
spreadsheet

PI.PLT PI.PLT 581

approval Projenex

order pack items


107 certificate of
compliance

CLF CLF 314

approval Projenex

order pack items


process and
108
equipment sizing
procedure

GR.TRF GR.TRF 589

approval Projenex

109

order pack items


specification

GR.TRF GR.TRF 589

approval Projenex

110

order pack items


specification

BRS.RSC BRS.RSC 502

approval Projenex

earthing for drives


and electrical
111
project
equipment
specification

approval Projenex

order pack items


112 bids comparison
spreadsheet

BRS.RSC BRS.RSC 502

approval Projenex

order pack items


113 bids comparison
spreadsheet

GR.TRF GR.TRF 589

approval Projenex

order pack items


process and
114
equipment sizing
procedure

BRS.RSC BRS.RSC 502

approval Projenex

order pack items


process and
115
equipment sizing
procedure

GR.TRF GR.TRF 589

approval Projenex

116

order pack items


specification

VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397

approval Projenex

117

order pack items


specification

CFFP CFFP 355

approval Projenex

order pack items


118 bids comparison
spreadsheet

VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397

approval Projenex

order pack items


119 certificate of
compliance

RX.PH RX.PH 518

approval Projenex

No

Document type

order pack items


process and
120
equipment sizing
procedure

Scope

Level

Submitted
by

VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397

approval Projenex

AMP AMP 578

approval Projenex

order pack items


122 bids comparison
spreadsheet

CFFP CFFP 355

approval Projenex

order pack items


process and
123
equipment sizing
procedure

CFFP CFFP 355

approval Projenex

buildings
equipment and
124
piping loads and
moments

project

approval Projenex

order pack items


125 bids comparison
spreadsheet

AMP AMP 578

approval Projenex

order pack items


process and
126
equipment sizing
procedure

AMP AMP 578

approval Projenex

SSL SSL 508

approval Projenex

TB TB 495

approval Projenex

order pack items


specification

CV.VS.PRV CV.VS.PRV
361

approval Projenex

order pack items


130 bids comparison
spreadsheet

CV.VS.PRV CV.VS.PRV
361

approval Projenex

order pack items


131 bids comparison
spreadsheet

SSL SSL 508

approval Projenex

order pack items


132 certificate of
compliance

ARS ARS 422

approval Projenex

order pack items


process and
133
equipment sizing
procedure

CV.VS.PRV CV.VS.PRV
361

approval Projenex

SSL SSL 508

approval Projenex

121

127

order pack items


specification

order pack items


specification

order pack items


128 certificate of
compliance
129

134

order pack items


process and

No

Document type

Scope

Level

Submitted
by

equipment sizing
procedure
order pack items
specification

ERI ERI 357

approval Projenex

order pack items


136 bids comparison
spreadsheet

ERI ERI 357

approval Projenex

order pack items


process and
137
equipment sizing
procedure

ERI ERI 357

approval Projenex

135

138

buildings civil
design guidelines

project

approval Projenex

139

order pack items


specification

FCVE FCVE 364

approval Projenex

order pack items


140 bids comparison
spreadsheet

FCVE FCVE 364

approval Projenex

order pack items


process and
141
equipment sizing
procedure

FCVE FCVE 364

approval Projenex

GR.FS GR.FS 572

approval Projenex

order pack items


143 certificate of
compliance

BRS.RSC BRS.RSC 502

approval Projenex

order pack items


144 bids comparison
spreadsheet

GR.FS GR.FS 572

approval Projenex

order pack items


process and
145
equipment sizing
procedure

GR.FS GR.FS 572

approval Projenex

146

order pack items


specification

GR.FS GR.FS 574

approval Projenex

147

order pack items


specification

HEATR HEATR 556

approval Projenex

order pack items


148 bids comparison
spreadsheet

GR.FS GR.FS 574

approval Projenex

order pack items


process and
149
equipment sizing
procedure

GR.FS GR.FS 574

approval Projenex

142

order pack items


specification

No

Document type

Scope

Level

Submitted
by

order pack items


150 certificate of
compliance

CFFP CFFP 355

approval Projenex

order pack items


151 bids comparison
spreadsheet

HEATR HEATR 556

approval Projenex

order pack items


process and
152
equipment sizing
procedure

HEATR HEATR 556

approval Projenex

order pack items


specification

LCRF LCRF 437

approval Projenex

order pack items


154 bids comparison
spreadsheet

LCRF LCRF 437

approval Projenex

order pack items


process and
155
equipment sizing
procedure

LCRF LCRF 437

approval Projenex

order pack items


156 certificate of
compliance

TM.PO TM.PO 586

approval Projenex

order pack items


157 certificate of
compliance

ERI ERI 357

approval Projenex

order pack items


specification

MM MM 290

approval Projenex

order pack items


159 certificate of
compliance

CV.VS.PRV CV.VS.PRV
361

approval Projenex

order pack items


160 certificate of
compliance

FCVE FCVE 364

approval Projenex

order pack items


161 certificate of
compliance

GR.FS GR.FS 572

approval Projenex

emergency power
162 supply
specification

project

approval Projenex

order pack items


163 bids comparison
spreadsheet

MM MM 290

approval Projenex

order pack items


process and
164
equipment sizing
procedure

MM MM 290

approval Projenex

153

158

No
165

Document type
order pack items
specification

Scope

Level

Submitted
by

MXD.GR.FS MXD.GR.FS
approval Projenex
388

order pack items


166 certificate of
compliance

GR.FS GR.FS 574

approval Projenex

order pack items


167 certificate of
compliance

HEATR HEATR 556

approval Projenex

order pack items


168 bids comparison
spreadsheet

MXD.GR.FS MXD.GR.FS
approval Projenex
388

order pack items


process and
169
equipment sizing
procedure

MXD.GR.FS MXD.GR.FS
approval Projenex
388
PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316

approval Projenex

order pack items


171 certificate of
compliance

SSL SSL 508

approval Projenex

order pack items


172 certificate of
compliance

LCRF LCRF 437

approval Projenex

order pack items


173 bids comparison
spreadsheet

PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316

approval Projenex

order pack items


process and
174
equipment sizing
procedure

PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316

approval Projenex

170

order pack items


specification

Table 26.3 Submittals pack no3, due date: 2016-0204


No

Document type

Scope

Level

Submitted
by

piping assembly
certificate of
compliance

project: product
delivery

info

order pack items


certificate of
compliance

MXD.GR.FS MXD.GR.FS
388

approval Projenex

order pack items


certificate of
compliance

CA.PO CA.PO 583

approval Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

order pack items


certificate of
compliance

MM MM 290

approval Projenex

buildings detail
civil drawing

project

approval Projenex

order pack items


specification

PCP PCP 315

approval Projenex

order pack items


certificate of
compliance

AMP AMP 578

approval Projenex

order pack items


bids comparison
spreadsheet

PCP PCP 315

approval Projenex

order pack items


certificate of
compliance

PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316

approval Projenex

10

marshalling and
control cabinets
layout

project

approval Projenex

11

order pack items


process and
equipment sizing
procedure

PCP PCP 315

approval Projenex

12

order pack items


specification

PDA PDA 346

approval Projenex

13

instrument and
junction box
wiring diagram

project

approval Projenex

14

order pack items


specification

PDA PDA 398

approval Projenex

15

order pack items


bids comparison
spreadsheet

PDA PDA 346

approval Projenex

16

order pack items


process and
equipment sizing
procedure

PDA PDA 346

approval Projenex

17

order pack items


bids comparison
spreadsheet

PDA PDA 398

approval Projenex

18

order pack items


process and
equipment sizing
procedure

PDA PDA 398

approval Projenex

No

Document type

Scope

Level

Submitted
by

19

order pack items


specification

PL PL 523

approval Projenex

20

order pack items


specification

RD RD 352

approval Projenex

21

order pack items


bids comparison
spreadsheet

PL PL 523

approval Projenex

22

order pack items


process and
equipment sizing
procedure

PL PL 523

approval Projenex

23

order pack items


bids comparison
spreadsheet

RD RD 352

approval Projenex

24

order pack items


process and
equipment sizing
procedure

RD RD 352

approval Projenex

25

order pack items


specification

RE RE 444

approval Projenex

26

order pack items


specification

SMX SMX 463

approval Projenex

27

order pack items


bids comparison
spreadsheet

RE RE 444

approval Projenex

28

order pack items


process and
equipment sizing
procedure

RE RE 444

approval Projenex

29

order pack items


bids comparison
spreadsheet

SMX SMX 463

approval Projenex

30

order pack items


process and
equipment sizing
procedure

SMX SMX 463

approval Projenex

31

order pack items


specification

SU SU 538

approval Projenex

32

order pack items


specification

SU SU 380

approval Projenex

33

order pack items


bids comparison
spreadsheet

SU SU 538

approval Projenex

34

order pack items


process and

SU SU 538

approval Projenex

No

Document type

Scope

Level

Submitted
by

equipment sizing
procedure
35

order pack items


bids comparison
spreadsheet

SU SU 380

approval Projenex

36

order pack items


certificate of
compliance

PCP PCP 315

approval Projenex

37

order pack items


process and
equipment sizing
procedure

SU SU 380

approval Projenex

38

order pack items


specification

SU SU 501

approval Projenex

39

order pack items


specification

SU.CRF.FL SU.CRF.FL
432

approval Projenex

40

order pack items


bids comparison
spreadsheet

SU SU 501

approval Projenex

41

order pack items


process and
equipment sizing
procedure

SU SU 501

approval Projenex

42

order pack items


certificate of
compliance

PDA PDA 398

approval Projenex

43

order pack items


bids comparison
spreadsheet

SU.CRF.FL SU.CRF.FL
432

approval Projenex

44

order pack items


process and
equipment sizing
procedure

SU.CRF.FL SU.CRF.FL
432

approval Projenex

45

order pack items


specification

VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340

approval Projenex

46

order pack items


certificate of
compliance

PDA PDA 346

approval Projenex

47

order pack items


certificate of
compliance

PL PL 523

approval Projenex

48

order pack items


specification

VH.VP.VE.VS
VH.VP.VE.VS 439

approval Projenex

No

Document type

Scope

Level

Submitted
by

49

order pack items


bids comparison
spreadsheet

VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340

approval Projenex

50

order pack items


process and
equipment sizing
procedure

VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340

approval Projenex

51

order pack items


certificate of
compliance

VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397

approval Projenex

52

order pack items


certificate of
compliance

RD RD 352

approval Projenex

53

order pack items


bids comparison
spreadsheet

VH.VP.VE.VS
VH.VP.VE.VS 439

approval Projenex

54

order pack items


process and
equipment sizing
procedure

VH.VP.VE.VS
VH.VP.VE.VS 439

approval Projenex

55

software FAT test


project
certificate

info

56

order pack items


certificate of
compliance

RE RE 444

approval Projenex

57

order pack items


specification

VH.VP.VS VH.VP.VS 406 approval Projenex

58

order pack items


certificate of
compliance

SU SU 380

approval Projenex

59

order pack items


specification

1NJ.2NJ 1NJ.2NJ 395

approval Projenex

60

order pack items


bids comparison
spreadsheet

VH.VP.VS VH.VP.VS 406 approval Projenex

61

order pack items


process and
equipment sizing
procedure

VH.VP.VS VH.VP.VS 406 approval Projenex

62

order pack items


certificate of
compliance

SU SU 501

approval Projenex

63

order pack items


certificate of
compliance

SMX SMX 463

approval Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

64

order pack items


bids comparison
spreadsheet

1NJ.2NJ 1NJ.2NJ 395

approval Projenex

65

order pack items


process and
equipment sizing
procedure

1NJ.2NJ 1NJ.2NJ 395

approval Projenex

66

order pack items


specification

BMI BMI 551

approval Projenex

67

order pack items


bids comparison
spreadsheet

BMI BMI 551

approval Projenex

68

order pack items


certificate of
compliance

SU.CRF.FL SU.CRF.FL
432

approval Projenex

69

order pack items


process and
equipment sizing
procedure

BMI BMI 551

approval Projenex

70

order pack items


certificate of
compliance

SU SU 538

approval Projenex

71

order pack items


specification

BND BND 436

approval Projenex

72

control panel
wiring diagram

project

approval Projenex

73

MCC control
wiring diagram

project

approval Projenex

74

order pack items


bids comparison
spreadsheet

BND BND 436

approval Projenex

75

order pack items


process and
equipment sizing
procedure

BND BND 436

approval Projenex

76

order pack items


specification

ED ED 375

approval Projenex

77

order pack items


certificate of
compliance

GR.TRF GR.TRF 589

approval Projenex

78

order pack items


certificate of
compliance

BMI BMI 551

approval Projenex

No

Document type

Scope

Level

Submitted
by

79

order pack items


certificate of
compliance

1NJ.2NJ 1NJ.2NJ 395

approval Projenex

80

order pack items


bids comparison
spreadsheet

ED ED 375

approval Projenex

81

order pack items


process and
equipment sizing
procedure

ED ED 375

approval Projenex

82

order pack items


specification

OR OR 325

approval Projenex

83

order pack items


certificate of
compliance

GR.TRF GR.TRF 589

approval Projenex

84

order pack items


certificate of
compliance

BND BND 436

approval Projenex

85

order pack items


bids comparison
spreadsheet

OR OR 325

approval Projenex

86

plant instrument
hookup

project

info

87

order pack items


process and
equipment sizing
procedure

OR OR 325

approval Projenex

88

order pack items


specification

PUDE PUDE 416

approval Projenex

89

order pack items


specification

SN SN 351

approval Projenex

90

order pack items


bids comparison
spreadsheet

PUDE PUDE 416

approval Projenex

91

order pack items


process and
equipment sizing
procedure

PUDE PUDE 416

approval Projenex

92

order pack items


bids comparison
spreadsheet

SN SN 351

approval Projenex

93

order pack items


certificate of
compliance

OR OR 325

approval Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

94

order pack items


process and
equipment sizing
procedure

SN SN 351

approval Projenex

95

order pack items


specification

SN SN 549

approval Projenex

96

plant cable layout project

info

97

order pack items


certificate of
compliance

ED ED 375

approval Projenex

98

order pack items


specification

SNT SNT 483

approval Projenex

99

order pack items


bids comparison
spreadsheet

SN SN 549

approval Projenex

order pack items


process and
100
equipment sizing
procedure

SN SN 549

approval Projenex

order pack items


101 bids comparison
spreadsheet

SNT SNT 483

approval Projenex

order pack items


process and
102
equipment sizing
procedure

SNT SNT 483

approval Projenex

XJ XJ 394

approval Projenex

order pack items


104 certificate of
compliance

PUDE PUDE 416

approval Projenex

order pack items


105 bids comparison
spreadsheet

XJ XJ 394

approval Projenex

order pack items


106 certificate of
compliance

SN SN 351

approval Projenex

order pack items


107 certificate of
compliance

AMP AMP 543

approval Projenex

order pack items


process and
108
equipment sizing
procedure

XJ XJ 394

approval Projenex

103

order pack items


specification

Projenex

No

Document type

Scope

Level

Submitted
by

order pack items


109 certificate of
compliance

SNT SNT 483

approval Projenex

order pack items


110 certificate of
compliance

SN SN 549

approval Projenex

plant foundations
and concrete
111
works certificate
of compliance

project

info

order pack items


112 certificate of
compliance

XJ XJ 394

approval Projenex

order pack items


113 certificate of
compliance

VH.VP.VE.VS
VH.VP.VE.VS 439

approval Projenex

order pack items


114 certificate of
compliance

VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340

approval Projenex

order pack items


115 certificate of
compliance

VH.VP.VS VH.VP.VS 406 approval Projenex

control wiring
accessories bids
116
comparison
spreadsheet

CA.IN CA.IN 584

approval Projenex

control wiring
accessories
117 process and
equipment sizing
procedure

CA.IN CA.IN 584

approval Projenex

control wiring
accessories bids
118
comparison
spreadsheet

TM.EP TM.EP 587

approval Projenex

control wiring
accessories
119 process and
equipment sizing
procedure

TM.EP TM.EP 587

approval Projenex

Projenex

Table 26.4 Submittals pack no4, due date: 2016-0807


No
1

Document type
software SAT test
certificate

Scope
project

Level
info

Submitted
by
Projenex

No

Document type

Scope

Level

Submitted
by

plant floors,
columns, piers
and roofs
certificate of
compliance

project

info

Projenex

plant pipe bridges


and steel erection
project
certificate of
compliance

info

Projenex

order pack items


general
arrangement

BND BND 436

approval Projenex

order pack items


general
arrangement

OR OR 325

approval Projenex

order pack items


general
arrangement

1NJ.2NJ 1NJ.2NJ 395

approval Projenex

order pack items


general
arrangement

BMI BMI 551

approval Projenex

order pack items


general
arrangement

SNT SNT 483

approval Projenex

order pack items


site acceptance
test certificate

BND BND 436

approval Projenex

10

order pack items


site acceptance
test certificate

SNT SNT 483

approval Projenex

11

order pack items


site acceptance
test certificate

1NJ.2NJ 1NJ.2NJ 395

approval Projenex

12

order pack items


site acceptance
test certificate

OR OR 325

approval Projenex

13

order pack items


site acceptance
test certificate

BMI BMI 551

approval Projenex

14

order pack items


general
arrangement

SN SN 351

approval Projenex

15

order pack items


general
arrangement

SN SN 549

approval Projenex

No

Level

Submitted
by

Document type

Scope

16

order pack items


general
arrangement

PUDE PUDE 416

approval Projenex

17

piping assembly
certificate of
compliance

PI.HGM PI.HGM 579

info

Projenex

18

piping assembly
certificate of
compliance

PI.FRP PI.FRP 580

info

Projenex

19

order pack items


general
arrangement

VE VE 342

approval Projenex

20

order pack items


general
arrangement

AR AR 318

approval Projenex

21

order pack items


general
arrangement

SSL SSL 508

approval Projenex

22

order pack items


general
arrangement

XJ XJ 394

approval Projenex

23

order pack items


general
arrangement

ED ED 375

approval Projenex

24

order pack items


site acceptance
test certificate

SN SN 351

approval Projenex

25

order pack items


site acceptance
test certificate

PUDE PUDE 416

approval Projenex

26

order pack items


site acceptance
test certificate

SN SN 549

approval Projenex

27

piping assembly
certificate of
compliance

PI.MET PI.MET 582

info

28

order pack items


general
arrangement

AMP AMP 578

approval Projenex

29

order pack items


general
arrangement

MXD.GR.FS MXD.GR.FS
388

approval Projenex

30

order pack items


general
arrangement

HEATR HEATR 556

approval Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

31

order pack items


general
arrangement

TM.PO TM.PO 586

approval Projenex

32

order pack items


general
arrangement

SU.CRF.FL SU.CRF.FL
432

approval Projenex

33

order pack items


general
arrangement

GR.FS GR.FS 574

approval Projenex

34

order pack items


general
arrangement

SU SU 538

approval Projenex

35

order pack items


general
arrangement

RE RE 444

approval Projenex

36

order pack items


general
arrangement

ERI ERI 357

approval Projenex

37

order pack items


general
arrangement

PL PL 523

approval Projenex

38

order pack items


general
arrangement

CV.VS.PRV CV.VS.PRV
361

approval Projenex

39

order pack items


general
arrangement

GR.FS GR.FS 572

approval Projenex

40

order pack items


general
arrangement

VH.VP.VS VH.VP.VS 406 approval Projenex

41

order pack items


general
arrangement

SU SU 501

approval Projenex

42

order pack items


general
arrangement

RD RD 352

approval Projenex

43

order pack items


general
arrangement

BRS.RSC BRS.RSC 502

approval Projenex

44

order pack items


general
arrangement

LCRF LCRF 437

approval Projenex

45

order pack items


general
arrangement

SU SU 380

approval Projenex

No

Document type

Scope

Level

Submitted
by

46

order pack items


general
arrangement

VH.VP.VE.VS
VH.VP.VE.VS 439

approval Projenex

47

order pack items


site acceptance
test certificate

AR AR 318

approval Projenex

48

order pack items


site acceptance
test certificate

ED ED 375

approval Projenex

49

order pack items


site acceptance
test certificate

XJ XJ 394

approval Projenex

50

order pack items


site acceptance
test certificate

SSL SSL 508

approval Projenex

51

order pack items


site acceptance
test certificate

VE VE 342

approval Projenex

52

order pack items


general
arrangement

CFFP CFFP 355

approval Projenex

53

order pack items


general
arrangement

NRV NRV 326

approval Projenex

54

order pack items


general
arrangement

ARS ARS 470

approval Projenex

55

order pack items


general
arrangement

FCVE FCVE 364

approval Projenex

56

order pack items


general
arrangement

PCP PCP 315

approval Projenex

57

order pack items


general
arrangement

PDA PDA 398

approval Projenex

58

order pack items


general
arrangement

ARS ARS 422

approval Projenex

59

order pack items


general
arrangement

PDA PDA 346

approval Projenex

60

order pack items


general
arrangement

VE.CVE VE.CVE 485

approval Projenex

No

Document type

Scope

Level

Submitted
by

61

order pack items


general
arrangement

VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397

approval Projenex

62

order pack items


general
arrangement

GR.ITS GR.ITS 571

approval Projenex

63

order pack items


general
arrangement

CR CR 503

approval Projenex

64

order pack items


site acceptance
test certificate

MXD.GR.FS MXD.GR.FS
388

approval Projenex

65

order pack items


site acceptance
test certificate

TM.PO TM.PO 586

approval Projenex

66

order pack items


site acceptance
test certificate

AMP AMP 578

approval Projenex

67

order pack items


site acceptance
test certificate

HEATR HEATR 556

approval Projenex

68

order pack items


general
arrangement

RO RO 434

approval Projenex

69

order pack items


general
arrangement

PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316

approval Projenex

70

order pack items


general
arrangement

MM MM 290

approval Projenex

71

order pack items


general
arrangement

GR.TRF GR.TRF 589

approval Projenex

72

order pack items


general
arrangement

GR.TRF GR.TRF 589

approval Projenex

73

order pack items


site acceptance
test certificate

SU.CRF.FL SU.CRF.FL
432

approval Projenex

74

order pack items


site acceptance
test certificate

VH.VP.VE.VS
VH.VP.VE.VS 439

approval Projenex

75

order pack items


site acceptance
test certificate

SU SU 501

approval Projenex

No

Document type

Scope

Level

Submitted
by

76

order pack items


site acceptance
test certificate

PL PL 523

approval Projenex

77

order pack items


site acceptance
test certificate

GR.FS GR.FS 572

approval Projenex

78

order pack items


site acceptance
test certificate

ERI ERI 357

approval Projenex

79

order pack items


site acceptance
test certificate

VH.VP.VS VH.VP.VS 406 approval Projenex

80

order pack items


site acceptance
test certificate

RE RE 444

approval Projenex

81

order pack items


site acceptance
test certificate

LCRF LCRF 437

approval Projenex

82

order pack items


site acceptance
test certificate

SU SU 538

approval Projenex

83

order pack items


site acceptance
test certificate

SU SU 380

approval Projenex

84

order pack items


site acceptance
test certificate

CV.VS.PRV CV.VS.PRV
361

approval Projenex

85

order pack items


site acceptance
test certificate

GR.FS GR.FS 574

approval Projenex

86

order pack items


site acceptance
test certificate

RD RD 352

approval Projenex

87

order pack items


site acceptance
test certificate

BRS.RSC BRS.RSC 502

approval Projenex

88

order pack items


general
arrangement

AMP AMP 543

approval Projenex

89

order pack items


general
arrangement

RX.PH RX.PH 518

approval Projenex

90

order pack items


general
arrangement

CE CE 367

approval Projenex

No

Document type

Scope

Level

Submitted
by

91

order pack items


general
arrangement

TB TB 495

approval Projenex

92

order pack items


general
arrangement

CLF CLF 314

approval Projenex

93

order pack items


general
arrangement

FE.FS FE.FS 419

approval Projenex

94

order pack items


general
arrangement

LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528

approval Projenex

95

order pack items


general
arrangement

VB VB 408

approval Projenex

96

order pack items


site acceptance
test certificate

ARS ARS 422

approval Projenex

97

order pack items


site acceptance
test certificate

VE.CVE VE.CVE 485

approval Projenex

98

order pack items


site acceptance
test certificate

PDA PDA 398

approval Projenex

99

order pack items


site acceptance
test certificate

ARS ARS 470

approval Projenex

order pack items


100 site acceptance
test certificate

PDA PDA 346

approval Projenex

order pack items


101 site acceptance
test certificate

FCVE FCVE 364

approval Projenex

order pack items


102 site acceptance
test certificate

CFFP CFFP 355

approval Projenex

order pack items


103 site acceptance
test certificate

NRV NRV 326

approval Projenex

order pack items


104 site acceptance
test certificate

PCP PCP 315

approval Projenex

order pack items


105 site acceptance
test certificate

CE CE 367

approval Projenex

No

Document type

Scope

Level

Submitted
by

order pack items


106 site acceptance
test certificate

RX.PH RX.PH 518

approval Projenex

order pack items


107 site acceptance
test certificate

TB TB 495

approval Projenex

order pack items


108 site acceptance
test certificate

CLF CLF 314

approval Projenex

order pack items


109 general
arrangement

PT.PI.DPT PT.PI.DPT
511

approval Projenex

order pack items


110 general
arrangement

TE TE 455

approval Projenex

order pack items


111 site acceptance
test certificate

VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397

approval Projenex

order pack items


112 site acceptance
test certificate

CR CR 503

approval Projenex

order pack items


113 site acceptance
test certificate

GR.ITS GR.ITS 571

approval Projenex

piping assembly
114 certificate of
compliance

PI.PLT PI.PLT 581

info

order pack items


115 site acceptance
test certificate

FE.FS FE.FS 419

approval Projenex

order pack items


116 site acceptance
test certificate

VB VB 408

approval Projenex

order pack items


117 site acceptance
test certificate

LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528

approval Projenex

order pack items


118 general
arrangement

PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX 553

approval Projenex

order pack items


119 site acceptance
test certificate

MM MM 290

approval Projenex

order pack items


120 site acceptance
test certificate

PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316

approval Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

order pack items


121 site acceptance
test certificate

RO RO 434

approval Projenex

order pack items


122 general
arrangement

VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340

approval Projenex

order pack items


123 site acceptance
test certificate

GR.TRF GR.TRF 589

approval Projenex

order pack items


124 site acceptance
test certificate

GR.TRF GR.TRF 589

approval Projenex

order pack items


125 site acceptance
test certificate

PT.PI.DPT PT.PI.DPT
511

approval Projenex

order pack items


126 site acceptance
test certificate

TE TE 455

approval Projenex

control wiring
accessories
127
certificate of
compliance

CA.IN CA.IN 584

approval Projenex

order pack items


128 site acceptance
test certificate

AMP AMP 543

approval Projenex

control wiring
accessories
129
certificate of
compliance

TM.EP TM.EP 587

approval Projenex

order pack items


130 general
arrangement

SMX SMX 463

approval Projenex

order pack items


131 site acceptance
test certificate

VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340

approval Projenex

order pack items


132 site acceptance
test certificate

SMX SMX 463

approval Projenex

order pack items


133 site acceptance
test certificate

PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX 553

approval Projenex

piping assembly
134 certificate of
compliance

project: brine outfall

info

Projenex

No

Document type

Scope

Level

Submitted
by

piping assembly
135 certificate of
compliance

project: seawater
intake

info

Projenex

piping assembly
136 certificate of
compliance

project: seawater and


brine mains

info

Projenex

control wiring
accessories bids
137
comparison
spreadsheet

TM.IN TM.IN 585

approval Projenex

control wiring
accessories
138 process and
equipment sizing
procedure

TM.IN TM.IN 585

approval Projenex

control wiring
accessories
139
certificate of
compliance

TM.IN TM.IN 585

approval Projenex

Table 26.5 Submittals pack no5, due date: 2017-0207


No

Document type

Scope

Level

Submitted
by

order pack items


general
arrangement

CA.PO CA.PO 583

approval Projenex

order pack items


site acceptance
test certificate

CA.PO CA.PO 583

approval Projenex

installation
acceptance
certificate of
compliance

GR.EM-2/1 GR.EM-2/2
info
intake filtration

Projenex

control site
acceptance
certificate of
compliance

GR.EM-2/1 GR.EM-2/2
info
intake filtration

Projenex

installation
acceptance
certificate of
compliance

GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 info
intake pump

Projenex

in_situ pressure
GR.EM-2/1 GR.EM-2/2
info
test test certificate intake filtration

Projenex

piping flushing
certificate of
compliance

Projenex

GR.EM-2/1 GR.EM-2/2
info
intake filtration

No

Document type

Scope

Level

Submitted
by

installation
acceptance
certificate of
compliance

info

Projenex

GR.EM-1/1 GR.EM-1/2
in_situ pressure
GR.EM-1/3 GR.EM-1/4 info
test test certificate
intake pump

Projenex

10

control site
acceptance
certificate of
compliance

GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 info
intake pump

Projenex

11

piping flushing
certificate of
compliance

GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 info
intake pump

Projenex

12

functional
requirements test
certificate

GR.EM-2/1 GR.EM-2/2
approval Projenex
intake filtration

13

control site
acceptance
certificate of
compliance

GR.EM-3 chlorination
system

info

Projenex

14

in_situ pressure
GR.EM-3 chlorination
test test certificate system

info

Projenex

15

piping flushing
certificate of
compliance

GR.EM-3 chlorination
system

info

Projenex

16

functional
requirements test
certificate

GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 approval Projenex
intake pump

17

functional
requirements test
certificate

GR.EM-3 chlorination
system

approval Projenex

18

installation
acceptance
certificate of
compliance

GR.EM-6 dual media


filter

info

Projenex

19

installation
acceptance
certificate of
compliance

GR.EM-4 flocculant
dosing

info

Projenex

20

in_situ pressure
GR.EM-6 dual media
test test certificate filter

info

Projenex

21

piping flushing
certificate of
compliance

info

Projenex

GR.EM-3 chlorination
system

GR.EM-6 dual media


filter

No

Document type

Scope

Level

Submitted
by

22

control site
acceptance
certificate of
compliance

GR.EM-6 dual media


filter

info

Projenex

23

control site
acceptance
certificate of
compliance

GR.EM-4 flocculant
dosing

info

Projenex

24

installation
acceptance
certificate of
compliance

GR.EM-7 polymer
preparation

info

Projenex

25

in_situ pressure
GR.EM-4 flocculant
test test certificate dosing

info

Projenex

26

piping flushing
certificate of
compliance

GR.EM-4 flocculant
dosing

info

Projenex

27

functional
requirements test
certificate

GR.EM-6 dual media


filter

approval Projenex

28

control site
acceptance
certificate of
compliance

GR.EM-7 polymer
preparation

info

Projenex

29

installation
acceptance
certificate of
compliance

GR.EM-8 polymer
dosing

info

Projenex

30

in_situ pressure
GR.EM-7 polymer
test test certificate preparation

info

Projenex

31

piping flushing
certificate of
compliance

GR.EM-7 polymer
preparation

info

Projenex

32

functional
requirements test
certificate

GR.EM-4 flocculant
dosing

approval Projenex

33

control site
acceptance
certificate of
compliance

GR.EM-8 polymer
dosing

info

Projenex

34

installation
acceptance
certificate of
compliance

GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 info
prefiltration system

Projenex

35

in_situ pressure
GR.EM-8 polymer
test test certificate dosing

info

Projenex

No

Document type

Scope

Level

Submitted
by

36

piping flushing
certificate of
compliance

GR.EM-8 polymer
dosing

info

37

functional
requirements test
certificate

GR.EM-7 polymer
preparation

approval Projenex

38

installation
acceptance
certificate of
compliance

GR.EM-9 sludge
system

info

Projenex

39

GR.EM-5/1 GR.EM-5/2
in_situ pressure
GR.EM-5/3 GR.EM-5/4 info
test test certificate
prefiltration system

Projenex

40

piping flushing
certificate of
compliance

GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 info
prefiltration system

Projenex

41

control site
acceptance
certificate of
compliance

GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 info
prefiltration system

Projenex

42

functional
requirements test
certificate

GR.EM-8 polymer
dosing

43

in_situ pressure
GR.EM-9 sludge
test test certificate system

info

Projenex

44

piping flushing
certificate of
compliance

GR.EM-9 sludge
system

info

Projenex

45

control site
acceptance
certificate of
compliance

GR.EM-9 sludge
system

info

Projenex

46

functional
requirements test
certificate

GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 approval Projenex
prefiltration system

47

functional
requirements test
certificate

GR.EM-9 sludge
system

approval Projenex

48

installation
acceptance
certificate of
compliance

GR.EM-14 cooling
system

info

Projenex

49

control site
acceptance
certificate of
compliance

GR.EM-14 cooling
system

info

Projenex

Projenex

approval Projenex

No

Document type

50

installation
acceptance
certificate of
compliance

51

Scope

GR.EM-11 antiscalant
storage

Level

Submitted
by

info

Projenex

in_situ pressure
GR.EM-14 cooling
test test certificate system

info

Projenex

52

piping flushing
certificate of
compliance

GR.EM-14 cooling
system

info

Projenex

53

control site
acceptance
certificate of
compliance

GR.EM-11 antiscalant
storage

info

Projenex

54

installation
acceptance
certificate of
compliance

GR.EM-12 SMBS
storage

info

Projenex

55

in_situ pressure
GR.EM-11 antiscalant
test test certificate storage

info

Projenex

56

piping flushing
certificate of
compliance

GR.EM-11 antiscalant
storage

info

Projenex

57

functional
requirements test
certificate

GR.EM-14 cooling
system

approval Projenex

58

control site
acceptance
certificate of
compliance

GR.EM-12 SMBS
storage

info

Projenex

59

installation
acceptance
certificate of
compliance

GR.EM-0 suckback
tank

info

Projenex

60

in_situ pressure
GR.EM-12 SMBS
test test certificate storage

info

Projenex

61

piping flushing
certificate of
compliance

GR.EM-12 SMBS
storage

info

Projenex

62

functional
requirements test
certificate

GR.EM-11 antiscalant
storage

approval Projenex

63

control site
acceptance
certificate of
compliance

GR.EM-0 suckback
tank

info

Projenex

No

Document type

Scope

Level

Submitted
by

64

in_situ pressure
GR.EM-0 suckback
test test certificate tank

info

Projenex

65

installation
acceptance
certificate of
compliance

GR.EM-10/1 GR.EM10/2 SWRO unit

info

Projenex

66

piping flushing
certificate of
compliance

GR.EM-0 suckback
tank

info

Projenex

67

functional
requirements test
certificate

GR.EM-12 SMBS
storage

approval Projenex

68

in_situ pressure
GR.EM-10/1 GR.EMtest test certificate 10/2 SWRO unit

info

Projenex

69

piping flushing
certificate of
compliance

GR.EM-10/1 GR.EM10/2 SWRO unit

info

Projenex

70

functional
requirements test
certificate

GR.EM-0 suckback
tank

approval Projenex

71

control site
acceptance
certificate of
compliance

GR.EM-10/1 GR.EM10/2 SWRO unit

info

72

functional
requirements test
certificate

GR.EM-10/1 GR.EM10/2 SWRO unit

approval Projenex

73

installation
acceptance
certificate of
compliance

GR.EM-18 limestone
reactors

info

Projenex

74

installation
acceptance
certificate of
compliance

GR.EM-16 CO2 dosing

info

Projenex

75

in_situ pressure
GR.EM-18 limestone
test test certificate reactors

info

Projenex

76

piping flushing
certificate of
compliance

GR.EM-18 limestone
reactors

info

Projenex

77

control site
acceptance
certificate of
compliance

GR.EM-18 limestone
reactors

info

Projenex

78

control site
acceptance

GR.EM-16 CO2 dosing

info

Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

certificate of
compliance

79

installation
acceptance
certificate of
compliance

80

GR.EM-17 caustic
soda dosing

info

Projenex

in_situ pressure
GR.EM-16 CO2 dosing
test test certificate

info

Projenex

81

piping flushing
certificate of
compliance

GR.EM-16 CO2 dosing

info

Projenex

82

functional
requirements test
certificate

GR.EM-18 limestone
reactors

approval Projenex

83

control site
acceptance
certificate of
compliance

GR.EM-17 caustic
soda dosing

info

Projenex

84

installation
acceptance
certificate of
compliance

GR.EM-19 product
delivery

info

Projenex

85

in_situ pressure
GR.EM-17 caustic
test test certificate soda dosing

info

Projenex

86

piping flushing
certificate of
compliance

GR.EM-17 caustic
soda dosing

info

Projenex

87

functional
requirements test
certificate

GR.EM-16 CO2 dosing

approval Projenex

88

installation
acceptance
certificate of
compliance

GR.EM-15 chlorination
system for final
info
product

89

in_situ pressure
GR.EM-19 product
test test certificate delivery

info

Projenex

90

control site
acceptance
certificate of
compliance

GR.EM-19 product
delivery

info

Projenex

91

piping flushing
certificate of
compliance

GR.EM-19 product
delivery

info

Projenex

92

functional
requirements test
certificate

GR.EM-17 caustic
soda dosing

approval Projenex

Projenex

No

Document type

Scope

Level

Submitted
by

93

control site
acceptance
certificate of
compliance

GR.EM-15 chlorination
system for final
info
product

Projenex

94

GR.EM-15 chlorination
in_situ pressure
system for final
info
test test certificate
product

Projenex

95

piping flushing
certificate of
compliance

GR.EM-15 chlorination
system for final
info
product

Projenex

96

functional
requirements test
certificate

GR.EM-19 product
delivery

97

functional
requirements test
certificate

GR.EM-15 chlorination
system for final
approval Projenex
product

98

installation
acceptance
certificate of
compliance

GR.EM-0 Flushing and


info
CIP system

Projenex

99

in_situ pressure
GR.EM-0 Flushing and
info
test test certificate CIP system

Projenex

approval Projenex

piping flushing
100 certificate of
compliance

GR.EM-0 Flushing and


info
CIP system

Projenex

control site
acceptance
101
certificate of
compliance

GR.EM-0 Flushing and


info
CIP system

Projenex

functional
102 requirements test
certificate

GR.EM-0 Flushing and


approval Projenex
CIP system

installation
acceptance
103
certificate of
compliance

GR.EM-13/1 GR.EM13/2 BWRO unit

info

Projenex

in_situ pressure
GR.EM-13/1 GR.EMtest test certificate 13/2 BWRO unit

info

Projenex

104

piping flushing
105 certificate of
compliance

GR.EM-13/1 GR.EM13/2 BWRO unit

info

Projenex

control site
acceptance
106
certificate of
compliance

GR.EM-13/1 GR.EM13/2 BWRO unit

info

Projenex

No

Document type

functional
107 requirements test
certificate

Scope
GR.EM-13/1 GR.EM13/2 BWRO unit

Level

Submitted
by

approval Projenex

Table 27.0 Internal normative documentation,


standards and practices
No

Title

Type

Discipline

Table 28.0 Project assignees


No
1

Name
Victor Dvornikov

Assignment
ui:process engineer

Involvement
1578

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