Professional Documents
Culture Documents
0 Document status
No
Category
Value
Client id
escondida
Budget No
02
Contract type
DPS
Project description
Country
Chile
Date
2014-12-08
Contact person
General
The whole plant will be designed, manufactured and installed to ensure the highest standards of
operational reliability. The automatic control of the Plant provides continuous monitoring of the
operation and recording of the main parameters, including quantitative and qualitative data and
initiate alarm in case of malfunction in any component of the Plant. The Plant will be provided with
control and safety equipment for full automatic operation. No action by the supervisor in normal
operation is anticipated.
Engineering Standards
The Facility design will conform to the applicable international engineering standards and codes.
1. Civil Engineering and Works
IS 466 - Parts 1-4: Concrete Code
IS 1225 - Steel Structures Code
IS 413 - Design Provisions for Earthquake Resistance of Structures
IS 414 - Characteristic Loads in Buildings Wind Load
IS 412 - Loads on Structures - Characteristic Loads
BS8007 - Design of Concrete Structure for Retaining Aqueous Liquids
2. Fire Protection
NFPA National Fire Protection Association
3. Mechanical design
ASME - American Society of Mechanical Engineers
ASTM - American Society for Testing and Materials
NACE - National Association of Corrosion Engineers
TEMA - Tubular Exchangers Manufacturers Association
AINSI - American National Standards Institute
DIN - German Standards Institute
AISI - American Iron and Steel Institute
ANSI - American National Standards Institute
AWWA - American Water Works Association
ANSI/AWWA - Welded Steel Tanks for Water Storage
4. Electrical design
IEC - International Electric Code
IEEE - Institute of Electrical and Electronic Engineers
Id
EN:809:1998
Description
pumps and
pump units
for liquids
safety of
machinery
Subject
Area
Discipline
product
safety
common safety
requirements
QAL
product
safety
general
principles for
design/risk
assesment and
risk reduction
QAL
EN:ISO:12100:2010
quality
EN:ISO:9001:20080 management
systems
QAL
environmental
requirements
environmental
EN:ISO:14001:2004 management
with guidance
system
systems
for use
QAL
occupational
health and
OHSAS:18001:2007 safety
management
systems
work safety
requirements
QAL
EN:ISO:2858:2010
end-suction
centrifugal
dimensions
pumps (rating
16 bar)
designation,
nominal duty
point and
dimensions
MEC
EN:ISO:5199:2002
technical
specifications
for
design
centrifugal
pumps
class 2
MEC
rotodynamic
pumps
testing
hydraulic
performance
acceptance
MEC
tests/acceptance
grades
testing
hydraulic
performance
acceptance
MEC
tests/acceptance
grades
EN:ISO:5199:2012
HI:14.6:2011
rotodynamic
pumps
No
Id
Description
Subject
Area
Discipline
inspection
document type
2.2 and 3.1
MEC
tolerances
MEC
10 EN:10204:2004
metalic
products
11 EN:735:1995
overall
dimensions of
testing
rotodynamic
pumps
12 ISO:7005-2:1988
metallic
flanges
13 ASME:B16.1:2010
MEC
14 ASME:B16.5:2009
pipe flanges
and flanged
fittings
MEC
15 JIS:B:2220:2012
steel pipe
flanges
flange drilling
16 JIS:B:2239:2004
17 EN:1092-1:2007
flanges and
their joints
part 1: steel
flange drilling flanges/PN10,
PN16, PN25
MEC
18 EN:1092-2:1997
flanges and
their joints
MEC
testing
Category
Value
System of units
metric
Control
decentralised control
FF Control
Instrument threading
NPT
Piping standard
ansi
NEMA/NEMA
28 oC
11 oC
40 oC
10
5 oC
11
0.8 kg/kg
12
85 dB
13
220
MEC
MEC
MEC
No
Category
Value
14
Low 1 voltage
415
15
Low 2 voltage
715
16
Medium voltage
6600
17
High voltage
11000
18
Voltage frequency
50
19
240
20
PLC voltage
24
21
650 kPa
22
1.1
23
0.1
24
1.1
25
Service life
25 years
Category
Proposed
Keywords
Desalination
process
Plant installed
4,177.249 m3/h
capacity (Max)
Intake feed
water max
rate
9,639.177 m3/h
Intake feed
water salinity
0.04 kg/kg
Intake feed
water
temperatures
11.2 oC
Maximum brine
5,461.9 m3/h
discharge
Brine salinity
0.071 kg/kg
Plant
conversion
ratio
0.43
10 Energy supply
11000VAC
Requested
No
Category
Proposed
11
Total installed
17,907 kW
power
12
Total power
consumption
13
Specific power
3.756 m3/kWh
consumption
14 plant area
15,689 kW
22,975 sq.m
Requested
22 flocculant storage
23 flushing pumps
CIP pumps
24 flushing tank
26 intake pumps
27 intake pumps
28
air blower
29 micron filters
30 neutralization tank
31 polymer storage
32 pressure filter first stage
12 auxiliary system
13 auxiliary system
14 backwash pumps
15 backwash tank
37 product tank
17 chlorination system
18 chlorination system
20
21
The plant layout provides minimum footprint and the length of interconnecting piping, clearly defines
the project areas, and meets work safety and O&M requirements. All chemical storage tanks have
direct access for trucks. Importantly, the SWRO membrane vessel ends do not overlook the
maintenance areas which are mostly frequently visited.
System
Type
Process
Standby
capacity %
main
filtration
100
main
pumping
100
auxiliary cleaning
100
6.0 Filter 1
main
100
filtration
No
System
Type
Standby
capacity %
Process
6.1 Polymer
preparation
10
11 7.0 Filter 2
main
filtration
100
100
12
13
main
auxiliary cooling
100
100
17
filtration
100
19
20
auxiliary cleaning
100
auxiliary cleaning
100
auxiliary mixing
100
23
main
remineralization 0
28
9.4 Product
chlorination
System
Process type
No
3
System
Process type
critical process
case/impeller
permeate
permeate
brackish
service
high
seawater polymer
low
CIP permeate
antisc
water
water
quality
quality
duplex/duplex
PVC/PVC
superduplex/superduplex 0
11
duplex/904L
titanium/titanium
cast iron/cupro
aluminium
316L/316L
body/trim
permeate
permeate
high
seawater polymer
low
sludge permeate brine CO2 flocculan
quality
quality
PVC/PVC
10
26
10
Carbon steel/EPDM
duplex/duplex
superduplex/superduplex 0
55
17
stainless steel
6
316L/stainless steel 316L
PP/EPDM
42
24
17
25
PVC/EPDM
36
28
12 PP/PP
19
piping
zeron 100
permeate
permeate
high
seawater polymer
low
sludge permeate brine CO2 flocculant SMBS
or
quality
quality
0
27
19
No
piping
permeate
permeate
high
seawater polymer
low
sludge permeate brine CO2 flocculant SMBS
or
quality
quality
ductile iron
high density
polyethylene
stainless steel
1
316
duplex 1.4462 0
fiberglass
reinforced
polyester
17
13
20
polyethylene
25
17
33
galvanized
iron
carbon steel
31
27
12
10 polypropylene 31
No
Fluid velocity,
m/s
zeron 100
7014
5.1085
ductile iron
130
0.006288
1516
4.0325
duplex 1.4462
3258
3.6567
1874
27.971
galvanized iron
1874
3.5689
polyethylene
800
23.21
fiberglass reinforced
polyester
775
3.534
carbon steel
700
54.743
775
35.774
10 polypropylene
The seawater intake pumping station is located on the facility site. It is of circular design, which,
comparing to the rectangular structure, provides better construction strength and stability. The use of
reinforced concrete with special additives against seawater corrosion, and a final epoxy film coating
will ensure a better resistance under stringent seawater conditions. The pit structure is covered by a
concrete slab roof on which the vertical intake pumps is to be installed.
The intake design and arrangement are based on a number of vertical pumps operating in parallel.
This solution provides required operation flexibility and reliability. The number of pumps in operation
will vary according to the plant load. The pumps are to be housed in a light building for their climate
protection and noise isolation. The building is to be equipped with a proper ventilation system to
control the temperature of the pump electrical motors.
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
seawater/9639m3/h
Turndown ratio
10
Standby capacity
100 %
50 %
Power load
46 kW
Category
Value
Dwg/Tag
121/RSC-02-121
Quantity
Fluid
seawater
Manufacturer
Manufacturer Code
9639
1.4
0.3
Effective screen
10 width, m (not less
than)
11
12 Mesh size, mm
3.19
8.9
19.0 x 19.0
No
13
Category
Spray fluid
requirement, m3/h
Value
22.3
14 Motor description
15 Dwg/Tag
121/AMF-4-1-02-121
16 Quantity
18 Manufacturer
19 Manufacturer Code
20 Power supply
415V/3ph
21 Power rating, kW
22 Speed (rpm)
1500
23
Efficiency @ design
point, %
24 Starting method
93.056
variable speed drive
Category
Value
Dwg/Tag
121/PCV-03-121
Quantity
Fluid
seawater
52
Differential head, m
50
NPSHr, m
10
speed,RPM
1500
Efficiency
0.459
Load, kW
15.9
10
Manufacturer
11
Manufacturer Code
12
Type
vertical turbine
13
Construction materials
14
casing
superduplex
15
impeller
superduplex
16
ANSI rating
#150
17
Seals
packing gland
18
Driver
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
seawater/9639m3/h
Turndown ratio
Standby capacity
100 %
Power load
11211 kW
Category
Value
Dwg/Tag
121/PCV-01-121
Quantity
Fluid
seawater
2410
Differential head, m
65
NPSHr, m
10
speed,RPM
992
Efficiency
0.869
Load, kW
503.5
10 Manufacturer
11 Manufacturer Code
12 Type
13 Construction materials
14 casing
superduplex
15 impeller
superduplex
16 ANSI rating
#150
17 Seals
balanced
18 Driver
Category
Value
Dwg/Tag
121/AMP-560-2-01-121
Quantity
Type and
enclosure
No
Category
Value
vertical large-flange-mounted termbox top
(IMV1)
Manufacturer
Manufacturer
Code
Power supply
715V/3ph
Speed (rpm)
992
Efficiency @
design point, %
96
10 Starting method
Category
Value
Dwg/Tag
121/VSDP-01-121
Quantity
Type
Manufacturer
Manufacturer Code
Power supply
715V/3ph
Power rating, kW
400
Category
Value
Process
Service
No
Category
Value
Startup
semi-automated
Fluid/Capacity
sodium hypochlorite/0.1975m3/h
Turndown ratio
Standby capacity
100 %
Power load
0 kW
Category
Value
Dwg/Tag
121/PDA-01-121
Manufacturer
Manufacturer Code
Quantity
Fluid
sodium hypochlorite
Service
batch
Pump type
hydraulically actuated
diaphragm
Drive type
ac motor
manual
10 Head/Diaphragm material
1.013/5.064
0.1
14 Starting conditions
flooded
500
1000
17
10 - 100%
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
0.75
998
Category
Value
Dwg/Tag
121/SU-3.5-HCL-02-121
Quantity
No
Category
Value
Manufacturer
Manufacturer Code
Material
Total Volume, m3
3.5
Operating Volume, m3
2.75/2.75/2.75
10 Outside diameter, mm
2750
11 Height, mm
2750
12 Spill berm
no
13 Drainage, inch
0.04
14 Fluid
sodium hypochlorite
0.1975
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
air/20.8814m3/h
Turndown ratio
Standby capacity
100 %
0%
Power load
15 kW
Category
Value
Dwg/Tag
121/WIN-1450-SW-03-121
Quantity
Manufacturer
Manufacturer Code
Material
concrete
Total Volume, m3
1450
Operating Volume, m3
1000
Overall dimensions, m
[LxWxH]
6/6/6
10 Outside diameter, mm
6000
No
Category
Value
11 Height, mm
6000
12 Spill berm
no
13 Drainage, inch
0.4
14 Fluid
seawater
9639
Category
Value
Dwg/Tag
121/ARS-01-121
Quantity
Fluid
air
Manufacturer
Manufacturer Code
154
169
10 Discharge temperature, oC
336
11 Power consumpition, kW
15
1500
13 Blower type
gear driven
15 Auxiliaries
Pretreatment System
The pretreatment system is the most important part of the plant. This system allows the membranes
to perform according to the design. Where the pretreatment system does not work properly, the
membrane system will require excessive chemical cleaning, which results in downtime and poor
operation. The pretreatment system should be conservatively designed. Projenex offers three
filtration options which can be used separately or in conjunction depending on the client s incoming
seawater quality.
Backwash Tank
The following briefly describes the steps of the backwash procedure.
1. Draining: The water level inside the filter is minimized to meet the right conditions for airscouring.
2. Air-scouring: The blower pushes air through the filter to loosen the filter media.
3. Combined wash: After a set period of time the air flow is combined with water to scrub the
sludge loose from the filter media.
4. Water wash: After a set period of time the blower is stopped and the procedure continues with
only water to rinse out the sludge.
After backwash, as the media itself is clean, its ability to trap suspended solids is reduced, and
therefore the quality of the first filtration period is not good enough to be sent to the filtered water
tank. The backwash is followed by a stateeeeeeeeeeeee in which this first low quality water is
pumped back towards the main feed channel. In the event that the rinsing pumps are not active or are
out of order, this water flows to the backwash collection tank. From the backwash collection tank the
water is evacuated, with a controlled flow, towards the brine outfall.
The backwash tank is filled from the clear water tanks of both pretreatment systems, using the
backwash tank filling pump (one per each plant). Backwash can be performed on only one filter at a
time. In the event that backwash is required for more than one filter, it will be performed
sequentially. During backwashing air and/or water is forced through the filter in the opposite
direction, thereby washing out the total suspended solids (TSS) that remained on the filter media.
Category
Value
Process
Service
critical process
Startup
fully automated
Fluid/Capacity
seawater/9639m3/h
Turndown ratio
Standby capacity
100 %
Operating reserve
capacity
10 %
Power load
290 kW
Category
Value
Dwg/Tag
131/BPF-01-131
Quantity
16
Manufacturer
Manufacturer Code
pressure filter
639
6.6
Pressure rating
ANSI #150
20/20
10
20
11
20
12
32
13
127
Category
Value
Process
to prepare polymer
Service
Startup
fully automated
Fluid/Capacity
polymer/0.1319m3/h
Turndown ratio
Standby capacity
0%
0%
Power load
2 kW
Category
Value
Dwg/Tag
131/MXD-01-131
Quantity
Fluid
polymer
batch, dissolve
Agitator type
high intensity
Agitator mounting
top
Manufacturer
Manufacturer Code
10 Gear ratio
10
100
12 Impeller diameter, mm
600
3.1
14 Drive type
AC motor
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
DOL
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
1.1
21 Speed, rpm
1500
Category
Dwg/Tag
Value
131/SU-3.5-PMR-02-131
No
Category
Value
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
3.5
Operating Volume, m3
2.75/2.75/2.75
10 Outside diameter, mm
2750
11 Height, mm
2750
12 Spill berm
no
13 Drainage, inch
0.04
14 Fluid
polymer
0.0468
In cases when the constant mass flow rate is required (as opposed to the constant volumetric rate)
metering pumps are equipped with a flowmeter. When using a flowmeter a pulsation damper is
generally required to ensure a smooth measurable flow.
A check valve, normally spring loaded, is used coupled to the isolation valve, to isolate the discharge
chemical line from the process line.
Category
Value
Process
to dose polymer
Service
Startup
fully automated
Fluid/Capacity
polymer/0.0468m3/h
Turndown ratio
Standby capacity
100 %
0%
Power load
0 kW
Category
Value
Dwg/Tag
131/PDA-01-131
Manufacturer
Manufacturer Code
Quantity
Fluid
polymer
Service
batch
Pump type
hydraulically actuated
diaphragm
Drive type
ac motor
manual
10 Head/Diaphragm material
1.091/5.455
0.1
14 Starting conditions
flooded
500
1000
17
10 - 100%
18 Frequency
50
19 Voltage
220V/3ph
No
Category
Value
20 Nominal size, kW
0.75
998
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
flocculant/0.0638m3/h
Turndown ratio
Standby capacity
100 %
0%
Power load
0 kW
Category
Value
Dwg/Tag
131/PDA-02-131
Manufacturer
Manufacturer Code
Quantity
Fluid
flocculant
Service
batch
Pump type
hydraulically actuated
diaphragm
Drive type
ac motor
manual
10 Head/Diaphragm material
1.091/5.455
0.1
14 Starting conditions
flooded
500
1000
17
10 - 100%
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
0.75
No
Category
Value
998
Category
Value
Dwg/Tag
131/SU-3.5-FLCNT-05-131
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
3.5
Operating Volume, m3
2.75/2.75/2.75
10 Outside diameter, mm
2750
11 Height, mm
2750
12 Spill berm
no
13 Drainage, inch
0.04
14 Fluid
flocculant
0.0638
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
97% H2SO4/0.049m3/h
Turndown ratio
Standby capacity
100 %
10 %
Power load
0 kW
Category
Value
Dwg/Tag
131/SMX-01-131
Quantity
Fluid
seawater
Manufacturer
No
Category
Value
Manufacturer Code
9639
20
48
10
Housing length, m
11
Connection points
12
Injector points
13
Injected fluids
97% H2SO4
14
Pressure rating
ANSI #150
Category
Value
Dwg/Tag
131/PDA-05-131
Manufacturer
Manufacturer Code
Quantity
Fluid
97% H2SO4
Service
continuous
Pump type
mechanical diaphragm
Drive type
ac motor
automatic
10 Head/Diaphragm material
stainless steel
316/hypalon
0.0653/1.634
0.002
14 Starting conditions
flooded
750
1500
17
10 - 100%
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
0.75
1498
No
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
brine/2390m3/h
Turndown ratio
1.3
Standby capacity
100 %
0%
Power load
161 kW
Category
Value
Dwg/Tag
132/SU-800-BR-01-132
Quantity
Manufacturer
Manufacturer Code
Material
concrete
Total Volume, m3
800
Operating Volume, m3
600
6/6/6
10
Outside diameter, mm
6000
11
Height, mm
6000
12
Spill berm
no
13
Drainage, inch
0.3
14
Fluid
brine
15
5632
Category
Value
Dwg/Tag
132/PCB-02-132
Quantity
Fluid
brine
2389
Differential head, m
18
NPSHr, m
12
speed,RPM
993
Efficiency
0.823
No
Category
Value
Load, kW
145.9
10
Manufacturer
11
Manufacturer Code
12
Type
between bearings
13
Construction materials
14
casing
superduplex
15
impeller
superduplex
16
ANSI rating
#150
17
Seals
balanced
18
Driver
ac motor
Category
Value
Dwg/Tag
132/AMP-160-0-02-132
Quantity
Type and
enclosure
Manufacturer
Manufacturer
Code
Power supply
415V/3ph
Speed (rpm)
993
Efficiency @
design point, %
96
10 Starting method
direct on line
Category
Value
Dwg/Tag
132/SSL-02-132
Quantity
Type
batch, IP31
Manufacturer
Manufacturer Code
Power supply
6600V/3ph
Power rating, kW
200
No
Category
Value
Process
Service
critical process
Startup
fully automated
Fluid/Capacity
seawater/9639m3/h
Turndown ratio
Standby capacity
100 %
Operating reserve
capacity
10 %
Power load
292 kW
Category
Value
Dwg/Tag
132/BPF-04-132
Quantity
16
Manufacturer
Manufacturer Code
pressure filter
639
6.1
Pressure rating
ANSI #150
20/20
10
20
11
20
12
32
13
127
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
flocculant/0.03191m3/h
Turndown ratio
Standby capacity
100 %
0%
Power load
0 kW
No
Category
Value
Dwg/Tag
131/PDA-03-131
Manufacturer
Manufacturer Code
Quantity
Fluid
flocculant
Service
batch
Pump type
hydraulically actuated
diaphragm
Drive type
ac motor
manual
10 Head/Diaphragm material
1.091/5.455
0.1
14 Starting conditions
flooded
500
1000
17
10 - 100%
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
0.75
998
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
97% H2SO4/0.049m3/h
Turndown ratio
Standby capacity
100 %
10 %
Power load
0 kW
Category
Dwg/Tag
Value
131/PDA-04-131
No
Category
Value
Manufacturer
Manufacturer Code
Quantity
Fluid
97% H2SO4
Service
continuous
Pump type
mechanical diaphragm
Drive type
ac motor
automatic
10 Head/Diaphragm material
stainless steel
316/hypalon
0.0653/1.634
0.002
14 Starting conditions
flooded
750
1500
17
10 - 100%
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
0.75
1498
Micron Filtration
The micron filtration system consists of a micron filter housing manufactured of nonmetallic materials
which holds the filter cartridges. This housing is inert in seawater and is rated for a flow capacity of
[*]. The filter is equipped with a differential pressure switch to warn that elements need changing by
the operation team, generally within a period of two months.
The need to replace the cartridges is set according to the differential head on the filters, not higher
than 2 bar differential head. Cartridges are replaced manually, cell by cell. Refer to the operation
manual for further details on this manual procedure.
The seawater reverse osmosis membranes require 5 micron polishing filtration. This is necessary to
catch any debris or sand that might escape the media filters. The 5 micron filter housings are
summarized below.
These filter housings utilize 2.5 spun polypropylene filters which are each 40 long. The housings are
located on the suction of each high pressure pump. The housings have a maximum pressure
differential of 15 psig.
This system pre-cleans the raw clean water so that it is suitable for the reverse osmosis membranes.
They require the silt density index be below 5.0 and ideally below 3.0. This can be achieved through
careful filtration. It should be noted that membranes can tolerate 0.0 mg/l oil in the feed water. If oil
is present, then additional coalescing filtration may be necessary.
Membrane Module
A seawater reverse osmosis system is largely defined by the design of the Membrane Module. The
Membrane Module is a pre-engineered equipment skid that primarily contains the membrane pressure
vessels and membrane elements along with associated piping and instruments. A specification sheet is
included at the end of this section which details the physical characteristics of the Module such as
weight, dimension, process connections and arrangement. The following information pertains to all
Membrane Module designs.
Category
Value
Process
to desalinate seawater in RO
membranes
Service
critical process
Startup
fully automated
Fluid/Capacity
permeate/4177m3/h
Turndown ratio
1.3
No
Category
Value
Standby capacity
0%
Operating reserve
capacity
5%
Power load
43276 kW
Category
Value
Dwg/Tag
142/ERI-01-142
Quantity
Fluid
brine/seawater
Manufacturer
Manufacturer Code
Quantity in array
22
Brine/Feed, m3/h
1333/1397
zeron 100
10
0.3/ANSI #600
Category
Value
Dwg/Tag
142/PCO-01-142
Quantity
Fluid
seawater
1362
Differential head, m
35
NPSHr, m
665
speed,RPM
1487
Efficiency
0.842
Load, kW
158.2
10
Manufacturer
11
Manufacturer Code
12
Type
overhung horizontal
13
Construction materials
No
Category
Value
14
casing
superduplex
15
impeller
superduplex
16
ANSI rating
#600
17
Seals
balanced
18
Driver
Category
Value
Dwg/Tag
142/VSDP-01-142
Quantity
Type
Manufacturer
Manufacturer Code
Power supply
715V/3ph
Power rating, kW
200
Category
Value
Dwg/Tag
142/AMP-200-2-01-142
Quantity
Type and
enclosure
Manufacturer
Manufacturer
Code
Power supply
715V/3ph
Speed (rpm)
1487
Efficiency @
design point, %
96
10 Starting method
Category
Value
Process
Service
critical process
Startup
fully automated
Fluid/Capacity
service water/65m3/h
No
Category
Value
Turndown ratio
Standby capacity
100 %
Power load
22 kW
Category
Value
Dwg/Tag
142/PIL-02-142
Quantity
Fluid
service water
65
Differential head, m
25
NPSHr, m
10
speed,RPM
1500
Efficiency
0.615
Load, kW
7.4
10
Manufacturer
11
Manufacturer Code
12
Type
vertical in-line
13
Construction materials
14
casing
316L
15
impeller
316L
16
ANSI rating
#150
17
Seals
cartridge
18
Driver
ac motor
Category
Value
Dwg/Tag
142/PIL-03-142
Quantity
Fluid
65
Differential head, m
25
NPSHr, m
10
speed,RPM
1500
Efficiency
0.614
Load, kW
7.4
No
Category
Value
10
Manufacturer
11
Manufacturer Code
12
Type
vertical in-line
13
Construction materials
14
casing
316L
15
impeller
316L
16
ANSI rating
#150
17
Seals
cartridge
18
Driver
ac motor
Category
Value
Dwg/Tag
142/SU-9-SRW-01-142
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
Operating Volume, m3
2.378/2.378/2.378
10 Outside diameter, mm
2378
11 Height, mm
2378
12 Spill berm
no
13 Drainage, inch
0.0866
14 Fluid
service water
65
Feedwater Anti-Scalant
Anti-scalants are used to reduce the formation of scaling buildup in the RO membranes. Scaling is the
deposition or formation of hard deposits on the membrane surface. When this occurs, membrane
replacement may be required. Scaling potential increases as the salinity of the water increases or as
the conversion increases. Because scaling is detrimental to performance of the system, anti-scalant
chemicals are often added to the seawater as a preventative measure. Typically, they are added after
the pretreatment system, but before the high pressure pump. The dosing rates are determined by the
feed flow, salinity of the feed water and conversion of the system. For the most accurate dosing rate
calculation, it is necessary to have a feed water chemistry analysis completed and submitted to
Projenex for evaluation. If the analysis is not available, a dosing rate of 2 ppm in the feed water is
usually sufficient.
Category
Value
Process
to store antiscalant
Service
Startup
fully automated
Fluid/Capacity
antiscalant/2.291m3/h
No
Category
Value
Turndown ratio
Standby capacity
100 %
0%
Power load
1 kW
Category
Value
Dwg/Tag
141/SU-13-ASL-01-141
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
13
Operating Volume, m3
12
Overall dimensions, m
[LxWxH]
2/2/4
10 Outside diameter, mm
2000
11 Height, mm
4000
12 Spill berm
yes
13 Drainage, inch
0.04
14 Fluid
antiscalant
2.291
Category
Value
Dwg/Tag
141/PCO-01-141
Quantity
Fluid
antiscalant
2.291
Differential head, m
10
NPSHr, m
10
speed,RPM
1500
Efficiency
0.129
Load, kW
0.5
10
Manufacturer
11
Manufacturer Code
No
Category
Value
12
Type
overhung horizontal
13
Construction materials
14
casing
PVC
15
impeller
PVC
16
ANSI rating
#0
17
Seals
cartridge
18
Driver
ac motor
Category
Value
Process
to dose antiscalant
Service
Startup
fully automated
Fluid/Capacity
antiscalant/0.001833m3/h
Turndown ratio
Standby capacity
100 %
20 %
Power load
9 kW
Category
Value
Dwg/Tag
141/SU-1.7-ASL-03-141
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
1.7
Operating Volume, m3
1.5
1.32/1.32/1.32
10 Outside diameter, mm
1320
11 Height, mm
1320
12 Spill berm
no
13 Drainage, inch
0.04
14 Fluid
antiscalant
0.0365
No
Category
Value
Process
to store SMBS
Service
Startup
fully automated
Fluid/Capacity
SMBS/1.733m3/h
Turndown ratio
Standby capacity
100 %
0%
Power load
1 kW
Category
Value
Dwg/Tag
141/SU-13-SMBS-04-141
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
13
Operating Volume, m3
12
Overall dimensions, m
[LxWxH]
2/2/4
10 Outside diameter, mm
2000
11 Height, mm
4000
12 Spill berm
yes
13 Drainage, inch
0.04
14 Fluid
SMBS
1.733
Category
Value
Dwg/Tag
141/PCO-02-141
Quantity
Fluid
SMBS
1.733
Differential head, m
10
NPSHr, m
10
speed,RPM
1500
No
Category
Value
Efficiency
0.08
Load, kW
0.6
10
Manufacturer
11
Manufacturer Code
12
Type
overhung horizontal
13
Construction materials
14
casing
PVC
15
impeller
PVC
16
ANSI rating
#0
17
Seals
cartridge
18
Driver
ac motor
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
SMBS/0.001386m3/h
Turndown ratio
Standby capacity
100 %
20 %
Power load
1 kW
Category
Value
Dwg/Tag
141/SU-1.7-SMBS-07-141
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
1.7
Operating Volume, m3
1.5
1.32/1.32/1.32
10 Outside diameter, mm
1320
11 Height, mm
1320
12 Spill berm
no
No
Category
Value
13 Drainage, inch
0.04
14 Fluid
SMBS
0.0276
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
SMBS/0.001386m3/h
Turndown ratio
Standby capacity
100 %
20 %
Power load
9 kW
Category
Value
Dwg/Tag
141/SU-1.7-SMBS-05-141
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
1.7
Operating Volume, m3
1.5
1.32/1.32/1.32
10 Outside diameter, mm
1320
11 Height, mm
1320
12 Spill berm
no
13 Drainage, inch
0.04
14 Fluid
SMBS
0.0276
Category
Value
Process
to flush RO membranes
Service
Startup
fully automated
No
Category
Value
Fluid/Capacity
permeate/1981m3/h
Turndown ratio
Standby capacity
100 %
20 %
Power load
1001 kW
Category
Value
Dwg/Tag
145/PCB-04-145
Quantity
Fluid
permeate
1981
Differential head, m
55
NPSHr, m
10
speed,RPM
1500
Efficiency
0.862
Load, kW
352.8
10 Manufacturer
11 Manufacturer Code
12 Type
13 Construction materials
14 casing
316L
15 impeller
316L
16 ANSI rating
#150
17 Seals
balanced
18 Driver
ac motor
Category
Value
Dwg/Tag
145/SU-100-PW-06-145
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
100
Operating Volume, m3
80
No
9
Category
Overall dimensions, m [LxWxH]
Value
3/3/3
10 Outside diameter, mm
3000
11 Height, mm
3000
12 Spill berm
no
13 Drainage, inch
0.15
14 Fluid
permeate
1981
Category
Value
Dwg/Tag
145/AMP-500-0-04-145
Quantity
Type and
enclosure
Manufacturer
Manufacturer
Code
Power supply
415V/3ph
Speed (rpm)
1500
Efficiency @
design point, %
96
10 Starting method
direct on line
Membrane Cleaning
In normal operation, the membrane in reverse osmosis elements can become fouled by mineral scale,
biological matter, colloidal particles and insoluble organic constituents. As reverse osmosis
membranes slowly become fouled during normal operation, it is periodically necessary to clean them.
Deposits build up on the membrane surfaces during operation until they cause loss in normalized
permeate flow, loss of normalized salt rejection, or both. Elements should be cleaned when one or
more of the below mentioned parameters are applicable:
1. The normalized permeate flow drops 10%
2. The normalized salt passage increases 5 - 10%
3. The normalized pressure drop (feed pressure minus concentrate pressure) increases 10 - 15%
Piping connections are provided on the membrane module for this purpose. The cleaning system
connects manually to the membrane array on both the feed and brine side and recirculates cleaning
chemicals on the saltwater side of the membranes. A typical cleaning will require the use of high and
low pH solutions which are recycled through the membrane array to remove inorganic and organic
foulants. The size of the cleaning pump is based on the number of membranes.
The reverse osmosis system must be shut down during cleaning. The cleaning system contains all
necessary equipment, including pressure gauges, flowmeters, tank, pump, valves, piping (and optional
bag filter) to complete the cleaning process as prescribed by the membrane manufacturer, or as local
site conditions require. Because cleaning is a manual process, instruments are mounted to display
locally.
It should be noted that if the intake water quality is very good (as measured by Silt Density Index or
SDI), cleaning will only take place periodically. If the inlet conditions are such that either biological or
inorganic fouling does occur, then cleaning will be more frequent. It is difficult to predict the number
of times per year that cleaning of the membranes will be necessary.
An additional benefit of the cleaning system is that it can provide a fresh water flush of the reverse
osmosis system prior to an extended downtime. This minimizes corrosion and biological growth, thus
improving long term system operation and increasing system life. The flushing procedure is similar to
the cleaning procedure, and utilizes all the same hardware, but is much simpler.
The following information pertains to all Cleaning System designs.
Category
Value
Process
to clean RO membranes
Service
Startup
fully automated
Fluid/Capacity
CIP/1986m3/h
Turndown ratio
Standby capacity
100 %
20 %
Power load
526 kW
Category
Value
Dwg/Tag
145/CR-04-145
Quantity
Manufacturer
Manufacturer Code
cartridge filter
1986
6.8
Pressure rating
ANSI #150
24/20
10
20
11
20
12
99.3
13
397
No
Category
Value
Dwg/Tag
145/PCB-02-145
Quantity
Fluid
CIP
1986
Differential head, m
65
NPSHr, m
11
speed,RPM
1500
Efficiency
0.866
Load, kW
416.2
10
Manufacturer
11
Manufacturer Code
12
Type
13
Construction materials
14
casing
316L
15
impeller
316L
16
ANSI rating
#150
17
Seals
balanced
18
Driver
Category
Value
Dwg/Tag
145/SU-250-CIP-05-145
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
250
Operating Volume, m3
200
3/3/3
10 Outside diameter, mm
3000
11 Height, mm
3000
12 Spill berm
no
13 Drainage, inch
0.25
14 Fluid
CIP
542
Category
Value
Dwg/Tag
145/SU-120-CIP-01-145
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
120
Operating Volume, m3
100
10 Outside diameter, mm
7000
11 Height, mm
3000
12 Spill berm
no
13 Drainage, inch
0.2
14 Fluid
CIP
1986
Category
Value
Dwg/Tag
145/SU-120-CIP-03-145
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
120
Operating Volume, m3
100
10 Outside diameter, mm
7000
11 Height, mm
3000
12 Spill berm
no
13 Drainage, inch
0.2
14 Fluid
CIP
1986
No
Category
Value
Dwg/Tag
145/AMP-500-0-02-145
Quantity
Type and
enclosure
Manufacturer
Manufacturer
Code
Power supply
715V/3ph
Speed (rpm)
1500
Efficiency @
design point, %
96
10 Starting method
Category
Value
Dwg/Tag
145/VSDP-02-145
Quantity
Type
Manufacturer
Manufacturer Code
Power supply
715V/3ph
Power rating, kW
500
Category
Value
Dwg/Tag
145/MXD-01-145
Quantity
Fluid
CIP
batch, dissolve
Agitator type
Agitator mounting
top
Manufacturer
Manufacturer Code
4.3
10 Gear ratio
10
No
Category
Value
12 Impeller diameter, mm
1000
5.2
14 Drive type
AC motor
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
DOL
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
1.1
21 Speed, rpm
1500
Category
Value
Dwg/Tag
145/MXV-02-145
Quantity
Fluid
CIP
batch, dissolve
Agitator type
high intensity
Agitator mounting
top
Manufacturer
Manufacturer Code
1985.7
10 Gear ratio
10
80
12 Impeller diameter, mm
1000
4.2
14 Drive type
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
VSD
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
5.5
21 Speed, rpm
1500
No
Category
Value
Dwg/Tag
145/MXD-03-145
Quantity
Fluid
CIP
batch, dissolve
Agitator type
Agitator mounting
top
Manufacturer
Manufacturer Code
4.3
10 Gear ratio
10
1000
5.2
14 Drive type
AC motor
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
DOL
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
1.1
21 Speed, rpm
1500
Category
Value
Dwg/Tag
145/MXV-04-145
Quantity
Fluid
CIP
batch, dissolve
Agitator type
high intensity
Agitator mounting
top
Manufacturer
Manufacturer Code
1985.7
10 Gear ratio
10
80
12 Impeller diameter, mm
1000
No
Category
Value
4.2
14 Drive type
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
VSD
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
5.5
21 Speed, rpm
1500
Category
Value
Dwg/Tag
145/MXD-05-145
Quantity
Fluid
CIP
batch, dissolve
Agitator type
high intensity
Agitator mounting
top
Manufacturer
Manufacturer Code
541.5
10 Gear ratio
10
100
12 Impeller diameter, mm
1500
7.9
14 Drive type
AC motor
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
DOL
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
1.1
21 Speed, rpm
1500
Category
Dwg/Tag
Value
145/PCO-01-145
No
Category
Value
Quantity
Fluid
CIP
4.332
Differential head, m
12
NPSHr, m
10
speed,RPM
1500
Efficiency
0.188
Load, kW
0.8
10
Manufacturer
11
Manufacturer Code
12
Type
overhung horizontal
13
Construction materials
14
casing
316L
15
impeller
316L
16
ANSI rating
#150
17
Seals
cartridge
18
Driver
ac motor
Category
Value
Dwg/Tag
145/SU-4-CIP-02-145
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
Operating Volume, m3
1.65/1.65/1.65
10 Outside diameter, mm
1650
11 Height, mm
1650
12 Spill berm
no
13 Drainage, inch
0.05
14 Fluid
CIP
4.332
No
Category
Value
Dwg/Tag
145/PCO-03-145
Quantity
Fluid
CIP
4.332
Differential head, m
12
NPSHr, m
10
speed,RPM
1500
Efficiency
0.188
Load, kW
0.8
10
Manufacturer
11
Manufacturer Code
12
Type
overhung horizontal
13
Construction materials
14
casing
316L
15
impeller
316L
16
ANSI rating
#150
17
Seals
cartridge
18
Driver
ac motor
Category
Value
Dwg/Tag
145/SU-4-CIP-04-145
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
Operating Volume, m3
1.65/1.65/1.65
10 Outside diameter, mm
1650
11 Height, mm
1650
12 Spill berm
no
13 Drainage, inch
0.05
14 Fluid
CIP
4.332
Category
Value
Process
to dilute brine
Service
Startup
fully automated
Fluid/Capacity
seawater/4889m3/h
Turndown ratio
1.3
Standby capacity
100 %
0%
Power load
631 kW
Category
Value
Dwg/Tag
121/PCV-02-121
Quantity
Fluid
seawater
4889
Differential head, m
15
NPSHr, m
10
speed,RPM
992
Efficiency
0.756
Load, kW
271
10 Manufacturer
11 Manufacturer Code
12 Type
13 Construction materials
14 casing
superduplex
15 impeller
superduplex
16 ANSI rating
#150
17 Seals
packing gland
18 Driver
ac motor
Category
Value
Dwg/Tag
121/AMP-315-2-02-121
Quantity
Type and
enclosure
No
Category
Value
vertical large-flange-mounted termbox top
(IMV1)
Manufacturer
Manufacturer
Code
Power supply
415V/3ph
Speed (rpm)
992
Efficiency @
design point, %
96
10 Starting method
direct on line
Permeate Tank
The reverse osmosis train product is collected through the main header, into the permeate tank. The
permeate tank also provides neccessary suck back volume of water during emergency plant shut down.
This same permeate tank also supplies the water volume required for scheduled cleaning and flushing
of the RO trains.
Product Transfer
Depending on the local site layout, a product transfer system may be necessary to convey product
water from the reverse osmosis desalination system to the client s distribution point, where the client
will provide a process flange to which the product piping will connect. The pressure required at this
distribution point is driven by what is downstream, specifically, the size and length of any transfer
piping, the height of any storage vessels, any changes in elevation and the specific requirements of
the distribution network. The product transfer system consists of a pump set, valving, product flow
instrumentation and product surge tank. The standard product transfer pump delivers water to the
distribution point at a pressure of 2.5 bar. This may be adjusted up or down depending on the client s
needs, as noted above. The pump is controlled by level sensors in the product break tank.
The product surge tank serves several purposes. Primarily, it provides a water storage buffer to
accommodate brief mismatches between the desalination system output and product transfer
flowrates, as can occur when either system is being started up or shut down, or during initial flow
balancing during plant commissioning. Without this buffer, pumps, piping, and other equipment could
be damaged. Secondly, it forms a physical break in the product water stream, so that any chemically
treated water cannot inadvertently be drawn back into the reverse osmosis system, which can
permanently damage the membranes. Finally, the product surge tank can be used to provide a backup
supply of water for flushing and cleaning of the membrane systems.
All parts of the product transfer system are compatible with the chemicals explained later in Chemical
Dosing Systems section.
Delivery
Estimated delivery of the above plant will be as follows.
Category
Value
Process
to deliver product
Service
critical process
Startup
fully automated
Fluid/Capacity
permeate/4177m3/h
Turndown ratio
Standby capacity
0%
0%
Power load
712 kW
Category
Value
Dwg/Tag
151/SU-1200-PW-01-151
Quantity
Manufacturer
Manufacturer Code
Material
concrete
Total Volume, m3
1200
Operating Volume, m3
800
3/3/3
10 Outside diameter, mm
3000
11 Height, mm
3000
12 Spill berm
no
13 Drainage, inch
0.4
No
Category
Value
14 Fluid
permeate
4177
Category
Value
Dwg/Tag
151/PCB-01-151
Quantity
Fluid
permeate
2089
Differential head, m
45
NPSHr, m
10
speed,RPM
1500
Efficiency
0.854
Load, kW
307.3
10
Manufacturer
11
Manufacturer Code
12
Type
between bearings
13
Construction materials
14
casing
316L
15
impeller
316L
16
ANSI rating
#150
17
Seals
balanced
18
Driver
Category
Value
Dwg/Tag
151/VSDP-01-151
Quantity
Type
Manufacturer
Manufacturer Code
Power supply
715V/3ph
Power rating, kW
400
Category
Value
Dwg/Tag
151/SMX-02-151
Quantity
No
Category
Value
Fluid
permeate
Manufacturer
Manufacturer Code
4177
15
36
10 Housing length, m
11 Connection points
12 Injector points
13 Injected fluids
14 Pressure rating
ANSI #150
Category
Value
Dwg/Tag
151/AMP-355-2-01-151
Quantity
Type and
enclosure
Manufacturer
Manufacturer
Code
Power supply
715V/3ph
Speed (rpm)
1500
Efficiency @
design point, %
96
10 Starting method
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
zinc orthophosphat/0.00501m3/h
No
Category
Value
Turndown ratio
Standby capacity
100 %
20 %
Power load
0 kW
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
service water/5.762m3/h
Turndown ratio
Standby capacity
100 %
10 %
Power load
7 kW
Category
Value
Dwg/Tag
151/MXV-01-151
Quantity
Fluid
service water
continuous, dissolve
Agitator type
high intensity
Agitator mounting
top
Manufacturer
Manufacturer Code
2.2
10 Gear ratio
10
100
12 Impeller diameter, mm
1000
5.2
14 Drive type
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
VSD
18 Frequency
50
19 Voltage
220V/3ph
No
Category
Value
20 Nominal size, kW
1.1
21 Speed, rpm
1500
Category
Value
Dwg/Tag
151/MXV-02-151
Quantity
Fluid
service water
continuous, dissolve
Agitator type
high intensity
Agitator mounting
top
Manufacturer
Manufacturer Code
2.2
10 Gear ratio
10
100
12 Impeller diameter, mm
1000
5.2
14 Drive type
15 Enclosure
16 Temp. rise/Insulation
Class F/B
17 Starting
VSD
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
1.1
21 Speed, rpm
1500
Category
Value
Dwg/Tag
151/PCO-02-151
Quantity
Fluid
service water
5.762
Differential head, m
12
NPSHr, m
10
speed,RPM
1500
Efficiency
0.23
No
9
Category
Load, kW
Value
0.8
10 Manufacturer
11 Manufacturer Code
12 Type
13 Construction materials
14 casing
cast iron
15 impeller
cupro aluminium
16 ANSI rating
#150
17 Seals
balanced
18 Driver
ac motor
Category
Value
Dwg/Tag
151/SU-2.2-SRW-06-151
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
2.2
Operating Volume, m3
1.65/1.65/1.65
10 Outside diameter, mm
1650
11 Height, mm
1650
12 Spill berm
no
13 Drainage, inch
0.04
14 Fluid
service water
2.161
Category
Value
Dwg/Tag
151/SU-2.2-SRW-07-151
Quantity
Manufacturer
Manufacturer Code
Material
No
Category
Value
Total Volume, m3
2.2
Operating Volume, m3
1.65/1.65/1.65
10 Outside diameter, mm
1650
11 Height, mm
1650
12 Spill berm
no
13 Drainage, inch
0.04
14 Fluid
service water
5.762
Category
Value
Dwg/Tag
151/SLO-30-NOFL-08-151
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
30
Operating Volume, m3
25
6/6/6
10 Outside diameter, mm
6000
11 Height, mm
6000
12 Spill berm
no
13 Drainage, inch
0.1
Pretreatment Dosing
To make pretreatment filtration effective, a coagulant is dosed into the incoming seawater. The
dosing rate is selected to reach the conditions at which the Zeta potential of colloids is decreased
until the colloids reach an unstable state, causing them to stick together. A polymer flocculant may be
optionally dosed to promote the formation of larger flocs. An inline static mixer is used to rapidly mix
the coagulant with the raw seawater. This mixing is followed by 2 sequential flocculation steps
composed of several mechanical mixers for each state.
Category
Value
Process
to dose CO2
Service
No
Category
Value
Startup
fully automated
Fluid/Capacity
CO2/0.80013m3/h
Turndown ratio
Standby capacity
100 %
0%
Power load
0 kW
Category
Value
Process
Service
Startup
fully automated
Fluid/Capacity
sodium hypochlorite/0.1975m3/h
Turndown ratio
Standby capacity
100 %
10 %
Power load
1 kW
Category
Value
Dwg/Tag
151/PDA-01-151
Manufacturer
Manufacturer Code
Quantity
Fluid
sodium hypochlorite
Service
batch
Pump type
hydraulically actuated
diaphragm
Drive type
ac motor
manual
10 Head/Diaphragm material
1.013/5.064
0.1
14 Starting conditions
flooded
500
1000
No
17
Category
Value
10 - 100%
18 Frequency
50
19 Voltage
220V/3ph
20 Nominal size, kW
0.75
998
Category
Value
Dwg/Tag
151/SU-3.5-HCL-03-151
Quantity
Manufacturer
Manufacturer Code
Material
Total Volume, m3
3.5
Operating Volume, m3
Overall dimensions, m
[LxWxH]
2.75/2.75/2.75
10 Outside diameter, mm
2750
11 Height, mm
2750
12 Spill berm
yes
13 Drainage, inch
0.04
14 Fluid
sodium hypochlorite
0.0912
Material
Schedule
Size
Count
carbon steel
SCH10
medium
carbon steel
SCH40
small
ductile iron
SCH40
small
PN10
large
16
PN2.5
large
18
PN4.0
large
71
PN6.0
large
SDR11
large
SDR17.6
large
10
polyethylene
SDR11
large
11
polyethylene
SDR17.6
large
12
polyethylene
SDR17.6
small
46
13
polyethylene
SDR26
small
124
14
polyethylene
SDR41
small
No
Material
Schedule
Size
Count
15
polypropylene
SDR11
large
29
16
polypropylene
SDR11
medium
132
17
polypropylene
SDR17.6
large
18
polypropylene
SDR17.6
medium
10
19
polypropylene
SDR17.6
small
20
polypropylene
SDR26
large
21
polypropylene
SDR26
medium
22
polypropylene
SDR26
small
16
23
polypropylene
SDR41
large
12
24
polypropylene
SDR41
medium
48
25
polypropylene
SDR41
small
26
SCH10
small
27
zeron 100
SCH20
medium
19
28
zeron 100
SCH30
large
29
zeron 100
SCH30
medium
22
Measurement
Qty [local/remote/switch]
water presence
0/0/0
differential pressure
0/22/2
weight
0/0/0
pressure
18/52/2
streaming current
0/0/0
free Cl
0/4/0
torque
0/0/0
0/1/0
flow
0/27/0
10
temperature
0/45/0
11
oil
0/0/0
12
redox
0/2/0
13
level
19/48/4
14
conductivity
0/7/0
15
rotation
0/0/0
16
power
0/0/0
17
vibration
0/31/0
18
turbidity
0/3/0
No
19
Measurement
pH
Qty [local/remote/switch]
0/7/0
Reliability of plant operation. Failure of one PLC will not stop the entire plant.
Easy startup and operation. Each part of the plant will be programmed and commissioned
separately. More than one part of the plant can be commissioned at the same time.
Ease of maintenance. All PLC parts will be identical.
Ease of programming. Programming can be done in parallel by different teams of
programmers.
The PLCs are connected by a suitable process network and are operated by xx operators and
engineering stations. The preliminary grouping is as follows.
IEC 60502-2
Cable Terminations - 12/20KV sealing ends with approved product suitable for the cable type. Low
Voltage (LV) Cables
LV cables will be various sizes with copper or aluminium multi-conductor, XLPE insulated, PVC
sheathed, N2XY or NA2XY, 0.6/1KV. The cables will be sized according to the load and the voltage
drop under ambient temperature conditions of 40?C. LV cables will comply with latest edition of the
following standards.
IEC 60502-1
LV cable terminations with cable glands of appropriate size power conductors will terminate directly
on the devices or terminal strips. Control conductors will terminate on terminal strips. Cable Laying
Electrical cables will be laid as follows.
For outdoor installations the cables will be laid on cable trays installed on steel (piping)
bridges or in underground concrete walkable tunnels. Cable trays are arranged along the sides
of the tunnel.
Indoor cabling will be installed on cable ladders or metallic or plastic conduits.
Communication system
There will be two levels of communication networks.
Process network for communicating with all PLCs; the main PLC will coordinate the work of all
PLCs through this network and will collect data for alarming and logging.
Service network for updating administration PCs with relevant information of plant behavior.
Both networks will be located in operator workstations running an HMI application and data logging.
Rated
No Service power,
kVA
Rated/nominal
high voltage, kV
voltage 4,000
11
0.715
VSD
voltage 2,000
11
0.415
AC motor
1
and VSD
voltage 500
11
0.24
nondrive
load
voltage 8,500
11
6.6
VSD
Load
type
Qty
Grounding
All facilities provided with permanently installed electrical items (above 60 V) will be provided with
foundation grounding. The foundation grounding consists of a galvanized steel tape embedded in-situ
in poured concrete (not subject to corrosion). A lead from the foundation earth tape will be
connected to a potential equalization bar. The metal pipe work and the ground conductor link to the
building's main distribution panel will also be connected/bonded to this bar. The electronic control
units of the central control in the administration building, the telephone exchange and the fire alarm
control cabinet will be provided with an independent earthing system (clean earth) for the
communication cable shielding and system grounding, in order to avoid influences from the
conventional grounding (dirty earth) grid.
Lightning protection
All facilities more than 5 m above ground level will be provided with lightning protection. A galvanized
steel wire lightning protection conductor of at least 10 mm diameter will be installed with spacers and
supports that will be the standard product of a specialized manufacturer. Down leads of the lightning
conductor will be terminated at the potential equalization bar of the respective facility. Lightning
protection will be implemented per Israeli standard 1173 part 1. The buildings will be protected by
roof mounted metal grids, with down conductors, connected to the foundation grounding. Open
production areas will be protected by pole mounted lightning terminals with down conductors
connected to grounding electrodes.
The fire alarm system will meet the requirements of the insurer within the context of this
specification.
Inspection/test
Qty
production test
hydrostatic test
Inspection/test
Qty
30
production test
30
pre_shipment inspection
30
30
non_destructive examination
30
Inspection/test
Qty
95
functional test
95
Inspection/test
Qty
hydrostatic test
pre_shipment inspection
non_destructive examination
Inspection/test
Qty
noise test
19
routine test
19
visual inspection
19
type test
dimensional inspection
19
Inspection/test
Qty
string test
16
pre_shipment inspection
16
performance test
16
strip test
Inspection/test
balance test
Qty
2
No
Inspection/test
Qty
pre_shipment inspection
Inspection/test
Qty
Inspection/test
Qty
non_destructive examination
65
PMI
65
65
hydrostatic test
65
material identification
Inspection/test
Qty
performance test
Inspection/test
Qty
performance test
Inspection/test
Qty
performance test
14
14
14
Plant Availability
The plant reliability design requires comprehensive system approach and is a compound result of the
following vectors.
1.
2.
3.
4.
Requirements for more reliable design and construction are set out in the equipment specification. In
practice the equipment is considered reliable if it has enough similar application references, good
operating records and proven sufficient service life.
The pump will be more reliable if it complies with the following criteria
1. low level of vibrations,
2. operation in the vicinity of the BEP (best efficiency point),
3. sufficient NPSH (net positive suction head),
4. low specific speed and suction speed,
5. bearing temperature below 75oC,
6. correct installation of piping (without load transfer),
7. proper runs of piping to prevent hydraulically induced vibration,
8. provision for temporary strainers,
9. special design of volute decreasing radial forces on the shaft bearings,
10. usage of the impeller diameters below maximum values,
11. application of the cartridge mechanical seals,
12. check for the design critical speeds,
13. application of corrosion-resistant materials
The pump motors bigger than 1000 kW shall be ordered with reduced vibration levels and shall be
designed at least for 300 starts per year. The motor life may be increased substantially if soft start
is used.
Interconnecting piping is rarely a source of trouble if the following points are taken into account.
Valves last longer if their sizing and specification are done with the following points in mind.
Spinning reserve capacity is the difference between the required design capacity and the rated one.
Centrifugal pumps working at BEP always have rotating reserve capacity over 10%. Drives - AC motors
and variable speed drives - are sized by 10-15% over the maximum continuous load. At low ambient
temperatures motor may be overloaded by 5 10%. Dosing pumps are always selected with high
redundant capacity sometimes surpassing 100%.
Backup capacity is an effective means of providing high reliability for equipment modules connected
in parallel. For instance, at the normal operation conditions all dual-media filters are in operation. In
case one filter is shut down, its load is re-distributed between the balance of the filters without
impairing the product quality.
PFD
node
Description
Operated Standby
capacity capacity
Fault Affects
to pump
SW-MC-1 seawater to
filtering system
100
10
0.0036 Q
to filter
seawater
SW-MC-2
through multimedia stage 1
100
10
0.0036 Q
to filter
seawater
SW-MC-3
through multimedia stage 2
100
10
0.004
to filter
SW-MC-4 seawater before
pumping
100
50
0.0002 Q
HCL-AB5
to chlorinate
intake piping and 100
sump
0.0001 Q
AIR-AB-6
to supply air to
intake head
100
0.0001 Q
PMR-AB- to prepare
7
polymer
0.0009 Q
100
0.0007 Q
FLCNTAC-9
to dose
flocculant to
filter 1
100
0.0011 Q
10
FLCNTAC-10
to dose
flocculant to
filter 2
100
0.0006 Q
11
10
0.0004 Q
12
SW-AC12
0.0002 Q
to dilute brine
100
No
PFD
node
Description
Operated Standby
capacity capacity
Fault Affects
13
PW-MC13
to desalinate
seawater in RO
membranes
0.037
14
ASL-AC14
to store
antiscalant
100
0.0001 Q
15
ASL-AC15
to dose
antiscalant
100
20
0.0074 Q
16
SMBSAB-16
to store SMBS
100
0.0001 Q
17
SMBSAC-17
to dose SMBS
after filter 2
100
20
0.0019 Q
18
SMBSAC-18
to dose SMBS to
SWRO
100
20
0.0074 Q
19
PW-AB19
to flush RO
membranes
100
20
20
CIP-AB20
to clean RO
membranes
100
20
0.0007 Q
100
50
0.0013 Q
0.0014 Q
to cool
SRW-AC- equipment
21
21
bearings and
motor
22
PW-MC22
23
100
20
0.0009 Q
24
100
10
0.0021 Q
25
100
0.0004 Q
26
HCL-AB26
100
10
0.0016 Q
10
0.0009 Q
27 BR-AB-27
28
to deliver
product
to chlorinate
product tank
to backup filters
100
backwashing
to dose sulphuric
H2SO4Hacid after stage 100
AC-28
2
CO2-MBCO2 dosing
1
Plant availability
100
50
0
0.9236
Spare Parts
Even a well built plant, with an active, diligent preventative maintenance program, will from time to
time experience unexpected equipment failures. These failures may be due to faster than anticipated
wear, unseen corrosion, operator error, unexpected operating conditions, lightening strikes, or many
other possible reasons. In order to minimize the plant downtime associated with such a failure, it is
important to keep certain critical spare parts in stock at the plant. Pimansoft offers two spare parts
packages: Standard and Premium. Pimansoft recommends that all plants keep at least the standard
package on hand at all times. The premium package is recommended for highly critical, low
redundancy, remote operations, as described below. Which parts are stocked as spares is affected by
the following factors.
Plant criticality. If the plant serves a business or network that cannot afford to be out of
operation for an extended period of time then spare parts are of critical importance.
Redundancy. If excess capacity is available due to multiple plants, or multiple trains, serving
the same customer, then a failure of one train may not be a concern and spares are less
important.
Plant location. More remote locations typically require long transit durations, making spares
more necessary.
Part replaceability. If the part can easily be replaced or repaired locally, parts may be
available locally.
Likelihood and mechanism of failure. Certain parts are critical to plant operation, but very
rarely fail catastrophically. Thus it may not be necessary to stock the part as a spare, but
instead simply stock a repair or rebuild kit.
The spare parts packages are associated with the base reverse osmosis system. Spare parts are also
available for the optional auxiliary systems (such as product transfer or chemical dosing) but they are
not available on the web-based proposal generator tool. Please contact ISI for pricing.
Standard Package. The standard package includes basic items that are susceptible to early wear-out
or breakage.
Premium Package. The premium package provides a higher level of insurance by including items that
are not likely to fail, but that would have a high impact if they did. In addition to the items in the
standard package, the premium package includes items such as HPP VFD and motor, flow meters,
motorized valves, and gauges. In addition, the package also includes water quality testing instruments
(silt density index, chlorine, conductivity (Low and High), pH, voltmeter, and ammeter.) which are
essential to proper plant operations and maintenance.
The component list at the end of this section identifies exactly what items are included in both
packages.
Category
Value
112
valve
181
AC motor
35
centrifugal pump
13
10
filter/membrane
Category
Value
meter/turbidity
[repair kit]
group/trafo
vessel/low pressure
mep/mechanical
diaphragm
fitt/membrane vessel
meter/redox
[repair kit]
meter/free Cl
[repair kit]
pump/vertical turbine
pump
mep/hydraulically
actuated diaphragm
10 meter/electromagnetic
[electronic card]
11 meter/pH
[repair kit]
12 motor
13 filter/RO membrane
No
Category
Value
element, oil filter element, separator
element, electronic controller,
pressure regulating valve]
15 mixer/agitator
16 vessel/ASME pressure
17 vsd
18 valve/throttling
19 filter/cartridge filter
[gaskets, o-rings]
20 vacs
21 meter/conductivity
[repair kit]
22 fitt/static mixer
[gasket, fastener]
23
meter/ultrasonic level
transmitter
[electronic card]
24 pump
25 valve/control
26 pump/centrifugal pump
27 derd
[o-ring, gasket]
28 valve/solenoid
[repair kit]
29 group/switchgear
30 air/roots type
derd/ERI pressure
31
exchanger
32 vessel/open tank
33 air
34 group/power wiring
No
Category
35 valve/pneumatic
Value
[air filter regulator, repair kit]
Item description
Qty
Noise level,
dBa
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
26
No
Item description
Qty
Noise level,
dBa
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
-1.0
Commissioning
The duration of the commissioning service will vary depending on the size and complexity of the
system. The service includes the following.
Inspection of installed system to insure all hardware was installed safely and with good
workmanship.
Startup and verification of each piece of powered equipment such as pumps, valves, and
control system to insure proper operation.
Balancing and fine tuning of system to insure plant is delivering product water that meets the
capacity and quality stated in the contract, and to optimize system so that power consumption
and consumable use is minimized.
Verification that all alarms and emergency shutdown triggers are working properly.
Consumables
Consumables include those items that are consumed or used up during normal operation. These
include filter cartridges (which over time become clogged), filter media (a small portion of which is
lost during normal backwashing), dosing chemicals (such as anti-scalant, chlorine, etc., which need to
be replenished regularly as they are added to the feed or product water), and cleaning chemicals.
These items are all associated with optional systems. Consequently, consumables required for a given
plant depend on which optional systems have been selected.
The standard consumables package provides enough supplies for 12 months, which allows the plant to
get up and running and settle into a predictable use pattern. The quantities supplied are based on an
average plant; the actual use may be higher or lower based on local conditions.
Export Crating
Projenex offers an export crating service which secures all equipment in either standard (ISO) shipping
containers or wooden palletized crates, depending on the size and type of equipment ordered. This
provides an extra measure of protection and is recommended for locations that require significant
lengths of open sea and road shipping or difficult/multiple handling conditions during transit. Since
the details of this option are dependent on system configuration, customer location, shipping
method(s), containerization, and other variables, pricing is not available on the ISI website. Please
contact Projenex directly for pricing.
Bidder
Staple
FEDCO
derd
filter
prysmian
meter
meter
Teldor
meter
CMP Products
meter
Vogel pumpen
pump
pump
ClydeUnion pump
pump
10 Sulzer pumps
pump
valve
12 Hamlet
valve
13 Pentair
valve
Submittal
specification
Qty
213
Category
for info
No
Submittal
Qty
Category
lubrication system
for info
manufacturing schedule
for info
test procedure
for info
43
for info
Submittal
Qty
Category
for info
Submittal
Qty
manufacturing schedule
19
Category
for info
Submittal
Qty
part drawing
Category
45
for info
Submittal
Qty
Category
P&I diagram
for info
coupling drawing
37
for info
Submittal
Qty
part drawing
Category
470
for info
Submittal
Qty
Category
34
for info
Submittal
Qty
manufacturing schedule
Category
for info
Submittal
Qty
part drawing
43
Category
for info
Document type
mechanical design
specification
Scope
project
Level
Submitted
by
approval Projenex
No
Document type
Scope
Level
Submitted
by
approval Projenex
instrumentation
general requirements
specification
project
approval Projenex
PLC, communication
and HMI design
general requirements
specification
project
approval Projenex
PLC, communication
and HMI design
general requirements
specification
project
approval Projenex
project
approval Projenex
project
approval Projenex
electrical design
specification
project
approval Projenex
approval Projenex
10
project
approval Projenex
project
info
Projenex
site geotechnical
study
project
info
Projenex
project
approval Projenex
approval Projenex
project
approval Projenex
approval Projenex
info
12
18
earthworks
specification
Projenex
project
approval Projenex
project
approval Projenex
No
Document type
instrumentation field
works general
20
requirements
specification
Scope
project
Level
Submitted
by
approval Projenex
info
project
approval Projenex
23 hydraulic profile
project: brine
outfall
approval Projenex
24 hydraulic profile
project: seawater
intake
approval Projenex
25 hydraulic profile
project: product
delivery
approval Projenex
project: brine
outfall
approval Projenex
project: seawater
intake
approval Projenex
project: product
delivery
approval Projenex
29 hydraulic profile
project: seawater
and brine mains
approval Projenex
project: seawater
and brine mains
approval Projenex
Projenex
31
plant control
philosophy
project
approval Projenex
32
project
approval Projenex
33
project
approval Projenex
34
approval Projenex
35
approval Projenex
36
approval Projenex
37
approval Projenex
project
No
Document type
Scope
Level
Submitted
by
38
CR CR 503
approval Projenex
39
project
approval Projenex
40
approval Projenex
41 equipment 3D model
project
approval Projenex
CR CR 503
approval Projenex
CR CR 503
approval Projenex
44
approval Projenex
45
project
approval Projenex
46
plant preventive
maintenance plan
project
info
Projenex
project
info
Projenex
plant operation
sequences
project
approval Projenex
info
approval Projenex
project
approval Projenex
48
49 piping 3D model
50
51 plant IO list
Projenex
52
plant instrument
index
project
approval Projenex
53
mechanical design
report
project
approval Projenex
54
software design
specification
project
approval Projenex
approval Projenex
approval Projenex
57 piping 3D model
info
approval Projenex
58
Projenex
No
Document type
Scope
Level
Submitted
by
approval Projenex
project
info
approval Projenex
PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX
553
approval Projenex
63 piping 3D model
info
PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX
553
approval Projenex
PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX
553
approval Projenex
project
info
CR CR 503
approval Projenex
68 piping isometrics
approval Projenex
60
equipment general
arrangement
66
equipment cross
section and materials
Projenex
Projenex
Projenex
Document type
Scope
Level
Submitted
by
turn_key and
supply package
general
arrangement
project
info
piping
specification
approval Projenex
inserts assembly
drawing
approval Projenex
plant
instrumentation
layout
project
info
RO RO 434
approval Projenex
Projenex
Projenex
approval Projenex
No
Document type
Scope
Level
Submitted
by
piping isometrics
approval Projenex
RO RO 434
approval Projenex
RO RO 434
approval Projenex
10
equipment loads
and moments
project
info
11
piping
specification
approval Projenex
12
VE VE 342
approval Projenex
13
approval Projenex
14
approval Projenex
15
VE VE 342
approval Projenex
16
VE VE 342
approval Projenex
17
approval Projenex
18
approval Projenex
19
piping 3D model
info
20
approval Projenex
21
approval Projenex
22
VE VE 342
approval Projenex
23
piping isometrics
approval Projenex
Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
24
approval Projenex
25
piping
specification
approval Projenex
26
inserts assembly
drawing
approval Projenex
27
approval Projenex
28
approval Projenex
29
RO RO 434
approval Projenex
30
LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528
approval Projenex
31
approval Projenex
32
approval Projenex
33
approval Projenex
34
PT.PI.DPT PT.PI.DPT
511
approval Projenex
35
LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528
approval Projenex
36
LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528
approval Projenex
37
TE TE 455
approval Projenex
38
PT.PI.DPT PT.PI.DPT
511
approval Projenex
39
PT.PI.DPT PT.PI.DPT
511
approval Projenex
No
Document type
Scope
Level
Submitted
by
40
VB VB 408
approval Projenex
41
TE TE 455
approval Projenex
42
TE TE 455
approval Projenex
43
inserts assembly
drawing
approval Projenex
44
AR AR 318
approval Projenex
45
CE CE 367
approval Projenex
46
VB VB 408
approval Projenex
47
VB VB 408
approval Projenex
48
AR AR 318
approval Projenex
49
PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX 553
approval Projenex
50
AR AR 318
approval Projenex
51
approval Projenex
52
CE CE 367
approval Projenex
53
CE CE 367
approval Projenex
54
approval Projenex
No
Document type
Scope
Level
Submitted
by
55
approval Projenex
56
plant motor
starting report
project
approval Projenex
57
approval Projenex
58
plant selectivity
and fault report
project
approval Projenex
59
project
approval Projenex
60
project
approval Projenex
61
project
approval Projenex
62
plant switchgear
terminals diagram
project
approval Projenex
63
plant installation,
operation and
maintenance
manual
project
info
64
piping isometrics
approval Projenex
65
project
approval Projenex
66
plant cable
schedule
project
approval Projenex
67
cable underground
ducts and trenches project
layout
approval Projenex
68
approval Projenex
69
approval Projenex
70
approval Projenex
71
approval Projenex
72
piping
specification
approval Projenex
73
approval Projenex
AR AR 318
Projenex
No
Document type
Scope
Level
Submitted
by
74
CE CE 367
approval Projenex
75
approval Projenex
76
approval Projenex
77
VB VB 408
approval Projenex
78
approval Projenex
79
approval Projenex
80
approval Projenex
81
LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528
approval Projenex
82
TE TE 455
approval Projenex
83
inserts assembly
drawing
approval Projenex
84
cables installation
works procedure
project
approval Projenex
85
approval Projenex
86
PT.PI.DPT PT.PI.DPT
511
approval Projenex
87
approval Projenex
88
approval Projenex
No
Document type
Scope
Level
Submitted
by
89
electrical
equipment civil
design guidelines
project
approval Projenex
90
approval Projenex
91
approval Projenex
92
approval Projenex
93
approval Projenex
94
approval Projenex
95
approval Projenex
96
approval Projenex
97
ventilation
specification
project
approval Projenex
98
TB TB 495
approval Projenex
99
approval Projenex
approval Projenex
approval Projenex
TB TB 495
approval Projenex
TB TB 495
approval Projenex
project
approval Projenex
101
104
lighting
specification
No
Document type
Scope
Level
Submitted
by
approval Projenex
approval Projenex
approval Projenex
approval Projenex
109
approval Projenex
110
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
116
VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397
approval Projenex
117
approval Projenex
VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397
approval Projenex
approval Projenex
No
Document type
Scope
Level
Submitted
by
VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397
approval Projenex
approval Projenex
approval Projenex
approval Projenex
buildings
equipment and
124
piping loads and
moments
project
approval Projenex
approval Projenex
approval Projenex
approval Projenex
TB TB 495
approval Projenex
CV.VS.PRV CV.VS.PRV
361
approval Projenex
CV.VS.PRV CV.VS.PRV
361
approval Projenex
approval Projenex
approval Projenex
CV.VS.PRV CV.VS.PRV
361
approval Projenex
approval Projenex
121
127
134
No
Document type
Scope
Level
Submitted
by
equipment sizing
procedure
order pack items
specification
approval Projenex
approval Projenex
approval Projenex
135
138
buildings civil
design guidelines
project
approval Projenex
139
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
146
approval Projenex
147
approval Projenex
approval Projenex
approval Projenex
142
No
Document type
Scope
Level
Submitted
by
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
MM MM 290
approval Projenex
CV.VS.PRV CV.VS.PRV
361
approval Projenex
approval Projenex
approval Projenex
emergency power
162 supply
specification
project
approval Projenex
MM MM 290
approval Projenex
MM MM 290
approval Projenex
153
158
No
165
Document type
order pack items
specification
Scope
Level
Submitted
by
MXD.GR.FS MXD.GR.FS
approval Projenex
388
approval Projenex
approval Projenex
MXD.GR.FS MXD.GR.FS
approval Projenex
388
MXD.GR.FS MXD.GR.FS
approval Projenex
388
PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316
approval Projenex
approval Projenex
approval Projenex
PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316
approval Projenex
PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316
approval Projenex
170
Document type
Scope
Level
Submitted
by
piping assembly
certificate of
compliance
project: product
delivery
info
MXD.GR.FS MXD.GR.FS
388
approval Projenex
approval Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
MM MM 290
approval Projenex
buildings detail
civil drawing
project
approval Projenex
approval Projenex
approval Projenex
approval Projenex
PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316
approval Projenex
10
marshalling and
control cabinets
layout
project
approval Projenex
11
approval Projenex
12
approval Projenex
13
instrument and
junction box
wiring diagram
project
approval Projenex
14
approval Projenex
15
approval Projenex
16
approval Projenex
17
approval Projenex
18
approval Projenex
No
Document type
Scope
Level
Submitted
by
19
PL PL 523
approval Projenex
20
RD RD 352
approval Projenex
21
PL PL 523
approval Projenex
22
PL PL 523
approval Projenex
23
RD RD 352
approval Projenex
24
RD RD 352
approval Projenex
25
RE RE 444
approval Projenex
26
approval Projenex
27
RE RE 444
approval Projenex
28
RE RE 444
approval Projenex
29
approval Projenex
30
approval Projenex
31
SU SU 538
approval Projenex
32
SU SU 380
approval Projenex
33
SU SU 538
approval Projenex
34
SU SU 538
approval Projenex
No
Document type
Scope
Level
Submitted
by
equipment sizing
procedure
35
SU SU 380
approval Projenex
36
approval Projenex
37
SU SU 380
approval Projenex
38
SU SU 501
approval Projenex
39
SU.CRF.FL SU.CRF.FL
432
approval Projenex
40
SU SU 501
approval Projenex
41
SU SU 501
approval Projenex
42
approval Projenex
43
SU.CRF.FL SU.CRF.FL
432
approval Projenex
44
SU.CRF.FL SU.CRF.FL
432
approval Projenex
45
VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340
approval Projenex
46
approval Projenex
47
PL PL 523
approval Projenex
48
VH.VP.VE.VS
VH.VP.VE.VS 439
approval Projenex
No
Document type
Scope
Level
Submitted
by
49
VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340
approval Projenex
50
VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340
approval Projenex
51
VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397
approval Projenex
52
RD RD 352
approval Projenex
53
VH.VP.VE.VS
VH.VP.VE.VS 439
approval Projenex
54
VH.VP.VE.VS
VH.VP.VE.VS 439
approval Projenex
55
info
56
RE RE 444
approval Projenex
57
58
SU SU 380
approval Projenex
59
approval Projenex
60
61
62
SU SU 501
approval Projenex
63
approval Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
64
approval Projenex
65
approval Projenex
66
approval Projenex
67
approval Projenex
68
SU.CRF.FL SU.CRF.FL
432
approval Projenex
69
approval Projenex
70
SU SU 538
approval Projenex
71
approval Projenex
72
control panel
wiring diagram
project
approval Projenex
73
MCC control
wiring diagram
project
approval Projenex
74
approval Projenex
75
approval Projenex
76
ED ED 375
approval Projenex
77
approval Projenex
78
approval Projenex
No
Document type
Scope
Level
Submitted
by
79
approval Projenex
80
ED ED 375
approval Projenex
81
ED ED 375
approval Projenex
82
OR OR 325
approval Projenex
83
approval Projenex
84
approval Projenex
85
OR OR 325
approval Projenex
86
plant instrument
hookup
project
info
87
OR OR 325
approval Projenex
88
approval Projenex
89
SN SN 351
approval Projenex
90
approval Projenex
91
approval Projenex
92
SN SN 351
approval Projenex
93
OR OR 325
approval Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
94
SN SN 351
approval Projenex
95
SN SN 549
approval Projenex
96
info
97
ED ED 375
approval Projenex
98
approval Projenex
99
SN SN 549
approval Projenex
SN SN 549
approval Projenex
approval Projenex
approval Projenex
XJ XJ 394
approval Projenex
approval Projenex
XJ XJ 394
approval Projenex
SN SN 351
approval Projenex
approval Projenex
XJ XJ 394
approval Projenex
103
Projenex
No
Document type
Scope
Level
Submitted
by
approval Projenex
SN SN 549
approval Projenex
plant foundations
and concrete
111
works certificate
of compliance
project
info
XJ XJ 394
approval Projenex
VH.VP.VE.VS
VH.VP.VE.VS 439
approval Projenex
VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340
approval Projenex
control wiring
accessories bids
116
comparison
spreadsheet
approval Projenex
control wiring
accessories
117 process and
equipment sizing
procedure
approval Projenex
control wiring
accessories bids
118
comparison
spreadsheet
approval Projenex
control wiring
accessories
119 process and
equipment sizing
procedure
approval Projenex
Projenex
Document type
software SAT test
certificate
Scope
project
Level
info
Submitted
by
Projenex
No
Document type
Scope
Level
Submitted
by
plant floors,
columns, piers
and roofs
certificate of
compliance
project
info
Projenex
info
Projenex
approval Projenex
OR OR 325
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
10
approval Projenex
11
approval Projenex
12
OR OR 325
approval Projenex
13
approval Projenex
14
SN SN 351
approval Projenex
15
SN SN 549
approval Projenex
No
Level
Submitted
by
Document type
Scope
16
approval Projenex
17
piping assembly
certificate of
compliance
info
Projenex
18
piping assembly
certificate of
compliance
info
Projenex
19
VE VE 342
approval Projenex
20
AR AR 318
approval Projenex
21
approval Projenex
22
XJ XJ 394
approval Projenex
23
ED ED 375
approval Projenex
24
SN SN 351
approval Projenex
25
approval Projenex
26
SN SN 549
approval Projenex
27
piping assembly
certificate of
compliance
info
28
approval Projenex
29
MXD.GR.FS MXD.GR.FS
388
approval Projenex
30
approval Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
31
approval Projenex
32
SU.CRF.FL SU.CRF.FL
432
approval Projenex
33
approval Projenex
34
SU SU 538
approval Projenex
35
RE RE 444
approval Projenex
36
approval Projenex
37
PL PL 523
approval Projenex
38
CV.VS.PRV CV.VS.PRV
361
approval Projenex
39
approval Projenex
40
41
SU SU 501
approval Projenex
42
RD RD 352
approval Projenex
43
approval Projenex
44
approval Projenex
45
SU SU 380
approval Projenex
No
Document type
Scope
Level
Submitted
by
46
VH.VP.VE.VS
VH.VP.VE.VS 439
approval Projenex
47
AR AR 318
approval Projenex
48
ED ED 375
approval Projenex
49
XJ XJ 394
approval Projenex
50
approval Projenex
51
VE VE 342
approval Projenex
52
approval Projenex
53
approval Projenex
54
approval Projenex
55
approval Projenex
56
approval Projenex
57
approval Projenex
58
approval Projenex
59
approval Projenex
60
approval Projenex
No
Document type
Scope
Level
Submitted
by
61
VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397
approval Projenex
62
approval Projenex
63
CR CR 503
approval Projenex
64
MXD.GR.FS MXD.GR.FS
388
approval Projenex
65
approval Projenex
66
approval Projenex
67
approval Projenex
68
RO RO 434
approval Projenex
69
PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316
approval Projenex
70
MM MM 290
approval Projenex
71
approval Projenex
72
approval Projenex
73
SU.CRF.FL SU.CRF.FL
432
approval Projenex
74
VH.VP.VE.VS
VH.VP.VE.VS 439
approval Projenex
75
SU SU 501
approval Projenex
No
Document type
Scope
Level
Submitted
by
76
PL PL 523
approval Projenex
77
approval Projenex
78
approval Projenex
79
80
RE RE 444
approval Projenex
81
approval Projenex
82
SU SU 538
approval Projenex
83
SU SU 380
approval Projenex
84
CV.VS.PRV CV.VS.PRV
361
approval Projenex
85
approval Projenex
86
RD RD 352
approval Projenex
87
approval Projenex
88
approval Projenex
89
approval Projenex
90
CE CE 367
approval Projenex
No
Document type
Scope
Level
Submitted
by
91
TB TB 495
approval Projenex
92
approval Projenex
93
approval Projenex
94
LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528
approval Projenex
95
VB VB 408
approval Projenex
96
approval Projenex
97
approval Projenex
98
approval Projenex
99
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
approval Projenex
CE CE 367
approval Projenex
No
Document type
Scope
Level
Submitted
by
approval Projenex
TB TB 495
approval Projenex
approval Projenex
PT.PI.DPT PT.PI.DPT
511
approval Projenex
TE TE 455
approval Projenex
VSDP.VSDM.VSDF
VSDP.VSDM.VSDF 397
approval Projenex
CR CR 503
approval Projenex
approval Projenex
piping assembly
114 certificate of
compliance
info
approval Projenex
VB VB 408
approval Projenex
LE.LI.LSLL.LSL
LE.LI.LSLL.LSL 528
approval Projenex
PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX 553
approval Projenex
MM MM 290
approval Projenex
PCO.PCO.PAX.PIL.PIL
PCO.PCO.PAX.PIL.PIL
316
approval Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
RO RO 434
approval Projenex
VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340
approval Projenex
approval Projenex
approval Projenex
PT.PI.DPT PT.PI.DPT
511
approval Projenex
TE TE 455
approval Projenex
control wiring
accessories
127
certificate of
compliance
approval Projenex
approval Projenex
control wiring
accessories
129
certificate of
compliance
approval Projenex
approval Projenex
VH.VE.CVE.FCVE
VH.VE.CVE.FCVE 340
approval Projenex
approval Projenex
PCO.PCB.PCV.PAX
PCO.PCB.PCV.PAX 553
approval Projenex
piping assembly
134 certificate of
compliance
info
Projenex
No
Document type
Scope
Level
Submitted
by
piping assembly
135 certificate of
compliance
project: seawater
intake
info
Projenex
piping assembly
136 certificate of
compliance
info
Projenex
control wiring
accessories bids
137
comparison
spreadsheet
approval Projenex
control wiring
accessories
138 process and
equipment sizing
procedure
approval Projenex
control wiring
accessories
139
certificate of
compliance
approval Projenex
Document type
Scope
Level
Submitted
by
approval Projenex
approval Projenex
installation
acceptance
certificate of
compliance
GR.EM-2/1 GR.EM-2/2
info
intake filtration
Projenex
control site
acceptance
certificate of
compliance
GR.EM-2/1 GR.EM-2/2
info
intake filtration
Projenex
installation
acceptance
certificate of
compliance
GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 info
intake pump
Projenex
in_situ pressure
GR.EM-2/1 GR.EM-2/2
info
test test certificate intake filtration
Projenex
piping flushing
certificate of
compliance
Projenex
GR.EM-2/1 GR.EM-2/2
info
intake filtration
No
Document type
Scope
Level
Submitted
by
installation
acceptance
certificate of
compliance
info
Projenex
GR.EM-1/1 GR.EM-1/2
in_situ pressure
GR.EM-1/3 GR.EM-1/4 info
test test certificate
intake pump
Projenex
10
control site
acceptance
certificate of
compliance
GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 info
intake pump
Projenex
11
piping flushing
certificate of
compliance
GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 info
intake pump
Projenex
12
functional
requirements test
certificate
GR.EM-2/1 GR.EM-2/2
approval Projenex
intake filtration
13
control site
acceptance
certificate of
compliance
GR.EM-3 chlorination
system
info
Projenex
14
in_situ pressure
GR.EM-3 chlorination
test test certificate system
info
Projenex
15
piping flushing
certificate of
compliance
GR.EM-3 chlorination
system
info
Projenex
16
functional
requirements test
certificate
GR.EM-1/1 GR.EM-1/2
GR.EM-1/3 GR.EM-1/4 approval Projenex
intake pump
17
functional
requirements test
certificate
GR.EM-3 chlorination
system
approval Projenex
18
installation
acceptance
certificate of
compliance
info
Projenex
19
installation
acceptance
certificate of
compliance
GR.EM-4 flocculant
dosing
info
Projenex
20
in_situ pressure
GR.EM-6 dual media
test test certificate filter
info
Projenex
21
piping flushing
certificate of
compliance
info
Projenex
GR.EM-3 chlorination
system
No
Document type
Scope
Level
Submitted
by
22
control site
acceptance
certificate of
compliance
info
Projenex
23
control site
acceptance
certificate of
compliance
GR.EM-4 flocculant
dosing
info
Projenex
24
installation
acceptance
certificate of
compliance
GR.EM-7 polymer
preparation
info
Projenex
25
in_situ pressure
GR.EM-4 flocculant
test test certificate dosing
info
Projenex
26
piping flushing
certificate of
compliance
GR.EM-4 flocculant
dosing
info
Projenex
27
functional
requirements test
certificate
approval Projenex
28
control site
acceptance
certificate of
compliance
GR.EM-7 polymer
preparation
info
Projenex
29
installation
acceptance
certificate of
compliance
GR.EM-8 polymer
dosing
info
Projenex
30
in_situ pressure
GR.EM-7 polymer
test test certificate preparation
info
Projenex
31
piping flushing
certificate of
compliance
GR.EM-7 polymer
preparation
info
Projenex
32
functional
requirements test
certificate
GR.EM-4 flocculant
dosing
approval Projenex
33
control site
acceptance
certificate of
compliance
GR.EM-8 polymer
dosing
info
Projenex
34
installation
acceptance
certificate of
compliance
GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 info
prefiltration system
Projenex
35
in_situ pressure
GR.EM-8 polymer
test test certificate dosing
info
Projenex
No
Document type
Scope
Level
Submitted
by
36
piping flushing
certificate of
compliance
GR.EM-8 polymer
dosing
info
37
functional
requirements test
certificate
GR.EM-7 polymer
preparation
approval Projenex
38
installation
acceptance
certificate of
compliance
GR.EM-9 sludge
system
info
Projenex
39
GR.EM-5/1 GR.EM-5/2
in_situ pressure
GR.EM-5/3 GR.EM-5/4 info
test test certificate
prefiltration system
Projenex
40
piping flushing
certificate of
compliance
GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 info
prefiltration system
Projenex
41
control site
acceptance
certificate of
compliance
GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 info
prefiltration system
Projenex
42
functional
requirements test
certificate
GR.EM-8 polymer
dosing
43
in_situ pressure
GR.EM-9 sludge
test test certificate system
info
Projenex
44
piping flushing
certificate of
compliance
GR.EM-9 sludge
system
info
Projenex
45
control site
acceptance
certificate of
compliance
GR.EM-9 sludge
system
info
Projenex
46
functional
requirements test
certificate
GR.EM-5/1 GR.EM-5/2
GR.EM-5/3 GR.EM-5/4 approval Projenex
prefiltration system
47
functional
requirements test
certificate
GR.EM-9 sludge
system
approval Projenex
48
installation
acceptance
certificate of
compliance
GR.EM-14 cooling
system
info
Projenex
49
control site
acceptance
certificate of
compliance
GR.EM-14 cooling
system
info
Projenex
Projenex
approval Projenex
No
Document type
50
installation
acceptance
certificate of
compliance
51
Scope
GR.EM-11 antiscalant
storage
Level
Submitted
by
info
Projenex
in_situ pressure
GR.EM-14 cooling
test test certificate system
info
Projenex
52
piping flushing
certificate of
compliance
GR.EM-14 cooling
system
info
Projenex
53
control site
acceptance
certificate of
compliance
GR.EM-11 antiscalant
storage
info
Projenex
54
installation
acceptance
certificate of
compliance
GR.EM-12 SMBS
storage
info
Projenex
55
in_situ pressure
GR.EM-11 antiscalant
test test certificate storage
info
Projenex
56
piping flushing
certificate of
compliance
GR.EM-11 antiscalant
storage
info
Projenex
57
functional
requirements test
certificate
GR.EM-14 cooling
system
approval Projenex
58
control site
acceptance
certificate of
compliance
GR.EM-12 SMBS
storage
info
Projenex
59
installation
acceptance
certificate of
compliance
GR.EM-0 suckback
tank
info
Projenex
60
in_situ pressure
GR.EM-12 SMBS
test test certificate storage
info
Projenex
61
piping flushing
certificate of
compliance
GR.EM-12 SMBS
storage
info
Projenex
62
functional
requirements test
certificate
GR.EM-11 antiscalant
storage
approval Projenex
63
control site
acceptance
certificate of
compliance
GR.EM-0 suckback
tank
info
Projenex
No
Document type
Scope
Level
Submitted
by
64
in_situ pressure
GR.EM-0 suckback
test test certificate tank
info
Projenex
65
installation
acceptance
certificate of
compliance
info
Projenex
66
piping flushing
certificate of
compliance
GR.EM-0 suckback
tank
info
Projenex
67
functional
requirements test
certificate
GR.EM-12 SMBS
storage
approval Projenex
68
in_situ pressure
GR.EM-10/1 GR.EMtest test certificate 10/2 SWRO unit
info
Projenex
69
piping flushing
certificate of
compliance
info
Projenex
70
functional
requirements test
certificate
GR.EM-0 suckback
tank
approval Projenex
71
control site
acceptance
certificate of
compliance
info
72
functional
requirements test
certificate
approval Projenex
73
installation
acceptance
certificate of
compliance
GR.EM-18 limestone
reactors
info
Projenex
74
installation
acceptance
certificate of
compliance
info
Projenex
75
in_situ pressure
GR.EM-18 limestone
test test certificate reactors
info
Projenex
76
piping flushing
certificate of
compliance
GR.EM-18 limestone
reactors
info
Projenex
77
control site
acceptance
certificate of
compliance
GR.EM-18 limestone
reactors
info
Projenex
78
control site
acceptance
info
Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
certificate of
compliance
79
installation
acceptance
certificate of
compliance
80
GR.EM-17 caustic
soda dosing
info
Projenex
in_situ pressure
GR.EM-16 CO2 dosing
test test certificate
info
Projenex
81
piping flushing
certificate of
compliance
info
Projenex
82
functional
requirements test
certificate
GR.EM-18 limestone
reactors
approval Projenex
83
control site
acceptance
certificate of
compliance
GR.EM-17 caustic
soda dosing
info
Projenex
84
installation
acceptance
certificate of
compliance
GR.EM-19 product
delivery
info
Projenex
85
in_situ pressure
GR.EM-17 caustic
test test certificate soda dosing
info
Projenex
86
piping flushing
certificate of
compliance
GR.EM-17 caustic
soda dosing
info
Projenex
87
functional
requirements test
certificate
approval Projenex
88
installation
acceptance
certificate of
compliance
GR.EM-15 chlorination
system for final
info
product
89
in_situ pressure
GR.EM-19 product
test test certificate delivery
info
Projenex
90
control site
acceptance
certificate of
compliance
GR.EM-19 product
delivery
info
Projenex
91
piping flushing
certificate of
compliance
GR.EM-19 product
delivery
info
Projenex
92
functional
requirements test
certificate
GR.EM-17 caustic
soda dosing
approval Projenex
Projenex
No
Document type
Scope
Level
Submitted
by
93
control site
acceptance
certificate of
compliance
GR.EM-15 chlorination
system for final
info
product
Projenex
94
GR.EM-15 chlorination
in_situ pressure
system for final
info
test test certificate
product
Projenex
95
piping flushing
certificate of
compliance
GR.EM-15 chlorination
system for final
info
product
Projenex
96
functional
requirements test
certificate
GR.EM-19 product
delivery
97
functional
requirements test
certificate
GR.EM-15 chlorination
system for final
approval Projenex
product
98
installation
acceptance
certificate of
compliance
Projenex
99
in_situ pressure
GR.EM-0 Flushing and
info
test test certificate CIP system
Projenex
approval Projenex
piping flushing
100 certificate of
compliance
Projenex
control site
acceptance
101
certificate of
compliance
Projenex
functional
102 requirements test
certificate
installation
acceptance
103
certificate of
compliance
info
Projenex
in_situ pressure
GR.EM-13/1 GR.EMtest test certificate 13/2 BWRO unit
info
Projenex
104
piping flushing
105 certificate of
compliance
info
Projenex
control site
acceptance
106
certificate of
compliance
info
Projenex
No
Document type
functional
107 requirements test
certificate
Scope
GR.EM-13/1 GR.EM13/2 BWRO unit
Level
Submitted
by
approval Projenex
Title
Type
Discipline
Name
Victor Dvornikov
Assignment
ui:process engineer
Involvement
1578