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1. INTRODUCTION
As energy demands increase and the associated costs increasing with demand, newer
energy alternatives are becoming more important to society and also consumers want an
uninterrupted and economical electric power. Recently, distributed generation (DG) has become
an attractive method of providing electricity to consumers and retailers. In addition, from the
viewpoint of economic feasibility, the costs of installing generators and producing the electricity
can be comparatively inexpensive using the DG method.
One of DG sources is Microturbine Generation systems. Microturbine generator systems
are those generator systems equipped with small combustion turbines approximately the size of a
refrigerator with outputs of 25kW to 500kW.They operate at a high speed generally in the range
of 50,000 to 120,000rpm.Electric power is produced in the range of 1400-4000Hz.They are most
suitable for small to medium-sized commercial and industrial loads. The microturbine provides
input mechanical energy for the generator system which is converted by the generator to
electrical energy. The electrical energy is later converted to normal supply frequency and passed
through the transformer, is delivered to the distribution system and the local load.
The microturbine generators come under the Distributed Energy Resources. Device
category. Those devices enable renewable energies utilization and more efficient utilization of
waste heat in combined heat and power (CHP) applications and lowering emissions. Unlike
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traditional backup generators, microturbine generators are designed to operate for extended
periods of time and require little maintenance. They can supply customers base-load
requirements or can be used for standby, peak shaving and cogeneration applications.
As microturbine generators dont have reciprocating parts, there is no need of lubricating
and all. Some microturbines even utilize air bearings and air cooling, thereby completely
eliminating the need to change and dispose of hazardous liquid lubricants and coolants. In any
case, microturbines are similar to major power plants, able to run for extended periods at full
power output, and require little scheduled maintenance compared with traditional reciprocating
engine generators of similar size. This makes them ideal for stationary prime power applications.
The combustion process in a microturbine is continuous and clean burning, similar to modern
gas turbine power plants. Microturbine manufacturers have deployed state of the art lean-burn
combustion technology to control emissions without the need for expensive catalytic exhaust
treatment equipment or chemicals.
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2. MICROTURBINE GENERATOR
Microturbine generators(MTG) are small, high speed power plants that are usually
include the turbine, compressor and power electronics to deliver the power to the grid. These
small power plants typically operate on natural gas. Future units may have the potential to use
lower energy fuels such as gas produced from landfill or digester gas. Microturbine generators
are classified into two types:
Unrecuperated (simple cycle) microturbine generators.
Recuperated microturbine generators.
2.1 UNRECUPERATED MTG
In a simple cycle or unrecuperated systems the compressed air is mixed with fuel and
burned under constant pressure conditions. The resulting hot gas is allowed to expand through a
turbine to perform work. Simple cycle MTGs have lower efficiency at around 15%, but also
lower capital costs, higher reliability and more heat available for co-generation applications than
recuperated units.
2.2 RECUPERATED MTG
Recuperated units use a thin sheet-metal heat exchanger that recovers some of the heat
from an exhaust stream (1,200F) and transfers it to the incoming air stream, boosting the
temperature of the air stream (around 300F) supplied to the combustor. Further exhaust heat
recovery can be used in a co-generation configuration. The fuel-energy to electrical conversion
efficiencies are in the range of 20 to 30%. In addition, recuperated units can produce 30 to 40%
fuel savings from preheating. Depending on the microturbine operating parameters, recuperators
can more than double machine efficiency.
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3. TECHNICAL BACKGROUND
The entire microturbine generator system can be divided into three primary sub-systems:
3.1 Mechanical
The mechanical system comprises the turbine, generator, compressor and recuperator.
The compressor-turbine package is the heart of the microturbine generator system. They are
commonly mounted on a single shaft along with the electric generator. Two bearings support the
single shaft. The microturbine generator system produces electrical power via a high speed
generator turning on the single turbo-compressor shaft. The high-speed generator of the singleshaft design employs a permanent magnet (typically Samarium Cobalt) alternator, and requires
that the high frequency AC output (about 1400Hz-4000Hz) be converted to 50Hz for the general
use. They operate at cool, clean, low-vibration, environment and offers 160,000 hours of normal
service.
3.1.1 Generator/Gearbox
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3.1.4 Turbine
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There are two kinds of turbines, high speed single shaft turbine and split shaft turbines.
All are small gas turbines.
3.2 Electrical
The electrical system includes main control software, inverter and power firmware.
3.2.1 Engine controller
Engine controller is a digital system which controls the entire process of the microturbine
generator. They provide the provision of automated starting and all. And we can set the delay
using this system. They will also locate the fault occurred and perform the safety functions &
speed can be controlled. Engine controller will reduce the power output produced if the engine is
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running near its maximum permitted temperature. They also have the ability to interact with the
other parts of the generator control systems.
Microturbine Generators
where it is converted into dc before the inverter followed by it can reconstruct a three-phase
voltage supply at a lower frequency required for the grid connections.
In the figure, we can see that an MTG feeding 3-phase power to a rectifier and the dc is
then fed to a high frequency, a single-phase inverter so that a compact, high frequency
transformer can be used. The secondary of the transformer feeds an ac/ac converter that takes the
single phase, high frequency voltage to produce a 3-phase voltage at a frequency and phase
needed to make a direct connection to the grid.
The circuit has following advantages:
The use of a transformer for robust isolation.
The high frequency inverter permits the use of compact, high frequency transformers.
The use a transformer permits the easy addition of other isolated loads and supplies via
additional windings and taps.
The circuit eliminates the need for static transfer switches.
Ancillary services can be provided with control software changes and additional
hardware.
Adding additional hardware is easier.
3.2.3 Power Controller
They are mostly on-board, pc-based, a processor linked to pc, etc., depending
on
constraints and factors such as MTG packaging, desired versatility, type of available features,
and the sophistication/maturity of the system design. A power controller control and co-ordinates
the operation of the power conditioning circuit by ensuring that the functions such as voltage
following, current following, phase matching, harmonic suppression, etc are performed reliably
and at high efficiency.
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The microturbine generators are fitted with fuel boosters which reduce the fuel consumption. For
2 kW power, the machine consumes only 25 icfm.
4. WORKING
Mechanically the microturbine generator is a single shaft gas turbine with the entire
compressor, power turbine and the permanent magnet generator being mounted on the same
shaft. The power turbine drives the generator which produces the electrical power and speed of
rotation of this power turbine is from 50000-120,000 rpm.
During engine operation, air is drawn into the compressor unit through an air filter. The
air filter will filter out unwanted components in the air. The compressor unit will then compress
in taken air and raises its pressure to a heavy value. The high pressure air then is introduced into
a recuperator arrangement where the heat exchanging process takes place. Inside the recuperator,
the exhaust air from the turbine after burning the fuel, possessing a temperature around 650
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degrees Celsius will then transfer the heat to the compressed air and thereby increase the
temperature by 200 degree Celsius.
Now, the hot air is passed into the combustion chamber. Simultaneously the fuel which is
also get compressed in a gas compressor is introduced and mixed with high temperature air and
due to this burning of fuel will occur, producing high temperature gas or steam. This gas is then
taken into the power turbine by means of a nozzle. As a result the thermal energy holding by the
gas is used effectively to rotate the turbine to high speed.
Thus the generator which is coupled to the turbine wheel is get rotated and eventually the
electrical power is produced at higher frequencies which is later get regulated.
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Microturbine generators have the least NOx emission, which is the main factor behind the
global warming. The amount of NOx emitted is only 7ppm whereas it is too higher for the
conventional generator sets. A microturbine generator will produce only .564 kg of CO2 per kW
of electricity. Thats why we prefer this technology of power production.
5.5 Peak Load Gross and Net
Peak load gross and net measurements will be taken with a BMI meter or equivalent
recorder that measures power. For units without compressors, or compressors that are externally
powered, the net output must be determined by subtracting the external power requirements to
sustain MTG operation. Results of this test will yield performance characteristics such as
efficiency, heat rate, fuel consumption and operating hours. Comparisons will be made to
manufacturer specifications.
6. ECONOMIC ASPECTS
The capital cost for a microturbine generator is estimated as 700-1000 $/kW which
include all the hardware, associated manuals, software and all. Adding heat recovery increases
the cost by 75-350$/kW. Installation costs vary significantly by location but generally add 3050% to the total installed costs.
Microturbine manufacturers are targeting a future cost below 650$/kW. This appears to
be feasible if the market expands and sales volume increases.
With fewer moving parts, microturbine vendors hope the units can provide higher
reliability than conventional reciprocating generating technologies. Manufacturers expect that
initial units will require more unexpected visits, but as the products mature, a once-a-year
maintenance schedule should suffice. Most manufacturers are targeting maintenance intervals of
5,000-8,000 hours.
Maintenance costs for microturbine units are still based on forecasts with minimal reallife situations. Estimates range from $0.005-$0.016 per kWh, which would be comparable to that
for small reciprocating engine systems.
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Table 1
ECONOMICS OF AN MTG
Type of cost
Cost(in dollars)
Capital cost
Operational & maintenance cost
$700-$1000/kW
$.005-$.016/kW
7. CHARACTERISTICS OF AN MTG
7.1 Aesthetics
Improves sightlines and views with off-the-grid systems, which eliminate the need for
overhead power lines.
7.2 Cost-Effective
Enables cost savings by reducing the peak demand at a facility, therefore lowering
demand charges.
7.3 Functional
Provides better power reliability and quality, especially for those in areas where
brownouts, surges, etc. are common or utility power is less dependable.
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Can be an alternative to diesel generators for on-site power for mission critical functions
(e.g., communications centers).
Can be located on sites with space limitations for the production of power.
7.4 Productive
Responds faster to new power demandsas capacity additions can be made more
quickly.
7.5 Secure/Safe
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7.6 Sustainable
Produces the lowest emission of any noncatalyzed fossil fuel combustion system.
MTG has small number of moving parts, therefore maintenance is comparably less.
It has compact size.
Most of the parts are light weight.
Good efficiency.
Low emission & less noise and vibration than reciprocating systems.
Can utilize waste fuels.
Strengthens energy security.
Cheap and easy installation.
Wide range of benefits in terms of operational and fuel flexibility, service
performance and maintainability.
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7.2 Disadvantages
Low power output & efficiency with higher ambient temperatures
Time-variable electrical and thermal demand distorts MTGs energy balance
sometimes leading to larger fuel requirement.
9. APPLICATIONS
Microturbines can be used for stand-by power, power quality and reliability, peak
shaving, and cogeneration applications. In addition, because microturbines are being developed
to utilize a variety of fuels, they are being used for resource recovery and landfill gas
applications. Microturbines are well suited for small commercial building establishments such
as: restaurants, hotels/motels, small offices, retail stores, and many others.
1. MTGs are excellent power generators for use in combined heat and power (CHP) systems.
Their low maintenance and clean exhaust make them a reliable choice for base load CHP
applications. Integrating hot water heat recovery into the microturbine package has proven cost
effective, and a growing number of commercial installations are saving money using this
technology. Not only do microturbines provide this cost saving performance day in and day out,
but their value is further increased when the cost for traditional backup generation is eliminated.
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By considering the CHP system installed in Radisson Hotel in Santa- Maria, California,
we can examine effectiveness of MTG based systems.
Two C60-ICHP systems are installed at the Radisson Hotel in Santa Maria, California. In
this application, the hot water output is used for several different purposes. One use is for
domestic hot water for the hotel guests. This thermal load is highest in the morning, and then
increases again later in the day. A second use is for laundry service. This is highest during the
working day. The third use is for building heat. This load is seasonal and steady during the day
when outside temperatures are low.
The two C60-ICHP systems are set to operate in parallel with the electric grid, and
Electric Priority mode is used. In this CHP mode, the electric power output for each microturbine
is set at the desired level. For this Radisson hotel with 188 rooms, electric power is normally set
for maximum from each microturbine during the day. This is below the buildings peak electric
demand, and power does not flow back into the electric utility grid. While the microturbines
work to maintain their programmed electrical outputs, the exhaust diverters automatically adjust
to accommodate the changing thermal requirements of the hotel. This example shows how the
flexible control capabilities of the C60-ICHP allow simple integration with a building with
changing thermal requirements.
The two C60-ICHP systems are set to operate 24 hours per day. The operating scheme
was selected to match the thermal requirements of the hotel, provide the maximum electric
energy, and reduce time-of-use demand charges from the local electric utility. This results in
maximum financial benefit to the hotel, and helps to offload the utility when power is needed
most by other customers. Powerhouse Energy supplied the ICHP systems to the hotel and
managed the installation, system start-up and continuous operation.
ICHP application qualified for the states PUC Self- Generation Incentive Program rebate
of 30% on the total installed cost. The expected energy savings are very good, with a calculated
average savings of about $5,528 a month or $66,336 per year. This savings to the hotel is net of
natural gas, projected lifecycle maintenance costs, and project financing. Total installed cost was
$185,000. The operating availability of the ICHP systems, including start up, commissioning,
and service response time has been better than 95% to date.
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4. The Chesapeake Building on the University of Maryland campus, College Park, Maryland has
a cooling, heating, and power (CHP) system consisting of microturbines, chiller, and stack that
uses waste heat to cool and heat the building, significantly increasing system efficiency.
10. CONCLUSION
Thus this new scheme of power generation is having ample importance in the present era
where we are paying a great attention and care for environment friendly power generations. The
power generation using a microturbine is becoming popular in North America, Europe because
of its ecofriendly nature along with descent power delivery on considering both efficiency and
economics.
MTGs continue to find economic application in a growing market.
Integration of hot water heat recovery, absorption chilling, and backup power functions makes
for simple solutions that save money and increase power reliability, with the added social
benefits of clean emissions, reduced greenhouse gas production, and more efficient use of our
limited natural resources. The development of microturbine technology for transportation
applications is also in progress. Automotive companies are interested in microturbines as a
lightweight and efficient fossil-fuel-based energy source for hybrid electric vehicles, especially
buses.
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Other ongoing developments to improve microturbine generator design, lower costs, and
increase performance in order to produce a competitive distributed generation product include
heat recovery/cogeneration, fuel flexibility, and hybrid systems (e.g., fuel cell/microturbine,
flywheel/microturbine).
Manufacturers are moving toward packaging MTGs with integrated heat recovery
equipment to lower both the cost of installation and operation. Moreover, this is a clean source of
electrical power.
A variety of energy consumers that are already using MTG due to its high reliability &
low operating cost, neglecting its high initial cost.
Undoubtedly this technology will conquer the energy sector in the near future, on
considering the present environmental scenario.
11. REFERENCES
1. D.K.Nicholas & Kevin.P.Loving, ASSESSMENT OF MICROTURBINE GENERATORS,
IEEE 2003.
2. Amer Al- Hinai & Ali Feliachi, Dynamic Model of Microturbine Used As a Distributed
Generator, West Virginia University, 2006
3. Stephanle.L.Hamilton, MICROTURBINE GENERATOR PROGRAMME, Hawaii Intnl.
Conference on System Sciences, 2000.
4. Microturbine Power Conversion Technology, R.H.Staunton & B.Ozpineci.
5. Capstonemicroturbine.com
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