Professional Documents
Culture Documents
1515/pz-2013-0005
DOI
Marianne Mdlinger, Bronze
Praehistorische
Age bell helmets:
Zeitschrift
new
2013;
aspects
88(12):
on typology,
152179 chronology and manufacture
I. Abhandlungen
Marianne Mdlinger
Introduction
Bronze Age European metal defensive armour is rare.
From the beginning of the Urnfield culture (ca. 1300 BC)
on, we know of around 120 helmets1, 90 shields (Uckel1 Mdlinger 2013d.
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
2
3
4
5
6
7
8
Mdlinger 2013c.
See most recent e.g. Lippert 2011.
Mozsolics 1955, 38; von Merhart 1941, 11.
Hencken 1971 45; Clausing 2001, 199225.
Hencken 1971, fig. 2325.
Clausing 2001, 219.
Hencken 1971, 43; Fig. in Mozsolics 2000, pl. 40/14; see Catno. 14.
153
Description
Bell helmets are, in proportion to their width, relatively
high. Their base diameter ranges from 1923 cm, and their
height from 1827.5 cm. In addition, the weight is similar:
the helmets weigh between 10321478 g (Tab. 2), differing
severely from the much lighter conical and cap helmets,
which never weigh more than 700 g9. This weight difference is due not only to their larger size, but mainly to their
massive cap. While conical and cap helmets, as well as the
Italian helmets considered part of the bell helmets group
by H. Hencken and C. Clausing, have a maximum thickness of less than 0.5 mm10. Bell helmets are up to 3 mm
thick, and even thicker around the rim; up to 5 mm. On the
helmets from the former Guttmann collection (catno. 11)
and the one from Gorny and Mosch (catno. 12), 812 rivet
holes with a diameter from 310 mm are placed at a regular distance of about 5 cm apart. The so-called Ausschnitt
(cut out or opening) as noticed on the rim of the conical
helmets is not documented on bell helmets11.
The cap of bell helmets lacks ornamentation in every
case; only the central knob bears decoration on the shaft
in form of several horizontal lines12. The only exception is
the knob of the helmet from Endrd (catno. 7), which is
decorated with horizontal lines and chevrons with hatching (Fig. 4, above right), and the knob of the helmet from
Monte Altino (Catno. 14), which lacks any decoration. The
tubular hole usually passes through the whole knob.
C. Clausing notes that the knob on the Gorny and Mosch
helmet has a vertical hole, obviously closed with a cast-on
on the inside of the helmet13. Inside the upper end of the
knob, some organic filling seems to be visible. Likewise,
the tubular hole of the knob of the helmet from the former
154
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 1: Bell helmets (scale: 1:2): 1 Hungary (?) (after Clausing 2005, fig. 6). 2 Mezkvesd, Hungary. 3 Hajdbszrmny, Hungary.
4 Endrd (Gyomaendrd), Hungary
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
155
Fig. 2: Bell helmets (scale 1:2). 1 Hungary (?), former Guttmann collection (AG 1000). 2 Sehlsdorf, Germany. 3 unknown; former Zschille
collection. 4 unknown; former Lipperheide collection (today lost). (3 and 4 after Born/Hansen 1992, fig. 9 and 11)
156
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 3: Bell helmets (scale 1:2). 1 Kork, Romania (cross section after Hencken 1971, fig. 27). 2 Pikcolt, Romania (detail: scale 1:1).
3 Mantova, Italy. 4 kocjan, Slovenia (after Hencken 1971, fig. 26, ab). 5 Slu}n, Czech Republic (after Sala 2005, pl. 424/21).
6 Bonyhd, Hungary (after Mozsolics 1985, pl. 40/14)
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
157
findspot
find
circumstances
museum
inventory no.
analyses
Sehlsdorf, Germany
single find
unknown
EDXRF*
hoard
143668
kocjan, Slovenia
votive deposit
47626
SEM-EDXS;
metallography
river (?)
L 68
AAS ***
Hajdbszrmny,
Hungary
hoard
33/1858/3
AAS ***
Mezkvesd, Hungary
hoard
60.2.2
AAS ***
Endrd, Hungary
river
60113,1
SEM-EDXS
Kork, Romania
hoard
11992 = A 4658
SEM-EDXS;
metallography
Pikcolt, Romania
hoard
2290
SEM-EDXS
10
unknown
unknown
13167
AAS ***
11
water (?)
AG 1000
AAS **
12
unknown
no invno.
13
unknown
unknown
no invno.
14
unknown
15
hoard
107/1889/167
* see Krause 2003 ** see Born-Hansen 2001 *** see Born-Hansen 1992
Tab. 2: Weight and measurements of the helmets (* for helmets with supplementation applied during the restoration; the actual weight of the
helmets might have been higher)
helmet
state
dm (cm)
thickness (mm)
Sehlsdorf
complete
25,2
6,8
22.2 23.2
2.5 2.7
1455
11
Mantova
complete
26,6
6,1
22.7 23.5
0.8 4.0
1478
Hajdbszrmny
complete
25,5
5,8
20.5 23.5
1338
11
Mezkvesd
complete*
23,5
6,2
22,5
23
1340
Endrd
complete
26,1
6,2
19 23.2
5 (rim)
1032
Kork
not complete
25
6,1
23 circa
1524
>4
Pikcolt
complete*
18
22
1094
11
Zschille
not complete
23,1
6,1
1912
10
Guttmann AG 1000
complete
21,5
4,5
19.5 21.3
1.2 3.5
1150
11
complete
24
21 circa
2.5 (rim)
12
Lipperheide
complete
25 circa
>7
Slu}n
only knob
6,2
kocjan
only knob
6,4
Monte Altino
complete
27.5
23.5 21
Bonyhd
fragment cap
>3
158
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 4: Helmet from Endrd, Hungary. On the left, the outer (above) and inner (below) rim
is visible and a crack, most likely as a result of manufacture, which was covered with a rivet
and an additional metal sheet. On the right, the unique decoration of the knob is visible (above),
as the hammering traces of the base of the rim (below)
process in this unusual way. The helmet from Hajdbszrmny (catno. 5), on the other hand, shows horizontal
traces of hammering only in the thicker area inside the
rim; inside the cap, almost no traces are visible. The helmets from the former Guttmann collection, the one sold at
Gorny and Mosch and the helmet from the former Lipperheide collection could not be studied in detail.
Regarding the diameter, the rivet holes and the comfort of wearing the helmets, it is clear that an organic inlay
or an organic cap was worn underneath the helmet. This is
also visible by different coloured corrosion products on
the outside of the helmets, usually reaching from the rim
to a few mm above the rivet holes. These normally darker
corrosion areas (Fig. 7) are the result of the organic inlay,
which was fixed with rivets inside the helmet. Similarly,
on the helmets from Mezkvesd, Hajdbszrmny, the
former Guttmann collection16 and the helmet from Gorny
and Mosch17, corrosion differs on the outside of the helmet from the rim up to a bit higher than the rivet holes, indicating residues of a former organic lining, which was
bent outwards and fixed with rivets. P. Schauer also mentions dark residues on the inside and outside of the rim on
the helmet from Mantova18.
16 Born/Hansen 2001, 72, pl. XVI.
17 Clausing 2005, 35, fig. 6.
18 Schauer 1988, 447.
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
159
Fig. 5: Hammering traces on the inside of the helmet from Kork, Romania (above) and Pikcolt,
Romania (below)
from Monte Altino to the south (Fig. 8). For the four remaining helmets (former Guttmann, Zschille and Lipperheide collection as well as the helmet from Gorny and
Mosch), we do not know anything about the location or
circumstances of their discovery. Nonetheless, accepting
a distribution centre in the Carpathian Basin, we might assume a production centre for bell helmets in the same
area, as suggested by H. Hencken20. The helmet from
Sehlsdorf, along with other elite bronze sheet objects such
20 Hencken 1971, 9.
160
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 6: Helmet from Pikcolt, Romania. Details of the riveted on decorated bronze on the outside
of the helmet (below). On the inside, another sheet was applied. The overlapping hammering traces
indicate that it was applied during the manufacture process
as Hajdbszrmny-type vessels (i.e. from Siem/Aalborg or Granzin/Lbz) or bronze cups of the Jeniovice
type, testifies to a constant exchange between the Carpathian Basin and Northern Germany/West of the Baltic
Sea. This is visible not only as an simple trade of objects,
but as a constant elite exchange of traditions, depositional practices and values, as already discussed in detail
by H. Born and S. Hansen21. Unfortunately, many bell helmets do not have secure find spots or find circumstances.
The helmets from Sehlsdorf and Endrd are single finds;
the helmets from presumably Mantova and from the
22 Ibid. 341.
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
161
Fig. 7: Helmets from Hajdbszrmny (above left) and Mezkvesd (below left), both
Hungary, from the outside; no scale. Different corrosion products relating to the organic
inlay attached with rivets to the helmet. On the helmet from Hajdbszrmny the
drop-like traces of the removal of the corrosion during restoration (?) are still visible. In
the small picture, one of the rivet holes from the helmet from Sehlsdorf, Germany
(above right, Landesamt fr Kultur und Denkmalpflege Schwerin), is depicted
kocjan covers the entire Urnfield period. Valuable objects, particularly arms and armour, including swords,
helmets, greaves, axes, spearheads, bronze vessels, were
thrown inside the cave or abyss. Many of these mainly
male, warrior objects were deliberately damaged, being
burnt, melted, bent, broken or chopped up. In addition to
the helmet, the Hajdbszrmny hoard contains one
Hajdbszrmny-type situla; two other situlae, of which
today only the handles are present; a bronze cup of the Jeniovice-Kirkendrup type; one smaller and one larger
bronze bucket, both with cruciform handles24; at least 20
and perhaps 30 swords, including five Sprockhoff IIa type
swords, two Sprockhoff IIc type swords, four metal hilted
swords with flat pommel, two metal hilted swords with
162
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 8: Distribution map Bronze Age bell helmets. The find spots of the helmets from the former Guttmann, Lipperheide and Zschille
collection and the auction from Gorny and Mosch are unknown, and thus not depicted on the map
163
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Axes
Helmets
Spearheads
sickles
> 30
1st helmet
4
1
Neigebaur 1851
fibula (?)
> 30
2nd helmet
Mozsolics 1955
30
few
PetrescuDmboviwa 1978
21 and > 9
(min. 3 Hannover)
2
(1 Hannover)
Schauer 1988
21
few
Varia
fibula (?)
mace head
mace head
noted that just a small part of the deposit was sold to the
collection of J. M. Ackner (one helmet, a spearhead, a
sickle and one socketed axe)31. Weber donated four socketed axes to the Brukenthal Museum in 1836. J. Neigebaur
mentions another different assemblage of the hoard
three spearheads, one helmet and one fibula (probably
roman) arriving at the Brukenthal Museum more or less
the same time32. C. Goos notes that the second helmet as
well as more than 30 socketed axes and the fibula (obviously he was quoting the mistake of J. Neigebaur) went
to a private collection in Hannover33. Furthermore,
J. Hampel mentions a second hoard from Kork, also
found by gypsies and containing a helmet as well34. Reputedly, it was passed to a private collector in Hannover.
A. Mozsolics states that other finds of the hoard were
found inside the helmets: in the now missing helmet,
30 axes were found. In the other hoard, two spearheads,
one mace head and a few sickles were deposited inside
the helmet35. It is the first time that a mace head is noted
within the context of the hoard, which most likely is due
to plate 1 in the Ackner publication, which depicts finds
from Kork but from different periods. M. PetrescuDmboviwa depicts five axes, one spearhead, one sickle and
the helmet as well as a part of the second helmet as a part
of the hoard, mentioning briefly that more than 30 axes,
two spearheads and two sickles were found in two
31
32
33
34
35
164
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
cannot find any direct ancestor of this massive, heavy helmet type. However, not only typological differences, but
also differences in the manufacturing technique support
the hypothesis of a new, European invention most likely
in the Carpathian Basin. The helmets were made out of an
as-cast, flat disc as were the older conical and cap helmets, and the decorated Italic helmets or the cap helmets
with massive knobs. Bell helmets have less intensive deformation applied compared to the construction of the
other, much thinner types of helmets.
G. von Merhart noted that bell helmets are younger
than conical helmets45, while P. Schauer noted that the
sockets of the older Urnfield bell helmets testify that they
were at least for some time contemporary with the conical
bell helmets (definition of conical bell helmets after P.
Schauer)46, and this partial contemporaneity was again
noted by H. Born and S. Hansen47. Today, however, the relationship of conical helmets and bell helmets is clear.
Chronological and typological aspects of conical helmets
were recently discussed in detail, suggesting a much earlier date for conical helmets: BzC2 (14th cent. BC) for the
helmet from Biecz, BzC2/D (14th13th cent. BC) for the helmets from the BzDHaA (c. 13001050 BC) hoards from
Brno-Qebkovice, Keresztte, Nadap, Spisk Bel and
{akov. Meanwhile, the conical helmet found in the HaB1
(c. 10th cent. BC) hoards (dated to HaB1 only due to the
vessels type Hajdbszrmny) from Lbky and Sg are
considered to be the oldest objects in the hoards48.
The bell helmets found in hoards, such as the helmets
from Slu}n, Hajdbszrmny, Mezkvesd, Kork and
Pikcolt, can be considered for the chronological evaluation of bell helmets. All hoards with bell helmets are uniformly dated to the 10th9ht cent. BC, most of them to
HaB1. M. Sala M. md date the hoard of Slu}n to the
Rohod-period based on the socketed axes, and from ceramic vessels more specifically to HaA2/B1, tending more
to the beginning of HaB1 (deposit horizon Kqenvky)49 or
HaB150. The helmet from Hajdbszrmny is generally
dated to HaB151; only J. Kossack placed it in HaA252. P. Patay
dates the helmet from Mezkvesd to HaB1, as indicated by
its similarity to the hoard from Hajdbszrmny53. The
45 Merhart 1941, 4f. note 3.
46 Schauer 1988, 191.
47 Born/Hansen 1992, 348.
48 Mdlinger 2013a.
49 Sala/md 1999, 33.
50 Sala 2005, 158.
51 Mozsolics 1955, 37f.: horizon Hajdbszrmny, B Via; MllerKarpe 1959, 114; 139; 167; 204; Gimbutas 1965, 151153; Patay 1969, 200.
52 Kossack 1954, 27f.
53 Patay 1969, 200f.
Tab. 4: Results of all analyses on the alloy composition carried out on bell helmets so far, including the new SEM-EDXS data achieved.
findspot
analyses
Cu
EDXRF*
Sehlsdorf
cap
87,0
EDXRF*
Sehlsdorf
knob
SEM-EDXS
kocjan
SEM-EDXS
Sn
Pb
Sb
As
11,7
0,3
0,2
88,0
10,0
0,4
knob
88,3
10,2
kocjan
cap
89,8
AAS ***
Mantova
cap
AAS ***
Mantova
knob
AAS ***
Hajdubszrmny
AAS ***
Fe
Zn
Ni
Ag
0,0
tr.
tr.
0,1
0,1
0,2
0,1
tr.
tr.
0,1
0,1
0,5
0,2
0,2
0,5
0,1
0,1
0,2
9,0
0,1
n.d.
tr.
tr.
tr.
0,1
0,1
89,7
8,4
0,4
88,5
9,8
0,4
cap
10,4
1,6
drilling sample
Hajdubszrmny
knob
16,2
1,1
drilling sample
AAS ***
Mezkvesd
cap
11,6
0,8
drilling sample
AAS ***
Mezkvesd
knob
16,7
1,0
drilling sample
SEM-EDXS
Endrd
cap
91,0
7,0
1,4
0,3
SEM-EDXS
Endrd
knob
89,7
7,5
1,9
0,3
SEM-EDXS
Kork
cap
87,3
10,3
1,6
SEM-EDXS
Kork
knob
92,9
1,7
0,3
SEM-EDXS
Pikcolt
cap
84,6
11,0
3,1
SEM-EDXS
Pikcolt
knob
91,5
6,3
1,2
10
AAS ***
Zschille
cap
87,0
1112
0,5
10
AAS ***
Zschille
knob
90,8
7,6
0,8
11
AAS **
unknown
cap
89,93
8,26
1,21
0,09
0,20
0,04
0,02
0,13
0,06
<0.025
0,08
<0.01
<0.001
11
AAS **
unknown
knob
89,93
8,09
1,35
0,07
0,20
0,04
0,02
0,11
0,55
<0.025
0,11
<0.01
<0.001
11
AAS **
unknown
rivet
90,25
7,75
1,37
0,06
0,30
0,04
0,01
0,11
0,06
<0.025
0,11
<0.01
<0.001
n.d.
Bi
Co
Au
Cd
further information
surface analyses f qualitative
spectra: 7
n.d.
0,2
spectra: 7
0,2
0,1
spectra: 6
0,5
0,1
0,1
spectra: 7
0,3
0,3
tr.
0,4
tr.
1,6
1,1
0,3
0,1
1,1
0,6
spectra: 8
0,3
0,3
0,4
0,1
0,1
0,2
spectra: 9
0,4
0,2
0,1
0,3
* see Krause 2003, attached CD; ** see Born/Hansen 2001; *** see Born/Hansen 1992, Tab. 1
0,1
tr.
spectra: 6
spectra: 7
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Analyses
165
166
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Analyses
So far, elemental analyses of six bell helmets have been
published61. In order to present an overview of all analyses
of bell helmets, the previously published analyses with
AAS are presented together with the newly acquired SEMEDXS results in Tab. 4.
SEM-EDXS
The two new samples from the Kork and kocjan helmets
were mounted in epoxy resin for metallography and
polished with up to 0.25 mm diameter paste. The samples
were not only studied with the SEM-EDXS, but also with
light optical microscope with bright field and dark field.
The alloy composition of drilling samples (finds from
kocjan, Endrd and Pikcolt) and two micro-samples
kocjan) were characterized by Energy Dispersive
(Kork, S
X-Ray Spectroscopy (using a PENTAFET EDXS detector
sensitive to light elements, Z>5) connected to a Scanning
Electron Microscope (SEM) Evo40 Zeiss. The operating
conditions were an accelerating voltage of 20 kV, P<105
barr and an acquisition time of 60 seconds with 2000
channels of 5 eV each. The cobalt calibration was applied
with ZAF 5 correction and real standards for the quantitative analyses. The compositions reported are normalized and in weight percent. They correspond to the mathematical average of 69 spectra with suitable fit index per
each sample. Element concentrations <0.3 wt % were considered as semiquantitative and taken into account only
when the identification peaks were clearly visible in the
spectrum acquired.
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
both cap and knob. Most likely, the cap was cast first. Once
the cap was finished, the remaining alloy from the cast of
the cap was melted again to be used for the cast-on of the
knob, which might be also the reason for the slightly
higher amount of lead in the knobs. For the helmet from
the former Guttmann collection, we can even assume that
the one rivet analysed was made of the same alloy as cap
and knob. Though the alloy composition is uniform for
each helmet, the results differ slightly from helmet to helmet, but are still in the range of uncertainty. The helmet
from Endrd consists of 77.5 wt % Sn and 1.41.9 wt % Pb,
and the helmet from the Guttmann collection contains
about 8.1 wt % Sn and 1.3 wt % Pb while the helmet from
kocjan around 910.2 wt % Sn and 0.10.5 wt % Pb. The
helmet from Mantova just shows slight differences in the
Sn-amount between cap (8.4 wt % Sn) and knob (9.8 wt %
Sn), but the same amount of Pb.
In contrast with the previously discussed helmets, the
helmets from Hajdubszrmny and Mezkvesd show
significantly different Sn-amounts for both cap and knob,
though the amount of Pb is similar. Both helmets bear
a knob with over 16 wt % Sn, while the caps contain
10.4 wt % and 11.6 wt % Sn respectively. Furthermore, the
composition of both cap and knob differ widely in the helmet from Kork. This helmet also shows a significant colour variation due to the difference in the alloy composition: the cap contains 10.3 wt % Sn and 1.6 wt % Pb, while
the knob 1.7 wt % Sn and only 0.3 wt % Pb. However, significantly elevated levels, between 11.6 wt % of Sb, As
and Ni, have to be taken into account. Similar high quantities of these elements are usually found in Fahlore.
Therefore, we might consider the possibility that the knob
was made out of Fahlore with (almost) no previous recycling process. The helmets from the former Zschille collection and the helmet from Pikcolt also show different
amounts of Sn and Pb for both cap and knob, as the knob
has c. 45 wt % less Sn than the cap. Both caps also show
significantly higher amounts of Pb than the knobs. In light
of this new analyses, we cannot agree with the assumption
of H. Born/S. Hansen that the different alloy composition
for the helmet from Zschille points to a different workshop65. It rather fits with the helmets from Kork and Pikcolt, in the group of bell helmets with significantly higher
quantities of tin in the cap than in the knob.
167
Metallography
One micro-sample each could be taken from the helmet
from Kork and the helmet from kocjan: on the helmet
from Kork in the middle of the cap, on the helmet from
kocjan close to the knob. Other helmets were not
sampled, since most of them are in perfect condition, were
not accessible or suffered some recent heat treatment during restoration, as is the case with the helmet from the
former Zschille collection. The samples from the helmets
from Kork and kocjan were studied with an optical
microscope in bright field and dark field as well as the
SEM-EDXS for the elemental analyses. Due to the intercrystalline corrosion products on both samples, the matrix is clearly visible and etching was not necessary. On
the helmet from Kork, Pb is regularly distributed in the
metallic matrix in the form of fine, globular inclusions.
(Fig. 9). Polygonal grains with slipping bands and mechanical twins crossing each other are clearly visible. These
are typical of recrystallization annealing after cold deformation, followed by another slight mechanical deformation as shown by mechanical twins. The cap of the
helmet from kocjan, Slovenia, was sampled very close to
the knob in order to document the potential change in the
microstructure during the cast-on of the knob. The microstructural features (such as shape factor of inclusions) of
the cap itself indicate an amount of total biaxial deformation of 4045 %. The last step of work was slight cold
hammering, indicated by annealing twins slip lines. The
rounded, undeformed shape of the grains (frozen during
grain growth) close to the surface indicates a local thermal
treatment at high temperature, as might have happened as
a consequence of the cast-on of the knob. On the outer surface of the cap, above an interface of slight corrosion and
close to the knob, a less than 10mm layer of a+d eutectoid
is visible, destroyed in some areas due to crevice corrosion
(Fig. 10). The formation of the a+d eutectoid layer might be
connected to the interaction between cap and knob during
its cast-on66. Only the d-phase with its much higher resistance to corrosion is still present. The Sn necessary to create the thin layer of a+d eutectoid on the caps surface derives from the knob during the cast-on process, due to the
phenomenon of Sn-sweating, since intentional tinning,
i.e. with cassiterite on the bronze surface between knob
and cap, does not seem to be very likely. Furthermore, the
layer of a+d eutectoid is noted only in a small area of the
sample, where the cap was close to the knob. Tin sweat
requires shrinkage of the cooling metal away from the
168
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 9: Helmet from Kork, Romania. SEM-picture of the micro-sample from the mid of the cap.
The white dots are Pb-inclusions, the elongated, light grey areas are Cu2-xFexS-inclusions
indicating the total deformation of the cap of 80 %
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
169
Fig. 10: Helmet from kocjan, Slovenia. The bronze sheet of the cap is severely corroded and only light deformed (c. 45 %). Note the inter- and
intra-crystalline corrosion following the metal structure and the remains of a+d eutectoid on the surface of the cap (on the picture above left:
at the bottom of the sample; on the two SEM images on the right on the top of the sample the white layer)
walls of the mould, which results in internal pressure, forcing the still molten, tin-rich bronze to move to the surface, more precisely into the gap between mould and rawcast. Fast cooling and the release of dissolved gas during
the solidification process increase the hydrostatic pressure and enhance the occurrence of tin sweat67. In the case
of the knob cast on the helmets cap, the molten, tin-rich
bronze touches the bronze cap and forms, during the cooling process, a+d eutectoid and results furthermore in a Snenrichment in the grains close to the surface (up to 15 %).
However, the temperature achieved by the cap was not
high enough to melt it and then weld both parts together.
From the deformation of the Cu2-xFexS-inclusions68,
we can estimate the total biaxial deformation from the as-
67 Meeks 1986.
68 Mdlinger/Piccardo 2012; Pernot 2000.
170
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 11: Reconstruction of the manufacturing process of the cap of a bell helmet, including the amount of deformation noted on the samples
from the helmets from kocjan and Kork. For the as-cast of the disc, three different possibilities are depicted; for the vertical cast, the space
holders for the rivet holes additionally serve for the fixation of the two halves of the mould. The round bronze disc with the cast rivet holes
then was deformed via deep-drawing or die forging over a most likely wooden die, as also indicated by the direction, form and cross-section
of the hammering traces (see also Fig. 4, below). Forming the cap lead to differing thickness of the cap (0.45mm). As a final step, the knob
was cast-on (Fig. 12)
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Manufacture
For the helmets from Endrd, kocjan, the former Guttmann-collection and potentially the helmet from Mantova
(and maybe Sehlsdorf), we can assume a production of
both parts with the same alloy; it is even possible that they
came out of the same melt. The as-cast disc for the manufacture of the cap was first cast in a vertical or horizontal
bivalve mould or as an open cast; in the latter case, it is important to place charcoal on top of the molten metal once
cast in order to prevent oxidation and a rough surface. The
metal remaining from the cast (sprue, flashing) and metal
chiselled or chopped off during the production of the helmet might be collected and re-used for the casting of the
knob. For the helmet from the former Guttmann collection, it is even likely that the one rivet analysed was made
of the same alloy as cap and knob. Moreover, the assumption that the helmet from the former Zschille collection
was produced in another workshop due to its different
alloy composition and less perfect finish, cannot be supported. Several arguments support the notion that bell
helmets were cast as flat discs and then open die forged
(edging), possibly on wooden forging die(s) (Fig. 11):
1. The shape and inside surface of rivet holes indicates
casting rather than punching as already noted by H. Born
regarding the bell helmet from the former Zschille collection70. No helmet shows regular, round holes: all are
slightly distorted to an oval shape, pointing from the rim
171
to the knob as if they were stretched to the top of the helmet (Fig. 4, 5 and 7).
2. The inside of all bell helmets shows massive tangentinal and radial traces, which bear a deeper impression towards the top of the helmet indication of a hammering
direction as indicated in Fig. 11.
The thickness of the original as-cast was more than
2 mm; according to the thickness of the rim and hammering traces on the edge of the rim, which were broadening
and therefore also increasing the stability of the helmet,
we can assume an average thickness of the as-cast disc of
45 mm (i.e. Fig. 4, below right). A disc with a diameter of
ca. 30 cm (calculated from the average circumference of
all bell helmets and an additional allowance of 6 cm in
radius) could have been cast without any problems, especially when containing with the noted amounts of Pb,
which significantly increase the castability71. The extra
allowance serves for chiselling off cracks appearing due to
material tension before they reach the actual helmet, and
to provide gaps appearing during casting in the area for
the helmet.
3. Vertical cracks were noticed on the radiography of the
helmet from the former Zschille collection72. Further vertical cracks due to material stress during die forging were
noted on the helmets of Hajdubszrmny, Kork and
Endrd.
4. The total deformation of the caps (about 80 % in the
middle of the cap of the helmet from Kork and about
4045 % close to the knob of the helmet from kocjan) is
generally lower than on decorated cap helmets with a uniform amount of deformation around 8095 % obtained
during sheet manufacturing and is in agreement with the
process of open die forging, where the rim and the centre
are less deformed, but the part in between severely (Fig.
13).
5. Differing thickness and bi-axial deformation as observed indicate die forging. In a manufacturing style similar to that noted by M. Pernot and P. Piccardo M. Pernot
for the bronze cauldron of Estissac (Aube, France; 5th cent.
BC; the cauldron is just slightly wider than the helmets)73,
the helmets all have a thicker rim (which serves also for
stiffening the helmet) and the metal thickness decreases
172
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 12: Inside view of the cast-on knob of bell helmets. Note the untreated surface of the knob. From left to right. First row: Hajdbszrmny,
Mezkvesd, Sehlsdorf. second row: Endrd, Pikcolt, Kork. Third row: former Guttmann collection (after Born/Hansen 1991, fig. 203),
Slu}n, kocjan, former Zschille collection (after Born/Hansen 1992, fig. 8)
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
was filled with some drops of wax (Fig. 12), serving as the
inner disc to fix the knob and then surrounded with clay.
Once the wax was hard, the clay mould of the knob with
the central wooden stick was placed on the cap, so that the
stick perforated the little wax disc inside the cap, resulting
in the flashing around the hole, as seen on Fig. 12. Once
the mould was placed and fixed on the cap, the helmet
was turned and heated to remove the wax. To improve the
quality of welding by cast-on, the cap was warmed before
casting and the clay baked, but not burnt. In this way, the
diffusion process of the liquid metal on the cap increases
and the fresh cast on bronze wets the cap. Thus, the cooling rate is slower and micro-segregation in the as-cast is
reduced (this is also heavily influenced by the thickness of
the preheated clay mould). Any further traces of deformation in the microstructure in the part of the cap
around the knob were most likely applied after the knob
was cast on, as we see in the sample from the kocjan helmet, with only a few slipping bands.
The knob was cast-on at the top of every helmet; only
in the case of the helmet from Mantova it is slightly decentred. The knob of the helmet from the former Zschille
collection can even be moved74, most likely because the
cap and the mould were not pre-heated before the cast-on.
Since the knobs on all examined helmets were cast on and
not welded or soldered on, it does not seem to be very
likely that the knob from the helmet from the former
Zschille collection was cast separately and then soldered
on, as was suggested by H. Born/S. Hansen75.
Conclusions
Today, archaeologists know of twelve complete bell helmets, the knobs of two further helmets and one probable
helmet fragment. The distribution centre is in the Carpathian basin with four further finds, one each in Northern
Germany (Sehlsdorf), Northern and Southern Italy (Mantua (?) and Monte Altino [fig. 14]) and Slovenia (kocjan),
which were in all probability imports. All bell helmets date
to the rather short period of HaB1 (c. 10th cent. BC). However, their origin or evolution is still unclear. Due to their
unique physiognomy, a local invention, respectively development from the production of cap helmets, most
likely in the Carpathian Basin, seems highly reasonable.
Owing to their size, weight and the lack of any decoration
on the massive cap, bell helmets are clearly distinguish-
173
Catalogue
Catno. 1 Sehlsdorf
Sehlsdorf, Lkr. Parchim, Mecklenburg-Vorpommern, Germany single find (?) complete helmet height:
25.2 cm; 6.8 cm (knob); dm: 22.223.2 cm; thickness:
2.52.7 mm (rim); weight: 1455 g Archologisches Landesmuseum Mecklenburg-Vorpommern, invno. 315 Figure 2 and 12 Mrtz 2011a, 367; Clausing 2005, 36; Schmidt
174
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
2004, 8795; 195, catno. 50, fig. on page 92; Hnsel 2003;
Born/Hansen 2001, 79; Clausing 2001, 219; Catalogue
1999b, 257, no. 154; Born/Hansen 1992, 344f.; Hundt 1997,
no. 132, pl. 39/2; Calzecchi-Onesti 1991, 77, no. 8; Albrecht
1991, 1316; Schauer 1988, 188; Keiling 1987, 96, fig. 50;
Borchhardt 1972, 129, catno. 29, 5; Hencken 1971, 43 fig. 21,
gh; Drescher 1958, 52; von Merhart 1941, 11; Sprockhoff
1956, 85; Sprockhoff 1930, 44; Beltz 1910, 253.
Find circumstances: The helmet was found during
peat cutting in 1836.
Catno. 2 Slu}n
Slu}n, Okr. Prostjov, Czech Republic hoard only
knob height: 6.5 cm; dm base: 6.2 cm Muzeum Prostjov, invno. 143.668 Figure 3 and 12 Clausing 2005, 36f.;
Sala 2005, 502514 pl. 424/21; Clausing 2001, 219; Sala/
md 1999, 19f. 31f. fig. 7,2; 10,21.
Find circumstances: In summer 1997 in the South of
Slu}n, at Zbrusky, approx. 270 m above sea level, 13 storage pits of the Lausitzer Urnfield culture were found. In
the northern half of one of the storage pits, just 30 cm
above the ground, a ceramic vessel, covered with the base
of another one with a hole maybe a Seelenloch was
found. It contained 22 complete, destroyed or only fragmented bronze objects: 12 sickles, seven socketed axes,
one knob of a helmet, a cast tube or socket and a fragment
of a sword blade (Sala/md 1999, 33).
Catno. 3 kocjan
kocjan, Obalno-kraka, Slovenia long-term votive
place knob high: 6.4 cm; weight: 248 g Naturhistorisches Museum Wien, invno. 47.626 Figure 3, 10 and 12
Clausing 2005, 36; Clausing 2001, 219; Borgna 1999, 158
fig. 5; Hencken 1971, 48 fig. 26,ac; von Merhart 1941, 12 fig.
2,10 left; Szombathy 1913, 149 fig. 94.
Find circumstances: The long-term votive place from
kocjan contains over 600 metal objects and fragments
(mainly fragmented and deliberately destroyed arms and
armour). First objects were discovered in 1909, which led
to first excavations by the Prhistorische Kommission,
k.k. Naturhistorisches Hofmuseum (today the Natural History Museum Vienna).
Catno. 4 Mantova (?)
Mantova, prov. Mantua, Lombardia, Italy find circumstances uncertain: river find close to Mantova complete
helmet height: 26.6 cm; 6.1 cm (knob); dm: 22.723.5 cm;
6.2 cm (base of the knob); thickness: 0.84 mm; weight:
1478 g Figure 3 and 12 Antikenmuseum Berlin (former
Lipperheide collection), invno. L 68 Clausing 2005, 36;
Iaia 2005, 46, fig. 4.2; Clausing 2001, 219 fig. 28; Born/
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
175
Find circumstances: The hoard was found during levelling work in 1959 at 6065 cm depth (Patay 1969, fig. 1).
Catno. 7 Endrd
Endrd (Gyomaendrd), Bks megye, Hungary from
the river Krs complete helmet height: 26.1 cm
(calotte), 6.2 cm (socket); dm: 1923.2 cm; thickness: up
to 5 mm (rim; according to Mozsolics 1955: 23mm!
Erkel Ferenc Mzeum Gyula, invno. 60.113.1 Figure 1, 4
and 12 Clausing 2005, 36 f.; Clausing 2001, 120; Calzecchi-Onesti 1991, 77 no. 99; Makkay 1989, 181 f. pl. 28;
Schauer 1988, 188; Borchhardt 1972, 129 catno. 129,1;
Hencken 1971, 45 fig. 2; Mozsolics 1955, 38 fig. 5,1; von
Merhart 1941, 11 fig. 2,11; Sprockhoff 1930, 46; Hampel
1886, pl. XXXIII/1.
Find circumstances: The helmet was found in the bed
of the river Krsk in or before 1874.
Catno. 8 Kork
Kork (Sros/Scharosch), jud. Brakov, Romania hoard
half preserved height: 25 cm (calotte), 6.1 cm (socket);
dm: not possible to measure, approx. 23 cm; weight:
524g Muzeul National Brukenthal, Sibiu, invno. 11.992 =
A 4685 Figure 3, 5, 9 and 12 Ciugudean et al. 2006,
2733; Luca/Georgescu 2008, 2733; 51; 54f. pl. XIXIII;
Vachta 2008, 123 list V.1.5. no. 13; Clausing 2005, 2005,
36f.; Hansen 2001, 80; Clausing 2001, 219; Born/Hansen
1992, 346 fig. I, 347 note 22, 348; Calzecchi-Onesti 1991, 77
no. 16; Rusu 1990, 69f. pl. V/1; Schauer 1988, 188; Mozsolics 1985, 25 note 119; Bader 1983, 122 no. 421; PetrescuDmboviwa 1978, 144f. pl. 243/B9; Petrescu-Dmboviwa 1977,
135 pl. 324/8; Nmeti 1972, 115; Hencken 1971, 50f.
fig. 27,ce; Mozsolics 1955, 39 fig. 5,2; von Merhart 1941, 11
fig. 2,7; Berichte 1851, 289; Goos 1876, 50; Neigebaur 1851,
275; Ackner 1834, 274 pl. I/1.
Find circumstances: The find circumstances of the
hoard, most likely found in the vicinity of Kork, are unknown. The hoard was purchased from Gypsies by
G. F. Weber, the evangelic priest from Kork, before 1834.
Catno. 9 Pikcolt
Pikcolt, jud. Satu Mare, Romania hoard complete helmet height: 18 cm; dm: 22 cm; weight: 1094 g Muzeul
Municipal Carei (Nagykrolyi Vrosi Mzeum), invno.
2290 Figure 3, 5, 6 and 12 Nmeti 2009, 6567; Soroceanu 2008, 47 no. 10; Vachta 2008, 123 list V.1.5. no. 11;
Clausing 2005, 36f.; Clausing 2001, 219; Calzecchi-Onesti
1991, 80 no. 17; Rusu 1990, 77 pl. V/6; Schauer 1988, 188 fig.
7; Nmeti 1972, 113117 fig. 12 pl. 26/12; 27/14.
Find circumstances: The helmet was found in 1969 at
via Veche Livada regszl, most likely together with a
176
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Fig. 13: Simulation of the deformation of the bronze sheet during die
forging. Note the maximum deformation in the middle part of the cap
Fig. 14: Bell helmet from Monte Altino, Italy. The photography was
provided for free by the Soprintendenza per i Beni Archeologici
del Molise (Ministero dei Beni e delle Attivit Culturali e del Turismo
Direzione regionale per i Beni Culturali e Paesaggistici del
Molise).
Acknowledgements
The author would like to thank the Austrian Science Fund
(FWF) and the FP7/Marie Curie actions who were supporting the research with the Schrdinger-fellowship no. J
3109-G21. Special thanks to Paolo Piccardo from the DCCI,
Universit degli Studi di Genova, for fruitful discussions
and to Roberto Spottorno, DCCI, for Fig. 13. The author is
very grateful to all curators of the museums concerned
Marianne Mdlinger, Bronze Age bell helmets: new aspects on typology, chronology and manufacture
Addendum
Recently an interesting bell helmet was sold at the 65th
auction at Hermann Historica, Munich (Lot no. 419). The
origin of the helmet is unknown, as previous owner a private collection in Vienna from the 1960ies was named. According to Hermann Historica, the rim of the helmet including the rivet holes was attached recently with brass
(observation by eye from Hermann Historica). Under the
corrosion, the traces of the file or rasp needed to achieve a
smooth surface of older helmet with the newly added sheet
are visible. No traces of soldering or riveting on the sheet
are visible. The 23 cm high helmet itself shows artificial, recent corrosion (rivets, knob and cap corroded significantly
different, but the same type of corrosion is visible on the
cap and the attached brass sheet above the latter just
smoother and more turquoise). It is also important to note
that the decorated zone on the inside is much more cleaned
and smoothed. The bigger bosses were made using a ring
as a die; its impression can be seen on the outside of the
bosses. Between the bosses, sometimes also horizontal
traces of the file or rasp are visible this indicates clearly,
that the bosses were made after the file or rasp was used
and the corrosion applied. The undecorated knob was riveted on with six flat rivets and bronze lining discs on the
inside. If ever there was a hole in the knob present, it was
closed recently and covered with artificial corrosion. On the
inside, no traces of a cast-on of the knob are visible; a layer
of resin or lacquer covers the central area. The manufacturing traces inside the cap do not resemble at all the other
known, original helmets: only more or less vertical hammering (?) traces of different length are visible. The only
hammering traces pointing to the top of the helmet were
applied recently, since they overlap with the attached brass
sheet. It is highly probable that not only the decoration, the
combination of knob and cap and the corrosion is a forgery,
but the whole helmet, if we do not want to assume that an
original helmet cap achieved a massive make over.
177
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