Professional Documents
Culture Documents
ABSTRACT
There are many causes of pipe sticking. It is desirable to identify the
type of sticking so that the most effective method of recovery may be
used. By understanding the causes of pipe sticking and implementing
good drilling practices, such as good mud and filter cake properties,
pipe and drill string movement, wiper trips, taper type and spiral
bottom hole assembly, controlling penetration rate and minimizing
contact area, the sticking problems can be reduced or completely
eliminated, resulting in enormous savings.
This paper describes the effect of filter cake thickness on the
contact area between pipe and filter cake. It computes the amount of
sticking force and the required pulling force to free the pipe. It also
compares the sticking force required to free the pipe with and without
using casing centralizers.
By implementing a simple calculation method and using developed
tables for determining the pipe/filter cake contact area, the force
required for pulling the pipe free, including the calculated pipe body
and joint strength safety factors, can be determined.
DISCUSSION
Let us visualize the conditions in the rock surrounding the borehole. When a well is drilled with rotary tools and a drilling mud,
the usual practice is to maintain the weight of the mud at such a
value that the hydrostatic pressure of the mud column exceeds the
pressure of the fluids in the formations penetrated.
Keeping the differential pressure toward the formation prevents
the formation fluids from flowing into the wellbore causing the
well to blowout. However, such a drilling practice usually alters the
fluid content of the formation near the wellbore because the filtrate from the mud displaces some of the original fluids in the
pores of the rock by a process known as invasion.
Most water-base muds contain solids in suspension and chemicals in solution. When the mud tries to flow into the pores of the
wellbore rock, only the filtrate enters leaving a deposit of mud
cake on the face of the rock in the borehole. The mud cake left in
the borehole may be thick or thin, tough or weak depending on
the type of the mud system.
Mud Filter Cake
Formation
Mud
Lowering the water loss of the drilling fluid will aid in the prevention of sticking. Use of low water loss muds reduces the initial
contact area because these muds have a thin, hard filter cake, compared to a thick, soft filter cake developed by a high water loss
mud. The pipe circumference cannot be embedded as deeply, and
therefore the sticking force is reduced (fig. 1). Moreover, low water
loss muds have a reduced filtration rate, which reduces the rate of
deposition of solids along the pipe-cake interface, minimizing the
increase in the friction coefficient. Reducing the friction coefficient,
or the stickiness of the mud, affects the sticking.
The friction controls the ease with which the pipe can be
dragged across the mud cake. Additives, such as oil or lubricity
agents, can reduce the cake friction.
The potential effect of the filter cake on the contact area is
critical. The area of contact may be more than doubled by thickening the filter cake. This is the prime reason for controlling the
high-temperature, high-pressure filtration rate. The thickness of
the filter cake is the primary concern.
Filter cakes during normal drilling generally reach an equilibrium
thickness. This means that the rate of erosion by the circulating
fluid equals the rate of deposition of new solids in the filter cake.
This concept of cake erosion shows the importance of making
short trips during long bit runs.
There are many causes of pipe sticking. It is desirable to identify
the type of sticking so that the most effective method of recovery
may be used.
By understanding the causes of pipe sticking and implementing
good drilling practices such as
1. Good mud and filter cake properties,
2. Pipe and drill string movement,
3. Wiper trips every 500 ft,
4. Taper type and spiral bottom hole assembly,
5. Controlling penetration rate and
6. Minimizing contact area,
sticking problems can be reduced or completely eliminated.
The depth of invasion is influenced by several factors. These
factors are:
Differential pressure
The differential pressure from mud column to formation usually
has some effect on the extent of invasion.
Time
The length of time the formation has been exposed to the mud
column is one of the important factors controlling invasion. The
longer it is exposed to the mud column, the greater a formation
will invade.
29
Porosity
A high porosity rock will invade less deeply than a rock with
lower porosity.
In deviated wells, the subsequent rotation of the pipe and particularly the hard-banded tool joints in the area of the dogleg wear
a lot in the wellbore that is smaller than the gauge hole. When
pulling the pipe out of the hole, the larger drill collars are pulled
up into the key seat and stuck. Drillers usually pull harder as they
observe the pipe tending to stick. This, of course, makes the
situation worse.
Permeability
Usually the permeability of the mud cake is so low that it controls
the flow of filtrate into the formation.
Cement sticking
Blowout sticking
Shale sections which swell can break off into the hole, lodging
around the tool joints, drill collars or the bit, causing the drill
string to become stuck.
PIPE STICKING
Common causes
Mechanical sticking
This problem occurs in formations ranging from shallow unconsolidated sands to formations that may be fractured by excessive mud
weights used. Lost circulation may be controlled by the use of the
proper drilling fluid even after the drill string has become stuck
and is being washed over.
Mud sticking
Usually caused by the settling out of solids in the mud. Casing
leaks can allow shale and mud to enter the casing and stick the
tubing and other equipment. Cuttings produced when drilling a
well must be circulated out sufficiently to keep the hole clean;
otherwise, they will accumulate and cause sticking. Insufficient
mud systems are frequently the cause of sticking in drilling wells.
In some cases, wells have been drilled with clear water, and any
mud used is that which was produced by cuttings. This native
mud can cause sudden sticking over a long interval.
30
Fs = P Ac Cf
The total pulling force necessary to pull the pipe free is calculated
as follows:
Ft = Fs + Wtb + Drag
Mud properties
Mud weight is an important factor for differential sticking.
Reducing the mud weight to a safe level will minimize the differential pressure. However, the mud weight can be reduced only a
certain amount and still maintain pressure control of the well
(Gatlin 1960).
TABLE 1.
CONTACT AREA VERSUS FILTER CAKE THICKNESS, SQUARE INCHES PER INCH OF PIPE LENGTH
Thickness of Filter Cake (In) t =
1/32
2/32
3/32
4/32
5/32
6/32
7/32
8/32
12/32
16/32
24/32
0.0313
0.0625
0.09375
0.125
0.1563
0.1875
0.2188
0.25
0.375
0.5
0.75
32/32
1
D1
9.625
9.625
9.625
9.625
9.625
9.625
9.625
9.625
9.625
9.625
9.625
9.625
D2
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
a = (D2/2) - t
6.0937
6.0625
6.03125
5.9687
5.9375
5.9062
5.875
5.75
5.625
5.375
5.125
b = D1/2
4.8125
4.8125
4.8125
4.8125
4.8125
4.8125
4.8125
4.8125
4.8125
4.8125
4.8125
4.8125
c = (D2-D1)/2
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
0.9698
0.939703154
0.909786642
0.8801
0.8504
0.821
0.7916
0.7625
0.6475
0.5349
0.3172
0.1095
83.6847
COS A = (b2+c2-a2)/(2xbxc)
A = Angle in Degrees
14.1169
19.9982
24.5241
28.3456
31.7448
34.815
37.6647
40.3149
49.6466
57.6629
71.5063
A=
Angle in Rad.
0.2467
0.349035052
0.428026576
0.5389
0.5541
0.6076
0.6574
0.7036
0.8665
1.0064
1.248
1.4606
A x 2 x (D1/2)
5.3327
5.8485
6.3272
6.7724
8.34
9.6867
12.012
14.058
1/32
2/32
3/32
4/32
5/32
6/32
7/32
8/32
12/32
16/32
24/32
32/32
0.0313
0.0625
0.09375
0.125
0.1563
0.1875
0.2188
0.25
0.375
0.5
0.75
D1
D2
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
a = (D2/2) - t
4.2187
4.1875
4.1563
4.125
4.0937
4.0625
4.0312
3.875
3.75
3.5
3.25
b = D1/2
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
c = (D2-D1)/2
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
COS A = (b2+c2-a2)/(2xbxc)
0.8862
0.8396
0.7933
0.7472
0.7015
0.6563
0.6112
0.5667
0.3917
0.2222
0.1
0.4
A = Angle in Degrees
27.5999
32.9039
37.5047
41.6497
45.4534
48.9855
52.3227
55.4819
66.9418
77.1604
84.2608
66.4218
A=
Angle in Rad.
0.4817
0.5743
0.6546
0.7269
0.7933
0.855
0.9132
0.9683
1.1684
1.3467
1.4706
1.1593
A x 2 x (D1/2)
3.372
4.02
4.5821
5.0885
5.5532
5.9847
6.3924
6.7784
8.1785
9.4269
10.2944
8.115
32/32
1/32
2/32
3/32
4/32
5/32
6/32
7/32
8/32
12/32
16/32
24/32
0.0313
0.0625
0.09375
0.125
0.1563
0.1875
0.2188
0.25
0.375
0.5
0.75
D1
7.25
7.25
7.25
7.25
7.25
7.25
7.25
7.25
7.25
7.25
7.25
7.25
D2
9.875
9.875
9.875
9.875
9.875
9.875
9.875
9.875
9.875
9.875
9.875
9.875
a = (D2/2) - t
4.9062
4.875
4.8438
4.8125
4.7812
4.75
4.7187
4.6875
4.5625
4.4375
4.1875
3.9375
b = D1/2
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
c = (D2-D1)/2
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
1.3125
COS A = (b2+c2-a2)/(2xbxc)
A = Angle in Degrees
0.9676
0.9356
0.9037
0.8719
0.8404
0.8091
0.778
0.7471
0.6256
0.5074
0.2808
0.0673
14.6199
20.6827
25.3533
29.3173
32.8214
35.9906
38.9251
41.6579
51.2726
59.51
73.6928
86.1398
A=
Angle in Rad.
0.2552
0.361
0.4425
0.5117
0.5728
0.6282
0.6794
0.7271
0.8949
1.0386
1.2862
1.5034
A x 2 x (D1/2)
1.8499
2.6171
3.2081
3.7097
4.1531
4.5541
4.9254
5.2712
6.4879
7.5302
9.3248
10.8998
31
t/V = m V + n
A plot of t/V vs. V becomes linear when m becomes constant in
stage 3 of the filtration process (fig. 3). The surge loss Vs is obtained
as the magnitude of V when t/V = 0. Careful analysis of the original
data will also allow determination of the corresponding surge ts,
where ts = t t (see below). Since stage 3 is completely governed
by the permeability of the filter cake, the above equation may be
rewritten in terms of the surge corrected volume V and time t:
t/V = m V
Where
t = t ts
V = V Vs
t = m V2 + n V
TABLE 1.
continued from previous page
Thickness of Filter Cake (In) t=
1/32
2/32
3/32
4/32
5/32
6/32
7/32
8/32
12/32
16/32
24/32
32/32
0.0313
0.0625
0.09375
0.125
0.1563
0.1875
0.2188
0.25
0.375
0.5
0.75
D1
D2
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
a = (D2/2) - t
4.2187
4.1875
4.1563
4.125
4.0937
4.0625
4.0312
3.875
3.75
3.5
3.25
b = D1/2
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
c = (D2-D1)/2
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
COS A= (b2+c2-a2)/(2xbxc)
A= Angle in Degrees
0.9697
0.9397
0.91
0.8804
0.851
0.8219
0.7929
0.7643
0.6518
0.5429
0.3357
0.1429
14.1397
19.9934
24.4973
28.3145
31.684
34.7271
37.5405
40.1565
49.3236
57.1217
70.384
81.7868
A=
Angle in Rad.
0.2468
0.349
0.4276
0.4942
0.553
0.6061
0.6552
0.7009
0.8609
0.997
1.2284
1.4274
A x 2 x (D1/2)
1.2339
1.7448
2.1378
2.4709
2.7665
3.0305
3.276
3.5043
4.3043
4.9848
6.1422
7.1372
1/32
2/32
3/32
4/32
5/32
6/32
7/32
8/32
12/32
16/32
24/32
32/32
0.0313
0.0625
0.09375
0.125
0.1563
0.1875
0.2188
0.25
0.375
0.5
0.75
D1
D2
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
12.25
a = (D2/2) - t
6.0937
6.0625
6.03125
5.9687
5.9375
5.9062
5.875
5.75
5.625
5.375
5.125
b = D1/2
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
c = (D2-D1)/2
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
3.625
COS A= (b2+c2-a2)/(2xbxc)
A= Angle in Degrees
0.9789
0.958
0.9371
0.9164
0.8957
0.8752
0.8548
0.8345
0.7543
0.6759
0.5241
0.3793
11.7903
16.6695
20.4259
23.5974
26.4
28.9293
31.2663
33.4378
41.0347
47.4788
58.3897
67.7089
A=
Angle in Rad.
0.2058
0.2909
0.3565
0.4119
0.4608
0.5049
0.5457
0.5836
0.7162
0.8287
1.0191
1.1817
A x 2 x (D1/2)
1.0289
1.4547
1.7825
2.0593
2.3038
2.5246
2.7285
2.918
3.581
4.1433
5.0955
5.9087
1/32
2/32
3/32
4/32
5/32
6/32
7/32
8/32
12/32
16/32
24/32
32/32
0.0313
0.0625
0.09375
0.125
0.1563
0.1875
0.2188
0.25
0.375
0.5
0.75
D1
D2
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
17.5
a = (D2/2) - t
8.7187
8.6875
8.6563
8.625
8.5937
8.5312
8.5
8.375
8.25
7.75
b = D1/2
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
c = (D2-D1)/2
6.25
6.25
6.25
6.25
6.25
6.25
6.25
6.25
6.25
6.25
6.25
6.25
COS A= (b2+c2-a2)/(2xbxc)
A= Angle in Degrees
32
0.9825
0.9651
0.9478
0.9305
0.9133
0.8961
0.879
0.862
0.7945
0.728
0.598
0.472
10.7337
15.1763
18.5927
21.4871
24.0411
26.3467
28.4776
30.4581
37.3919
43.281
53.2732
61.8358
A=
Angle in Rad.
0.1873
0.2649
0.3245
0.375
0.4196
0.4598
0.497
0.5316
0.6526
0.7554
0.9298
1.0792
A x 2 x (D1/2)
0.9365
1.3244
1.6225
1.8751
2.098
2.2992
2.4851
2.658
3.2631
3.777
4.649
5.3962
Pipe movement
Moving the pipe at all times will reduce the sticking, since it prevents
the pipe from being embedded in the wall cake. In addition, quick
action after the pipe becomes stuck is essential to prevent further
sticking in other zones that would not ordinarily cause problems.
18.0
Bottom-hole assembly
The bottom-hole assembly shape is a very important parameter
and is one that can be changed easily. Large, externally flush drill
160
16.0
150
140
12.0
Vc @ 30 min.
10.0
8.0
6.0
4.0
V, Filtrate Volume, CC
14.0
130
120
110
100
90
80
70
t/V vs V
t/V vs V
60
50
40
30
20
Vs + Vx
2.0
10
0
10
20
30
40
50
60
Vx
10 11 12 13 14 15 16
Filtrate Volume, CC
t 1 Seconds
Fig. 2. Standard method of obtaining API fluid loss. Corrected volume Vc
is commonly reported. Vs + Vx = initial spurt or surge correction. After
Slusser, Glenn and Huitt; courtesy AIME.
Vs
Fig. 3. Method of plotting filtration data. Vs, Vx and Vc are determined as
shown. After Slusser, Glenn and Huitt; courtesy AIME.
33
Control drilling
It is highly advantageous to control the instantaneous penetration
rate at 100 ft/hr (30.5 m/hr) maximum, in a 12-1/4 hole, in the
pressure depleted interval, and pump at the maximum rate possible
to maintain a low percentage of native solids in the annulus (2% or
less). A higher pump rate will add additional pressure on the
formation, due to friction in the annulus, and at the same time will
keep the annulus clean and will also keep the pressure imposed on
the formation due to the solids buildup in the annulus at a minimum
level. The bottom line is to keep the hole clean.
ROP(ft/hr) =
Qf
Dh2 (1 f)
1470
Hole stability/deviation
40 ft
0
45
Holes
Max PPG
Diff
2,000
30
Holes
Max PPG
Diff
4,000
6,000
True Vertical Depth (ft)
Rule of Thumb
Straight
Holes
Max PPG
Diff
8,000
10,000
12,000
Maximum
Overbalance
(PPG)
14,000
2 in
16,000
1
18,000
7
2 in
20,000
0
40 ft
34
TABLE 2.
MUD WEIGHT VS. FRICTION COEFFICIENT
Mud Type
MW
Friction Coefficient
FW Ligno
9.5 ppg
SW Ligno
11.5
SW Ligno
12.0
SW Ligno
17.0
KCl/Drisp
N/A
Oil-base,unwtd
7.0
0.09
Oil-base Mud
18.5
0.13
Centralizer
Centralizer
Formation
Fs = P Ac Cf
Casing
Formation
Stand-Off (Sag Point)
Centralizer Spacing
A detailed problem on the effect of using centralizers on the sticking force is given under Problem: Differential Pressure Sticking.
Let us now take a field example to calculate the effect of the
contact area on the sticking force:
Example
A 10,000 ft of 5, 19.5 lb/ft drill pipe is imbedded for 3 in the wall
cake over a 25-foot section of sand zone, with a pressure differential
of 1,600 PSI, and a friction coefficient of 0.26. If the upward drag
in this well is 35,000 lbs, calculate the total pulling force to free
this pipe.
If each bow is 1.5 inches wide and 24 inches long, then the
contact area A will be equal to:
A = (4 Bows) (1.5 wide) (24 long) = 144 sq. in.
Ft = Fs + Wtb + Drag
Wtb = [(65.45 10) / 65.45] 10,000 19.5
Wtb = 165,206 lbs
Ft = 374,400 + 165,206 + 35,000 = 574,606 lbs
Normally the sticking occurs when the drill pipe is not in motion,
and usually full or partial circulation can be accomplished. The
immediate step to be taken is to shut down the pump. Pump
35
Avoiding hazards
FISHING
Fishing is a term used for procedures to free a stuck pipe or drill
collars, recover pipe twisted off or lost downhole, remove loose
junk, and recover or remove parted or stuck wireline (Gatlin 1960).
Although a fishing job is unwelcome, sometimes it is a necessary procedure in both drilling and workover operations. A fishing
job is expensive and usually not in the budget, and the foreman
must see that it is performed in the proper way.
If none of the preceding methods is successful, it will be necessary to part the pipe and either jar it or wash over. Ordinarily jars
are used if the stuck interval is short. If there is a great deal of pipe
to be freed, most operators will wash over.
Fishing is not an unusual practice, and is required to some
degree in about 20% of the wells drilled and about 80% of the
wells that are worked over.
The cost of fishing, including the rig time used, is considerable;
therefore, care and judgment must be exercised.
Fishing tools and practices have been developed over the years,
making possible the correction of almost any downhole problem.
However, sometimes the cost may be prohibitive.
Fishing is not an exact science, and many times there is more
than one way to approach the problem. Personnel of fishing tool
companies have gained considerable experience by performing this
work constantly, whereas operating personnel are exposed to these
problems only occasionally. However, many operations personnel
are very familiar and experienced in fishing and stuck-pipe problems.
Planning a fishing job is the most important phase of the operation, and adequate planning can reduce cost. All personnel, such as
fishing tool operators, mud company personnel, rig personnel and
electric wireline company representatives, should be involved in
the discussion and the planning phase.
Formation
Open Hole
Casing
Economics of fishing
Fishing should be an economical solution to the problem in the
well. A shallow hole with little rig time and equipment can justify
only the cheapest fishing. When there is a large investment in the
hole and expensive equipment to be recovered, more time and
expense can be justified. An economic decision should be made
to fish or not to fish; if so, for how long?
Probability factors are used in determining the time to be spent
on a fishing job. These percentages must be derived from similar
situations. This sometimes may not be correct, as there are no two
fishing jobs exactly alike.
Decision trees with the associated costs should be established
for drilling and workover programs.
The best solution is good judgment, careful analysis of the
36
Bow
1.5"
24"
Contact area = 2 Bows per centralizer
Bow area = 1.5" x 24" = 36 sq. in.
Total contact area per centralizer = 2 x 36 = 72 sq. in.
For two centralizers, the contact area = 2 x 72 = 144 sq. in.
Fig. 7. Centralizer bows contact area
become stuck or broken. Before you run the tool, ask: Can this
tool be fished? Can it be washed over? If so, what size washpipe
can be run?
Jars are run as insurance against sticking. If there is a reasonable
chance that the tool or assembly may get stuck, then jars run in
the string are appropriate and the costs are justified.
Mud and other well fluids should be conditioned and have the
desired properties prior to a trip in the hole with fishing tools. It
may be necessary to make a trip with a bit to condition the hole
and circulate out fill that has covered up the fish.
When fishing, consideration should be given to releasing or
recovering the fishing tools themselves should they become stuck
or the fish is pulled and the tool cannot be released. Ensure that
the fishing tool works properly with the fish in question on the
surface before running the tool downhole.
SOLUTIONS TO PIPE
STICKING PROBLEMS
Surge method
The surge or U-tube method of freeing the stuck pipe involves
displacing a portion of the mud system in the hole with a lighter
weight fluid and allowing the system to flow back to a balanced
position. This lighter fluid may be diesel oil, crude oil, water, nitrogen, gas or any fluid that is available with an appropriate weight.
When the fluid is flowed back, the fluid level in the annulus is
lower; therefore the hydrostatic pressure on the formation is
reduced. If this is sufficient to at least equal the formation pressure,
the string will come free. This method of freeing the pipe is safe
since the pressure can be reduced in several steps. The mud weight
itself is not reduced, and if a kick occurs, the fluid which was
flowed out of the annulus can control it.
Spotting fluid
If there is not sufficient reduction in pressure to free the pipe, then
usually it is advisable to spot a fluid across the stuck zone, which
will penetrate the filter cake and remove it.
The concept of spotting fluid(s) is similar to the oil-base invert
(water-in-oil) emulsion mud. Both are based on the osmotic pressure concept. Oil-base mud and/or spotting fluid is very slick mud
in which the degree of inhibition is controlled by adjusting the
chloride content of the water phase. Chlorides slightly higher than
the chlorides in the water in the shale will inhibit the shales.
Chlorides much higher will remove the water from the shale,
which toughens the wall of the hole. Gauge holes are usually
drilled with invert emulsion oil mud because the shales are highly
inhibited. In the case of spotting fluid, the chloride content of the
water phase (internal phase) is mixed higher than the salinity of
the mud system. This difference in salinity will result in osmotic
pressure that will inhibit and toughen the mud filter cake. The end
result is that the filter cake will shrink, resulting in a smaller contact
area between the filter cake and the stuck pipe. Literature shows
that the osmotic pressure between salt-saturated calcium chloride
brine opposite fresh water shale at 25C can reach up to 24,400
PSI (After Baroid (1977), table 2, courtesy of Baroid Petroleum
Services). Meanwhile, the osmotic pressure between salt-saturated
sodium chloride brine opposite fresh water shale at 25C can reach
5,800 PSI. This makes the calcium chloride brine predominantly
used in oil-base muds and spotting fluids.
Diesel and crude oils are used most commonly with the proper
surfactant in the mixture. The most usual problem with this
method is that the operator will not spend enough time to allow
the filter cake to be removed. The freeing fluid is invariably lighter
than the mud in the hole, so there is going to be considerable
migration up the hole after it is spotted. It is necessary that a new
slug be spotted about every 30 minutes. At least eight hours should
be allowed for the procedure to take effect.
Torquing the pipe during this time is advisable and small
amounts of weight can be left on the stuck pipe if it is off bottom.
37
Example
Measuring stretch
When pipe becomes stuck, the first step is to determine at what
depth the sticking has occurred.
Stretch in pipe can be measured and calculation made to estimate the depth to the top of the stuck pipe. If the length of stretch
in the pipe with a given pull is measured, the amount of the free
pipe can be calculated or determined from a chart.
First, mark a point at the rotary table level with the hook load
completely slacked off. Pull tension on the pipe at least equal to
the normal hook load (air weight) of the pipe prior to getting
stuck. Record the tension applied as a pulling force, F1, and
measure the stretch, S1, in the pipe in inches, due to the pulling
force F1.
Next, pull additional tension, which has been predetermined
within the range of safe tensional limits on the pipe. Record the
new pulling force, F2, and measure the stretch, S2, in inches,
which resulted due to the pulling force F2.
The stuck pipe depth can be determined by using the
following equation:
A 10,000 ft of 3-1/2, 13.3 ppf drill pipe is stuck in hole. The following measurements were obtained for the purpose of calculating
the free point:
F1 = 133,000 lbs
F2 = 200,000 lbs
S = 4 ft
Determine the free point (at which depth the pipe is stuck):
D = 735 1,000 13.3 (4 12)
200,000 133,000
D = 735,000 638.4 = 7,003.34 ft
67,000
S=
(Force) ( Length)
(Steel Elasticity Factor) (Cross Sect. Area)
or
S= FL
EA
D1
b
L = 0.0000069 F T
c
A1
and
Pipe
D2
A
F = 207 A T
Filter
Cake
Wellbore
Wall
a = (D2/2) - t
A1 = 180 - A
b = D1/2
c = (D2 - D1) / 2
D1 = Pipe OD
D2 = Hole ID
Example
If the stretch of 2,000 ft of 1.315 tubing with ID = 1.049,
(Cross-sectional area = 0.49 sq in), due to pull of 7,000 lbs is equal
to 11.42857 in, calculate the actual length and force changes due
to temperature change:
T = T2 T1
T = 100 80 = 20 F
38
L = 0.0000069 L T
L = 0.0000069 2000 20 = 0.276 ft
Buoyancy
When pipe is stuck, the buoyant forces are being exerted against
the stuck section, and therefore there is no effective buoyant force
at the surface. Immediately when the pipe is freed, the buoyant
forces are again in effect and are to be reckoned with accordingly.
This statement, of course, ignores the cumulative length of the tool
joints or couplings and the small hydrostatic forces tending to
buoy them.
Free-point instrument
Electric wireline service companies run instruments on conductor
lines and are able to accurately determine the stuck point of a pipe.
The instruments are highly sensitive electronic devices, which
measure both stretch and torque movement in a string of pipe.
This information is transmitted through the electric conductor
cable to a surface panel in the control unit where the operator
interprets the data.
The basic free-point instrument consists of a mandrel, which
encompasses a strain gauge or microcell. At the top and bottom of
the instrument are friction springs, friction blocks or magnets,
which hold the tool rigidly in the pipe. When an upward pull or
torque is applied at the surface, the pipe above the stuck point
stretches or twists. The change in the current passing through the
instrument is measured by the microcell and transmitted to the
surface for interpretation. When the instrument is run in stuck
pipe, there is no movement in the pipe, therefore there is no pull
or torque transmitted to the instrument. In turn, the gauge at the
surface shows no change in its reading.
Free-point indicators are frequently run with collar locators and
in combination with string shots, chemical cutters and jet cutters.
This combination run saves expensive rig time, and it will also
maintain a continuous sequence in measuring, so that there is less
chance of a misrun in cutting or backing off.
PROBLEM:
DIFFERENTIAL PRESSURE STICKING
Previous Casing Size
Previous Casing Depth
Pore Pressure @ 13-3/8 CSG
Open Hole Size
Open Hole Depth, TD
Mud Weight @ TD
Casing To Run @ TD
Casing Joint Strength
Casing Body Strength
Mud Type
Friction Coefficient (Assumed)
9-5/8
6,900 TVD
9.5 PPG
8-3/4
8,200 TVD
20.00 PPG
7, 32#, N-80
823,000#
745,000#
Water-Base
0.35
39
CONCLUSION
By understanding the causes of pipe sticking and implementing
good drilling practices such as:
1. Good mud and filter cake properties,
2. Pipe and drill string movement,
3. Wiper trips every 500 ft,
4. Taper type and spiral bottom hole assembly,
5. Controlling penetration rate,
6. Minimizing contact area, and
7. Using casing centralizers,
sticking problems can be reduced or completely eliminated,
resulting in enormous savings.
NOMENCLATURE
A
Ac
Cm3
Cf
D
Dh
Drag
P
40
E
ECD
f
F
Fs
F1
F2
F
ft
Ft
g
L
lbs
lb/gal
m
MW
n
PSI
Q
ROP
S
S
S1
S2
t
T
T1
T2
T
V
W
Wtb
E01
(F-32)/1.8
E01
E05
E03
E+00
E+03
E+00
= cu m.
= C
=m
= m/s
= cu m.
= cm
=m
= kPa
ACKNOWLEDGMENT
The author gratefully acknowledges the contribution of all those
individuals who helped make this paper possible.
REFERENCES
Bradley, W.B. 1979. Failure of inclined boreholes. Transactions of
the ASME, 232/Vol.101, December.
Cheatham, Jr., J.B. 1984. Wellbore stability. JPT, June.
Gatlin, C. 1960. Drilling and well completion. Petroleum
Engineering.
Hanna, I.S. and K. Hollister. 1989. PDC bits proved effective in
drilling severely depleted sands in the Gulf of Mexico. SPE
19567, San Antonio, Texas, October 8-11.
IADC Rotary Drilling. 1980. Blowout prevention. Third Edition,
Unit III, Lesson 3.
Kemp, Gore. 1986. Oilwell Fishing Operations: Tools and Techniques.
McClure, L.J. 1983. Drill Abnormal Pressure Safely.
McKeown, G.K., and J.S. Williamson. 1986. An engineering
approach to stabilization selection. IADC/SPE 14766, presented at the 1986 IADC/SPE Drilling Conference, Dallas, Texas,
Feb. 10-12.
Mobil. 1989. Mobil Drilling Technology Handbook. January 13.
Moore, P.L. 1986. Drilling Practices Manual. Second Edition.
Stewart, M.I. A method of selecting casing setting depths to prevent differential-pressure pipe sticking in the Gulf of Mexico.
41