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Department of Naval Architecture and Marine Engineering, Universities of Glasgow and Strathclyde,
Glasgow G4 0LZ, UK
b
Offshore Technology Department, American Bureau of Shipping, Houston, TX 77066-6008, USA
Received 20 December 2001; received in revised form 21 October 2002; accepted 4 November 2002
Abstract
The work presented in this paper forms part of a broader task in establishing a guide to
serve as technical documentation for buckling and ultimate strength assessment of various
types of marine structural components using the best state-of-the-art knowledge for extreme
environmental loading. This paper concentrates on buckling and ultimate strength assessment
of ring stiffened shells and ring and stringer stiffened shells involving various modes of buckling and under various loading like axial compression, radial pressure and combined loading.
Comparisons are made with screened test data, which have realistic imperfections and various
radius to thickness ratio values in the range generally used in offshore structures. The statistical
data of model uncertainty factors in terms of bias and coefficient of variation (COV) are
calculated and may be used in a further reliability study. Comparisons are also made with the
codified rules, API BUL 2U and DNV buckling strength of shells.
2002 Published by Elsevier Science Ltd.
Keywords: Stiffened shells; Structural reliability; Offshore structure; Ultimate strength; Buckling
1. Introduction
Stiffened cylindrical shells are common structural components of various types of
floating offshore structures and their rational design is desirable in order to achieve
Corresponding author.
E-mail address: p.k.das@na-me.ac.uk (P.K. Das).
70
not excessive but adequate levels of safety. The basic consideration for the establishment of strength criteria for stiffened shells in offshore applications differs considerably from those of other engineering disciplines primarily due to the greater stockiness in configuration. In general the formulation must provide the means to account
for the yield (collapse) mode and the buckling mode and any possible post-buckling
reserve strength. A unified treatment is required in order to couple these failure
modes and all likely failure modes need to be considered. In addition to these, effects
of imperfection, common to all shell-type structures, and residual stresses, especially
pronounced in fabricated steel structures, should also be included. While non-linear
finite element methods can cater to satisfy most of these considerations, they are
time-consuming and expensive and therefore not suitable for initial design. The
numerical simplifications in the analytical formulations need checking/calibrated with
test results, before they can be used with confidence. A measure of closeness can
only be obtained by comparing its model uncertainty values with experimental or
numerical test data.
The main objective of the work is to establish a set of design equations for buckling strength assessment of ring and stringer stiffened shells related to marine structures such as TLPs and Spars. The ABS rules for building and classing offshore
installations [1], mobile offshore drilling units [2], and steel vessels [3] together with
the ABS guide for floating production, storage and offloading systems [4], require
that buckling strength be provided for the structure as a whole and for each structural
member. For some design cases, however, the rules only provide limited information
on how to perform the buckling strength assessment and supplementary codes/guides
issued by, for example, API [5] and other recognised codes [68] has been used by
designers. In the early 1980s, a joint industry project (JIP) was conducted by ABS,
Conoco and the University of Glasgow on buckling and ultimate strength of stiffened
shells, in order to develop a model code for design of TLPs. The JIP consists of
full-scale laboratory tests and theoretical work to derive ultimate strength formulation, called RCC formulation [9]. The JIP results were then adopted by API BUL
2U [5]. In the early 1990s, a JIP was conducted by the University of Glasgow
resulting in updating of the RCC formulation [10].
2. Modelling criteria
The importance of good strength models has been illustrated in a number of earlier
papers [1113] in which it has been shown that one of the most convenient ways
to deal with model uncertainty is to compare experimental values as in the theoretical
predictions. This model uncertainty may be associated with both the load and the
strength model and, when calculated from a reasonable number of population representing a broad range, will enable this parameter to be treated as a random variable
like other design parameters in the structural reliability analyses. The modelling parameters are incorporated in the failure surface equation of each structural component
as follows:
Z Xm1RXm2Q
(1)
71
in which
Xm1 Xm2
experimental value
,
predicted value
(2)
Xm1 and Xm2 are associated respectively with the strength effect R and load effect
Q. Z is usually referred as g1(.) function in the First Order Second Moment reliability
analysis and represents the safety margin in the structural component. R and Q are
again a function of many design variables and the mean and coefficient of variation
(COV) of these can be calculated using linear strip theory. Given a large population
of test data, Xm1 and Xm2 can be treated statistically and its mean and COV can be
calculated. For a good strength model, bias for mean should tend to unity and the
COV should be as small as possible. Also Xm should show correlation with any basic
variables, i.e. no skewness should be inherent in the model.
72
Fig. 1.
Modes of failure.
BrnCscr
(3)
where cr 0.605Et / R is the classical buckling stress for a perfect thin cylinder;
73
if z2.85
for z 1
if z20
B (a mean bias factor assessed from elastic test data which compensates for the
lower bound nature of n
1.2,
ln1
1 0.2ln ,
ln 1
For inelastic collapse several approaches are being examined. One such approach
provides the collapse stress from a quadratic interaction of y and e:
sc fsy
(4)
0.5pm
, if py pm
py(10.5 py / pm) , if py pm
(5)
where pm denotes the Von Mises buckling pressure (hydrostatic) and py denotes the
pressure at which the maximum circumferential mean stresses reaches the yield
stress. The best known solution for elastic buckling of the unsupported cylinder is
that due to Von Mises [17] which is given by,
74
Et
R
pm
1 pR
n21
2 L
pR
L
2 2
L
n
pR
2
t2
n21
12R2(1m2)
(6)
minimised with respect to n (circumferential mode number). Windenburg [18] minimised the expression with respect to n, the number of complete circumferential waves
or lobes. By making further approximations, he obtained the following expression
for the minimum buckling pressure,
pm
(7)
In the present study, pm is calculated using Eq. (7). This equation is invalid for
very small or very large values of L / (Rt)1 / 2, but in the design range its accuracy is
good. The analysis assumes the cylinder is pinned at non-deflecting cylindrical supports. More refined analyses are now available which, for example, consider the
influence of the ring frames on the deformations before and during buckling. These
shows that pm becomes inaccurate for closely spaced frames. Nevertheless, the Von
Mises expression is still widely used because it can be represented in a relatively
simple form and it is in most cases only slightly conservative. Moreover, great accuracy is in any case not required since pm is used mainly as a parameter of low
influence which helps in the prediction of inelastic collapse pressures. Eq. (7) is
therefore quite accurate for most design purposes and uniform framing. For mixed
framing and/or uneven spacing a major buckling program such as BOSOR 4 could
be used, but these require expert use. Von Sanden and Gunther carried out the first
complete analysis for elastic deformations of perfect uniformly framed cylinders [19].
However, slightly more accurate formulae have been derived by Wilson [20] from
which relatively simple linear equations for the more important stresses have been
derived. The shell parameter py may be written as,
py
syt / R
1gG
(8)
where
g
A(1m / 2)
, A Ar(R / Rs)2 and aL 1.285L / Rt
A twt 2Nt / a
Here Ar is the cross-sectional area of ring frame, R is the mean radius, Rs is the
75
aL aL
aL aL
2 sinh cos cosh sin
2
2
2
2
coshaLcosaL
and G
N
sinhaL sinaL
sinhaL sinaL
(9)
(10)
in which e is obtained from Eq. (3) and pm is the Von Mises hydrostatic collapse
pressure. Treatment of inelastic collapse of the shell may follow the same approach
as in the case of hydrostatic pressure by replacing the Von Mises pressure, pm, in
Eq. (5) with its counterpart prm in Eq. (10); i.e:
prc {0.5prm
0.5 py / prm)
, if py prmpy (1
(11)
, if py prm
where py is the hydrostatic yield pressure for the shell as before. It is thought that
the additional assumptions implied in this approach are somewhat conservative since
the shell subject to radial pressure would experience less beam-column effect than
one under hydrostatic pressure.
4.4. Combined axial compression and pressure
As in the case of most design codes, the problem of shell collapse under the
combined action of axial compression and pressure is treated in this paper using an
interaction approach. The interaction relation is generally expressed in the form of
a polynomial:
(s / sc)m (p / prc)n 1
(12)
(13)
76
The bending compressive stress can be treated in a similar way to the axial compression. The stress in Eq.(12) is the sum of bending stress and the stress due to
pure compression.
The
The
The
The
The
The
77
Table 1
Statistical results of theoretical models for ring-stiffened shells
Axial compression
Mean
COV
Hydrostatic pressure Mean
COV
Combined loading Mean
COV
DNV
API Bul 2U
Recommended model
1.18
10.11%
1.11
12.32%
1.54
17.11
0.97
12.47%
1.20
15.56%
0.80
18.67%
1.06
7.22%
1.09
12.06%
1.21
17.03%
Fig. 2.
Strength analysis for DnV model under axial compression (ring-stiffened shells).
Fig. 3.
Strength analysis for API model under axial compression (ring-stiffened shells).
78
Fig. 4.
Strength analysis for proposed model under axial compression (ring-stiffened shells).
of test vs. theory under axial loading (population 21 models) and Figs. 57 illustrate
the strength analysis of test vs theory under hydrostatic loading (population 49
models) for the DNV and API and recommended models, respectively. The test vs.
theory diagrams under combined loading (population 23 models) are shown in Figs.
810 for the DNV, API and recommended models, respectively. The theoretical and
interaction curve for the proposed model under combined loading along with experiment results are illustrated in Fig. 11.
5.2. Ring and stringer stiffened shells
There is a large number of available experimental results from the mid-1960s
which are the outcome of an extensive aerospace research programme. These tests
Fig. 5.
Fig. 6.
79
Strength analysis for API model under hydrostatic pressure (ring-stiffened shells).
Fig. 7. Strength analysis for proposed model under hydrostatic pressure (ring-stiffened shells).
were mainly conducted in the elastic range and the majority of them used high
strength aluminium alloy models. The stringers in these models were large in number
and are thus closely spaced. These results are useful for providing information on
elastic buckling strength. Also they are machine finished which means that the imperfections and residual stresses are minimal. In the context of offshore design, the
material to be used is steel and, due to the method of fabrication, they have considerable inherent initial imperfections and residual stresses. These structures also generally fail in the elasto-plastic range. In the 1970s there was a large test programme
carried out by UK universities and elsewhere in Europe and in the early 1980s
additional tests was conducted by Conoco/ABS. The test data were reviewed and
the tests passing the screening are incorporated here. The various test data that have
been adopted have originated from various sources and represents both small-scale
80
Fig. 8.
Strength analysis for DNV model under combined loading (ring-stiffened shells).
Fig. 9.
Strength analysis for API model under combined loading (ring-stiffened shells).
model and large-scale cylinders. Their method of manufacture is also different and
hence the amount of residual stress and initial imperfections vary from model to
model but was reported to be within tolerable limits. However, these strength formulations do not take into account specific value of residual stress or initial imperfections but allow for an average value depending on their method of fabrication, etc.
5.2.1. Axial compression
The results of model uncertainty factor Xm for 48 steel models under axial loading
have been calculated. API Bul 2U (discrete analysis) and proposed formulation are
based on a similar approach except that the knockdown factor associated with shell
term is different. The statistical analyses were carried out using offshore data for all
the formulations. The statistical results using DNV, API and recommended models
are as illustrated in Table 2. The strength analysis of test vs. theory under axial
Fig. 10.
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Strength analysis for proposed model under combined loading (ring-stiffened shells).
Fig. 11. Theoretical interaction curve along with experimental values for proposed model under combined loading (ring-stiffened shells).
Table 2
Statistical results of theoretical models for ring and stringer stiffened shells under axial compression
Mean
COV
DNV
API Bul 2U
Recommended model
0.967
21.26%
1.025
13.68%
1.008
13.7%
82
Fig. 12.
Strength analysis for DNV model under axial compression (ring and stringer stiffened shells).
loading for the DNV, API and recommended models are shown in Figs. 1214.
While, for the DNV model, the bias is good, the spread of the model uncertainty
factor is wide and this reflects in the COV values. The assumption of unstiffened
shell behaviour for modelling stringer stiffened shell, while it may hold for broad
panelled cylinder, is surely conservative while modelling narrow panelled cylinder.
This was reflected in large COVs in DNVs model.
5.2.2. Radial pressure
The model uncertainty values Xm under radial pressure for 11 models are calculated
for different strength formulations. It is to be noted that the statistical results for 11
of the population is to be used in reliability analysis. One model from the population
Fig. 13.
Strength analysis for API model under axial compression (ring and stringer stiffened shells).
Fig. 14.
shells).
83
Strength analysis for proposed model under axial compression (ring and stringer stiffened
of 12 is discarded because the geometry of the model is not consistent with other
models used in the population. The strength analysis of test vs. theory for the DNV,
API and recommended models are shown in Figs. 1517 and the statistical results
using DNV, API and recommended models are given in Table 3.
5.2.3. Combined loading
In this calculation, among the stiffener sizes, the size of stringer is the only input.
In the absence of proper ring frame sizes, it is assumed the area of ring frame is
twice that of stringer area. The model uncertainty values Xm are calculated for 35
population and the statistical results are shown below. In assessing the statistics of
Fig. 15.
Strength analysis for DNV model under radial pressure (ring and stringer stiffened shells).
84
Fig. 16. Strength analysis for API model under radial pressure (ring and stringer stiffened shells).
Fig. 17.
Strength analysis for proposed model radial pressure (ring and stringer stiffened shells).
Table 3
Statistical results of theoretical models for ring and stringer stiffened shells under radial pressure
Mean
COV
DNV
API Bul 2U
Recommended model
1.39
39%
1.21
14.53%
1.14
13.4%
Fig. 18.
85
Strength analysis for DNV model under combined loading (ring and stringer stiffened shells).
the modelling parameter, both hydrostatic and general combined loading test results
were used. Axial compression and radial pressure results were not used, as this would
produce results identical to single load action models. The model predictions use
the experimental values of the load components at failure and thus calculates the
proportions in which the load approaches the failure surface. The parameters in the
combined equation are calculated using the single load action of the appropriate
strength model. The strength analysis of test vs. theory for the DNV, API and recommended models are shown in Figs. 1820 and the statistics of the modelling
parameter for various models are shown in Table 4.
Fig. 19.
Strength analysis for API model under combined loading (ring and stringer stiffened shells).
86
Fig. 20.
Strength analysis for DNV model under combined loading (ring and stringer stiffened shells).
Table 4
Statistical results of theoretical models for ring and stringer stiffened shells under combined loading
Mean
COV
DNV
API Bul 2U
Recommended model
1.705
25.1%
1.137
14.94%
1.109
19.79%
6. Conclusions
A set of design equations and its application for the assessment of buckling
strength of ring and stringer stiffened shells related to marine structures such as TLP
and SPARS are described. Comparisons are also made with screened test data. The
statistical data of model uncertainty factors in terms of bias and coefficient of variation are calculated and may be used in a further reliability study. Comparisons are
also made with the codified rules, API BUL 2U and DNV buckling strength of shells.
The equations and model uncertainties derived from this paper will then be very
useful to define (partial) safety factors. It may be noted that the population on test
data, under pressure loading of ring-stiffened shells, are not many and some further
tests are required to obtain realistic statistics of these theoretical models. This work
may be continued to develop strength criteria in both WSD and LRFD formats and
to calibrate the new criteria against each other. Structural reliability methods will be
applied to calibrate design criteria. The equations and model uncertainties derived
from this paper will then be very useful to define (partial) safety factors. The new
criteria shall also be compared with current industry practice.
87
Acknowledgements
The authors would like to thank the American Bureau of Shipping for supporting
this project.
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