Professional Documents
Culture Documents
smart
mcc
COMMUNICATIONS
Connectivity to Industrial Networks
Third Party Compatible
PROFIBUS Solutions
Trademarks
Smart MCC Network Communications
Unless otherwise noted, all names identified by are registered trademarks of Siemens AG or
Siemens Energy & Automation, Inc.
The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes
could violate the rights of the owner, including but not limited to the following trademarks and products:
Rockwell Software RSLogix5000
Rockwell Software RSNetworx for Devicenet
Rockwell Automation ControlLogix
Rockwell Automation CompactLogix PLC
Group Schneider Modicon Quantum PLC
Group Schneider Concept 2.6 XL Programming Software
Prosoft Technologies MVI56-PDPMV1 PROFIBUS Scanner Card for ControlLogix PLC
Prosoft Technologies PTQ-PDPMV1 PROFIBUS Scanner Card for Quantum PLC
Hilscher RIF 1769 for CompactLogix PLC
HMS Anybus Gateway-X PROFIBUS Master
HMS Anybus NetTool
WARNING
This instruction manual contains procedures for commissioning industrial control networks. These procedures must
be performed on systems that are not in operation. That is to say, all required equipment for the procedure must be
operational, but not in a state of active use with live or running equipment.
While following these instructions you may have to either:
A. Cycle power to the devices
B. Cycle between the RUN and PROGRAMMING modes
CAUTION
Only qualified personnel with proper training on PLC programming maintenance, and full access to the required equipment
should perform these procedures. Within the context of this manual, qualified persons are defined as persons who have the
skills and knowledge related to the construction and operation of the equipment and the equipment on which it is installed,
and have received safety training to recognize and avoid any hazards involved.
These procedures assume technical skill and familiarity with Rockwell Automation ControlLogix PLC, Rockwell Software
RSLogix5000, Rockwell Software RSNetworx for Devicenet, Modicon Quantum PLC, Concept 2.6XL programming
software, Windows Hyperterminal software, Ethernet wiring practices, and Ethernet IP/Subnet addressing ranges
available for the installation.
Lack of knowledge or experience with these programming environments may create potentially unsafe operating conditions,
which may result in death, severe personal injury or serious property damage.
NOTE
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT, OR TO PROVIDE FOR EVERY
POSSIBLE CONTINGENCY TO BE MET IN CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER
INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE, WHICH ARE NOT COVERED SUFFICIENTLY FOR THE
PURCHASERS PURPOSES, THE MATTER SHOULD BE REFERRED TO THE LOCAL SIEMENS SALES OFFICE. THE CONTENTS OF THIS
INSTRUCTION MANUAL SHALL NOT BECOME PART OF OR MODIFY ANY PRIOR OR EXISTING AGREEMENT, COMMITMENT
OR RELATIONSHIP. THE SALES CONTRACT CONTAINS THE ENTIRE OBLIGATION OF SIEMENS. THE WARRANTY CONTAINED
IN THE CONTRACT BETWEEN THE PARTIES IS THE SOLE WARRANTY OF SIEMENS. ANY STATEMENTS CONTAINED HEREIN
DO NOT CREATE NEW WARRANTIES OR MODIFY THE EXISTING WARRANTY.
Table of Contents
Smart MCC Network Communications
1.
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1. TIAStar MCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2. TIAStar MCC Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1 MCC Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.2. MCC Network Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.3. Default Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3
Communication to a TIAStar MCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.1. Siemens PLC or PCS System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.2. Recommended PLC Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.3. Recommended Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4
Scope of Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5
Fieldbus Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.1. Devicenet, Controlnet, Ethernet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.2. Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.3. PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.
PROFIBUS Integration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1. PROFIBUS Network Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2. Default Cyclic Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1. Default SIMOCODE Cyclic Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 12
2.2.2. MM440 VFD Cyclic Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.3. 3RW44 Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.4. 9300 Power Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 16
2.3. ProSoft and HUMS PROFIBUS Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.1. Install GSD Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 19
2.3.2. Add Devices to Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3.3. Setting Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.4. Setting Device Node Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3.5. Setting Device Cyclic Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3.6. Download/Monitor PROFIBUS Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.
Modicon Quantum PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.
PTQ to Quantum Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.1. Setup Concept Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.2. Create Project. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3. ProSoft and PROFIBUS Configuration Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.1. Create a New Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.2. Configure the Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.3. Edit Quantum Chassis Slot Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.4. Initial Configuration Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3.5. Module Debug Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3.6. Configure the PROFIBUS Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 35
3.3.7. Export Files for Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 37
3.3.8. Import Files to Concept DFB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 42
3.3.9. Add DFB Routines to Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.4. MODICON ETHERNET (140NOE77111) to MODBUS TCP Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.4.1. Add the Ethernet Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.4.2. Configure the Ethernet Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.4.3. Configure the Ethernet Gateway IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 49
3.4.4. Configure the Ethernet Gateway Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.4.5. Configure the Ethernet Module Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.5. Modbus RTU Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.5.1. Modbus Addressing for Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 54
3.5.2. Modbus RTU Gateway Switch Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.5.3. Modbus Message commands via the XXMIT block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table of Contents
Smart MCC Network Communications
4.
Rockwell Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.1. ProSoft MV156-PDPMVI (ControlLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.1.1. ProSoft PROFIBUS Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.1.2. Create a New Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.1.3. Configure the PROFIBUS Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.1.4. Export Files for ControlLogix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.1.5. Add MV156-PDPMV1 to I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.1.6. Import PROFIBUS Configuration Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.2. Hilscher 1769-DPM (CompactLogix) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.2.1. Default PLC Configuration for 1769-DPM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.2.2. Example PROFIBUS Configuration for 1769-DM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 67
4.3. Devicenet Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.3.1. Gateway Configuration Process Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.3.2. Configure Devicenet Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 71
4.4. Ethernet/IP Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.4.1. Configure Ethernet Gateway IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 76
4.4.2. Configure Ethernet Gateway Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.4.3. Add Ethernet/IP Gateway to I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.4.4. Add PLC Program MSG Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 81
4.4.5. Ethernet/IP Interface Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Introduction
Smart MCC Network Communications
1.
Introduction
The goal of this manual is to review the Siemens Smart
MCC offering, and define the most common ways to
1.1.
TIAStar MCC
A TIAStar (Smart) MCC is an MCC with the
following characteristics:
Internal PROFIBUS and/or ASi wiring to connect
equipment together
May or may not have PROFIBUS repeaters or gateways
to competitive networks
Introduction
Smart MCC Network Communications
1.2
1.2.1.
MCC Design
The MCC will be designed as a series of sections, each
section containing individual units, or buckets.
Top:
Allows access to
cross-sectional wiring
and horizontal power
busway.
Section:
May contain up to six 12inch buckets or twelve 6inch buckets.
Bottom:
Allows access to crosssectional wiring and
ground bus
Unit or Bucket:
Contains a starter,
feeder breaker,
variable frequency
drive, or soft-starter
Network Wiring:
PROFIBUS wiring from
each networked device
in the section to the
previous and next sections
Introduction
Smart MCC Network Communications
1.2.2.
PROFIBUS Network
Wiring
Previous Node
Next Node
A PROFIBUS repeater
will be installed at
the start of the MCC
network if configured
in order
A PROFIBUS network
terminator will always
be installed at the end
of network in the MCC
Introduction
Smart MCC Network Communications
1.2.3.
Default Configuration
The following network testing and configuration will
be completed prior to shipment:
Setting of the node address for every device.
The node address is determined from the starting
address of 2, unless specified differently by the
customer, and then incremented by one for every
node attached to the network. The node number is
incremented in the order that it is attached to the
network cable starting from the first node beginning
in the upper left of the first MCC section in the order.
A VFD drive is set to the default settings with the
following exceptions:
- Node number
- Speed command source (from communications
network)
- Start / Stop command source (from communications
network)
Introduction
Smart MCC Network Communications
1.3.
Introduction
Smart MCC Network Communications
1.3.2.
Manufacturer Processor
Allen-Bradley ControlLogix
Allen-Bradley
Modicon
CompactLogix,
or
Micrologix 1500
Quantum
PROFIBUS
Scanner for Processor
ProSoft
Woodhead
Technology
Industries
1756-PDPMV1 SST-PFB-CLX-RLL
Hilscher
RIF1769-DPM
ProSoft
Technology
PTQ-PDP-MV1
Introduction
Smart MCC Network Communications
1.3.3.
Recommended Gateways
These gateways can be supplied by Siemens as part
of a Smart MCC order. When Siemens supplies one of
these gateway modules, it will typically be mounted in
a 12-inch bucket with necessary power supply and
I/O Network
DeviceNet
Ethernet/IP
Modbus TCP/IP
Modbus
Gateway
HMS Anybus
AB7802
HMS Anybus
AB7800
HMS Anybus
AB7800
HMS Anybus
AB7808
Industrial
Network
Introduction
Smart MCC Network Communications
1.4.
Scope of Responsibilities
Customer Scope of Supply
Customer responsible for:
Installation of PROFIBUS or competitor network
from MCC to PLC
Competitor PLCs
Competitor Network
Introduction
Smart MCC Network Communications
1.5.
Fieldbus Definitions
1.5.1.
1.5.2.
Modbus
Modbus
Modbus RTU/ASCII, Modbus Plus, Modbus TCP/IP
Developer/originator: Modicon, Schneider Electric
Support organization: Modbus-IDA
Topology: linear; line, star, tree with segments
Physical media: twisted-pair; RS-232 and RS-485
Max devices: 32 nodes per segment and 64 segments for Modbus Plus; 250 nodes per segment for RTU/ASCII
Max distance: 500 meters per segment for Modbus Plus; 350 m for RTU/ASCII; 100 m for TCP/IP between switches
Communication method: master/slave or client/server
Transmission properties: 1 Mbps for Modbus Plus; 300 bps-38.4 kbps for RTU/ASCII; 100 Mbps for TCP/IP
Data packet size: variable for Modbus Plus; 0-254 bytes for RTU/ASCII; 1,500 bytes for TCP/IP
1.5.3.
PROFIBUS
PROFIBUS
Name: PROFIBUS-PA, PROFIBUS-DP, Profinet, ProfiSafe
Developer/originator: Siemens AG
Support organization: PROFIBUS Nutzerorganisation e.V. (PNO) and the PROFIBUS Trade Organization (PTO)
Installed base: more than 10 million nodes
Topology: line, star, ring, or bus
Physical media: twisted-pair or fiber
Max devices: 127 nodes in four segments with three repeaters, plus three masters
Max distance: 100 meters between segments at 12 Mbps, or 12 km with fiber
Communication method: master/slave, peer-to-peer
Transmission properties: 500 kbps, 1.5 or 12, Mbps for PROFIBUS DP; 31.25 kbps for PROFIBUS PA
Data packet size: 256 bytes
Cycle time: configuration dependent, less than 2 msec
2.
2.1.
Cyclic Inputs
Cyclic Output
PROFIBUS
Master
(Class 1)
PROFIBUS
Slave
PROFIBUS Network
Cyclic Receive
Cyclic Send
PROFIBUS
Master
(Class 2)
Important Concepts:
1. CYCLIC INPUTS AND OUTPUTS are transferred once per I/O scan.
2. An I/O scan is transfer of cyclic inputs and outputs for every PROFIBUS slave from Node 1 to the Highest Station
Address configured (default is 126, but is usually manually reset in the PROFIBUS Class 1 master to the last slave
node on the network.)
3. The size of the byte package to transfer between the master and the slave is determined by the slave configuration
and the configuration in the master. This configuration usually must match, but in some cases the master
configuration will determine the actual bytes transferred. (The slave adapts to the master request.).
10
2.2
2.2.1.
DP - Remote Mode
DP - Reset
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 0
Unused Cyclic Word Byte 1
Unused Cyclic Word Byte 1
Unused Cyclic Word Byte 1
Unused Cyclic Word Byte 1
Unused Cyclic Word Byte 1
Unused Cyclic Word Byte 1
Unused Cyclic Word Byte 1
Unused Cyclic Word Byte 1
DP - Remote Mode
DP - Reset
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
Unused Cyclic Bit
11
2.2.1.
12
2.2.2.
Address
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
7.0
7.1
7.2
Address
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
7.0
7.1
7.2
Address
7.3
7.4
7.5
7.6
7.7
8.0
8.1
8.2
Address
7.3
7.4
7.5
7.6
7.7
8.0
8.1
8.2
Description
PWK Input 0.0
PWK Input 0.1
PWK Input 0.2
PWK Input 0.3
PWK Input 0.4
PWK Input 0.5
PWK Input 0.6
PWK Input 0.7
PWK Input 1.0
PWK Input 1.1
PWK Input 1.2
PWK Input 1.3
PWK Input 1.4
PWK Input 1.5
PWK Input 1.6
PWK Input 1.7
PWK Input 2.0
PWK Input 2.1
PWK Input 2.2
PWK Input 2.3
PWK Input 2.4
PWK Input 2.5
PWK Input 2.6
PWK Input 2.7
PWK Input 3.0
PWK Input 3.1
PWK Input 3.2
PWK Input 3.3
PWK Input 3.4
PWK Input 3.5
PWK Input 3.6
PWK Input 3.7
PWK Input 4.0
PWK Input 4.1
PWK Input 4.2
PWK Input 4.3
PWK Input 4.4
PWK Input 4.5
PWK Input 4.6
PWK Input 4.7
PWK Input 5.0
PWK Input 5.1
PWK Input 5.2
PWK Input 5.3
PWK Input 5.4
PWK Input 5.5
PWK Input 5.6
PWK Input 5.7
PWK Input 6.0
PWK Input 6.1
PWK Input 6.2
PWK Input 6.3
PWK Input 6.4
PWK Input 6.5
PWK Input 6.6
PWK Input 6.7
PWK Input 7.0
PWK Input 7.1
PWK Input 7.2
Description
PWK Output 0.0
PWK Output 0.1
PWK Output 0.2
PWK Output 0.3
PWK Output 0.4
PWK Output 0.5
PWK Output 0.6
PWK Output 0.7
PWK Output 1.0
PWK Output 1.1
PWK Output 1.2
PWK Output 1.3
PWK Output 1.4
PWK Output 1.5
PWK Output 1.6
PWK Output 1.7
PWK Output 2.0
PWK Output 2.1
PWK Output 2.2
PWK Output 2.3
PWK Output 2.4
PWK Output 2.5
PWK Output 2.6
PWK Output 2.7
PWK Output 3.0
PWK Output 3.1
PWK Output 3.2
PWK Output 3.3
PWK Output 3.4
PWK Output 3.5
PWK Output 3.6
PWK Output 3.7
PWK Output 4.0
PWK Output 4.1
PWK Output 4.2
PWK Output 4.3
PWK Output 4.4
PWK Output 4.5
PWK Output 4.6
PWK Output 4.7
PWK Output 5.0
PWK Output 5.1
PWK Output 5.2
PWK Output 5.3
PWK Output 5.4
PWK Output 5.5
PWK Output 5.6
PWK Output 5.7
PWK Output 6.0
PWK Output 6.1
PWK Output 6.2
PWK Output 6.3
PWK Output 6.4
PWK Output 6.5
PWK Output 6.6
PWK Output 6.7
PWK Output 7.0
PWK Output 7.1
PWK Output 7.2
8.3
8.4
8.5
8.6
8.7
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
Description
PWK Input 7.3
PWK Input 7.4
PWK Input 7.5
PWK Input 7.6
PWK Input 7.7
Ready for ON=1
Ready for Run=1
Operation
Enabled=1
Fault is Active=1
OFF Command
Applied=0
OFF Command
Applied=0
Starting Lockout=1
Alarm Is Active=1
Setpoint Reached=1
Local Control
Active=0
Max Freq=1
Current Limit
Alarm=1
Motor Brake
Enabled=1
Motor Overload=1
CW Rotation=1
Converter
Overload=1
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Speed Feedback
Description
PWK Output 7.3
PWK Output 7.4
PWK Output 7.5
PWK Output 7.6
PWK Output 7.7
1=ON 0=OFF1
1=Operate 0=0FF2
1=Operate 0=OFF3
8.3
8.4
1=Enable
1=Operate
8.5
1=Ramp
0=Ramp Hold
1=Enable Support
1=Ack Fault
1=CW Inching
1=CCW Inching
8.6
8.7
9.0
9.1
9.2
9.3
1=Setpoint Valid
1=Setpoint
Inverted
9.4
9.5
9.6
9.7
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
1=Motor Pot Up
1=Motor Pot Down
1=Remote
Operation
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
Speed Command
13
2.2.3.
14
Address
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Description
Motor Right
Motor Left
Tip Reset
Emergency Start
Slow Speed
Output 1
Output 2
Parameter Set Bit 0
Parameter Set Bit 1
2.2.4.
Address
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
6.0
Address
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
6.0
Address
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
12.0
12.1
12.2
12.3
12.4
12.5
12.6
12.7
13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
14.0
14.1
14.2
14.3
14.4
14.5
14.6
14.7
Address
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
6.1
6.2
6.3
6.4
6.5
6.6
6.7
Description
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register Ack - 0
(01=Ack)
Register Ack - 1
(01=Ack)
Block Ack - 0
(01=Ack)
Block Ack - 1
(01=Ack)
Command - 0
(1=R,2=W)
Command - 1
(1=R,2=W)
Command - 2
(1=R,2=W)
Command -3
(1=R,2=W)
6.1
6.2
6.3
6.4
6.5
6.6
6.7
Description
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 0
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 1
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 2
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Data - Byte 3
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 0
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register - Byte 1
Register Ack - 0
(01=Ack)
Register Ack - 1
(01=Ack)
Block Ack - 0
(01=Ack)
Block Ack - 1
(01=Ack)
Command - 0
(1=R,2=W)
Command - 1
(1=R,2=W)
Command - 2
(1=R,2=W)
Command - 3
(1=R,2=W)
Description
Block Number
Block Number
Block Number
Block Number
Block Number
Block Number
Block Number
Block Number
Item #1 Data - Byte 0
Item #1 Data - Byte 0
Item #1 Data - Byte 0
Item #1 Data - Byte 0
Item #1 Data - Byte 0
Item #1 Data - Byte 0
Item #1 Data - Byte 0
Item #1 Data - Byte 0
Item #1 Data - Byte 1
Item #1 Data - Byte 1
Item #1 Data - Byte 1
Item #1 Data - Byte 1
Item #1 Data - Byte 1
Item #1 Data - Byte 1
Item #1 Data - Byte 1
Item #1 Data - Byte 1
Item #1 Data - Byte 2
Item #1 Data - Byte 2
Item #1 Data - Byte 2
Item #1 Data - Byte 2
Item #1 Data - Byte 2
Item #1 Data - Byte 2
Item #1 Data - Byte 2
Item #1 Data - Byte 2
Item #1 Data - Byte 3
Item #1 Data - Byte 3
Item #1 Data - Byte 3
Item #1 Data - Byte 3
Item #1 Data - Byte 3
Item #1 Data - Byte 3
Item #1 Data - Byte 3
Item #1 Data - Byte 3
Item #2 Data - Byte 0
Item #2 Data - Byte 0
Item #2 Data - Byte 0
Item #2 Data - Byte 0
Item #2 Data - Byte 0
Item #2 Data - Byte 0
Item #2 Data - Byte 0
Item #2 Data - Byte 0
Item #2 Data - Byte 1
Item #2 Data - Byte 1
Item #2 Data - Byte 1
Item #2 Data - Byte 1
Item #2 Data - Byte 1
Item #2 Data - Byte 1
Item #2 Data - Byte 1
Item #2 Data - Byte 1
Item #2 Data - Byte 2
Item #2 Data - Byte 2
Item #2 Data - Byte 2
Item #2 Data - Byte 2
Item #2 Data - Byte 2
Item #2 Data - Byte 2
Item #2 Data - Byte 2
Item #2 Data - Byte 2
Description
Block Number
Block Number
Block Number
Block Number
Block Number
Block Number
Block Number
Block Number
15
2.2.4.
16
Address
15.0
15.1
15.2
15.3
15.4
15.5
15.6
15.7
16.0
16.1
16.2
16.3
16.4
16.5
16.6
16.7
17.0
17.1
17.2
17.3
17.4
17.5
17.6
17.7
18.0
18.1
18.2
18.3
18.4
18.5
18.6
18.7
19.0
19.1
19.2
19.3
19.4
19.5
19.6
19.7
20.0
20.1
20.2
20.3
20.4
20.5
20.6
20.7
21.0
21.1
21.2
21.3
21.4
21.5
21.6
21.7
22.0
22.1
22.2
22.3
22.4
22.5
22.6
22.7
Address
23.0
23.1
23.2
23.3
23.4
23.5
23.6
23.7
24.0
24.1
24.2
24.3
24.4
24.5
24.6
24.7
25.0
25.1
25.2
25.3
25.4
25.5
25.6
25.7
26.0
26.1
26.2
26.3
26.4
26.5
26.6
26.7
27.0
27.1
27.2
27.3
27.4
27.5
27.6
27.7
28.0
28.1
28.2
28.3
28.4
28.5
28.6
28.7
29.0
29.1
29.2
29.3
29.4
29.5
29.6
29.7
30.0
30.1
30.2
30.3
30.4
30.5
30.6
30.7
Address
31.0
31.1
31.2
31.3
31.4
31.5
31.6
31.7
Description
Item #2 Data - Byte 3
Item #2 Data - Byte 3
Item #2 Data - Byte 3
Item #2 Data - Byte 3
Item #2 Data - Byte 3
Item #2 Data - Byte 3
Item #2 Data - Byte 3
Item #2 Data - Byte 3
Item #3 Data - Byte 0
Item #3 Data - Byte 0
Item #3 Data - Byte 0
Item #3 Data - Byte 0
Item #3 Data - Byte 0
Item #3 Data - Byte 0
Item #3 Data - Byte 0
Item #3 Data - Byte 0
Item #3 Data - Byte 1
Item #3 Data - Byte 1
Item #3 Data - Byte 1
Item #3 Data - Byte 1
Item #3 Data - Byte 1
Item #3 Data - Byte 1
Item #3 Data - Byte 1
Item #3 Data - Byte 1
Item #3 Data - Byte 2
Item #3 Data - Byte 2
Item #3 Data - Byte 2
Item #3 Data - Byte 2
Item #3 Data - Byte 2
Item #3 Data - Byte 2
Item #3 Data - Byte 2
Item #3 Data - Byte 2
Item #3 Data - Byte 3
Item #3 Data - Byte 3
Item #3 Data - Byte 3
Item #3 Data - Byte 3
Item #3 Data - Byte 3
Item #3 Data - Byte 3
Item #3 Data - Byte 3
Item #3 Data - Byte 3
Item #4 Data - Byte 0
Item #4 Data - Byte 0
Item #4 Data - Byte 0
Item #4 Data - Byte 0
Item #4 Data - Byte 0
Item #4 Data - Byte 0
Item #4 Data - Byte 0
Item #4 Data - Byte 0
Item #4 Data - Byte 1
Item #4 Data - Byte 1
Item #4 Data - Byte 1
Item #4 Data - Byte 1
Item #4 Data - Byte 1
Item #4 Data - Byte 1
Item #4 Data - Byte 1
Item #4 Data - Byte 1
Item #4 Data - Byte 2
Item #4 Data - Byte 2
Item #4 Data - Byte 2
Item #4 Data - Byte 2
Item #4 Data - Byte 2
Item #4 Data - Byte 2
Item #4 Data - Byte 2
Item #4 Data - Byte 2
Description
Item #4 Data - Byte 3
Item #4 Data - Byte 3
Item #4 Data - Byte 3
Item #4 Data - Byte 3
Item #4 Data - Byte 3
Item #4 Data - Byte 3
Item #4 Data - Byte 3
Item #4 Data - Byte 3
Item #5 Data - Byte 0
Item #5 Data - Byte 0
Item #5 Data - Byte 0
Item #5 Data - Byte 0
Item #5 Data - Byte 0
Item #5 Data - Byte 0
Item #5 Data - Byte 0
Item #5 Data - Byte 0
Item #5 Data - Byte 1
Item #5 Data - Byte 1
Item #5 Data - Byte 1
Item #5 Data - Byte 1
Item #5 Data - Byte 1
Item #5 Data - Byte 1
Item #5 Data - Byte 1
Item #5 Data - Byte 1
Item #5 Data - Byte 2
Item #5 Data - Byte 2
Item #5 Data - Byte 2
Item #5 Data - Byte 2
Item #5 Data - Byte 2
Item #5 Data - Byte 2
Item #5 Data - Byte 2
Item #5 Data - Byte 2
Item #5 Data - Byte 3
Item #5 Data - Byte 3
Item #5 Data - Byte 3
Item #5 Data - Byte 3
Item #5 Data - Byte 3
Item #5 Data - Byte 3
Item #5 Data - Byte 3
Item #5 Data - Byte 3
Item #6 Data - Byte 0
Item #6 Data - Byte 0
Item #6 Data - Byte 0
Item #6 Data - Byte 0
Item #6 Data - Byte 0
Item #6 Data - Byte 0
Item #6 Data - Byte 0
Item #6 Data - Byte 0
Item #6 Data - Byte 1
Item #6 Data - Byte 1
Item #6 Data - Byte 1
Item #6 Data - Byte 1
Item #6 Data - Byte 1
Item #6 Data - Byte 1
Item #6 Data - Byte 1
Item #6 Data - Byte 1
Item #6 Data - Byte 2
Item #6 Data - Byte 2
Item #6 Data - Byte 2
Item #6 Data - Byte 2
Item #6 Data - Byte 2
Item #6 Data - Byte 2
Item #6 Data - Byte 2
Item #6 Data - Byte 2
Description
Item #6 Data - Byte 3
Item #6 Data - Byte 3
Item #6 Data - Byte 3
Item #6 Data - Byte 3
Item #6 Data - Byte 3
Item #6 Data - Byte 3
Item #6 Data - Byte 3
Item #6 Data - Byte 3
2.3.
Section 2.3.1
Add Devices to
Network
Configuration
Section 2.3.2
Set Network
Master (Scanner)
Configuration
Section 2.3.3
Download Network
Configuration to
Master
Section 2.3.6
17
2.3.1.
18
Common
Devices
Common
Configuration
MM440
VFD
2 Bytes Command
2 Bytes Status
2 Bytes Speed
2 Bytes Feedback
SIMOCODE
10 Bytes Input
10 Bytes Output
Soft Starter
WL/VL Breaker
19
2.3.2.
20
2.3.3.
Double-click on Master
ICON to set the master
node number and
network baud rate
21
2.3.4.
22
2.3.5.
Single-click on
icon to select
23
2.3.6.
24
3.
3.1.
Introduction
The equipment and programming software for these
examples in this section are:
1. Programming Software Concept 2.6XL,
2. Quantum CPU (140CPU43412A),
3. ProSoft Technologies PROFIBUS Scanner card
(PTQ-PDPM),
4. Schneider Ethernet card (140NOE77111).
25
3.2.
Install
Configuration
Builder Software
26
Section
3.3.1.
3.3.2.
3.3.3.
Create initial
configuration for
Ethernet
Section
3.3.4.
Download PTQ
configuration via
serial port
Section
3.3.6.
Create PROFIBUS
Network
Configuration
Import files to
Concept
Section
3.3.6.
Download PTQ
configuration via
Ethernet
Add DFB to
program
Section 3.3.7.
Double
click
on the Default Module to
Section
3.2.1.
set the module type.
Section 3.2.2.
3.2.1.
27
3.2.2.
Create Project
Using CONCEPT 2.6XL programming software, create the
project you want to use with the PTQ module. For our
example, we will create
Create new
project
Set up memory
Then create the rest of the chassis details for the project.
Set up modules
in chassis
28
3.3.
3.3.1.
29
3.3.2.
Single-click
to select
Select this
menu option
Edit the IP
address
30
3.3.3.
Single-click
to select
Select this
menu option
Select this
parameter
to edit
(Slot Number)
Must match
chassis slot
that module
is actually
installed into
31
3.3.4.
Single-click
to select
Select this
menu option
32
3.3.5.
Must match
IP address set
in Section 3.3.2.
33
3.3.6.
34
B) Ethernet
button.
35
3.3.7.
36
Pressing the
button will create a .DTY file that must be stored in the project folder.
37
3.3.8.
38
39
40
Open project
Then import
41
42
3.3.9.
43
3.4
Ethernet Network
Modicon
Ethernet
Card
Master
(Other)
Slave
(Other)
Slave
(Other)
Slave
(Other)
Slave
(Other)
PROFIBUS
Config Interface
Master Interface
(PROFIBUS)
Slave
(PROFIBUS)
44
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Indication
Operate mode
Clear mode
Stop mode
Offline
Database OK
Database download in progress
Database invalid
Data exchange with all configured slaves
Data exchange with at least one slave
Bus control error
The Master Interface has the token
3.4.1.
Double-click
45
3.4.2.
Static IP
addressing
46
3.4.3.
47
Initial gateway
configuration
IP address
48
49
Press 4
Press 6
Record
these
values
Enter the
values here
Important:
Swap input and
output byte size
After pressing 6 for changing the configuration, and
entering the I/O size as shown in the example above, it is
important to keep the Modbus Address Modeas
Disabled
50
3.4.5.
CRITICAL:
The read and write size
must be of the byte size
(truncated value)
BYTES in Gateway
16 bit REGISTERS in PLC
51
3.5.
Slave
(Other)
Slave
(Other)
Slave
(Other)
Slave
(Other)
PROFIBUS
Config Interface
Master Interface
(PROFIBUS)
Slave
(PROFIBUS)
52
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Indication
Operate mode
Clear mode
Stop mode
Offline
Database OK
Database download in progress
Database invalid
Data exchange with all configured slaves
Data exchange with at least one slave
Bus control error
The Master Interface has the token
3.5.1.
Bit
Address b
0001h ... 0010h
00011h ... 0020h
0021h ... 0030h
...
2000h ... 2010h
Contents
Outgoing Data word 1
Outgoing Data word 2
Outgoing Data word 3
...
Outgoing Data word 256
Example A:
I/O Data Size = 12 words (24 bytes)
Live List = Enabled
Control and Status Word = Enabled
Example B:
I/O Data Size = 12 words (24 bytes)
Live List = Disabled
Control and Status Word = Enabled
53
Bit
Address b
4001h ... 4010h
4011h ... 4020h
4021h ... 4030h
...
6000h ... 6010h
Contents
Incoming Data word 1
Incoming Data word 2
Incoming Data word 3
...
Outgoing Data word 256
Depending on the type of gateway is set to operate, register address 401h may be occupied by the Control Word,
see below. (For further information about the Control Word, consult the main user manual).
Example A:
I/O Data Size = 12 words (24 bytes)
Control Word = Enabled
54
Example B:
I/O Data Size = 11 words (22 bytes)
Control Word = Disabled
3.5.2.
RS232 Mode
Slave Node 1
No Parity
3.5.3.
19200 Baud
Important note:
The slave address must be in HEX, but the master PLC address must be entered in DECIMAL. Please note
how the values are shown in the variable initial values table, versus the display in the reference data editor.
(RFD Template Window).
55
Rockwell Automation
Smart MCC Network Communications
4.
4.1.
Rockwell Automation
ProSoft MV156-PDPMVI (ControlLogix)
This is an overview of the process to integrate the
MV156-PDPMV1 to the ControLogix PLC. Subsequent
sections will have more details about some of these
steps in the sequence, but other details may be
elsewhere in this manual.
56
Section
4.1.1.
Install
Configuration
Builder Software
Section
4.1.2.
Create PROFIBUS
Network
Configuration
Add module to
PLC Chassis
Download
configuration
via serial port
Import files to
Rockwell Software
Rockwell Automation
Smart MCC Network Communications
4.1.1.
4.1.2.
57
Rockwell Automation
Smart MCC Network Communications
4.1.3.
Click here to
export files
Section 4.1.4.
58
Rockwell Automation
Smart MCC Network Communications
4.1.4.
Click button
Click button
59
Rockwell Automation
Smart MCC Network Communications
4.1.5.
Right click
Select new module
Choose 1756-Module Generic
60
Configure as:
Assembly
Input: 1
Output: 2
Configuration: 4
Size
250 (16 bit)
248 (16 bit)
0 (16 bit)
Rockwell Automation
Smart MCC Network Communications
4.1.6.
Choose
Import Rung
Right click
Select
Add routine
Select file
exported in
Section 4.1.4.
Select Rung
Right click to
get menu
61
Rockwell Automation
Smart MCC Network Communications
4.2.
62
Rockwell Automation
Smart MCC Network Communications
63
Rockwell Automation
Smart MCC Network Communications
4.2.2.
Configure the
devices
Node #
Data Type
64
Rockwell Automation
Smart MCC Network Communications
65
Rockwell Automation
Smart MCC Network Communications
But, our test network has 124 input bytes, and 124 output
bytes, or 62 input words and 62 output words.
66
Rockwell Automation
Smart MCC Network Communications
For the output data, you also need to change the output
copy rung in file SR_Copy_Output:
You also need to readjust the input and output data space in
the data type in the PLC.
67
Rockwell Automation
Smart MCC Network Communications
4.3.
Devicenet Gateway
Master
(Other)
Slave
(Other)
Slave
(Other)
Slave
(Other)
Slave
(Other)
PROFIBUS
Config Interface
Master Interface
(PROFIBUS)
Indication
Operate mode
Clear mode
Stop mode
Offline
Database OK
Database download in progress
Database invalid
Data exchange with all configured slaves
Data exchange with at least one slave
Bus control error
The Master Interface has the token
Slave
(PROFIBUS)
4.3.1.
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Install HUMS
NetTool for
PROFIBUS
Section
2.3.
68
Slave
(PROFIBUS)
Configure Gateway
with NetTool
(PROFIBUS Network)
Configure Gateway
with Hyperterminal
(DeviceNet side
plus switches)
Configure
Scanner
Section
4.3.2.
Rockwell Automation
Smart MCC Network Communications
4.3.2.
Step 1:
Browse the Devicenet Network with RSNetworks for Devicenet.
69
Rockwell Automation
Smart MCC Network Communications
Double-click on the
AnyBus icon to get
the parameter list.
Record the Input 1
length and Output 1
length
70
Rockwell Automation
Smart MCC Network Communications
71
Rockwell Automation
Smart MCC Network Communications
4.4.
Ethernet/IP Gateway
Master
(Other)
Slave
(Other)
Slave
(Other)
Slave
(Other)
Slave
(Other)
PROFIBUS
Config Interface
Master Interface
(PROFIBUS)
Slave
(PROFIBUS)
72
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Slave
(PROFIBUS)
Indication
Operate mode
Clear mode
Stop mode
Offline
Database OK
Database download in progress
Database invalid
Data exchange with all configured slaves
Data exchange with at least one slave
Bus control error
The Master Interface has the token
Rockwell Automation
Smart MCC Network Communications
4.4.1.
73
Rockwell Automation
Smart MCC Network Communications
74
Rockwell Automation
Smart MCC Network Communications
Initial gateway
configuration IP
address
75
Rockwell Automation
Smart MCC Network Communications
76
Rockwell Automation
Smart MCC Network Communications
Press 4
Press 6
Record
these
values
Enter the
values here
Important:
Swap input and
output byte size
After pressing 6 for changing the configuration, and
entering the I/O size as shown in the example above, it is
important to keep the Modbus Address Modeas
Disabled
77
Rockwell Automation
Smart MCC Network Communications
4.4.3.
78
Rockwell Automation
Smart MCC Network Communications
4.4.4.
79
Rockwell Automation
Smart MCC Network Communications
Input Instance
of 64 hex equals
100 decimal
80
Rockwell Automation
Smart MCC Network Communications
Output Instance
of 96 hex equals
150 decimal
81
Rockwell Automation
Smart MCC Network Communications
Access
Get
Name
Input Buffer
Type
Array of BYTE
Value
Description
Mapped to Input Buffer
Example A:
I/O Data Size = 24 bytes
Live List = Enabled
Control and Status Word = Enabled
Example B:
I/O Data Size = 24 bytes
Live List = Disabled
Control and Status Word = Enabled
Access
Name
Type
Value
Description
Get
Output Buffer
Array of BYTE
Example A:
I/O Data Size = 24 bytes
Control Word = Enabled
82
Example B:
I/O Data Size = 22 bytes
Control Word = Disabled