Professional Documents
Culture Documents
August 2004
GENERATOR
SET CONTROL
ALARM MODULE OR
MANUAL SYNC MODULE
PANEL
LIGHT
ENGINE MONITORING
SYSTEM
PUMP RUN
PUSHBUTTON
PANEL
LIGHT
SCROLL SWITCH
MODE CLEAR
SWITCH
VOLTAGE ADJUST
RHEOSTAT
WARNING
SCROLL
PUMP
STOP
HIGH
COOLANT
TEMP
PUMP
RUN
STARTING
AID
DISPLAY
LOW
COOLANT
TEMP
CLEAR
LOW
OIL
PRESSURE
LOW OIL
PRESSURE
MODE
LOW
FUEL
LEVEL
EMERGENCY
STOP
DISPLAY
SYSTEM
NOT IN
AUTO
HIGH WATER
TEMP
PANEL
LIGHTS
LH
LOW
BATTERY
VOLTAGE
ENGINE
OVERSPEED
RH
LH/RH
SELECT
LOW
COOLANT
LEVEL
OVERCRANK
STOP
FAULT
SHUTDOWN
EMERGENCY
STOP
OFF
RESET
FAULT
ALARM
AUT
PHASE
SELECT
ENGINE
METER
LAMP
TEST
ALARM
CODES
EXIT
COOLDOWN
STOP
ALARM
SILENCE
SERVICE
MODE
AUTO
MAN
START
560-642
154-3045
ENGINE
CONTROL
SWITCH
PANEL
LIGHT
SWITCH
RIGHT HAND
LEFT HAND
SWITCH
9EP1-2988
BCW1-744
4BZ1-6087
LOW FUEL
LEVEL SHUTDOWN RELAY
FUSE
BLOCKS
DIODE
GOVERNOR
Printed in U.S.A.
2004 Caterpillar
All Rights Reserved
AC TRANSFORMER BOX
F11
F12
0
10
2301A
SPEED CONTROL
10
10
10
10
6
F13
10
WOODWARD
PART NO. 9907-014
CR
GRR
F15 F23
TBC
A
8
LFSR
50
50
51
51
61
61
52
52
53
53
L1
L1
L3
L3
80
80
82
82
KILOWATT
ALARM
RELAY
RELAY
DC TERMINAL
FUSE
PUMP
DC PANEL
STRIP
RELAY
BLOCKS
AC TERMINAL
STRIP
AC PANEL
AC TERMINAL
STRIP
ARMING
GROUND FAULT
RELAY
B
9
DC TERMINAL
STRIP
KWR
ALR
A
7
RELAY
WINDING
TEMPERATURE
PR
RELAYS
OVER/UNDER
VOLTAGE
PUMP
RELAY
ATR
CONTACTOR
ATR
B
ABCDEFGHIJ
GND6
GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159
GND3
GND4
87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP
80
82
23A
SP2
SP3
SP4
21
22
GND2
GND1
1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
30
30
30
37
38
39
57
57
59
60A
62
62
62
63
67
67
67
90
99
DD+
SP1
SP1A
ABCDEFGHIJ
adjust
set point
read
A
8
AR
O/UVR
GNDFR
adjust
set point
read
PC
MERLIN GERIN
12
567
12
567
multi 9
C60N
OFF
OFF
FUSE
MCB1
HC
BLOCKS
ABCDEFGHIJ
ABCDEFGHIJ
adjust
set point
read
12
adjust
set point
read
567
12
BREAKER
BTR
HEATER
CIRCUIT
567
CONTACTOR
BC
ATR
BEARING
TEMPERATURE
DC PANEL
BATTERY
RELAY
CHARGER
GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C
B
9
KWR
ALR
ATR
ABCDEFGHIJ
ABCDEFGHIJ
adjust
set point
read
adjust
set point
read
567
ABCDEFGHIJ
12
567
567
DC 40 PIN
CONNECTOR
ABCDEFGHIJ
adjust
set point
read
12
PR
ATR
12
A
8
adjust
set point
read
12
BTR
567
ATR
AC
DC
AC 40 PIN
CONNECTOR
F50 F51
B
9
CUSTOMER
TERMINAL STRIP
A
8
AR
O/UVR
F52
GNDFR
PC
MERLIN GERIN
multi 9
C60N
OFF
F16
F17 F18
OFF
MCB1
HC
BC
DC TERMS
AC PANEL
DC TERMINAL
STRIP
PUMP
RELAY
ALARM
RELAY
KILOWATT
RELAY
AC TERMS
DC CHASSIS
RFI
FUSE
BLOCKS
AC TERMINAL
STRIP
(TBA 2)
VIEW B-B
CHASSIS ONLY SHOWN
GND
140
142
209
210
EF1
EF2
120
122
124
132 133 133 139 148 GND
(TBD 2)
(TBA 2)
GND2
GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
MARSHALLING BOX
(FRONT VIEW)
A
8
SP1
SP2
SP3
SP4
CUSTOMER
GROUND BAR
154
156
(TBD 2)
GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84
7W-9799
GROUND
VOLTAGE
REGULATOR
30 Page, MDW
RENR2301-01 VOL 1
18
17
16
15
14
13
12
11
10
BATTERY
CHARGER
UL
CB1 60A
BATTERY
DISCONNECT SWITCH
BATTERY
NOTE W
40
REGULATOR
B
VR3F
10
22
24
20
F1
F2
26
28
30
DIGITAL
45
B+
B-
22
24
20
F1
F2
26
28
30
45
44
PF/KVAR
B+
B-
22
24
20
F1
F2
26
28
30
ALT
PS1
SM1
240
PS2
25
PS1
PS2
NOTE P
6
T1
LAMP 1
GENERATOR RUNNING RELAY
WH
10 AMP
GRR
NOTE BM
7
38
17
136
F16
2 AMP
CR
136
136
87
137
131
HC
A1
58
GRR
A2
88
132
120 VAC
L
H1
HC
138
1
BATTERY
CHARGER
148
148
1L1
10
AWG
10 AWG
NOTE W
JACKET
WATER
HEATER
TC5
ENCLOSURE LIGHTING
65
NOTE BT
NOTE M
TC2
66
139
139
7
233
10 AMP NON-UL
240
5 AMP NON-UL
11
14
BREAKER AUX
207
F22
2 AMP
233A
231A
INTERNAL
2A
1A
204
95
96
A1
11
131
PC
BREAKER AUX
A2
203
203
202
202
202
11
38
12
GS
TC6
RR
38
231C
T1
EFCR
FCTM
YELLOW
29B
BLACK
GND
RED
TRIG
F21
15 AMP
OL
PC
210
210
131
3
T2,T4
RM24
RM8
F6
10A
SMR
PSPB
10
1B
LFLS
81
NOTE BP
18
1R1
83
17
1L3
1L4
1L3
1L4
30
MPU
RD
41
D
RM13
C
G (-)
H (+)
GOV
83
83
EGA
NOTE BE
PR
1
NOTE J
SP
43
K
L
A -
B+
42
NOTE BN
NOTE BP
MPU
40
LFLS
81
14A
AUX
14A
30
PR
84
7
81
PR
84
8
85
85
RM15
RM4
RM31
F2
10A
MV
FCR
9
NOTE V
10
84
1B
18
LFLS
81
83
160
162
23
11
154
157
163
161
108
F32
4
2 AMP
SL1
12
10
109
110
FCR
OFF/RESET
39
COOLDOWN/STOP
32
AUTO
40
START
33
T2
A1
T3
GNDFCT
X1
T2
H2
68
58
56
57
57
T13
H1
T2
9
3
TO
38
101
H2
101
RM22
RM7
69
CT 2
52
50
CT 3
53
51
151
51
51
H1
BK
11
61
ER
ER
10
LOADSHARE
MODULE
4
52
152
52
52
SV
SV
EXHAUST
TEMPERATURE
RIGHT SIDE
BK
HC4
HC3
12
HC2
17
HC1
21
31
HC0
AIR INLET
PRESSURE
(BOOST)
94
4
SENSOR V-
31
62
100
OHMS
1 OHM
D1
53
SENSOR V+
COOLANT TEMP
SH
TC
SH
TC
16
90
H1
BK
33 OHMS
50
50
50
T2
V
T1
U
ALR
13
18
35
20
RFI
24
98
SH
TC
67P
20
62P
300
T11
T12
30
11 PMG
19
20
ADJUST
D+
D+
D-
D-
3
SPARE 1
10
10
11
10
B+
2
C
23
HORN INPUT 2
7-
30
69
23
GROUP
6
12
R5
TSC
3
4
2
3
F
30
R4
B-
2
1
31
NOTE AS
R3
99
32
34
ALM INPUT
TERMINAL
10
37
R1
CIM
40
SPARE
SPARE
SPARE
NFPA 110
SPARE
SPARE
BCF
SILENCE
13
CUSTOMER
INTERFACE
MODULE
14 HORN
GNDFR
68
12
NOTE G
11
14
69
1+
R8
OUTPUTS
30
13
R9
NOTE AL
16
R7
OUTPUTS
R6
OUTPUTS
1 +
LED #5
LED #6
LED #7
LED #8
LED #1
30
7-
34
R5
OUTPUTS
SP4
LED #2
LED #3
11
LED #4
LED #5
LED #6
14 HORN
LED #7
LED #8
6
30
7-
99
1 +
REMOTE
NFPA 99
16 LIGHT
HORN INPUT 1
HORN INPUT 2
6
R7
NOTE BG
5
6
5
14
R6
13 12 11
10
11
10
90
2 DATA
12 TEST
ELECTRONIC CONTROL
GROUP
23
25
NOTE AT
20
22
SILENCE
13
17
19
9
10
12 TEST
9
R8
27
63
10
NOTE AM
76
LED #4
11
14
21
75
12
18
NOTE BH
6
NOTE BQ
R9
OUTPUTS
GROUND FAULT
LFLS
70
LED #3
11
20
73
NOTE AN
NOTE AM
71
LED #2
10
LED #1
99
NOTE AL
74
12 TEST
11
NFPA 99
R2
38
14 HORN
REMOTE
CUSTOM
16 LIGHT
1 +
13 SILENCE
30
1
12
R5
14 HORN
7-
26
68
COOLANT
TEMP
NOTE E
13
SILENCE
14
HORN
44
10
OUVR
11
TEST
36
70B
69
30
R4
OUTPUTS
15
OUVR
16
70B
R4
R3
OUTPUTS
99
29
1
33
31
R3
36
TO D-7
R2
OUTPUTS
LFSR
R1
OUTPUTS
8
NOTE BR
34
R2
35
17
72
17
72
NOTE BJ
LED #1
LED #2
10
LED #3
11
LED #4
LED #5
68
13 SILENCE
LED #6
LED #7
69
14 HORN
LED #8
6
30
7-
RELAY
DRIVER
MODULE
RDM
NOTE AU
99
REMOTE
NFPA 110
16 LIGHT
HORN INPUT 1
HORN INPUT 2
B
NOTE BG
RDM
19
D-
D-
D+
14 HORN
DATA +
D-
D+
DATA-
D+
CCM
99
SP1
B+
TO C-2
61
11
SPARE 2
SPARE 3
12
24
25
SP2
SP2
SP3
SP3
62
99
1 +
B-
14
SP2
CUSTOMER
COMMUNICATION
MODULE
24
SP3
20
LED #1
LED #2
10
LED #3
11
LED #4
LED #5
LED #6
LED #7
LED #8
12 TEST
NOTE J
30
7-
20
49
F15
36
69
11
36
+ -
NOTE:
NOTE Z
SHIELD TO BE GROUNDED
13 SILENCE
14 HORN
30
7-
BATTERY
CHARGER
NON-UL
122
S
124
F52
LS2
2 AMP
120
F50
LS1
NOTE BS
120
2 AMP
17
16
15
14
13
12
Standard Wiring
Resistor
Customer Wiring
Temperature Switch
Marshalling Box AC
Terminal
11
GSC 40 Way
Harness Connector
Lamp
Control Panel
Terminal
Marshalling Box 40
Way AC Connector
SASV 2 Way
Connector
SATS 2 Way
Connector
Marshalling Box
Customer DC Term.
Shielded Wire
Breakdown Diode
(Bi-directional)
Engine Mounted
Component
Diode
19
Engine 24 Way
Connector
Relay Contact
(Normally Open)
Fuse
23
Panel 70 way
Connector
Relay Contact
(Normally Closed)
Emergency Switch
DC Connector No. 1
(Black)
Generator Frame
(Chassis) Ground
Relay Coil
DC Connector No. 2
(Grey)
36
11
10
AC Connector From
Gen (Green)
Marshalling Box 40
Way DC Connector
Marshalling Box
Customer AC Term.
Magnetic Pick-up
Engine Connector
NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ
OPERATION, REMOVE FOR 50HZ OPERATION.
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDER FREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY
AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN
FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDER VOLTAGE SHUTDOWN.
NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.
NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR
NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER.
NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.
NOTE Q: COMPONENTS INSTALLED WITH ENERGIZE TO RUN FUEL SYSTEM.
NOTE R: COMPONENTS INSTALLED WITH ENERGIZE TO STOP FUEL SYSTEM.
NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR.
NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.
NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.
NOTE Z:
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVER TEMPERATURE RELAY.
ALARM OVER TEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVER TEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVER TEMPERATURE RELAY
ALARM OVER TEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVER TEMPERATURE FACTORY SET TO 90C.
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
ABBREVIATIONS
NOTES
SYMBOLS
Marshalling Box DC
Terminal
R1
38
40
LFSR
A
37
12 TEST
39
COOLANT
LOSS
LFLS
20
RDM
1 +
32
SP2
OIL
PRESSURE
28
ATB Terminal
HORN INPUT 1
22
99
SP2
L5
Circuit Breaker
30
C
ELECTRONIC CONTROL
7
28
EMCP DIAGNOSTIC
FAULT
13 SILENCE
86
62O
SP1
SP1A
13 PMG
18
LED #8
30
REMOTE
NFPA 110
2 LIGHT
99
68
122
Solenoid
10
PM GENERATOR
LED #7
2 DATA
60
NOTE BB
F51
Earth Ground
R6
12 11
13
14
99
20
ECLS
19
120
LOADSHARE
MODULE
VR
NOTE AA
2 AMP
Alternative Wiring
RDM
GOV
LED #6
12 TEST
13 SILENCE
GEN
Package Options
VOLTAGE ADJUST
POTENTIOMETER
NOTE BA
12 PMG
1 +
PF/KVAR
NOTE BK
LED #5
NOTE AR
39
12 TEST
SHUNT TRIP CB
20
F1GEN
T0
N
14 HORN
35
67O
10
62
EXC
T10
REMOTE
NFPA 99
8 LIGHT
1 +
NOTE BC
F2GEN
26
HIGH COOLANT
TEMP ALARM
38
NOTE AE
SHUNT TRIP CB
EOPS
19
12
67
17
C
24
LED #4
7-
36
62L
16
NOTE C
NOTE A
22
HORN
NOTE AD
124
80
80
NOTE B
REGULATOR
NOTE H
22
82
82
RFI FILTER
T9
T8
90
6A
T7
LED #3
11
13 SILENCE
24
67L
11
97
J1-7
PU
122
NOTE BG
VAR
J
LED #2
10
TEST
6
R7
25
301
SHUNT TRIP CB
ECTS
18
NOTE D
5A
LED #1
33
72
BR
ATB
T6
T5
22
OVERSPEED
FAULT
LFSR
VOLTAGE REGULATOR
T4
29
99
15
15
96
J1-8
T3
W
H
30
16
J1-6
BK
REMOTE
CUSTOM
8 LIGHT
1+
12 TEST
24
HIGH COOLANT
TEMP FAULT
NOTE BL
BR
T5
99
99
67T
67
PU
53
5A, 24VDC
7.5A,110VAC
20
30
-7
10
95
J1-5
PR1
DROOP
CT
153
10A, 24VDC
OR 110VAC
9
R8
19
OVERCRANK
FAULT
11
62T
9
8
10A, 24VDC
10
16
SYSTEM NOT IN
AUTO ALARM
15
NOTE Y
COOLANT LOSS
53
*N/A
10A, 24VDC
11
18
-7
93
0-.45A, 24VDC
12
R9
14
LOW OIL
PRESS ALARM
11
J1-4
BK
16,
18,
21, 20,
24,
36,
90
13
LOW COOLANT
TEMP ALARM
6
NOTE J
14,
15,
17,
19,
22,
23,
RATING FOR
INDUCTIVE
LOADS
NOTE AM
16
15
22
10
6
92
J1-3
T4
13,
RATING FOR
RESISTIVE
LOADS
12
35
PU
H1
I
X
MAN
START
X
91
OIL PRESSURE
99
16
CAM
BR
BK
32
T3
X
X
NOTE AQ
DC CONN 1
X
X
30
GFR
12
PR1
50
SP2
9
10
12
PR1
51
6
7
14
30
CT 1
AUTO
30
14
15
J1-2
X2
AUT
COOLDOWN
STOP
13 SILENCE
16
12
10
110
50
EXHAUST
TEMPERATURE
LEFT SIDE
HC5
PL2
X1
PR1
14
15
16
10
10
32
F13
TO
30
15
30
109
T3
OFF
RESET
76
10
NOTE BL
32
11
10
F12
T3
C
A
NOTE AF
7
5
T2
14
12
SV
2
6
J1-1
X2
23
BO
10
T12
EL
SV
30
SV
1+
90
F11
30
27
10
NOTE X
T1
EL
SV
WH
INLET
MANIFOLD
TEMPERATURE
BO
H1
SP2
23
20
108
GNDFR
164
71
SV
ALM
IC
120
T11
60
55
30
T1
12
24
PLS
RM39
F5
10A
EF1
T1
MT
BT1
RTD
PT100
BO
10A
122
A2
EF2
59
PL1
RM34
PR1
T1
11
90
118
10
57
AR
B
AR
9
20
24
OUVR
NOTE G
163
RD
NOTE E
FUEL
PRESSURE
27
10
10
13
10
21
2 DATA
22
45
NOTE F
ECS
48
F10
SS
T0
12
29
30
63
NOTE AJ
RM12
10
SLR1
SV
SASV
9
81
108
14
16
BTR
110
6
10
ETHER START
OVER/UNDER
VOLTAGE
RELAY
8
2 AMP
28
SV
MT
CTR
SLR2
F33
3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER
159
GENERATOR
30 Page, MDW
RENR2301-01 VOL 1
156
SL2
FP
LOW OIL
PRESS FAULT
30
19
-H
+G
NOTE AC
L3
FP
LOAD
51
SATS
15
17
63
63
36
83
16
90
RM1
L2
NOTE BN
81
L1
T3
60
90
15
RELAY MODULE
TERMINAL NO.
28
NOTE BD
PRPB
L0
NOTE AP
23
NOTE V
59
RM2
NOTE BP
FC 85
R1
SR
C
10
59
90
35
PR
2B
30
LFLS
84
SPARE
4
PSPB
211
85
MV
PR
7
33
NOTE R
86
85
FC
R2
SAS
PR
8
86
CR
13
ETHER
START
AID
AUTOMATIC FUEL TRANSFER SYSTEM 3
FUEL SUPPLY FROM FREESTANDING BULK TANK
4
NOTE Q
17
2
RM14
LFLS
10
3
1R2
BK
22
18
30
21
81
84
12
NOTE U
10
SMM
S2
NOTE P
30
30
30
NOTE AH
1L2
1R1
84
1L1
34
6
5
SMM 3
S1
NOTE U
RM28
11
34
RM B+
T2
38
17
EGR
F23
2 AMP
1R2
NOTE BN
81
14
PRPB
83
PR
2B
75
194
RHLH
2
CR
SMR
LFLS
84
12
11
RM21
38
84
211
1L2
4
4
RM18
RM6
F3
10A
NOTE AG
RD
ENGINE INSTRUMENTATION
SCS
ESTS
39 1L1
39
PR
F23
2 AMP
SP2
MCS
RR
RM33
F23
2 AMP
480
SRV
MAX ON TIME
70 SECS
NOTE R
RM35
10
NOTE AB
CLR
OUT
29A
232C
30
RHLH
A
29A
GSC
T1,T3
209
209
74
NOTE T
OL
PC
208
5
7
NOTE BF
232
131
BK
7
231
15
SR
12
1
2
193
5
RM9
WH
GSM
ESPB
132
416
192
TC3
NOTE S
RD
233C
30
-H
+G
191
GRR
99
RM23
F7
10A
16
RM17
RM36
232B
SP2
231B
14
NOTE N
30
11
14
11
54
53
12
BREAKER AUX
207
87
CTR
99
231
233
PRL
40
PC
75
BREAKER AUX
131
62
61
8
10
ATR3
CTR
10A
2301A
LOADSHARE
27
F1
PSL
42
183
184
FCS
27
RM16
RM3
30
RD
ASR
233B
WH
RM30
232
203
400
37
F4
232A
14
11
PC
30
EFCR
5
RM19
RM5
RM32
10A
33
207
74
RM27
FLYBACK 27
CIRCUITRY
12
233
205
206
87
28
231
OL
PR
206
207
207
24
30
CB3 10A
BREAKER AUX
64
28
NOTE R
380
2301A SPEED
FCR2
29
NOTE AK
232
132
FCR1
BREAKER AUX
11
36
182
30
DESIGNATION
131
15
NOTE Q
1L2
181
NOTE Z
F14
10A
300
4
ALR
HC
134
30
ATR2
64
240 VAC
BATTERY
CHARGER
16
-H
+G
LAMP 4
ALR
H4
10 AWG
SP2
240
H3
NOTE X
SEE CHART
BELOW
BATTERY CHARGER
133
14
208
142
NOTE K
32 AMP
30
LAMP 3
89
142
MCB1
132
75
10
7
142
GOVERNOR
240 VAC
HC
141
F18
8 AMP
140
140
H2
133
21
37
SPACE HEATER
140
135
F17
8 AMP
174
30
33
89
131
HC
RD
32
88
59
131
LAMP 2
173
74
15
19
137
2
87
172
WH
5
7
STOP
132
66
TC1
31
171
RD
NOTE S
57
ATR1
T3
TC4
ELS
T2
133
MANUAL
131
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
VOLT LINE
TO LINE
30
1600 OHM
-H
+G
AUTO
OFF/RESET
C
132
SLR CHART
3
26
NOTE AL
SMMS2
640 OHM
3200 OHM
L2
24
NOTE P
CONTACTS
SMMS1
1760 OHM
CB2 20A
L1
SM2
120
GND
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
NOTE BF: SEE GSC RELAY RATING CHART.
AFCR
AFTS
ALM
ALR
ALT
ALTERNATOR
ASR
ATB
ATR
ENFR
EOPS
EOTS
ESDR
ESPB
ESTS
PC
PCB
PEEC
PEECR
PL
PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT
PLS
F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR
FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY
POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM
POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED
GFR
GNDFCT
GNDFR
GOV
GRR
GS
RAN
RDM
RFI
RHLH
RR
REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY
GSC
SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS
T
TSC
TX
VAR
VR
AUX
BATT
BC
BATTERY
BATTERY CHARGER
BCF
BTR
NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
CAM
CB
CCM
NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
CIM
CR
CSFS
CT
CTR
GSM
HC
HEATER CONTACTOR
DIODE
IC
DVR
KWR
KILOWATT RELAY
ECLS
LOAD LEADS
LOW FUEL LEVEL SWITCH
NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
PF/KVAR CONTROL.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE BN: "PUMP OFF" 90% INCREASING
NOTE BP: "PUMP ON" 50% DECREASING
NOTE BQ: "LOW FUEL ALARM" 40% DECREASING
NOTE BR: "CRITICAL LOW" 5% DECREASING
NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
ECS
L
LFLS
ECTS
EFCR
MAN
MANUAL
EFR
EG
MCS
MPU
MV
EGA
EGR
ELS
NC
NIAR
NO
NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN
EMSR
OUVR
SP4-TBD1-SP4T
A
8
30-LFSR-7
53-AC CONN-3
OR 153-LSGOV-9
53
NOTE D
L3
B B
B B
B B B
B B
B B
B B B
TBA1
108-F11
108-70 WAY-8
109-F12
109-70 WAY-10
52
L1
80
82
SP1-70 WAY-60
SP1A-GSC-23
SP2-GSC-24
SP2-70 WAY-61
SP2-D1-T1
SP2-LFSR-4
SP3-GSC-25
SP3-70 WAY-62
SP4-D1-L
SP4-70 WAY-63
21-GSC-1
22-GSC-2
MPU-SHIELD
VAR-SHIELD
80-VAR-3
82-VAR-1
23A-DC CONN2-9
23A-DC CONN2-5
MOT2-GS-1
HC1-EMSII CONN-3
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12
2-EMSII CONN-16
2-EMSII CONN-22
2-EMSII CONN-6
MT(-)-AIMT-2
SV-EMSII CONN24
BO-EMSII CONN-27
ER-EMSII CONN-8
EL-EMSII CONN-10
MT-EMSII CONN-28
FP-EMSII CONN-38
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B B
B B
B B B
B B
B B B
SP2
SP2
GND2
23A
87
88
89
70B
MOT1
MOT2
HC1
B B
B B
B B
B B
B B
B B B B
B B
62
62
62
63
67
67
67
90
99
DD+
60A
11-ESPB-1L2
10-PLS-3
34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45
87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59
70B-TBD1-30DT
70B-70 WAY-44
14A-LSGOV-14
14A-TBC-232AT
MOT1-GS-4
39-ESPB-1L1
39-RM-24
57-ECS-4
57-GSC-33
57-70 WAY-30
59-SAS-2
59-DC CONN2-3
60A-DC CONN2-10
62-DC CONN1-3
62-DC CONN1-6
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-1
67-DC CONN1-4
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19
38-RM-16
38-DC CONN2-8
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-GOV-1 OR 30-LSGOV-15
30-ECS-1
70B-TBD1-70BT
30-LFSR-7
37-RM-19
12-CR-A
15-GSC-8
15-DC CONN1-2
16-GSC-7
16-DC CONN1-5
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-DC CONN1-11
4-DC CONN2-6
3-DC CONN2-7
3-CR-9
5-70 WAY-48
5-ECS-9
5-RM-1
3-70 WAY-3
3-GOV-2 OR 3-LSGOV-16
1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
30
30
30
30
37
38
39
57
57
59
2-TBD1-2DT
GND-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1
51
GND1
TBD1
GND-70 WAY-68
GND-CHASSIS STUD
110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3
101-70 WAY-14
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
2-CR-A OR
2-GRR-B
211-PSPB-1B
OR 84-70 WAY-4
36-70 WAY-49
38-TBD1-38L
89-TBD1-89T
CHASSIS STUD
B B B
GND-REAR COVER
GND-TBA1-GND6B
GND-DOOR STUD
GND-GSC-GND
GND-CHASSIS STUD
T1
61
GND6
50
51
52
53
LFSR
50-TBA1-50BT
51-AC CONN-1
OR 151-LSGOV-5
52-AC CONN-2
OR 152-LSGOV-7
159
157
207
F23
206
12-TBD1-12B
3-TBD1-3BB
F15
2-LFSR-B OR
2-CR-B
8
137-TBA1-137T
2-LFSR-B OR 2-GRR-B
2-TBD1-2AB
GND-BODY STUD
41-RM-14
MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
42-SP-3
43-SP-1
9
30-TBD1-30CT
3-TBD1-3AB
40-RM-13
GRR
203
GND
50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10
TBC
6
137
202
136
131
110
CR
110-SLR2
109
108
5
2
108-SLR1
6
3
9 10 11 12 13 14 15 16 17
T0-AC CONN-8
110-TBA1-110T
101
F13
50-AC CONN-12
109-TBA1-109T
T3-AC CONN-9
108-TBA1-108T
50-TBC-50
50-AC CONN-11
F12
50
50
50
T0
T2-AC CONN-5
GND5
D1
F11
SP2-TBD1-SP2BT
72-70 WAY-17
SP2-TBD1-SP2BB
10
WOODWARD
ATB
T1-AC CONN-7
30-LFSR-9
30-TBD1-30DB
10
86-CAM-6
1-TBD1-1DT
10
10
1-TBD1-1CT
88-TBD1-88T
2301A
SPEED CONTROL
10
87-TBD1-87T
13-RM-15
10
136-TBA1-136T
RENR2301-01
August 2004
GND-REAR COVER
MT-AIMT-1
FP-FPS-C
GND4
GND3
203-TBA1-203B
101-TBA1-101B
110-TBA1-110B
157-TBA1-157B
109-TBA1-109B
ER-REMT-C
EL-LEMT-C
BO-AIP-C
FP(+)-FPS-A
108-TBA1-108B
EL(+)-LEMT-A
207-TBA1-207B
BO(+)-AIP-A
ER(+)-REMT-A
SV
SV
SV
SV
BO
ER
EL
MT
FP
L
FP(-)-FPS-B
EL(-)-LEMT-B
D(-)-TBD1-D(-)B
RDM-GSC-30
74-CAM-8
ER(-)-REMT-B
80-VR3F-6
OR 80-DVR-45
71-CAM-9
63-TBD1-63B
BO(-)-AIP-B
82-VR3F-7
OR 82-DVR-7
D(+)-TBD1-D(+)B
30-TBD1-30DL
2
2
2
2
2
22-MPU-2
16
17
18
19
29
30
31
32
33
43
44
45
46
47
57
58
59
60
61
10
20
21
22
23
24
25
26
27
28
34
35
36
37
38
39
40
41
42
48
49
50
51
52
53
54
55
56
11
12
62
63
64
65
66
67
68
69
70
13
14
70 WAY
131-TBA1-131B
202-TBA1-202B
137-TBA1-137B
136-TBA1-136B
206-TBA1-206B
159-TBA1-159B
36-F15-B
99-TBD1-99B
GND-TBA1-GND6T
NOTE D
5-TBD1-5AT
SP4-TBD1-SP4B
15
SP3-TBD1-SP3B
SP2-TBD1-SP2AB
10-TBD1-10AB
SP1-TBD1-SP1B
2A-TBD1-2DL
21-MPU-1
2-TBD1-2BT
GND-TBD1-GND1B
9EP1-2988
BCW1-744
4BZ1-6087
T1-F11
T0-TBA1-T0T
87-TBD1-87B
53-TBC-53
OR 53-TBA1-53B
52-TBC-52
OR 52-TBA1-52B
51-TBC-51
OR 51-TBA1-51B
1-TBD1-1AB
4-TBD1-4B
1-TBD1-1AT
T3-F13
10
AC CONN
(GREEN)
89-TBD1-89B
11
88-TBD1-88B
12
50-TBA1-50AB
50-TBA1-50BB
50-TBA1-50CB
70B-TBD1-70BB
3-TBD1-3BT
38-TBD1-38B
23A-TBD1-23AT
9
23A-TBD1-23AB
62-TBD1-62AB
16-TBD1-16B
15-TBD1-15B
10
DC CONN 2
(GREY)
67-TBD1-67AB
62-TBD1-62AT
67-TBD1-67AT
60A-TBD1-60AB
11
65-GSM-2
SP4-CAM-5
T2-F12
12
GND-TBA1-GND5B
2-TBD1-2AT
2-TBD1-2BB
62-TBD1-62BB
30-TBD1-30AB
10
DC CONN 1
(BLACK)
59-TBD1-59B
11
18-TBD1-18B
67-TBD1-67BB
62-TBD1-62BT
19-TBD-19B
67-TBD1-67BT
12
14A
66-GSM-1
72-LFSR-A
84-F23-B
OR 84-PRPB-3
81-PRPB-4
90-TBD1-90B
3-TBD1-3AT
30-TBD1-30AT
6-TBD1-6B
57-TBD1-57BB
21
22
80
82
SP4
SP3
SP1
SP1A
SP1A-TBD1-SP1L
SP1A-TBD1-SP1AL
34A-TBD1-4L
90-ALM-2
34A-TBD1-34L
38-GRR-A
3-SAS-1
30-TBD1-GND2L
11A-TBD1-11L
11A-TBD1-12L
10-EMSII CONN-1
B B
GND-GOV-GND
GND-CHASSIS STUD
BODY STUD
2A-TBD1-2EL
1A-TBD1-5AL
1A-TBD1-1DL
GND-BODY STUD
GND-TBD1-GND3T
CHASSIS STUD
Printed in U.S.A.
2004 Caterpillar
All Rights Reserved
GND-TBD1-GND4B
90-TBD1-90L
10-CAM-1
10-RM-39
74-70 WAY-21
7
6
5
4
3
2
1
18-TBD1-18T
13 14 15
16 17 18
93-ATB J1-3
92-ATB J1-2
97-ATB J1-7
16-TBD1-16T
67-TBD1-67CB
56-GSC-40
57-TBD1-57AT
1-TBD1-1CB
30-TBD1-30CB
5-TBD1-5BT
5-ECS-10
5-ECS-10
5-ECS-9
5-ECS-8
55-GSC-39
58-GSC-32
34-TBD1-34B
30-TBD1-30BT
17
26
16
2-TBD1-2JT
1
2
35
25
15
34
24
14
33
23
13
HC1-TBD1-HC1T
32
22
12
2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL
SV-TBD1-SVAT
SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT
31
21
11
RHLH
RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5
CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6
10-TBD1-10BB
CONTROL PANEL
REAR SUB PANEL
82-TBD1-82B
2
1
SRV-SCS-3
2-MCS-5
2-SCS-2
SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT
VAR
PLS
DROOP
LOAD
GAIN
LOW IDLE
SPEED
WOODWAR D
ACTUATOR
COMPENSATION
38-RM-16
MOT1-GS-4
9-PL2-2
M0T1-TBD1-MOT1B
M0T1-GS-3
2-RM-27
M0T2-GS-1
63-TBD1-63T
56-ECS-3
X1
X2
1A NC 2A
1B NC 2B
X1
SAS
X2
NO
2 - TBD1 - 2 F T
PRPB
11
12
13
Out of calibration.
100
2-TBD1-2CT
9-PLS-2
1600 OHM
9-PLS-2
640 OHM
PL2
3200 OHM
PL1
A
B
MPU-2
MPU-1
42-SP-3
43-SP-1
ACT(-)-EGA-2
41-RM-14
ACT(+)-EGA-1
40-RM-13
3-TBD1-3AB
30-TBD1-30CT
153-TBC-53
152-TBC-52
53-TBA1-53T
151-TBC-51
52-TBA1-52T
51-TBA1-51T
120-TBA2-120U
14A-TBD1-14AT
CONTROL PANEL
REAR SUB PANEL
REAR COVER
GND-TOP COVER
GND-CHASSIS STUD
DESCRIPTION
Pressure Sensor (Engine Oil)
110
111
168
190
248
268
269
333
334
Spare Output
336
441
442
443
444
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
445
Run Relay
446
208
447
240
475
300
380
500
400
416
480
VOLT LINE
TO LINE
Abnormal update.
10
CID
GND-BODY STUD
DEVICE ABBREVIATION
WIRE NO.
(IF REQUIRED)
TERMINAL CONNECTION
POINT
T=TOP
B=BOTTOM
L=LOWER
SLR CHART
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
GND
124-TBA2-124U
81-70 WAY-18
131-PSL-X2
202-TBA1-202T
84-PSPB-2B
84--70 WAY-4
PRL
PSPB
2-TBD1-2DB
122-TBA2-122U
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
1760 OHM
55-ECS-2
17-TBD1-17B
PSL
3-TBD1-3AL
59-TBD1-59T
38 39 40
84-PRPB-3
36 37
206-TBA1-206T
90-TBD1-90T
58-ECS-5
57-TBD1-57AB
35
RESET
WIRING EXAMPLE
131-TBA1-131T
62-TBD1-62CB
The FMI is a diagnostic code that indicates what type of failure has occurred.
26 27 28
32 33 34
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
GS
131-PRL-X2
29 30 31
A
C B
SLR1
161
M0T2-TBD1-MOT2B
M0T2-GS-6
203-TBA1-203T
24 25
10 = 10 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
= COMPONENT LOCATED IN MARSHALLING BOX
207-TBA1-207T
23
SP1A-TBD1-SP1AB
SP3-TBD1-SP3T
RDM-70 WAY-7
SLM
21 22
LSGOV
211-F23-B
SP2-TBD1-SP2AT
19 20
START
FUEL LIMIT
98-ATB J1-8
D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T
LOW VOLTAGE
2301A LOAD SHARING & SPEED CONTROL
RAMP TIME
RATED
SPEED
GAIN
Failure Description
SL1
2 1
MCS
80-TBD1-80B
43-GOV-12
OR 43-LSGOV-23
2
163
91-ATB J1-1
27
36
BO-TBD1-BOT
SL2
162
10 11 12
37
RHLH-RHLH-3
ER-TBD1-ERT
FMI No.
ECS
9-PL1-2
5
SS
2
SLR 2
D C
E D
160
95-ATB J1-5
94-ATB J1-4
22-TBD1-22B
21-TBD1-21B
15-TBD1-15T
18
SCS
2 1
28
FP-TBD1-FPT
MT-TBD1-MTT
2-TBD1-2EB
NOTE C
96-ATB J1-6
38
EL-TBD1-ELT
10-ALM-1
SP
10
19
2-TBD1-2GT
DOOR STUD
20
29
ESPB
42-GOV-11
OR 42-LSGOV-24
30-ALM-7
11-TBD1-11B
30-ALM-7
86-LFSR-6
SP4-TBD1-SP4L
76-BTR-8
75-ATR1-8
30
39
566
Unexpected Shutdown
The CID is a diagnostic code that indicates which component is faulty.
30 Page, MDW
20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1
14
13
12
11
10
9
8
7 8
40
RENR2301-01 VOL 2
69-ALM-14
68-ALM-13
30-CAM-7
30-RM-B-
108-TBA1-108L
RM
39-TBD1-39T
14-RM-18
7
6
5
4
3
2
1
1L4
1R2
13
14
B-
30-TBD1-30BB
20-CAM-12
14
13
12
11
10
9
8
1L2
NC
NO
NC
10
GND-TBD1-GND4T
F10
69-CAM-14
68-CAM-13
157-TBA1-157T
2-GS-5
2-TBD1-2CB
24
25
26
27
28
1L3
1R1
159-TBA1-159T
39-TBD1-39B
34
35
36
37
38
39
22
23
1L1
110-TBA1-110L
6-TBD1-6T
F1
F2
F3
F4
F5
F6
F7
F8
F9
1
2
3
4
5
6
7
8
9
10
11
12
40-GOV-3 OR 40-LSGOV-17
37-TBD1-37B
29
30
31
32
33
99-TBD1-99T
14-ESPB-1R1
15
16
17
18
19
20
21
41-GOV-5 OR 41-LSGOV-19
13-CR-6
17-TBD1-17T
5-TBD1-5BB
1-TBD1-1DB
1-TBD1-1BB
1-TBD1-1BT
NOTE B
B+
38-TBD1-38T
38-GS-2
CAM
10-ALM-1
ALM
-
10-TBD1-10AT
D1
36
26
16
20
39
29
19
81-TBD2-81B
99-TBC-99T
38
28
18
97-TBC-97T
96-TBC-96T
72-TBD2-72B
74-TBD2-74B
37
27
17
RDM-TBC-RDMT
206-TBA2-206B
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
36
70B-TBD2-70BB
26
16
63-TBC-63T
34
131-TBA2-131AB
6A-VR3F-6
5A-VR3F-5
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
24
14
207-TBA2-207B
2-TBD2-2BB
117-TBA2-117B
SP3-TBD2-SP3B
33
23
13
PF/KVAR
35
32
22
12
31
21
11
34
33
89-TBC-89T
25
15
90-TBC-90T
24
14
SP1-TBD2-SP1B
61-TBC-61T
3-TBD2-3T
23
13
32
22
12
87-TBC-87T
31
21
11
157-TBA2-157B
132-F16-T
132-F21-T
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
T/R
54-TBC-54T
11
12
BTR
1 2 3 4
ATR3
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
10 11 12 13 14 15 16
6A-DROOP-D1
5A-DROOP-D2
3
40 41 42 43
M+ M-
(K) (L)
46 47 48 49 50
114-5510
120-F50-B
NOTE C
F16
F17 F18
MERLIN GERIN
30
124-TBA2-124T
122-TBA2-122T
120-TBA2-120T
14
GND-PUMP-GND
124-LSGOV-2 @
120-LSGOV-3 @
14
122-LSGOV-1 @
14
210-PUMP-T2/T4
10
148-JWH-IL1
209-PUMP-T1/T3
GND2
124
120
EF2
EF1
210
209
142
140
GND
GND
122
T
A2
13
61
62
T/R
21
22
24
97
95
2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
D(+)-DC CONN-19
30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38
D-
D(-)-DC CONN-20
RDM
RDM-DC CONN-7
47
47-KWR-1
48
48-KWR-7
49
49-KWR-4
231A
232A
232-LSGOV-13 @ OR 14A-TBD1-14AB @
233A
233-LSGOV-14 @ OR 3-TBC-3B
231B
232B
233B
231C
232C
233C
96
6
131-TBA2-131BB
10
138-MCB1-2
141-F18-B
137-TBA2-137T
135-F17-B
OL
98
132
132-TBA2-132BT
131
131-TBA2-131BT
133
GND
10
133-TBA2-133BT
10
GND-TBA2-GNDT
10
GND
154
156
154-F32-T
156-F33-T
134-MCB1-4 10
F33
NOTE F
OFF
F1 F2
FIELD
139-TBA2-139B
10
2-TBD2-2CB
10 148-TBA2-148B
142-TBA2-142B
140-TBA2-140B
159-TBA2-159T
157-TBA2-157T
36-TBD2-36T
208-PC-1
10 134-HC-7
10 138-HC-5
141-HC-3
22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM
135-HC-1
207-PC-61
207-TBA2-207T
NOTE E
AC INPUT
136-TBA2-136T
10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
30-ATR3-7
30-ATR3-16
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
HC
191-TC6-WH
192-TC6-RD
30-BTR-10
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-7
30-BTR-16
53
MCB1
20 22 24 26 28
A2
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
71-TBD2-71T
1 2 3 4
multi 9
24-GEN OR
24-RFI-24
124-F52-B
C60N
OFF
B+ B- 20 22 24 26 28 30 F1 F2
156-TBC-156T
A1
20-GEN OR
20-RFI-20
J1
154-TBC-154T
10
132-F21-T
PC
VOLTAGE
REGULATOR
VR3F
7 44 45
132-TBA2-132AB
132-F22-T
10
133-TBA2-133BB
10
132-TBA2-132BB
133-TBA2-133AT
132-F16-T
82-TBD1-82L
132-F17-T
132-TBA2-132AT
20-GEN
20
@
82-TBD1-82L
276-PF/KVAR-1
80-TBD1-80L
@
275-PF/KVAR-3
14
9
6A-DROOP-D1
20
20-VR3F-20
adjust
set point
read
adjust
set point
read
24
24-VR3F-24
22
K L M N O P Q R S
24
RFI FILTER
22-VR3F-22
A B C D E F G H I J
24-GEN
22-GEN
3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H
3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU
22
K L M N O P Q R S
A1
13
A B C D E F G H I J
140-BC-L
140-SPH-H1
142-SPH-H4
10
139-JWH-IL2
148
14
NOTE C
80-TBD1-80L
5A-DROOP-D2
54
36-TBD2-36B
DVR
GNDFR
AR
10-TBD2-10T
5-TBD2-5B
88-TBC-88T
6-TBD2-6T
202-TBA2-202B
SP2-TBD2-SP2B
SP4-TBD2-SP4B
203-TBA2-203B
F52
124-VR3F-24 OR 124-DVR-24
122-VR3F-22 OR 122-DVR-22
OUVR
30-TBD2-30AT
15
F51
120-VR3F-20 OR 120-DVR-20
159-TBA2-159B
25
124-F52-T
71-TBD2-71B
35
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
EF2-GNDFR-L
EF1-GNDFR-K
210-OL-4
84-TBD2-84B
10
D(+)-TBC-D(+)T
91-TBC-91T
108-TBA2-108B
AC TERMS
30
31-TBC-31T
207-F22-B
17
209-OL-2
140-BC-L
140-HC-2
142-BC-N
142-HC-4
10 GND-TBC-GNDB
10 148-HC-6
10 139-HC-8
133-F18-T
10 133-TBC-133B
10 133-MCB1-3
202-TBA2-202T
D2
27
207-PC-53
40
110-TBA2-110B
109-TBA2-109B
GND
203-TBA2-203T
204-PC-A1
18
131-PC-3
28
131-TBA2-131AT
131-PC-A2
38
210-TBA2-210B
205-PR-6
139
204-OL-96
19
133
209-TBA2-209B
29
133
132
132
207
206
203
202
159
158
157
137
131
136
178
B
EF2-TBA2-EF2B
ATR2
30-ATR2-7
30-ATR2-16
208-F21-B
39
276-DVR-44
275-DVR-45
PCB
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
181-TC5-WH
182-TC5-RD
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
30-ATR1-7
30-ATR1-16
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
207-PC-61
10
158-TBA2-158B
171-TC4-WH
172-TC4-RD
EF1-TBA2-EF1B
1 2 3 4
A1 A2
163-BT1-RD
164-BT1-WH
30 Page, MDW
RENR2301-01 VOL 2
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
73-CAM-10 @
20
137-TBA2-137B
37
DROOP BOARD
K L M N O P Q R S
N-TBA2-NB
1 2 3 4
30-TBD2-30BT
30
178-TBA2-178B
D(-)-TBC-D(-)T
136-TBA2-136B
ATR1
120-TBA2-120B
120-AR-B
40
6A-DVR-6
DC TERMS
DC CONN
(40 WAY)
98-TBC-98T
adjust
set point
read
132-TBC-132B
132-MCB1-1
TBA2
57-TBC-57T
D1
2 - TBD1 - 2 F T
(40 WAY)
101-TBA2-101B
adjust
set point
read
118-AR-7
3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H
3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU
D2
5A-DVR-5
A B C D E F G H I J
AC CHASSIS STUD
DROOP RESISTOR
K L M N O P Q R S
10
131
77
66
AC CONN
A B C D E F G H I J
131-BC-N
77-FRBS-1
85-TBD2-85B
81-TBD2-81T
DEVICE ABBREVIATION
WIRE NO.
178-AC CONN-29
(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER
N-AC CONN-36
122-TBA2-122B
122-AR-4
159-F33-B
159-AC CONN-15
158-AC CONN-13
122-AR-A
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
66-ALR-7
65-ALR-1
64-ALR-4
85-PR-5
83-PR-A
70B-OUVR-11
70B-DC CONN-36
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
SP3-DC CONN-24
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
SP1-DC CONN-4
118-GNDFR-A1
GND-DC CONN-21
DC CHASSIS STUD
84-PR-7
84-DC CONN-10
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
72-DC CONN-17
71-BTR-5
71-DC CONN-16
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
2-TBC-2T
2-PR-B
10
5-TBD2-5T
TBD2
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
WIRING EXAMPLE
120-GNDFR-A2
131-PC-3
131-AC CONN-33
70B-OUVR-11
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
SP4-OUVR-10
101-AC CONN-38
2-TBC-2L
10-TBC-10L
110-TBA2-110T
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
GND-AC CONN-21
109-TBA2-109T
F50
108-TBA2-108T
2-OUVR-13
10-OUVR-12
U
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
83-TBD2-83T
84-TBD2-84T
84-PR-8
84-PR-7
206-TBA2-206T
2-TBD2-2AB
6-TBC-6B
PR
66-TBD2-66B
2-TBD2-2CT
61-TBC-61B
48-TBC-48T
ALR
KWR
B
117
110
205-OL-95
64-TBD2-64B
109
101
108
10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
GND1
65-TBD2-65B
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
65
47-TBC-47T
49-TBC-49T
85-MV-2
64
83-LFLS-2
83
70B
SP4
SP3
SP2
85
84-LFLS-3
84
SP1
81-LFLS-4
81-LFLS-1
81
74
71
72
36
30
30
72-LFLS-7
30-FRBS-2
30-LFLS-6
10-LFLS-8
10-DVR-B(+)
10
GND
3-ATR1-G
OR 3-BTR-G
2-MV-1
2-ATR1-H
OR 2-BTR-H
140-TBA2-140T
142-TBA2-142T
MARSHALLING BOX
AC CHASSIS
+
L
N
BC
TBC
MARSHALLING BOX
CUSTOMER TERMINAL BLOCK