Tooling Guide GB

Technical appendix to general catalogue
Technical appendix
Index:
Key to symbols
Carbide types
3
4-5
Key to abbreviations
Formulae for milling
Types of wear on inserts
Measures in case of milling problems
Hardness comparison table
10
Surface comparison table
11
Material comparison table
12-17
Ramping angle type 252/606/508/510/516
18
Ramping angle type 540/545
19
Ramping angle / Helix milling type 542
20-21
Ramping angle / Helix milling type 09/12/19
22-24
Ramping angle type 75/77/49/63/429
25-26
Key to symbols
Face milling
Reversible insert
Step milling, Side milling
Sintered milling inserts
Slot milling
Ground milling inserts
T-Slot Milling
Ground and polished

milling inserts
Slot milling by ramping
Boring
Coil milling / Helix milling
Chamfering
Contour milling
Paring off
Coolant passages for internal tool cooling
ALU
For machining aluminium, plastics and non-ferrous metals
HSC
High Speed Cutting
Carbide types
Code 31
HT45
P30 - P35
Code 22
HT50
P30 - P35
Code 2
TA50
P35 - P40
Code 33
HT32
M20 - M30
Code 29
HT30
M25 - M35
Code 19
HT35
M20 - M30
Code 1
Ti20
P20 - P25
Very tough carbide type with further developed TINAlO2 coating for medium to high cutting speeds with
high feed rates. This quality is suitable for wet as well as dry milling. Application areas are roughing and
finishing of almost any steel and cast iron type.
Hard wearing and tough finest grain carbide with an AlTiN- Nanocomposit-coating for medium to high
cutting speeds and middle feed rates. This quality is equally applicable for dry as well as wet milling. It is
especially suited for processing stainless steel, tool steel as well as high alloyed steel.
Hard wearing and tough finest grain carbide with an AlTiN- Nanocomposit-coating for middle cutting
speeds and middle feed rates. This quality is suitable for dry milling and can also be adopted with
cooling. Application areas are roughing and finishing high grade steel as well as high alloyed materials.
Hard wearing and tough finest grain carbide with an AlTiN- Nanocomposit-coating for middle cutting
speeds and middle feed rates. This quality requires cooling. Application areas are roughing and finishing
high grade steel as well as high alloyed materials.
Very hard wearing TIALN coated HSC type for medium to high cutting speeds with medium tooth feed
rates. Developed for dry milling and suitable for the pre- and finish-milling of almost all materials such
as: cast iron, malleable cast iron, globular graphite cast iron, cast steel, non-ferrous metals, alloyed-,
unalloyed and high grade steels.
Very hard wearing fine grain carbide with a TiAlN-coating for middle to high cutting speeds and high feed
rates. This quality is suitable for dry milling and can also be adopted with cooling. Application areas are
roughing and finishing of cast iron materials such as: grey-, tempered-, vermicular-, graphite- and
globular graphite cast iron.
Cermet-coating for finishing steels, high grade steels, grey cast iron and globular graphite cast iron. In
case of stable working conditions, also roughing operations are possible.
K15 - K20
Code 23
KT28
Very tough fine grain carbide quality with a TiAlN-coating for middle to high cutting speeds and high feed
rates. This quality is suitable for dry milling and can also be adopted with cooling. Application areas are
roughing and finishing of almost all steels and cast iron materials, e.g. structural steel, tool steel, heattreatable steel as well as unalloyed steel, low alloyed steel, high alloyed steel and also grey cast iron,
globular graphite cast iron etc.
Code 32
HT20
Very tough fine grain carbide with an AlTiN- Nanocomposit-coating for middle to high cutting speeds with
high feed rates. This quality is suitable for dry milling and can also be adopted with cooling. Application
areas are roughing and finishing of almost all steels and cast iron qualities such as: structural steel, tool
steel, heat-treatable steel as well as unalloyed steel, low alloyed steel, high alloyed steel and also grey
cast iron, globular graphite cast iron etc.
K15 - K20
Very hard wearing fine grain carbide with an AlTiN- Nanocomposit-coating for middle high cutting
speeds with high feed rates. This quality is suitable for dry milling and can also be adopted with cooling.
Application areas are roughing and finishing of cast iron materials, e.g. grey-, tempered-, vermicular-,
graphite- and globular graphite cast iron
Code 15
KT25
Very hard wearing carbide type with a further developed TINALO2 coating. For machining cast iron types
such as grey, tempered, vermicular, graphite and globular graphite cast iron.
K20
Code 27
CT10
P15 - M10
Carbide types
KT05
K15M
HS20
AL10
AL20
KD16
Very hard wearing finest grain carbide with a TiAlN-coating for high cutting speeds and low feed rates.
Application areas are processing hard materials up to approx. 63 HRC and the HSC- working.
K02 - K05
Code 8
K10
Code 7
Very hard wearing fine grain carbide, for high cutting speeds with high feed rates. This quality is suitable
for dry milling and can also be adopted with cooling. Application areas are roughing and finishing nonferrous heavy materials and aluminium up to a Si-component of approx. 8%.
Hard wearing carbide type for light roughing and finishing at medium cutting speeds. For machining mild
steel, aluminium and plastics.
P20 - P25
Code 10
K05 - K10
Code 24
K05 - K10
Code 16
K10
Code 43
PKD
Hardness / Resistance to wear
Code 28
PKD
Very hard wearing fine grain carbide with a TiAlN-coating, for high cutting speeds and high feed rates. This quality is suitable for dry milling and can also be adopted with cooling. Application areas are
roughing and finishing non-ferrous heavy materials and aluminium up to an Si-component of approx.
12%.
Very hard wearing fine grain carbide with a TiB2-coating for high cutting speeds and high feed rates. This
quality is suitable for dry milling and can also be adopted with cooling. Application areas are roughing
and finishing non-ferrous heavy materials and aluminium up to a Si-component of approx. 12%.
Very hard wearing fine grain with a diamond coating for high cutting speeds and high feed rates. This
quality is suitable for dry milling and can also be adopted with cooling. Application areas are roughing
aluminium starting from a Si-component of aprox. 10% and for graphite milling.
Extremely wear resistant polycrystalline diamond (pcd). For high cuttings speeds, with high feed rates
per tooth. This quality can be adopted for both dry and cooling operations. The application areas are
roughing and finishing of aluminium with Si-content >10% and the machining of fiber-reinforced plastics
PKD
KD16
KT05
K15M
HT20
CT10
KT28
HT32
HT35
HT30
HT45
HT50
Tenacity
Key to abbreviations
Term
Dimension
Symbol according to
DIN6580/84
RPM
min-1
Tool diameter
mm
D / Dwz
Tool Centrepoint path (inside)
mm
Dmi
Tool Centrepoint path (outside)
mm
Dma
Machining diameter
mm
Dws
Axial depth of cut
mm
ap
Radial depth of cut
mm
ae
Number of teeth
Average chip thickness
mm
hm
Feed speed per tooth
mm
fz
Feed speed per revolution
mm
Feed distance
mm
Cutting speed
m/min
vc
Feed speed at the tool tip
mm/min
vf
Feed rate ref. to centre point path for internal circular milling
mm/min
vfi
Feed rate ref. to centre point path for external circular milling
mm/min
vfa
min
th
cm3/min
Controlled machine time

Chip removal rate
Theoretical roughness depth
Rth
Number of cuts
Advance width
mm
br
Tightening-torque screws
Nm
Specific cutting force
N/mm
kc
Specific cutting force based on ae = 1 mm und ap = 1 mm
N/mm
kc 1.1
Spindle power
kW
Ps
Motor power
kW
Pc
Exponent
Mechanical conversion efficiency
mc
%
Formulae for milling

RPM of spindle:
1000 vc
n =
[min-1]
D
Cutting speed:
Dn
vc =
1000
Feed rate:
vf = fz Z n [mm/min]
Average chip thickness:
[m/min]
ae
--------D [mm]
hm fz
fz hm
Chip volume per minute when milling:
ap ae vf
Q = -------------------[cm3/min]
1000
Controlled Machine Time:
Li
th= ------------ [min]
vf
Specific cutting force
kc=hm-mc kc 1.1 [N/mm]
Spindle power
ap ae vf kc
Ps= ----------------------------[kW]
60 106
Motor power
Ps
Pc= ----------[kW]
--------a [mm]
D
Helix Milling (3-D)
Immersion Angle :
s
=------------ tan -1
(d+b)
Smallest Bore Diameter 3-D:

Bmin. = (D - b) 2
Largest Bore Diameter 3-D:
Bmax. = D 2
Types of wear on inserts
Cutting Edge Notches

Small notches along the cutting edge, mostly
overlapped by wear to the clearance face
Clearance Face Wear

Extreme wear after a certain period of operation
lowers surface finish quality.
Pitting (Cratering)
Crater wear weakens the cutting edge and lowers
finish quality.
Build-Up Material
Build-up on the cutting edge occurs when the chip
cannot run off properly because the cutting
temperature is too low.
Warping
High physical loading and high machining
temperature can lead to plastic deformation of the
cutting edge.
Hairline Fracturing
Small cracks perpendicular to the cutting edge,
caused by temperature swings during discontinuous
cutting. Danger of breakage.
Feed per tooth
Material toughness
Rake angle
Cutting edge chamfer
Strength/stability
Axial run out/concentricity

accuracy
Depth of cut
Angle of incidence
Cooling, chip removal, air feed
Material wear resistance
Maschine overload
Edge breakage on workpiece
Chip formation-blockages
Cutting edge warping
Vibration
Cutting edge build-up
Poor finish quality
Excessive pitting
Insert breakage
Excessive clearance face

wear
Cutting speed
Problem
Remedy
Cutting edge notching
Measures in case of milling problems
Enlarge / increase
Minimize / decrease
Hardness comparison table (extract from DIN 50150)

Tensile strength
Rm
N/mm
10
Vickers hardness
Brinell hardness
HV
HB
255
80
270
85
285
Rockwell
hardness
HRC
Tensile strength
Rm
N/mm
Vickers hardness
Brinell hardness
HV
HB
Rockwell
hardness
HRC
76,0
1420
440
418
44,5
80,7
1455
450
428
45,3
90
85,5
1485
460
437
46,1
305
95
90,2
1520
470
447
46,9
320
100
95,0
1555
480
(456)
47,7
335
105
99,8
1595
490
(466)
48,4
350
110
105
1630
500
(475)
49,1
370
115
109
1665
510
(485)
49,8
385
120
114
1700
520
(494)
50,5
400
125
119
1740
530
(504)
51,1
415
130
124
1775
540
(513)
51,7
430
135
128
1810
550
(523)
52,3
450
140
133
1845
560
(532)
53,0
465
145
138
1880
570
(542)
53,6
480
150
143
1920
580
(551)
54,1
495
155
147
1955
590
(561)
54,7
510
160
152
1995
600
(570)
55,2
530
165
156
2030
610
(580)
55,7
545
170
162
2070
620
(589)
56,3
560
175
166
2105
630
(599)
56,8
575
180
171
2145
640
(608)
57,3
595
185
176
2180
650
(618)
57,8
610
190
181
660
58,3
625
195
185
670
58,8
640
200
190
680
59,2
660
205
195
690
59,7
675
210
199
700
60,1
690
215
204
720
61,0
705
220
209
740
61,8
720
225
214
760
62,5
740
230
219
780
63,3
755
235
223
800
64,0
770
240
228
20,3
820
64,7
785
245
233
21,3
840
65,3
800
250
238
22,2
860
65,9
820
255
242
23,1
880
66,4
835
260
247
24,0
900
67,0
850
265
252
24,8
920
67,5
865
270
257
25,6
940
68,0
880
275
261
26,4
900
280
266
27,1
915
285
271
27,8
930
290
276
28,5
950
295
280
29,2
965
300
285
29,8
995
310
295
31,0
1030
320
304
32,2
1060
330
314
33,3
1095
340
323
34,4
1125
350
333
35,5
1155
360
342
36,6
1190
370
352
37,7
1220
380
361
38,8
1255
390
371
1290
400
1320
410
1350
1385
Conversions of hardness values based on this conversion-table are only of

approximate accuracy. See DIN 50150.
Tensile strength
N/mm
Vickers hardness
Diamond pyramid 136

Proof load F 98 N
39,8
Brinell hardness
0,102 x F/D = 30 N/mm
380
40,8
390
41,8
Calculated from:
HB = 0,95 x HV
F= Proof load in N
D= Ball-diameter in mm
420
399
42,7
430
409
43,6
Rockwell hardness C
Diamond cone 120

Total proof load 1471 9 N
Rm
HV
HB
HRC
Surface comparison symbols
Roughing
Finishing
Fine finishing
Super finishing
Surface
symbols
Surface
roughness rate
Average
roughness
Mean
roughness
depth
Roughness
values
(USA)
Roughness
values
(France)
(DIN3141).
Nr.
Ra in m
Rz in m
CLA in in
N12
50
180-220
2000
N11
25
90-110
1000
N10
12,5
46-57
500
R100
N9
6,3
23-32
250
R 40
N8
3,2
12-16
125
R25/16
N7
1,6
5,9-8,0
63
R10
N6
0,8
3,0-4,8
32
R 6,3
N5
0,4
1,6-2,8
16
R3,2/2
N4
0,2
1,0-1,8
R1,25
N3
0,1
0,80-1,10
R 0,8/0,5
N2
0,05
0,45-0,60
N1
0,025
0,22-0,30
11

Germany
W.-Nr.
DIN
Great Britain
BS
EN
France
Italy
Spain
USA
AFNOR
UNI
UNE
AISI/SAE
kc 1.1
mc
Structural steel, unalloyed and low alloyed steel

1.0401
C15
080M15
1.0402
C22
050A20
2C
CC12
C15C16
F.111
1015
1229
0,21
CC20
C20C21
F.112
1020
1229
0,21
1.0501
C35
060A35
CC35
C35
F.113
1035
1388
0,22
1.0503
C45
080M46
CC45
C45
F.114
1045
1388
0,22
C55
1055
1524
0,24
CC55
C60
1060
1524
0,24
1.0535
C55
070M55
1.0601
C60
080A62
1.0715
9SMn28
230M07
1.0718
9SMnPb28
43D
1.0722
10SPb20
1.0726
35S20
212M36
8M
1.0736
9SMn36
240M07
1B
1.0737
9SMnPb36
1.0904
55Si7
1.0961
60SiCr7
250A53
45
S250
CF9SMn28
11SMn28
1213
1229
0,21
S250Pb
CF9SMnPb28
11SMnPb28
12L13
1229
0,21
10PbF2
CF10SPb20
1229
0,21
1140
1388
0,22
35MF4
S300
CF9SMn36
12SMn35
1215
1229
0,21
S300Pb
CF9SMnPb36
12SMnP35
12L14
1229
0,21
55S7
55Si8
56Si7
9255
1615
0,24
60SC7
60SiCr8
60SiCr8
9262
1615
0,24
C16
C15K
1.1141
Ck15
080M15
32C
XC12
1.1157
40Mn4
150M36
15
35M5
1.1158
Ck25
1.1167
36Mn5
1.1170
28Mn6
40M5
150M28
14A
10SPb20
F210G
20M5
36Mn5
C28Mn
1.1183
Cf35
060A35
XC38TS
C36
1.1191
Ck45
080M46
XC42
C45
C45K
C55K
1.1203
Ck55
070M55
XC55
C50
1.1213
Cf53
060A52
XC48TS
C53
XC60
C60
1.1221
Ck60
080A62
1.1274
Ck101
060A96
1.3401
X120Mn12
Z120M12
1.3505
100Cr6
534A99
1.5415
15Mo3
1501-240
1.5423
16Mo5
1503-245-420
1.5622
14Ni6
1.5662
X8Ni9
1.5680
12Ni19
1.5710
36NiCr6
1.5732
14NiCr10
43D
31
12NC15
362
20NCD2
817M40
1.6657
14NiCrMo134
832M13
1.7015
15Cr3
523M15
24
0,24
0,22
1060
1524
0,24
1095
1524
0,24
3003
0,24
35NCD6
ASTM A20Gr.A
1524
0,24
4520
1524
0,24
1524
0,24
15Ni6
ASTM A350LF5
XBNi09
ASTM A353
2515
2230
0,23
3135
1638
0,24
16NiCr11
15NiCr11
3415
1524
0,24
3415;3310
1524
0,24
38NiCrMo4(KB)
35NiCrMo4
9840
1615
0,24
20NiCrMo2
20NiCrMo2
8620
1570
0,24
40NiCrMo2(KB)
40NiCrMo2
8740
1615
0,24
35NiCrMo6(KB)
18NCD6
36C
14Ni6
4340
14NiCrMo13
15NiCrMo13
14NiCrMo131
12C3
5015
1615
0,24
1524
0,24
1524
0,24
1524
0,24
1.7033
34Cr4
530A32
18B
32C4
34Cr4(KB)
35Cr4
5132
1570
0,24
1.7035
41Cr4
530M40
18
42C4
41Cr4
42Cr4
5140
1615
0,24
42Cr4
5140
1615
0,24
16MC5
16MnCr5
16MnCr5
5115
1524
0,24
5155
1615
0,24
25CD4
25CrMo4(KB)
55Cr3
4130
1570
0,24
1.7045
42Cr4
1.7131
16MnCr5
(527M20)
1.7176
55Cr3
527A60
1.7218
25CrMo4
1717CDS110
48
55C3
1.7220
34CrMo4
708A37
19B
35CD4
35CrMo4
AM26CrMo4
34CrMo4
4137;4135
1615
0,24
1.7223
41CrMo4
708M40
19A
42CD4TS
41CrMo4
42CrMo4
4140;4142
1615
0,24
The values for kc 1.1 are valid for 6 positive rake angle. Per degree of another rake angle kc1.1 is corrected to 1,5 %.
kc 1.1 is valid for ap = 1 mm and hm = 1 mm, with mc it is converted to the current values.
12
1524
1388
X10Ni9
35NC6
40NCD3
820A16
1055
1050
16Mo5
36A
34CrNiMo6
0,22
0,22
16Mo5
110
17CrNiMo6
1388
1388
16Mo3
655M13; 655A12
1.6582
1035
1045
16Mo3KW
816M40
1.6587
0,22
0,22
15D3
14NiCr14
805M20
1388
1365
52100
36CrNiMo4
311-Type7
1335
1330
X120Mn12
1.5752
21NiCrMo2
F.131
1.6511
40NiCrMo22
XG120Mn12
14NC11
1.6523
1025
100Cr6
Z18N5
1.6546
0,21
0,22
Z120M12
16N6
111A
1229
1388
100C6
1501-509;510
640A35
1015
1039

Germany
W.-Nr.
DIN
Great Britain
BS
EN
France
Italy
Spain
USA
AFNOR
UNI
UNE
AISI/SAE
42CrMo4
4140
kc 1.1
mc
1615
0,24
Structural steel, unalloyed and low alloyed steel

1.7225
42CrMo4
1.7262
15CrMo5
708M40
1.7335
13CrMo4 4
1501-620Gr.27
1.7361
32CrMo12
722M24
1.7380
10CrMo9 10
1501-622
1.7715
14MoV6 3
1503-660-440
1.8159
50CrV4
735A50
19A
42CD4
42CrMo4
12CD4
15CD3.5
12CrMo4
14CrMo4 5
14CrMo45
30CD12
32CrMo12
F.124.A
12CD9;10
12CrMo9,10
TU.H
15CD4.5
40B
ASTM A182
1524
0,24
1524
0,24
F11;F12
Gr.31;45
ASTM A182
1615
0,24
1524
0,24
F.22
13MoCrV6
47
50CV4
40CAD6,12
1.8509
41CrAIMo7
905M39
41B
1.8523
39CrMoV13 9
897M39
40C
50CrV4
51CrV4
41CrAIMo7
41CrAIMo7
6150
36CrMoV12
1524
0,24
1615
0,24
1615
0,24
1615
0,24
0,24
Tool steel
1.1545
C105W1
Y1105
C98KU ; C100KU
F.515; F.516
W.110
1524
1.1663
C125W
Y2120
C120KU
(C120)
W.112
1524
0,24
1.2067
100Cr6
BL3
Y100C6
100Cr6
L3
1615
0,24
1.2080
X210Cr12
BD3
Z200Cr12
X210Cr12
D3
2230
0,23
X40CrMoV5
H13
2230
0,23
X100CrMoV5
A2
2230
0,23
1615
0,24
2230
0,23
X210Cr13KU
35CrMo8KU
1.2311
40CrMnMo7
1.2312
40CrMnMoS8-6
1.2343
X38CrMoV5-1
BH11
Z38CDV5
X37CrMoV51 1KU
1.2344
X40CrMoV51
BH13
Z40CDV5
X35CrMoV05KU
H11
X40CrMoV511KU
1.2363
X100CrMoV51
1.2367
X38CrMoV5-3
1.2379
X155CrVMo12-1
1.2419
105WCr6
BA2
Z100CDV5
X100CrMoV51KU
Z38CDV5-3
BD2
Z160CDV12
X155CrVMo12 1 KU
105WC13
10WCr6
D2
105WCr5
107WCr5KU
1.2436
X210CrW12
1.2542
45WCrV7
BS1
1.2581
X30WCrV9 3
BH21
1.2601
X165CrMoV12
1.2713
55NiCrMoV6
1.2738
40CrMnNiMo8-6-4
1.2833
100V1
X30WCrV9 3KU
Z30WCV9
X215CrW121KU
X210CrW12
45WCrV8KU
45WCrSi8
S1
1615
0,24
X28W09KU
X30WCrV9
H21
2230
0,23
X165CrMoW12KU
X160CrMoV12
2230
0,23
1615
0,24
2230
0,23
X30WCrV9 3KU
55NCDV7
BW2
F.520.S
Y1105V
L6
W210
102V2KU
1.3243
S 6-5-2-5
Z85WDKCV
HS 6-5-2-5
HS 6-5-2-5
X78WCo1805KU
HS 18-1-1-5
T4
2230
0,23
X82WMo0605KU
HS 6-5-2
M2
2230
0,23
HS 2-9-2
HS 2-9-2
M7
2230
0,23
X75W18KU
HS 18-0-1
T1
2230
0,23
06-05-05-04-02
1.3255
S 18-1-2-5
BT4
Z80WKCV
18-05-04-01
1.3343
S 6-5-2
BM2
Z85WDCV
06-05-04-02
1.3348
S 2-9-2
Z100WCWV
09-04-02-02
1.3355
S 18-0-1
BT1
Z80WCV
18-04-01
13

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AISI/SAE
Z6C13
X6Cr13
F.3110
403
kc 1.1
mc
Stainless and heat-resistant steel

1.4000
X6Cr13
1.4001
X7Cr14
403S17
F.8401
1706
0,21
1706
0,21
1.4006
X10Cr13
410S21
56A
Z10C14
X12Cr13
F.3401
410
1706
0,21
1.4016
X6Cr17
430S15
60
Z8C17
X8Cr17
F.3113
430
1706
0,21
X40Cr14
F.3405
1706
0,21
1.4027
G-X20Cr14
420C29
56B
Z20C13M
1.4034
X46Cr13
420S45
56D
Z40CM
1.4057
X20CrNi172
431S29
57
Z15CNi6.02
X16CrNi16
F.3427
431
1.4104
X12CrMoS17
Z10CF17
X10CrS17
F.3117
430F
1706
0,21
1.4113
X6CrMo171
434S17
Z8CD17.01
X8CrMo17
434
1706
0,21
Z4CND13.4M
Z38C13M
1.4313
X5CrNi13 4
425C11
1.4408
G-X6CrNiMo18 10
316C16
F.8414
1.4718
X45CrSi9 3
401S45
52
Z45CS 9
X45CrSi8
F.322
HW3
1.4724
X10CrAl13
403S17
Z10C13
X101CrA112
F.311
405
F.3113
1.4742
X10CrAl18
430S15
60
Z10CAS18
X8Cr17
1.4747
X80CrNiSi20
443S65
59
Z80CSN20.02
X80CrSiNi20
1.4757
X80CrNiSi20
443S65
59
Z80CSN20.02
X80CrSiNi20
1.4762
X10CrAl24
Z10CAS24
X16Cr26
1.4301
X5CrNi18 10
304S15
58E
Z6CN18.09
X5CrNi1810
1.4305
X10CrNiS18 9
303S21
58M
Z10CNF 18.09
Z2CN18.10
Z3CN19.10
Z6CN18.10M
Z12CN17.07
1.4306
X2CrNi19 11
304S12 304C12
1.4308
G-X6CrNi18 9
304C15
1.4310
X12CrNi177
1.4311
X2CrNiN18 10
304S62
1.4401
X5CrNiMo17122
316S16
1.4429
X2CrNiMoN17133
Z6CND17.11
F.320B
2230
0,23
430
HNV6
446
304
1957
0,20
X10CrNiS 18.09
F.3551 F.3541
F.3504
F.3508
303
1957
0,20
X2CrNi18.11
F.3503
304L
X12CrNi1707
F.3517
301
X5CrNiMo17 12
F.3543
316LN
Z2CND17.13
1957
0,20
1957
0,20
304LN
1957
0,20
316
1957
0,20
1957
0,20
1.4435
X2CrNiMo18143
316S12
Z2CND17.13
X2CrNiMo17 13
316L
1.4438
X2CrNiMo17133
317S12
Z2CND19.15
X2CrNiMo18 16
317L
1.4460
X8CrNiMo275
1.4541
X6CrNiTi18 10
2337
321S12
Z6CNT18.10
X6CrNiTi18 11
F.3553, F.3523
321
329
1957
0,20
1.4550
X6CrNiNb18 10
347S17
58F
Z6CNNb18.10
X6CrNiNb18 11
F.3552, F.3524
347
1957
0,20
58J
Z6NDT17.12
X6CrNiMoTi17 12
F.3535
316Ti
Z4CNDNb
XG8CrNiMo18 11
1.4571
X6CrNiMoTi17122
320S17
1.4581
G-X5CrNi
318C17
MoNb18 10
18 12M
1.4583
X10CrNi
Z6CNDNb
MoNb18 12
17 13B
1.4828
X15CrNiSi20 12
309S24
Z15CNS20.12
1.4845
X12CrNi25 21
310S24
Z12CN25 20
1.4864
X12NiCrSi36 16
X6CrNiMoNb17 13
X6CrNi25 20
318
F.331
Z12NCS35.16
1.4865
G-X40NiCrSi38 18
330C11
1.4871
X53CrMnNiN219
349S54 321S12
58B
Z52CMN21.09
X53CrMnNiN219
1.4878
X12CrNiTi18 9
321S320
58C
Z6CNT18.12B
X6CrNiTi1811
F.3523
1957
0,20
1957
0,20
1957
0,20
309
1229
0,28
310S
1957
0,20
330
2366
0,24
2366
0,24
EV8
1706
0,21
321
1957
0,20
XG50NiCr39 19
14
0,21
0,20
HNV6
Z2CN18.10
58J
1706
1957

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AISI/SAE
kc 1.1
mc
Unalloyed grey-cast iron

0.6010
GG 10
0.6015
GG 15
Ft 10 D
Grade 150
Ft 15 D
1047
0,20
No 20 B
1047
0,20
0,20
0.6020
GG 20
Grade 220
Ft 20 D
No 25 B
1047
0.6025
GG 25
Grade 260
Ft 25 D
No 30 B
1138
0,24
0.6030
GG 30
Grade 300
R 30 D
No 45 B
1229
0,28
0.6035
GG 35
Grade 350
Ft 35 D
No 50 B
1229
0,28
0.6040
GG 40
Grade 400
Ft 40 D
No 55 B
1229
0,28
Alloyed grey-cast iron

DIN4694
3468: 1974
GGLNiCr 20 2
L-NiCr 20 2
ASTM
A32-301
A436-72
L-NC 20 2
Type 2
60-40-18
Unalloyed globular graphite-cast iron

0.7040
GGG 40
SNG 420/12
FCS 400-12
0.7043
GGG 40.3
SNG 370/1
FGS 370-17
0.7033
GGG 35.3
0.7050
GGG 50
SNG 500/7
FGS 500-7
0.7060
GGG 60
SNG 600/3
FGS 600-3
0.7070
GGG 70
SNG 700/2
FGS 700-2
GGG NIMn 13 7
L-NiMn 13 7
L-NC 20 2
GGG NiCr 20 2
L-NC 20 2
1115
0,25
1115
0,25
1115
0,25
80-55-06
1229
0,28
1229
0,28
100-70-03
1229
0,28
Alloyed cast iron

DIN 1694
L-NM 13 7
Type 2
Malleable cast iron
8 290/6
MN 32-8
0.8135
GTS-35
B 340/12
MN 35-10
0.8145
GTS-45
P 440/7
32510
1115
0,25
40010
1292
0,30
0.8155
GTS-55
P 510/4
MP 50-5
50005
1292
0,30
0.8165
GTS-65
P 570/3
MP 60-3
70003
1292
0,30
0.8170
GTS-70
P 690/2
IP 70-2
(002)
1292
0,30
L31/34/36
A59050C
1000
L 86
AZ 4 GU/9051
Aluminum alloys
3.0255
Al99.5
3.3315
AlMg1
3.1655
AlCuSiPb
3.1754
G-AlCu5Ni1,5
3.4345
AlZnMgCu0,5
3.2373
G-AlSi 9 Mg
3.2381
G-AlSi 10 Mg
3.2382
GD-AlSi10Mg
811-04
7050
3.2383
G-AlSi10Mg (Cu)
LM 9
A 360.2
3.2383
GK-AlSi10Mg (Cu)
LM 9
A 360.2
3.2581
G-AlSi 12
LM 6
3.2582
GD-AlSi 12
3.2583
G-AlSi 12 (Cu)
3.3561
G-AlMg 5
A 413.2
A 413.0
LM 20
A 413.1
3.5101
G-MgZn4SE1Zr1
MAG 5
G-Z4TR
ZE 41
3.5103
MgSE3Zn2Zr1
MAG 6
G-TR3Z2
EZ 33
3.5106
G-MgAg3SE2Zr1
MAG 12
G-Ag 22,5
QE 22
3.5812
G-MgAl8Zn1
MAG 1
G-A9
AZ 81
MAG 7
G-A9Z1
AZ 91
3.5912
G-MgAl9Zn1
2.1871
G-AlCu 4 TiMg
3.2371
G-AlSi 7 Mg
4218 B
15

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AISI/SAE
kc 1.1
mc
3003
0,24
3003
0,24
Copper alloys
2.1090
G-CuSn 7 ZnPb
2.1096
G-CuSn 5 ZnPb
LG 2
U-E 7 Z 5 Pb 4
C 93200
U-E 5 Pb 5 Z 5
C 83600
2.1098
G-CuSn 2 ZnPb
2.1176
G-CuPb 10 Sn
LB 2
U-E 10 Pb 10
C 93700
2.1182
G-CuPb15Sn
LB 1
U-Pb 15 E 8
C 93800
2.0240
CuZn15
CZ 102
CuZn 15
C 23000
2.0265
CuZn30
CZ 106
CuZn 30
2.0321
CuZn37
CZ 108
CuZn 36/37
C 26000
C2700, C2720
C 27200, C 27700
2.0592
G-CuZn 35 Al 1
HTB 1
U-Z 36 N 3
C 86500
2.0596
G-CuZn 34 Al 2
HTB 1
U-Z 36 N 3
C 86200
U-Pb 20
2.1188
G-CuPb20Sn
LB 5
2.1292
G-CuCrF 35
CC1-FF
C 94100
C 81500
2.1293
CuCrZr
CC 102
U-Cr 0,8 Zr
C 18200
2.0966
CuAl 10 Ni 5 Fe 4
Ca 104
U-A 10 N
C 6300
2.0975
G-CuAl 10 Ni
2.1050
G-CuSn 10
CT 1
B-148-52
2.1052
G-CuSn 12
Pb 2
C 90700
UE 12 P
C 90800
Fe-based heat-resistant alloys

1.4558
X 2 NiCrAlTi 32 20
1.4562
X 1 NiCrMoCu 32 28 7
NA 15
N 08800
N 08031
1.4563
X 1 NiCrMoCuN 31 27 4
Z 1 NCDU 31.27
N 08028
1.4864
X 12NiCrSi
Z12NCS35.16
330
1.4864
X 12 NiCrSi 36 16
NA 17
1.4865
G-X40NiCrSi
330C11
1.4958
X 5 NiCrAlTi 31 20
1.4977
X 40 CoCrNi 20 20
Z 12 NCS 35.16
N 08330
XG50NiCr
Z 42 CNKDWNb
Ni/Co-based heat-resistant alloys

2.4360
NiCu30Fe
2.4610
NiMo16Cr16Ti
2.4630
NiCr20Ti
2.4642
NiCr29Fe
NA 13
NU 30
Monel 400
Hastelloy C-4
HR 5, 203-4
NC 20 T
Nimonic 75
NC 30 Fe
Inconel 690
2.4810
G-NiMo30
2.4856
NiCr22Mo9Nb
NA 21
NC 22 FeDNb
Inconel 625
Hastelloy C
2.4858
NiCr21Mo
NA 16
NC 21 Fe DU
Incoloy 825
NA 18
2.4375
NiCu30 Al
NU 30 AT
Monel K-500
2.4668
NiCr19FeNbMo
NC 19 Fe Nb
Inconel 718
2.4669
NiCr15Fe7TiAl
NC 15 TNb A
Inconel X-750
2.4685
G-NiMo28
Hastelloy B
2.4694
NiCr16Fe7TiAl
Inconel 751
Titanium and titanium alloys

3.7025
Ti 1
2 TA 1
3.7124
TiCu2
2 TA 21-24
3.7195
TiAl 3 V 2.5
3.7225
Ti 1 Pd
3.7115
TiAl5Sn2
3.7145
TiAl6Sn2Zr4Mo2Si
3.7165
Ti6Al4V
3.7175
TiAl6V6Sn2
3.7175
TiAl6V6Sn2
R 50250
TP 1
R 52250
R 54620
TA 10-13; TA 28
3.7185
TiAl4Mo4Sn2
TA 45-51; TA 57
3.7185
TiAl4Mo4Sn2
TA 45-51; TA 57
T-A 6 V
16
R 56400

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AISI/SAE
kc 1.1
mc
Chilled cast iron

0.9620
G-X 260 NiCr 4 2
Grade 2 A
Ni-Hard 2
0.9625
G-X 330 NiCr 4 2
Grade 2 B
Ni-Hard 1
0.9630
G-X 300 CrNiSi 9 5 2
0.9635
G-X 300 CrMo 15 3
0.9640
G-X 300 CrMoNi 15 2 1
0.9645
G-X 260 CrMoNi 20 2 1
0.9650
G-X 260 Cr 27
0.9655
G-X 300 CrMo 27 1
0.9655
G-X 300 CrMo 27 1
Ni-Hard 4
Grade 3 D
A 532 III A 25% Cr
Grade 3 E
A 532 III A 25% Cr
17
Ramping angle type FP 252 / 606 / 508 / 510 / 516

D
18
Ramping
angle
max. ()
Processing
path
min. L (mm)
ap max.
/2
Insert
Insert
14
14,0
3,00
6,00
FP 606
18
9,5
12
3,00
6,00
FP 606
16
15,4
4,00
8,00
FP 408, 508, 608, 708, 808
18
12,4
10
4,00
8,00
FP 408, 508, 608, 708, 808
20
11,8
12
4,00
8,00
FP 408, 508, 608, 708, 808
25
8,4
17
4,00
8,00
FP 408, 508, 608, 708, 808
30
6,5
22
4,00
8,00
FP 408, 508, 608, 708, 808
35
5,3
27
4,00
8,00
FP 408, 508, 608, 708, 808
40
4,5
32
4,00
8,00
FP 408, 508, 608, 708, 808
42
4,2
34
4,00
8,00
FP 408, 508, 608, 708, 808
20
12,4
10
5,00
10,00
FP 410, 510, 610, 710, 810
25
8,3
15
5,00
10,00
FP 410, 510, 610, 710, 810
30
7,1
20
5,00
10,00
FP 410, 510, 610, 710, 810
35
5,7
25
5,00
10,00
FP 410, 510, 610, 710, 810
42
4,5
32
5,00
10,00
FP 410, 510, 610, 710, 810
52
3,4
42
5,00
10,00
FP 410, 510, 610, 710, 810
24
17,6
12
6,00
12,00
FP 412, 512, 612, 712, 812
25
16,3
13
6,00
12,00
FP 412, 512, 612, 712, 812
32
10,8
20
6,00
12,00
FP 412, 512, 612, 712, 812
35
9,4
23
6,00
12,00
FP 412, 512, 612, 712, 812
42
7,2
30
6,00
12,00
FP 412, 512, 612, 712, 812
52
5,4
40
6,00
12,00
FP 412, 512, 612, 712, 812
66
4,0
54
6,00
12,00
FP 412, 512, 612, 712, 812
80
3,2
68
6,00
12,00
FP 412, 512, 612, 712, 812
32
17,7
16
6,00
16,00
FP 416, 516, 616, 816
35
15,0
19
6,00
16,00
FP 416, 516, 616, 816
42
11,1
26
6,00
16,00
FP 416, 516, 616, 816
52
8,1
36
6,00
16,00
FP 416, 516, 616, 816
66
5,8
50
6,00
16,00
FP 416, 516, 616, 816
80
4,6
64
6,00
16,00
FP 416, 516, 616, 816
100
3,5
84
6,00
16,00
FP 416, 516, 616, 816
125
2,7
109
6,00
16,00
FP 416, 516, 616, 816
160
2,0
144
6,00
16,00
FP 416, 516, 616, 816
28
9,6
15
6,35
12,70
FP 252, 253, 257
32
7,7
19
6,35
12,70
FP 252, 253, 257
36
6,4
23
6,35
12,70
FP 252, 253, 257
40
5,4
27
6,35
12,70
FP 252, 253, 257
50
2,0
37
6,35
12,70
FP 252, 253, 257
63
1,5
50
6,35
12,70
FP 252, 253, 257
80
1,5
67
6,35
12,70
FP 252, 253, 257
100
1,2
87
6,35
12,70
FP 252, 253, 257
125
0,9
112
6,35
12,70
FP 252, 253, 257
Ramping angle type FP 540 / 545

D
Ramping angle
max. ()
Processing
path
min. L (mm)
ap
max
Insert
width
Insert
20
22
25
32
35
40
42
50
52
63
66
4,3
3,8
3,1
2,3
2,0
1,7
1,6
1,3
1,3
1,0
1,0
20
23
27
38
42
50
53
65
68
84
89
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
7,85
7,85
7,85
7,85
7,85
7,85
7,85
7,85
7,85
7,85
7,85
FP 540, 541, 640

FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
FP 540, 541, 640
32
35
40
42
1,1
52
63
66
80
100
125
160
4,6
4,0
2,2
2,1
1,1
1,6
1,2
1,2
0,9
0,7
0,6
0,4
20
23
28
30
57
40
51
54
68
88
113
148
2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,15
2,15
12,00
12,00
12,00
12,00
12,00
12,00
12,00
12,00
12,00
12,00
12,00
12,00
FP 545, 546, 645

FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
FP 545, 546, 645
With the application of the insert radius has to be

considered by programming the milling operation.
Insert
FP 540/640
0,63
22,0
FP 545/645
1,08
24,3
K= free milling area
If the feed increment is bigger than a, the feed

rate per tooth must be reduced to 30%.
Max. feed increment see b".
Insert
ap
FP 540/640
1,50
2,5
1,3
FP 545/645
2,15
3,5
2,0
19
Ramping angle type FP 542
Ramping angle
max. ()
Processing
path
min. L (mm)
ap
max
Insert
width
Insert
16
6,0
10
1,00
6,50
FP 542
20
4,2
14
1,00
6,50
FP 542
22
3,7
16
1,00
6,50
FP 542
25
3,1
19
1,00
6,50
FP 542
32
2,2
26
1,00
6,50
FP 542
35
2,0
29
1,00
6,50
FP 542
40
1,7
34
1,00
6,50
FP 542
42
1,6
36
1,00
6,50
FP 542
50
1,3
44
1,00
6,50
FP 542
52
1,3
46
1,00
6,50
FP 542
With the application of the insert radius has to be

considered by programming the milling operation.
Insert
FP 542
1,4
0,60
18,52
If the feed increment is bigger than a, the feed

rate per tooth must be reduced to 30%.
20
Insert
ap
FP 542
1,0
1,38
0,5
Helix milling without pre-drilling, type FP 542
ap / turn
Insert
width
32
1,0
6,50
FP 542
28
40
1,0
6,50
FP 542
22
32
44
1,0
6,50
FP 542
25
38
50
1,0
6,50
FP 542
32
52
64
1,0
6,50
FP 542
35
58
70
1,0
6,50
FP 542
40
68
80
1,0
6,50
FP 542
42
72
84
1,0
6,50
FP 542
50
88
100
1,0
6,50
FP 542
52
92
104
1,0
6,50
FP 542
D1 min.
16
20
20
D1 max.
Insert
With the helix milling 50% of the normal feed rate per tooth is recommended.
The depth of immersion per turning should not exceed the measure ap from picture depth of cut.
21
Ramping angle type FP 09 / 12 / 19
22
Ramping angle
max. ()
Processing
path
min. L (mm)
ap
max
IK-
Insert
Insert
20
25
32
35
40
42
50
52
63
66
6,0
4,1
2,8
2,5
2,1
1,9
1,6
1,5
1,2
1,1
10
15
22
25
30
32
40
42
53
56
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
9,60
9,60
9,60
9,60
9,60
9,60
9,60
9,60
9,60
9,60
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
FP 09 S, FP 09 H
32
35
40
42
50
52
63
66
80
100
6,5
5,6
4,6
4,3
3,4
3,2
2,5
2,4
1,9
1,4
19
22
27
29
37
39
50
53
67
87
2,20
2,20
2,20
2,20
2,20
2,20
2,20
2,20
2,20
2,20
12,70
12,70
12,70
12,70
12,70
12,70
12,70
12,70
12,70
12,70
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
FP 12 S, FP 12 H
63
66
80
100
125
3,9
3,7
2,8
2,1
1,6
44
47
61
81
106
3,00
3,00
3,00
3,00
3,00
19,10
19,10
19,10
19,10
19,10
FP 19 S, FP 19 H
FP 19 S, FP 19 H
FP 19 S, FP 19 H
FP 19 S, FP 19 H
FP 19 S, FP 19 H
With the application of the insert radius has to

be considered by programming the milling operation.
Insert
FP 09
1,9
0,8
15,7
FP 12
3,3
1,4
23,5
FP 19
4,3
1,9
22,1
If the feed increment is bigger than a, the feed rate per

tooth must be reduced to 30%.
Insert
ap
FP 09
1,1
1,9
0,8
FP 12
2,3
3,3
1,0
FP 19
3,2
4,3
1,2
23
Helix milling without pre-drilling, type FP 09 / 12 / 19
D1 min.
20
22
D1 max.
40
ap / turn
Insert
width
1,0
9,00
Insert
FP 09 S, FP 09 H
25
32
50
1,0
9,00
FP 09 S, FP 09 H
32
46
64
1,0
9,00
FP 09 S, FP 09 H
40
62
80
1,0
9,00
FP 09 S, FP 09 H
42
66
84
1,0
9,00
FP 09 S, FP 09 H
50
82
100
1,0
9,00
FP 09 S, FP 09 H
52
86
104
1,0
9,00
FP 09 S, FP 09 H
63
108
126
1,0
9,00
FP 09 S, FP 09 H
66
114
132
1,0
9,00
FP 09 S, FP 09 H
32
40
64
2,2
12,00
FP 12 S, FP 12 H
35
46
70
2,2
12,00
FP 12 S, FP 12 H
40
56
80
2,2
12,00
FP 12 S, FP 12 H
42
60
84
2,2
12,00
FP 12 S, FP 12 H
50
76
100
2,2
12,00
FP 12 S, FP 12 H
52
80
104
2,2
12,00
FP 12 S, FP 12 H
63
102
126
2,2
12,00
FP 12 S, FP 12 H
66
108
132
2,2
12,00
FP 12 S, FP 12 H
80
136
160
2,2
12,00
FP 12 S, FP 12 H
100
176
200
2,2
12,00
FP 12 S, FP 12 H
63
88
126
3,0
19,00
FP 19 S, FP 19 H
66
94
132
3,0
19,00
FP 19 S, FP 19 H
80
122
160
3,0
19,00
FP 19 S, FP 19 H
100
162
200
3,0
19,00
FP 19 S, FP 19 H
125
212
250
3,0
19,00
FP 19 S, FP 19 H
With the helix milling 50% of the normal feed rate per tooth is recommended.
The depth of immersion per turning should not exceed the measure ap from picture
depth of cut.
24
Ramping angle type FP 75 / 77

D
Ramping
angle
max. ()
Processing
path
min. L (mm)
ap
max
Insert
width
Insert
20
7,9
13
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
22
6,8
15
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
25
5,7
18
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
28
4,9
21
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
30
4,5
23
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
32
4,1
25
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
35
3,7
28
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
36
3,6
29
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
40
3,1
33
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
50
2,4
43
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
63
1,8
56
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
80
1,4
73
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
100
1,1
93
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
125
0,9
118
3,00
7,00
FP 75, 75 R.., 275, 275 R.., 76, 76 R..
14
11,3
3,00
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
16
8,3
3,00
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
18
6,6
10
3,00
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
20
5,5
12
3,00
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
22
4,7
14
3,00
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
25
3,8
17
3,00
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
28
3,2
20
3,00
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
30
32
35
36
D
40
50
63
80
100
125
160
2,9
2,7
2,4
2,3
Ramping
3,1
angle
2,3
max.
1,8 ()
1,4
1,1
0,8
0,6
22
24
27
28
Processing
32
path
42
min. 55
L (mm)
72
92
117
152
8,50
8,50
8,50
8,50
Finish
8,50
turning
8,50
"S"
8,50
8,50
8,50
8,50
8,50
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279

FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
Insert
FP 77, 277, 78, 278, 278
R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
FP 77, 277, 78, 278, 278 R.., 79, 79 R.., 279
3,00
3,00
3,00
3,00
Insert
3,00
width
3,00
3,00
3,00
3,00
3,00
3,00
25
Ramping angle type FP 49 / 63 / 429

D
26
Ramping
angle
max. ()
Processing
path
min. L (mm)
ap
max
Insert
width
Insert
25
5,9
16
3,00
9,54
FP 49, 49 R.., 249,
28
4,9
19
3,00
9,54
FP 49, 49 R.., 249,
30
4,5
21
3,00
9,54
FP 49, 49 R.., 249,
32
4,1
23
3,00
9,54
FP 49, 49 R.., 249,
35
3,6
26
3,00
9,54
FP 49, 49 R.., 249,
36
3,5
27
3,00
9,54
FP 49, 49 R.., 249,
40
3,0
31
3,00
9,54
FP 49, 49 R.., 249,
50
2,3
41
3,00
9,54
FP 49, 49 R.., 249,
63
1,7
54
3,00
9,54
FP 49, 49 R.., 249,
80
1,3
71
3,00
9,54
FP 49, 49 R.., 249,
100
1,0
91
3,00
9,54
FP 49, 49 R.., 249,
125
0,8
116
3,00
9,54
FP 49, 49 R.., 249,
160
0,6
151
3,00
9,54
FP 49, 49 R.., 249,
10
6,7
13
1,50
4,00
FP 63, 63 R.., 64 R..
12
5,0
17
1,50
4,00
FP 63, 63 R.., 64 R..
14
4,0
21
1,50
4,00
FP 63, 63 R.., 64 R..
16
7,1
12
1,50
4,00
FP 63, 63 R.., 64 R..
18
6,1
14
1,50
4,00
FP 63, 63 R.., 64 R..
20
5,4
16
1,50
4,00
FP 63, 63 R.., 64 R..
25
4,1
21
1,50
4,00
FP 63, 63 R.., 64 R..
32
3,1
28
1,50
4,00
FP 63, 63 R.., 64 R..
40
2,4
36
1,50
4,00
FP 63, 63 R.., 64 R..
50
1,9
46
1,50
4,00
FP 63, 63 R.., 64 R..
32
14,0
20
5,00
12,70
FP 429 R..
35
12,3
23
5,00
12,70
FP 429 R..
42
9,5
30
5,00
12,70
FP 429 R..
52
7,1
40
5,00
12,70
FP 429 R..
66
5,3
54
5,00
12,70
FP 429 R..
80
4,2
68
5,00
12,70
FP 429 R..
Note
Errors and omissions excepted
27

Tooling Guide GB

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Tooling Guide GB

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Technical appendix to general catalogue

Formulae for milling

Types of wear on inserts

Measures in case of milling problems

Hardness comparison table

Surface comparison table

Material comparison table

Ramping angle type 252/606/508/510/516

Ramping angle type 540/545

Ramping angle / Helix milling type 542

Ramping angle / Helix milling type 09/12/19

Ramping angle type 75/77/49/63/429

Step milling, Side milling

Sintered milling inserts

Ground milling inserts

Ground and polished

Slot milling by ramping

Coil milling / Helix milling

Coolant passages for internal tool cooling

For machining aluminium, plastics and non-ferrous metals

High Speed Cutting

Hardness / Resistance to wear

Tool Centrepoint path (inside)

Tool Centrepoint path (outside)

Axial depth of cut

Radial depth of cut

Average chip thickness

Feed speed per tooth

Feed speed per revolution

Feed speed at the tool tip

Controlled machine time

Specific cutting force

Specific cutting force based on ae = 1 mm und ap = 1 mm

Formulae for milling

Average chip thickness:

Chip volume per minute when milling:

Controlled Machine Time:

Specific cutting force

kc=hm-mc kc 1.1 [N/mm]

Helix Milling (3-D)

Smallest Bore Diameter 3-D:

Types of wear on inserts

Cutting Edge Notches

Clearance Face Wear

Feed per tooth

Axial run out/concentricity

Cooling, chip removal, air feed

Material wear resistance

Edge breakage on workpiece

Cutting edge warping

Cutting edge build-up

Poor finish quality

Excessive clearance face

Cutting edge notching

Measures in case of milling problems

Hardness comparison table (extract from DIN 50150)

Conversions of hardness values based on this conversion-table are only of

Diamond pyramid 136

0,102 x F/D = 30 N/mm

Diamond cone 120

Surface comparison symbols

Material comparison table

Structural steel, unalloyed and low alloyed steel

Material comparison table