Professional Documents
Culture Documents
Ship Tables
Berthing Modes
Coefcients
Berth Layout
Panel Design
Materials
Fender Testing
Section 12
www.trelleborg.com/marine
Ref. M1100-S12-V1.1-EN
122
FENDER DESIGN
Fenders must reliably protect ships,
structures and themselves. They
must work every day for many years
in severe environments with little or
no maintenance.
As stated in the British
Standard, fender design should
be entrusted to appropriately
qualified and experienced people.
Fender engineering requires an
understanding of many areas:
B
B
B
B
B
B
B
B
Ship technology
Civil construction methods
Steel fabrications
Material properties
Installation techniques
Health and safety
Environmental factors
Regulations and codes of practice
1990
BS6349 :
1994
Part 4 : 1994
Exceptions
EAU 1996
1996
PIANC Bulletin 95
1997
1998
* PIANC 2002
2002
M1100-S12-V1.1-EN
Trelleborg AB, 2007
123
GLOSSARY
Commonly used symbols
Symbol
B
C
CB
CC
CE
CM
CS
D
EN
EA
FL
FS
H
K
KC
LOA
LBP
LS
LL
M
M50
M75
MD
P
R
RF
V
VB
Definition
Beam of vessel (excluding beltings and strakes)
Positive clearance between hull of vessel and face of structure
Block coefficient of vessels hull
Berth configuration coefficient
Eccentricity coefficient
Added mass coefficient (virtual mass coefficient)
Softness coefficient
Draft of vessel
Normal berthing energy to be absorbed by fender
Abnormal berthing energy to be absorbed by fender
Freeboard at laden draft
Abnormal impact safety factor
Height of compressible part of fender
Radius of gyration of vessel
Under keel clearance
Overall length of vessels hull
Length of vessels hull between perpendiculars
Overall length of the smallest vessel using the berth
Overall length of the largest vessel using the berth
Displacement of the vessel
Displacement of the vessel at 50% confidence limit
Displacement of the vessel at 75% confidence limit
Displacement of vessel
Fender pitch or spacing
Distance from point of contact to the centre of mass of the vessel
Reaction force of fender
Velocity of vessel (true vector)
Approach velocity of the vessel perpendicular to the berthing line
Berthing angle
Deflection of the fender unit
Hull contact angle with fender
Coefficient of friction
Velocity vector angle (between R and V)
Units
m
m
m
kNm
kNm
m
m
m
m
m
m
m
m
tonne
tonne
tonne
tonne
m
m
kN
m/s
m/s
degree
% or m
degree
degree
Denitions
Rubber fender
Units made from vulcanised rubber (often with encapsulated steel plates) that absorbs energy by
elastically deforming in compression, bending or shear or a combination of these effects.
Pneumatic fender
Units comprising fabric reinforced rubber bags filled with air under pressure and that absorb energy
from the work done in compressing the air above its normal initial pressure.
Foam fender
Units comprising a closed cell foam inner core with reinforced polymer outer skin that absorb
energy by virtue of the work done in compressing the foam.
Steel Panel
A structural steel frame designed to distribute the forces generated during rubber fender
compression.
M1100-S12-V1.1-EN
Trelleborg AB, 2007
124
WHY FENDER?
There is a simple reason to use fenders: it is just too
expensive not to do so. These are the opening remarks of
PIANC* and remain the primary reason why every modern port
invests in protecting their structures with fenders.
Well-designed fender systems will reduce construction
costs and will contribute to making the berth more efficient by
improving turn-around times. It follows that the longer a fender
system lasts and the less maintenance it needs, the better the
investment.
It is rare for the very cheapest fenders to offer the lowest
long term cost. Quite the opposite is true. A small initial saving
will often demand much greater investment in repairs and
upkeep over the years. A cheap fender system can cost many
times that of a well-engineered, higher quality solution over the
lifetime of the berth as the graphs below demonstrate.
Capital costs
Maintenance costs
700
180
160
120
500
400
80
300
Purchase price
100
60
40
20
Trelleborg
COST
SAVING
200
rg
o
Trelleb
100
Other
Purchase price
+ Design approvals
+ Delivery delays
+ Installation time
+ Site support
= Capital cost
er
Oth
Other costs
600
140
10
20
30
Service life (years)
40
50
M1100-S12-V1.1-EN
Trelleborg AB, 2007
125
DESIGN FLOWCHART
Functional
B type(s) of cargo
B safe berthing and mooring
Operational
B berthing procedures
B frequency of berthing
B limits of mooring and operations
(adverse weather)
B range of vessel sizes, types
B special features of vessels
(flare, beltings, list, etc)
B allowable hull pressures
Site conditions
B wind speed
B wave height
B current speed
B topography
B tidal range
B swell and fetch
B temperature
B corrosivity
B channel depth
Design criteria
B
B
B
B
B
B
B
B
B
B
B
Design criteria
Mooring layout
CC berth configuration factor
CS softness factor
B location of mooring
B strength and type B pre-tensioning of
equipment and/or dolphins
of mooring lines
mooring lines
M1100-S12-V1.1-EN
Trelleborg AB, 2007
B
B
B
B
126
Ships
Ship design evolves constantly shapes
change and many vessel types are getting
larger. Fenders must suit current ships and
those expected to arrive in the foreseeable
future.
Structures
Fenders impose loads on the berthing
structure. Many berths are being built in
exposed locations, where fenders can
play a crucial role in the overall cost of
construction. Local practice, materials
and conditions may influence the choice
of fender.
Berthing
Many factors will affect how vessels
approach the berth, the corresponding
kinetic energy and the load applied to the
structure. Berthing modes may affect the
choice of ship speed and the safety factor
for abnormal conditions.
M1100-S12-V1.1-EN
Trelleborg AB, 2007
127
ENVIRONMENT
Typical berthing locations
Berthing structures are located in a variety of places from sheltered basins to unprotected, open waters. Local
conditions will play a large part in deciding the berthing speeds and approach angles, in turn affecting the type and size
of suitable fenders.
Non-tidal basins
With minor changes in water
level, these locations are usually
sheltered from strong winds,
waves and currents. Ship sizes
may be restricted due to lock
access.
Tidal basins
Larger variations in water level
(depends on location) but still
generally sheltered from winds,
waves and currents. May be used
by larger vessels than non-tidal
basins.
Coastal berths
Maximum exposure to
winds, waves and currents.
Berths generally used by
single classes of vessel
such as oil, gas or bulk.
River berths
Largest tidal range (depends on site),
with greater exposure to winds, waves
and currents. Approach mode may be
restricted by dredged channels and
by flood and ebb tides. Structures on
river bends may complicate berthing
manoeuvres.
Tides
HRT
HRT
HAT
MHWS
MHWN
MLWN
MLWS
LAT
LRT
MLWS
M1100-S12-V1.1-EN
Trelleborg AB, 2007
HAT
MHWS
MHWN
MSL
MLWN
LAT
LRT
128
STRUCTURES
The preferred jetty structure can influence the fender design and vice versa. The type of structure depends on local
practice, the geology at the site, available materials and other factors.
Selecting an appropriate fender at an early stage can have a major effect on the overall project cost. Below are some
typical structures and fender design considerations.
Features
Open pile jetties
Design considerations
B Low reaction reduces pile
sizes and concrete mass
B Best to keep fixings above
piles and low tide
B Suits cantilever panel designs
Dolphins
B Very load-sensitive
Monopiles
B Inexpensive structures
B Loads are critical
B Not suitable for all geologies
B Suits remote locations
B Quick to construct
Mass structures
Sheet piles
B Quick to construct
B Mostly used in low corrosion regions
B In situ concrete copes are common
B Can suffer from ALWC (accelerated
low water corrosion)
M1100-S12-V1.1-EN
Trelleborg AB, 2007
129
SHIP TYPES
General cargo ship
B
B
B
B
Prefer small gaps between ship and quay to minimise outreach of cranes.
Large change of draft between laden and empty conditions.
May occupy berths for long periods.
Coastal cargo vessels may berth without tug assistance.
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
Ships have own loading ramps usually stern, slewed or side doors.
High lateral and/or transverse berthing speeds.
Manoeuvrability at low speeds may be poor.
End berthing impacts often occur.
Many different shapes, sizes and condition of beltings.
B
B
B
B
B
B
B
B
B
B
B
B
B
B
Bulk carrier
Container ship
Oil tanker
RoRo ship
Ferry
Gas carrier
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1210
SHIP FEATURES
Bow
flares
Bulbous
bows
Beltings &
strakes
Flying
bridge
Low
freeboard
Stern &
side doors
High
freeboard
Low hull
pressure
Aluminium
hulls
Special
features
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1211
BERTHING MODES
Side berthing
Typical values
0 15
100mm/s V 300mm/s
60 90
Dolphin berthing
Tug
Typical values
0 10
100mm/s V 200mm/s
30 90
V
End berthing
Typical values
0 10
200mm/s V 500mm/s
0 10
Lock entrances
Typical values
0 30
300mm/s V 2000mm/s
0 30
Ship-to-ship berthing
Typical values
0 15
150mm/s V 500mm/s
M1100-S12-V1.1-EN
Trelleborg AB, 2007
60 90
1212
BERTHING ENERGY
The kinetic energy of a berthing ship needs to be absorbed by a suitable fender system and this is most commonly
carried out using well recognised deterministic methods as outlined in the following sections.
EN = 0.5 M VB2 CM CE CC CS
Where,
EN = Normal berthing energy to be absorbed by the fender (kNm)
M = Mass of the vessel (displacement in tonne) at chosen confidence level.*
VB = Approach velocity component perpendicular to the berthing line (m/s).
CM = Added mass coefficient
CE = Eccentricity coefficient
CC = Berth configuration coefficient
CS = Softness coefficient
* PIANC suggests 50% or 75% confidence limits (M50 or M75) are appropriate to most cases.
Berthing velocity (VB) is usually based on displacement at 50% confidence limit (M50).
EA = FS EN
Size
FS
Largest
Smallest
1.25
1.75
Container
Largest
Smallest
1.5
2.0
General cargo
Where,
EA = Abnormal berthing energy to be absorbed by the fender (kNm)
FS = Safety factor for abnormal berthings
1.75
RoRo, ferries
2.0
2.0
B
B
B
B
B
B
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1213
SHIP DEFINITIONS
Many different definitions are used to describe ship sizes and classes. Some of the more common descriptions are
given below.
Vessel Type
DWT
10,00040,000 dwt
130,000200,000 dwt
>200,000 dwt
200,000300,000 dwt
>300,000 dwt
Comments
1st Generation container
<1,000 teu
2nd Generation container
1,0002,500 teu
3rd Generation container
2,5005,000 teu
4th Generation container
5,0008,000 teu
5th Generation container
>8,000 teu
All vessel types in Suez Canal
All vessel types in St Lawrence Seaway
Bulk carrier
Bulk carrier
Bulk carrier
Oil tanker
Oil tanker
2. Suez Canal
The canal, connecting the Mediterranean
and Red Sea, is about 163km long and
varies from 80135m wide. It has no
lock chambers but most of the canal has
a single traffic lane with passing bays.
3. St Lawrence Seaway
The seaway system allows ships to
pass from the Atlantic Ocean to the
Great Lakes via six short canals totalling
110km, with 19 locks, each 233m long,
24.4m wide and 9.1m deep.
Small feeder
200m 23m 9m
Feeder
Panamax1
Post-Panamax
1. Panama Canal
Lock chambers are 305m long and
33.5m wide. The largest depth of the
canal is 12.513.7m. The canal is about
86km long and passage takes eight
hours.
The ship tables show laden draft (DL) of vessels. The draft of a partly loaded ship (D) can be estimated using the
formula below:
LWT
MD = LWT + DWT
DWT
=
MD
DL LWT
MD
DL (MD DWT)
MD
DL
M1100-S12-V1.1-EN
Trelleborg AB, 2007
75%
Ship tables originally appeared in PIANC 2002. They are divided into
Confidence Limits (CL) which are defined as the proportion of ships of the
same DWT with dimensions equal to or less than those in the table. PIANC
considers 50% to 75% confidence limits are the most appropriate for design.
Please ask Trelleborg Marine Systems for supplementary tables of latest
and largest vessel types including Container, RoRo, Cruise and LNG.
1214
50%
SHIP TABLES
smaller
Type
General
cargo ship
Bulk carrier
Container
ship
Oil tanker
DWT/GRT
Displacement
M50
LOA
LBP
FL
DL
larger
Wind area
Lateral
Front
Full Load Ballast Full Load Ballast
1000
1580
63
58
10.3
1.6
3.6
227
292
59
88
2000
3040
78
72
12.4
1.9
4.5
348
463
94
134
3000
4460
88
82
13.9
2.1
5.1
447
605
123
172
5000
7210
104
96
16.0
2.3
6.1
612
849
173
236
7000
9900
115
107
17.6
2.5
6.8
754
1060
216
290
10000
13900
128
120
19.5
2.7
7.6
940
1340
274
361
15000
20300
146
136
21.8
3.0
8.7
1210
1760
359
463
20000
26600
159
149
23.6
3.1
9.6
1440
2130
435
552
30000
39000
181
170
26.4
3.5
10.9
1850
2780
569
709
40000
51100
197
186
28.6
3.7
12.0
2210
3370
690
846
5000
6740
106
98
15.0
2.3
6.1
615
850
205
231
7000
9270
116
108
16.6
2.6
6.7
710
1010
232
271
10000
13000
129
120
18.5
2.9
7.5
830
1230
264
320
15000
19100
145
135
21.0
3.3
8.4
980
1520
307
387
20000
25000
157
148
23.0
3.6
9.2
1110
1770
341
443
30000
36700
176
167
26.1
4.1
10.3
1320
2190
397
536
50000
59600
204
194
32.3
4.8
12.0
1640
2870
479
682
798
70000
81900
224
215
32.3
5.3
13.3
1890
3440
542
100000
115000
248
239
37.9
5.9
14.8
2200
4150
619
940
150000
168000
279
270
43.0
6.6
16.7
2610
5140
719
1140
200000
221000
303
294
47.0
7.2
18.2
2950
5990
800
1310
250000
273000
322
314
50.4
7.8
19.4
3240
6740
868
1450
7000
10200
116
108
19.6
2.4
6.9
1320
1360
300
396
10000
14300
134
125
21.6
3.0
7.7
1690
1700
373
477
15000
21100
157
147
24.1
3.9
8.7
2250
2190
478
591
20000
27800
176
165
26.1
4.6
9.5
2750
2620
569
687
25000
34300
192
180
27.7
5.2
10.2
3220
3010
652
770
30000
40800
206
194
29.1
5.8
10.7
3660
3370
729
850
40000
53700
231
218
32.3
6.8
11.7
4480
4040
870
990
50000
66500
252
238
32.3
7.7
12.5
5230
4640
990
1110
60000
79100
271
256
35.2
8.5
13.2
5950
5200
1110
1220
1000
1450
59
54
9.7
0.5
3.8
170
266
78
80
2000
2810
73
68
12.1
0.7
4.7
251
401
108
117
3000
4140
83
77
13.7
1.0
5.3
315
509
131
146
5000
6740
97
91
16.0
1.4
6.1
419
689
167
194
7000
9300
108
102
17.8
1.7
6.7
505
841
196
233
10000
13100
121
114
19.9
2.0
7.5
617
1040
232
284
15000
19200
138
130
22.5
2.6
8.4
770
1320
281
355
20000
25300
151
143
24.6
3.1
9.1
910
1560
322
416
30000
37300
171
163
27.9
3.7
10.3
1140
1990
390
520
50000
60800
201
192
32.3
4.9
11.9
1510
2690
497
689
70000
83900
224
214
36.3
5.7
13.2
1830
3280
583
829
100000
118000
250
240
40.6
6.8
14.6
2230
4050
690
1010
150000
174000
284
273
46.0
8.3
16.4
2800
5150
840
1260
200000
229000
311
300
50.3
9.4
17.9
3290
6110
960
1480
300000
337000
354
342
57.0
11.4
20.1
4120
7770
1160
1850
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1215
50%
SHIP TABLES
smaller
larger
Type
RoRo ship
Passenger
(cruise) ship
DWT/GRT
Displacement
M50
LOA
LBP
FL
DL
1000
1970
66
60
13.2
2.0
3.2
2000
3730
85
78
15.6
2.9
3000
5430
99
90
17.2
3.6
5000
8710
119
109
19.5
Wind area
Lateral
Front
Full Load Ballast Full Load Ballast
700
810
216
217
4.1
970
1110
292
301
4.8
1170
1340
348
364
4.7
5.8
1480
1690
435
464
7000
11900
135
123
21.2
5.5
6.6
1730
1970
503
544
10000
16500
153
141
23.1
6.7
7.5
2040
2320
587
643
15000
24000
178
163
25.6
8.2
8.7
2460
2790
701
779
20000
31300
198
182
27.4
9.5
9.7
2810
3180
794
890
30000
45600
229
211
30.3
11.7
11.3
3400
3820
950
1080
1000
850
60
54
11.4
2.2
1.9
426
452
167
175
2000
1580
76
68
13.6
2.8
2.5
683
717
225
234
3000
2270
87
78
15.1
3.2
3.0
900
940
267
277
5000
3580
104
92
17.1
3.9
3.6
1270
1320
332
344
7000
4830
117
103
18.6
4.5
4.1
1600
1650
383
396
10000
6640
133
116
20.4
5.0
4.8
2040
2090
446
459
15000
9530
153
132
22.5
5.9
5.6
2690
2740
530
545
20000
12300
169
146
24.2
5.2
7.6
3270
3320
599
614
30000
17700
194
166
26.8
7.3
7.6
4310
4350
712
728
50000
27900
231
197
30.5
10.6
7.6
6090
6120
880
900
70000
37600
260
220
33.1
13.1
7.6
7660
7660
1020
1040
1000
810
59
54
12.7
1.9
2.7
387
404
141
145
2000
1600
76
69
15.1
2.5
3.3
617
646
196
203
3000
2390
88
80
16.7
2.8
3.7
811
851
237
247
5000
3940
106
97
19.0
3.3
4.3
1150
1200
302
316
7000
5480
119
110
20.6
3.7
4.8
1440
1510
354
372
10000
7770
135
125
22.6
4.2
5.3
1830
1930
419
442
15000
11600
157
145
25.0
4.7
6.0
2400
2540
508
537
20000
15300
174
162
26.8
5.2
6.5
2920
3090
582
618
30000
22800
201
188
29.7
5.9
7.4
3830
4070
705
752
40000
30300
223
209
31.9
6.5
8.0
4660
4940
810
860
1000
2210
68
63
11.1
1.0
4.3
350
436
121
139
2000
4080
84
78
13.7
1.6
5.2
535
662
177
203
3000
5830
95
89
15.4
2.0
5.8
686
846
222
254
5000
9100
112
104
17.9
2.7
6.7
940
1150
295
335
7000
12300
124
116
19.8
3.2
7.4
1150
1410
355
403
10000
16900
138
130
22.0
3.8
8.2
1430
1750
432
490
15000
24100
157
147
24.8
4.6
9.3
1840
2240
541
612
20000
31100
171
161
27.1
5.4
10.0
2190
2660
634
716
30000
44400
194
183
30.5
6.1
11.7
2810
3400
794
894
50000
69700
227
216
35.5
9.6
11.7
3850
4630
1050
1180
70000
94000
252
240
39.3
12.3
11.7
4730
5670
1270
1420
100000
128000
282
268
43.7
15.6
11.7
5880
7030
1550
1730
Ferry
Gas carrier
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1216
75%
SHIP TABLES
smaller
Type
General
cargo ship
Bulk carrier
Container
ship
Oil tanker
DWT/GRT
Displacement
M75
LOA
LBP
FL
DL
larger
Wind area
Lateral
Front
Full Load Ballast Full Load Ballast
1000
1690
67
62
10.8
1.9
3.9
278
342
63
93
2000
3250
83
77
13.1
2.3
4.9
426
541
101
142
3000
4750
95
88
14.7
2.5
5.6
547
708
132
182
5000
7690
111
104
16.9
2.8
6.6
750
993
185
249
7000
10600
123
115
18.6
3.0
7.4
922
1240
232
307
10000
14800
137
129
20.5
3.3
8.3
1150
1570
294
382
15000
21600
156
147
23.0
3.6
9.5
1480
2060
385
490
20000
28400
170
161
24.9
3.9
10.4
1760
2490
466
585
30000
41600
193
183
27.8
4.3
11.9
2260
3250
611
750
40000
54500
211
200
30.2
4.6
13.0
2700
3940
740
895
5000
6920
109
101
15.5
2.4
6.2
689
910
221
245
7000
9520
120
111
17.2
2.6
6.9
795
1090
250
287
10000
13300
132
124
19.2
2.9
7.7
930
1320
286
340
15000
19600
149
140
21.8
3.3
8.6
1100
1630
332
411
20000
25700
161
152
23.8
3.6
9.4
1240
1900
369
470
30000
37700
181
172
27.0
4.1
10.6
1480
2360
428
569
50000
61100
209
200
32.3
4.7
12.4
1830
3090
518
723
70000
84000
231
221
32.3
5.2
13.7
2110
3690
586
846
100000
118000
255
246
39.2
5.9
15.2
2460
4460
669
1000
150000
173000
287
278
44.5
6.7
17.1
2920
5520
777
1210
200000
227000
311
303
48.7
7.3
18.6
3300
6430
864
1380
250000
280000
332
324
52.2
7.8
19.9
3630
7240
938
1540
7000
10700
123
115
20.3
2.6
7.2
1460
1590
330
444
10000
15100
141
132
22.4
3.3
8.0
1880
1990
410
535
15000
22200
166
156
25.0
4.3
9.0
2490
2560
524
663
20000
29200
186
175
27.1
5.0
9.9
3050
3070
625
771
25000
36100
203
191
28.8
5.7
10.6
3570
3520
716
870
30000
43000
218
205
30.2
6.4
11.1
4060
3950
800
950
40000
56500
244
231
32.3
7.4
12.2
4970
4730
950
1110
50000
69900
266
252
32.3
8.4
13.0
5810
5430
1090
1250
60000
83200
286
271
36.5
9.2
13.8
6610
6090
1220
1370
1000
1580
61
58
10.2
0.5
4.0
190
280
86
85
2000
3070
76
72
12.6
0.8
4.9
280
422
119
125
3000
4520
87
82
14.3
1.1
5.5
351
536
144
156
5000
7360
102
97
16.8
1.5
6.4
467
726
184
207
7000
10200
114
108
18.6
1.8
7.1
564
885
216
249
10000
14300
127
121
20.8
2.1
7.9
688
1090
255
303
15000
21000
144
138
23.6
2.7
8.9
860
1390
309
378
20000
27700
158
151
25.8
3.2
9.6
1010
1650
355
443
30000
40800
180
173
29.2
3.9
10.9
1270
2090
430
554
50000
66400
211
204
32.3
5.0
12.6
1690
2830
548
734
70000
91600
235
227
38.0
6.0
13.9
2040
3460
642
884
100000
129000
263
254
42.5
7.1
15.4
2490
4270
761
1080
150000
190000
298
290
48.1
8.5
17.4
3120
5430
920
1340
200000
250000
327
318
42.6
9.8
18.9
3670
6430
1060
1570
300000
368000
371
363
59.7
11.9
21.2
4600
8180
1280
1970
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1217
75%
SHIP TABLES
smaller
larger
Type
RoRo ship
Passenger
(cruise) ship
DWT/GRT
Displacement
M75
Wind area
Lateral
Front
Full Load Ballast Full Load Ballast
LOA
LBP
FL
DL
73
66
14.0
2.7
3.5
880
970
232
232
1000
2190
2000
4150
94
86
16.6
3.9
4.5
1210
1320
314
323
3000
6030
109
99
18.3
4.7
5.3
1460
1590
374
391
5000
9670
131
120
20.7
6.1
6.4
1850
2010
467
497
7000
13200
148
136
22.5
7.3
7.2
2170
2350
541
583
10000
18300
169
155
24.6
8.8
8.2
2560
2760
632
690
15000
26700
196
180
27.2
10.7
9.6
3090
3320
754
836
20000
34800
218
201
29.1
12.4
10.7
3530
3780
854
960
30000
50600
252
233
32.2
15.2
12.4
4260
4550
1020
1160
1000
1030
64
60
12.1
2.3
2.6
464
486
187
197
2000
1910
81
75
14.4
2.9
3.4
744
770
251
263
3000
2740
93
86
16.0
3.4
4.0
980
1010
298
311
5000
4320
112
102
18.2
4.2
4.8
1390
1420
371
386
7000
5830
125
114
19.8
4.7
5.5
1740
1780
428
444
10000
8010
142
128
21.6
5.3
6.4
2220
2250
498
516
15000
11500
163
146
23.9
6.2
7.5
2930
2950
592
611
20000
14900
180
160
25.7
7.3
8.0
3560
3570
669
690
30000
21300
207
183
28.4
9.8
8.0
4690
4680
795
818
50000
33600
248
217
32.3
13.7
8.0
6640
6580
990
1010
70000
45300
278
243
35.2
16.6
8.0
8350
8230
1140
1170
1000
1230
67
61
14.3
2.1
3.4
411
428
154
158
2000
2430
86
78
17.0
2.6
4.2
656
685
214
221
3000
3620
99
91
18.8
2.9
4.8
862
903
259
269
5000
5970
119
110
21.4
3.5
5.5
1220
1280
330
344
7000
8310
134
124
23.2
3.9
6.1
1530
1600
387
405
10000
11800
153
142
25.4
4.3
6.8
1940
2040
458
482
15000
17500
177
164
28.1
5.0
7.6
2550
2690
555
586
20000
23300
196
183
30.2
5.5
8.3
3100
3270
636
673
30000
34600
227
212
33.4
6.2
9.4
4070
4310
771
819
40000
45900
252
236
35.9
6.9
10.2
4950
5240
880
940
1000
2480
71
66
11.7
1.1
4.6
390
465
133
150
2000
4560
88
82
14.3
1.5
5.7
597
707
195
219
3000
6530
100
93
16.1
2.0
6.4
765
903
244
273
5000
10200
117
109
18.8
2.6
7.4
1050
1230
323
361
7000
13800
129
121
20.8
3.2
8.1
1290
1510
389
434
10000
18900
144
136
23.1
3.9
9.0
1600
1870
474
527
15000
27000
164
154
26.0
4.8
10.1
2050
2390
593
658
20000
34800
179
169
28.4
5.5
11.0
2450
2840
696
770
30000
49700
203
192
32.0
6.7
12.3
3140
3630
870
961
50000
78000
237
226
37.2
10.5
12.3
4290
4940
1150
1270
70000
105000
263
251
41.2
13.4
12.3
5270
6050
1390
1530
100000
144000
294
281
45.8
16.9
12.3
6560
7510
1690
1860
Ferry
Gas carrier
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1218
0.8
a
b
c
d
e
0.7
VB
e
0.6
Berthing condition
Easy berthing, sheltered
Difficult berthing, sheltered
Easy berthing, exposed
Good berthing, exposed
Difficult berthing, exposed
d
0.5
c
0.4
most commonly
used conditions
0.3
b
0.2
a
0.1
USE WITH CAUTION
0
1,000
10,000
100,000
500,000
Deadweight (DWT)*
* PIANC suggests using DWT from 50% or 75% confidence limit ship tables.
Velocity, VB (m/s)
DWT
1,000
0.179
0.343
0.517
0.669
0.865
2,000
0.151
0.296
0.445
0.577
0.726
3,000
0.136
0.269
0.404
0.524
0.649
4,000
0.125
0.250
0.374
0.487
0.597
5,000
0.117
0.236
0.352
0.459
0.558
10,000
0.094
0.192
0.287
0.377
0.448
20,000
0.074
0.153
0.228
0.303
0.355
30,000
0.064
0.133
0.198
0.264
0.308
40,000
0.057
0.119
0.178
0.239
0.279
50,000
0.052
0.110
0.164
0.221
0.258
100,000
0.039
0.083
0.126
0.171
0.201
200,000
0.028
0.062
0.095
0.131
0.158
300,000
0.022
0.052
0.080
0.111
0.137
400,000
0.019
0.045
0.071
0.099
0.124
500,000
0.017
0.041
0.064
0.090
0.115
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1219
CB =
MD
LBP B D SW
Container vessels
General cargo and bulk carriers
Tankers
Ferries
RoRo vessels
where,
MD = displacement of vessel (t)
LBP = length between perpendiculars (m)
B = beam (m)
D = draft (m)
SW = seawater density 1.025t/m3
0.60.8
0.720.85
0.85
0.550.65
0.70.8
LBP
MD CB LBP B D SW
for
KC
0.1
for
KC
D
KC
D
0.5
VB
KC
Shigera Ueda
(1981)
Vasco Costa*
(1964)
0.5
KC
D
CM = 1.875 0.75
2D
CM = 1.5
CM =
2 CB B
CM = 1 +
where,
D = draft of vessel (m)
B = beam of vessel (m)
LBP = length between
perpendiculars (m)
KC = under keel clearance (m)
1219
CM = 1.8
for 0.1
Quay
CM = 1.1
Recommended by PIANC.
1220
LBP
y
B
2
berthing line
VB
V
VL
VL = longitudinal velocity component (forward or astern)
x+y=
R=
LBP
2
y2 +
B
2
Quarter-point berthing
K = (0.19 CB + 0.11) LBP
x=
2
CE =
LBP
4
CE 0.40.6
K + R cos
Third-point berthing
K2 + R2
x=
where,
B = beam (m)
CB = block coefficient
LBP = length between perpendiculars (m)
R = centre of mass to point of impact (m)
K = radius of gyration (m)
LBP
3
CE 0.60.8
Midships berthing
x=
LBP
2
CE 1.0
Dolphin berths
Tug
V
R
V
a
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1221
Mode b)
Mode c)
15
Breasting
dolphins
Outer end
A
A
V1
0.25LS
Approach
V1
1.05LL
0.25LS
15
Breasting
dolphins
V2
0.25LS
V2
0.25LS
Inner end
V3
V3
0.25LS
0.25LS
Fender
Side
B
C
Side
End
Typical values
100mm/s V1 300mm/s
60 90
N/A
300mm/s V2 500mm/s
200mm/s V3 500mm/s
0 10
M1100-S12-V1.1-EN
Trelleborg AB, 2007
Fender
Side
Typical values
1000mm/s V1 3000mm/s
0 50
B
C
Side
End
500mm/s V2 1000mm/s
200mm/s V3 500mm/s
0 50
0 10
1222
Closed structure
Semi-closed structure
PIANC recommends the following values:
CC = 1.0
B
B
B
B
CC = 0.9
CS = 0.9
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1223
Reaction
FENDER SELECTION
ENERGY
= area under curve
Deflection
Comparing efciency
Fender efficiency is defined as the
ratio of the energy absorbed to
the reaction force generated. This
method allows fenders of many sizes
and types to be compared as the
example shows.
Comparisons should also be made
at other compression angles, speeds
and temperatures when applicable.
Super Cone
SCN 1050 (E2)
SeaGuard
SG 2000 3500 (STD)
E = 458kNm
R = 843kN
D = 768mm
P = 187kN/m2 *
E = 454kNm
R = 845kN
D = 1200mm
P = 172kN/m2
E
= 0.543 kNm/kN
R
* for a 4.5m2 panel
M1100-S12-V1.1-EN
Trelleborg AB, 2007
E
= 0.537 kNm/kN
R
1224
s, RB
Bow radiu
FENDER PITCH
P/
2
Fender pitch
LOA2
8B
where,
RB = bow radius (m)
B = beam of vessel (m)
LOA = vessel length overall (m)
The bow radius formula is
approximate and should be checked
against actual ship dimensions
where possible.
Caution
Large fender spacings
may work in theory but
in practice a maximum
spacing of 1215m is more
realistic.
RB
P/
2
h = H F
Bow radius
Cruise liner
Container ship
200
Bulk carrier/
general cargo
150
100
50
0
0
65
Displacement (1000 t)
140 0
425
Displacement (1000 t)
Displacement (1000 t)
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1225
RB
F2
2-fender contact
RB
RB
F1
RB
F2
Berthing
H line
B
B
B
B
B
B
B
B
P/
2
P/
2
Berthing
line
ANGULAR BERTHING
The berthing angle between the fender and the ships hull may result in some loss of energy absorption. Angular berthing
means the horizontal and/or vertical angle between the ships hull and the berthing structure at the point of contact.
There are three possible conditions for the effects of angular berthing: flare, bow radius and dolphin.
Flare
Bow radius
Dolphin
Bow
radi
us,
RB
P
sin =
M1100-S12-V1.1-EN
Trelleborg AB, 2007
P
2RB
1226
Full-face contact
Low-level impact
Double contact
nT
F1
R1
R2
F2
Steel Properties
PIANC steel thicknesses
Standard
EN 10025
JIS G-3101
Grade
Temperature
N/mm
psi
N/mm
psi
S235JR
(1.0038)
235
34 000
360
52 000
S275JR
(1.0044)
275
40 000
420
61 000
S355J2
(1.0570)
355
51 000
510
74 000
-20
-4
S355J0
(1.0553)
355
51 000
510
74 000
32
SS41
235
34 000
402
58 000
32
SS50
275
40 000
402
58 000
32
SM50
314
46 000
490
71 000
32
A-36
250
36 000
400
58 000
32
A-572
345
50 000
450
65 000
32
12mm
9mm
8mm
The national standards of France and Germany have been replaced by EN 10025. In the
UK, BS4360 has been replaced by BS EN 10025. The table above is for guidance only
and is not comprehensive. Actual specifications should be consulted in all cases for the
full specifications of steel grades listed and other similar grades.
200250kg/m2
250300kg/m2
300400kg/m2
400kg/m2
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1227
HULL PRESSURES
W
Allowable hull pressures depend on hull plate thickness and frame spacing.
These vary according to the type of ship. PIANC gives the following advice on
hull pressures:
Size/class
Hull pressure
(kN/m2)
< 400
< 300
< 250
< 200
General cargo
20 000 DWT
> 20 000 DWT
400700
< 400
Oil tankers
20 000 DWT
60 000 DWT
> 60 000 DWT
< 250
< 300
150200
Gas carriers
LNG/LPG
< 200
Vessel type
P=
Container ships
WH
Bulk carriers
< 200
RoRo
Passenger/cruise
SWATH
BELTINGS
Belting types
Vessels
Aluminium hulls
150300
Container
RoRo/Cruise
Belting
range
M1100-S12-V1.1-EN
Trelleborg AB, 2007
h
3
5001 000
1 0001 500
Belting range is
often greater than
tidal range due
to ship design,
heave, roll, and
changes in draft.
1228
FRICTION
Typical friction design values
Materials
UHMW-PE
HD-PE
Polyurethane
Rubber
Timber
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Friction Coefficient ()
0.2
0.3
0.4
0.7
0.4
0.5
CHAIN DESIGN
Chains can be used to restrain the movements of fenders
during compression or to support static loads. Chains
may serve four main functions:
B Weight chains support the steel panel and prevent
excessive drooping of the system. They may also resist
vertical shear forces caused by ship movements or
changing draft.
B Shear chains resist horizontal forces caused during
longitudinal approaches or warping operations.
B Tension chains restrict tension on the fender rubber.
Correct location can optimise the deflection geometry.
B Keep chains are used to moor floating fenders or to
prevent loss of fixed fenders in the event of accidents.
1
3
SWL =
R + W
n cos
MBL FC SWL
where,
SWL = safe working load (kN)
FC = safety factor
= coefficient of friction
R = fender reaction (kN)
W = gross panel weight (kg)
(for shear chains, W = 0)
n = number of chains
= effective chain angle (degrees)
Tension chains
Weight chains
Shear chains
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1229
UHMW-PE FACING
The contact face of a fender panel
helps to determine the lifetime
maintenance costs of a fender
installation. UHMW-PE (FQ1000) is
the best material available for such
applications. It uniquely combines
low friction, impact strength,
non-marking characteristics and
resistance to wear, temperature
extremes, seawater and marine
borers.
Sinter moulded into plates at
extremely high pressure, UHMW-PE
is a totally homogeneous material
which is available in many sizes and
thicknesses. These plates can be
cut, machined and drilled to suit any
type of panel or shield.
Fastening example
W
t
Application
Light duty
Medium duty
Heavy duty
Extreme duty
t (mm)
W* (mm)
Bolt
30
35
M16
40
710
50
1015
60
1519
70
1825
80
2232
90
2536
100
2840
M16M20
M24M30
M30M36
* Where allowances are typical values, actual wear allowance may vary due fixing detail.
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1230
CORROSION PREVENTION
Fenders are usually installed in corrosive
environments, sometimes made worse by high
temperature and humidity. Corrosion of fender
accessories can be reduced with specialist paint
coatings, by galvanising or with selective use of
stainless steels.
Paint coatings and galvanising have a finite life.
Coating must be reapplied at intervals during the life
of the fender. Galvanised components like chains or
bolts may need periodic re-galvanising or replacement.
Stainless steels should be carefully selected for their
performance in seawater.
Paint coatings
ISO EN 12944 is a widely used international standard defining the durability of corrosion protection systems in various
environments. The C5-M class applies to marine coastal, offshore and high salinity locations and is considered to be the
most applicable to fenders.
The life expectancy or durability of coatings is divided into three categories which estimate the time to first major
maintenance:
Low
Medium
High
25 years
515 years
>15 years
The table gives some typical C5-M class paint systems which provide high durability in marine environments. Note that
coal tar epoxy paints are not available in some countries.
Priming Coat(s)
Top Coats
Paint System
Paint
Surface
System Preparation
Binder
Primer
No. coats
NDFT
Binder
No. coats
NDFT
No. coats
NDFT
Expected durability
(C5-M corrosivity)
S7.09
Sa 2.5
EP, PUR
Zn (R)
40
EP, PUR
3-4
280
4-5
320
High (>15y)
S7.11
Sa 2.5
EP, PUR
Zn (R)
40
CTE
360
400
High (>15y)
S7.16
Sa 2.5
CTE
Misc
100
CTE
200
300
Medium (5-15y)
Design considerations
Other paint systems may also satisfy the C5-M requirements but in choosing any coating the designer should carefully
consider the following:
B
B
B
B
B
B
B
Corrosion protection systems are not a substitute for poor design details such as re-entrant shapes and corrosion traps.
Minimum dry film thickness >80% of NDFT (typical)
Maximum film thickness <3 NDFT (typical)
Local legislation on emission of solvents or health & safety factors
Application temperatures, drying and handling times
Maximum over-coating times
Local conditions including humidity or contaminants
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1231
CORROSION PREVENTION
Galvanising
Hot-dip galvanising is the process of coating steel parts with a
zinc layer by passing the component through a bath of molten
zinc. When exposed to sea water the zinc acts as an anodic
reservoir which protects the steel underneath. Once the zinc is
depleted the steel will begin to corrode and lose strength.
Galvanising thickness can be increased by:
B shot blasting the components before dipping
B pickling the components in acid
B double dipping the components (only suitable for some steel
grades)
Spin galvanising is used for threaded components which are
immersed in molten zinc then immediately centrifuged to
remove any excess zinc and clear the threads. Spin galvanised
coatings are thinner than hot dip galvanised coatings and will
not last as long in marine environments.
Typical galvanising thicknesses:
Hot dip galvanising
Spin galvanising
85m
40m
Stainless steels
Pitting Resistance
Galling
Common
Name
Type
Cr (%)
Mo (%)
N (%)
PREN
Comments
24.026.0
21.023.0
16.518.5
17.019.5
10.512.5
3.0 4.0
2.53.5
2.02.5
0.20.3
0.10.22
00.11
00.11
00.03
37.144.0
30.938.1
23.128.5
17.021.3
10.513.0
Percentages of Cr, Mo and N are typical mid-range values and may differ within permissible limits for each grade.
Source: British Stainless Steel Association (www.bssa.org.uk).
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1232
PROJECT REQUIREMENTS
PROJECT DETAILS
PROJECT STATUS
Port
TMS Ref:
Project
Preliminary
Designer
Detail design
Contractor
Tender
F
D
LBP
LOA
LARGEST VESSEL
SMALLEST VESSEL
Vessel type
Vessel type
Deadweight
(t)
Deadweight
(t)
Displacement
(t)
Displacement
(t)
(m)
(m)
(m)
(m)
Beam (B)
(m)
Beam (B)
(m)
Draft (D)
(m)
Draft (D)
(m)
Freeboard (F)
(m)
Freeboard (F)
(m)
(t/m2)
(t/m2)
BERTH DETAILS
Closed structure
Semi-open structure
Structure
Open structure
Tide levels
Length of berth
(m)
Tidal range
(m)
Fender/dolphin spacing
(m)
(m)
(m)
(kN/m)
Quay level
(m)
(m)
Cope thickness
(m)
(m)
Seabed level
(m)
(m)
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1233
PROJECT REQUIREMENTS
BERTHING MODE
BERTHING APPROACH
Approach conditions
Side berthing
Dolphin berthing
incl. RoRo mode b)
End berthing
Berthing speed
(m/s)
Berthing angle
(deg)
(m/s)
Berthing angle
(deg)
RoRo mode c)
Abnormal impact factor
ENVIRONMENT
QUALITY
Operating temperature
SAFETY
Highest quality
Maximum safety
Lowest price
Not safety-critical
medium
high
extreme
Tel
Company
Fax
Position
Mobile
Address
Email
Web
M1100-S12-V1.1-EN
Trelleborg AB, 2007
1234
RUBBER PROPERTIES
All Trelleborg rubber fenders are made using the highest quality Natural Rubber (NR) or Styrene Butadiene Rubber (SBR)
based compounds which meet or exceed the performance requirements of international fender recommendations,
such as PIANC and EAU. Trelleborg can also make fenders from other NR/SBR compounds or from materials such as
Neoprene, Butyl Rubber, EPDM and Polyurethane.
Different manufacturing processes such as moulding, wrapping and extrusion require certain characteristics from the
rubber. The tables below give usual physical properties for fenders made by these processes which are confirmed during
quality assurance testing.* All test results are from laboratory made and cured test pieces. Results from samples taken
from actual fenders will differ due to the sample preparation process please ask for details.
Testing Standard
Condition
Requirement
Original
Elongation at Break
Original
350%
280%
Hardness
Original
78 Shore A (max)
Compression Set
22 hours at 70C
30% (max)
Tear Resistance
Original
70kN/m (min)
Ozone Resistance
No cracks
Seawater Resistance
28 days at 95C
Original
100mm3 (max)
3000 revolutions
1.5cc (max)
Bond Strength
Rubber to steel
Dynamic Fatigue
15,000 cycles
7N/mm (min)
Grade 01
Tensile Strength
Abrasion
Extruded fenders
Property
Testing Standard
Condition
Requirement
Original
Original
280% (min)
224% (min)
Hardness
Original
78 Shore A (max)
Compression Set
22 hours at 70C
30% (max)
Tear Resistance
Original
60kN/m (min)
Ozone Resistance
No cracks
Seawater Resistance
28 days at 95C
Abrasion
Original
180mm3 (max)
Tensile Strength
Elongation at Break
* Material property certificates are issued for each different rubber grade on all orders for SCN Super Cone, SCK Cell Fender, Unit
Element, AN/ANP Arch, Cylindrical Fender, MV and MI Elements. Unless otherwise requested at time of order, material certificates
issued for other fender types are based on results of standard bulk and/or batch tests which form part of routine factory ISO9001
quality procedures and are for a limited range of physical properties (tensile strength, elongation at break and hardness).
Dynamic fatigue testing is optional at extra cost.
Grade 0 = no cracks (pass). Grade 1 = 10 or fewer pinpricks <0.5mm long (pass). Grades 210 = increasing crack size (fail).
1235
TOLERANCES
Trelleborg fenders are subject to standard manufacturing and performance tolerances.
For specific applications, smaller tolerances may be agreed on a case-by-case basis.
Fender type
Moulded fenders
Composite fenders
Block fenders
Cube fenders
M fenders
W fenders
Cylindrical fenders
Extruded fenders
Dimension
Tolerance
All dimensions
Bolt hole spacing
3% or 2mm*
4mm (non-cumulative)
Cross-section
Length
3% or 2mm*
4mm (non-cumulative)
2mm (under-head depth)
Cross-section
Length
2% or 2mm*
3mm
3mm
Outside diameter
Inside diameter
Length
4%
4%
30mm
Cross-section
Length
4% or ISO 3302-E3*
4mm (non-cumulative)
3mm (under-head depth)
Cross-section
Length
4%
2% or 10mm*
2mm (non-cumulative)
2mm (under-head depth)
Thickness:
30mm
(planed) 31100mm
101mm
0.2mm
0.3mm
0.5mm
Thickness:
30mm
(unplaned) 31100mm
101mm
2.5mm
4.0mm
6.0mm
2mm (non-cumulative)
2mm (under-head depth)
2% or 25mm*
2% or 10mm*
30mm
Performance tolerances
Fender type
SCN, SCK, UE, AN, ANP, MV and MI fenders
Parameter
Reaction, energy
Cylindricals (wrapped)
Cylindricals (extruded)
Extruded fenders
Pneumatic fenders
Block, cube, M, W, tug and workboat fenders
SeaGuard, SeaCushion and Donut fenders
Reaction, energy
Reaction, energy
Reaction, energy
Reaction and energy
Reaction
Reaction and energy
Tolerance
10%
10%
20%
20%
10%
10%
15%
Performance tolerances apply to Rated Performance Data (RPD). They do not apply to energy and/or reaction at intermediate
deflections. The nominal rated deflection when RPD is achieved may vary and is provided for guidance only. Please consult Trelleborg
Marine Systems for performance tolerance on fender types not listed above.
1236
TESTING PROCEDURES
Trelleborg testing procedures for solid-type rubber fenders comply with PIANC Guidelines for the Design of Fender
Systems: 2002: Appendix A: Section 6: Verification/Quality Assurance Testing. The Constant Velocity (CV) test method
is used for SCN, SCK, UE, AN/ANP and Cylindrical Fenders. MV and MI fenders are tested using the Decreasing Velocity
(DV) method on the dedicated Trelleborg high speed test press. All other fender types are tested on special request.
Pass Criteria4
Fenders have passed verification testing if they meet the
following conditions:
RVT RRPD 1.1 VF TF
EVT ERPD 0.9 VF TF
Where,
RVT
= reaction from verification testing
RRPD = Rated Performance Data
(or customers required reaction)
EVT
= energy from verification testing
ERPD = Rated Performance Data
(or customers required energy)
TF
= Temperature factor when test sample is above
or below 23C 5C
CV only:
VF
= velocity factor for actual test speed/time
(or 1.0 unless otherwise stated)
DV only:
VF
= velocity factor for test speeds other than
0.15m/s (or 1.0 unless otherwise stated)
Notes
1 Standard PIANC Verification Testing of 10% of fender order (rounded up to the nearest unit) is included within the
price for the fender types listed. Additional tests, third-party witnessing and special procedures will incur extra
charges. For load-sensitive structures, a single break-in deflection for all fenders with reaction of 100t or more is
included in the fender price if notified at the time of order.
2 Rated Performance Data (RPD) is defined in the relevant product sections of this catalogue.
3 All measuring equipment shall be calibrated and certified accurate to within 1% in accordance with ISO or equivalent
JIS or ASTM requirements. Calibration shall be traceable to national/international standard and shall be performed
annually by an accredited third party organization.
4 Pass criteria as defined by PIANC Guidelines for the Design of Fender Systems: 2002: Appendix A. Deflection is not
considered to be a pass/fail criterion by PIANC. Non-compliant units will be clearly marked and segregated.
1237
PERFORMANCE TESTING
Trelleborg is committed to providing
high quality products. Consistency
and performance are routinely
checked in accordance with the
latest procedures and test protocols.
PIANC has introduced new
methods and procedures for
testing the performance of solid
rubber fenders, allowing for real
world operating conditions, in their
document Guidelines for the
Design of Fender Systems: 2002:
Appendix A.
Many of Trelleborgs most popular
fender types are PIANC Type
Approved. This brings the following
benefits:
B proven product quality
B tests simulate real operating
conditions
B longer service life
B lower maintenance
B greater reliability
B reduced lifetime costs
B manufacturer commitment
B excludes unsafe copy and fake
fenders
B simplifies contract specifications
Testing is carried out in two stages: to prove behaviour of the generic fender
type, and then to confirm that performance of fenders made for each project
meet the required performances.
DV testing of MV elements
1238
Re
a
ct
io
RRP
Energ
ERP
Deflection
Impact speed
0.001m/s to 0.3m/s
1.0
Vi
0.15m/s (VRP)
Temperature
30C to +50C
TF
1.0
23C (TRP)
Compression angle
0 to 20
AF
1.0
0C (RP)
Durability
1.0
To be meaningful, Type Approval testing should be monitored and witnessed by accredited third-party inspectors such as
Germanischer Lloyd. After successful Type Approval testing, the manufacturer should publish Rated Performance Data
(RPD) for their fenders along with correction factor tables for different velocities, temperatures and compression angles.
1239
PASS CRITERIA
Verification testing (or quality control testing) is carried out to prove the performance of fenders for each project in
accordance with catalogue RPD or other customer-specified values.
Samples from the project (usually 10% of the total quantity in each size and grade) are tested and the results obtained
are adjusted if necessary using the correction factor tables for initial impact speed and temperature.
FAIL
PASS
Reaction
RRP x 1.1
PASS
FAIL
Energy
ERP x 0.9
where,
RVT = reaction from verification testing
RRP = customers required reaction
EVT = energy from verification testing
ERP = customers required energy
VF = velocity factor for actual test speed
TF = temperature factor for actual test
temperature
1240
1241
1242
QUALITY DOCUMENTS
Customers should expect to receive appropriate documents to prove the quality of the fenders and accessories ordered.
A comprehensive document package might include:
Fixing accessories
B Mill certificates
B Visual inspection report
B Certificate of conformity
Chains
B
B
B
B
B
Performance tests
B Verification test results and curves for each fender tested
B Third party witness certificate (optional but
recommended)
B Certificate of conformity
Physical properties
Other
B
B
B
B
B
B
As built drawings
Installation, operation and maintenance manual
Inspection logbook
Warranty certificate
General certificate of conformity
After-sales contact details
Steel fabrications
B
B
B
B
B
B
B
B
B
Mill certificates
Welder qualification certificates
Weld procedures
Dimensional check report (including flatness for panels)
NDT inspection report minimum 5% MPI (optional but
recommended)
Pressure (leak) test inspection report
Paint application report (temperature, humidity, dew point,
etc)
Dry film thickness test report
Certificate of conformity
The accuracy and authenticity of quality documents is very important. Trelleborg will provide an original or certified copy
of any third party report on request.
1243
CONVERSION TABLES
Length
Area
Volume
Mass
ft
in
3.281
39.37
ft
0.3048
12
in
0.0245
0.0833
m2
Energy
Pressure
Density
Acceleration
Angle
1550
0.0929
144
645.2 10 -6
6.944 10 -3
m3
m3
ft3
in3
35.315
61024
ft3
0.0283
1728
in3
16.387 10 -6
578.7 10 -6
tonne
kN
tonne
kip
2.2046
0.4536
kN
tonne-f
kip-f
0.102
0.225
tonne-f
9.81
2.2046
kip-f
4.45
0.454
kNm
tf-m
kip-ft
kNm
0.102
0.7376
tf-m
9.81
0.205
kip-ft
1.36
4.88
kN/m2
kN/m2
t/m2
kip/ft2
0.102
0.0209
t/m2
9.81
0.205
kip/ft2
47.9
4.88
tonne/m3
N/mm2
psi
Velocity
in2
10.764
ft2
kip/ft3
Stress
ft2
in2
kip
Force
m2
tonne/m3
kip/ft3
0.0624
16.018
N/mm2
psi
145.04
6.895 10 -3
Visit www.trelleborg.com/marine
to download a free units
conversion programme, Convert.
Registered visitors can find
Convert on the Technical menu
after registering or logging in to
the site.
1kJ = 1kNm
1ksf = 1kip/ft2
1MPa = 1N/mm2
m/s
ft/s
km/h
mph
knot
m/s
3.2808
3.600
2.2369
1.9438
ft/s
0.3048
1.0973
0.6818
0.5925
km/h
0.2778
0.9113
0.6214
0.5400
mph
0.4470
1.4667
1.6093
0.8690
knot
0.5144
1.6878
1.8520
1.1508
m/s2
ft/s2
9.807
32.17
m/s2
0.102
3.281
ft/s2
6.895 10 -3
0.3048
degree
radian
degree
17.45 10 -3
radian
57.3
1244
CALCULATIONS
TRELLEBORG MARINE SYSTEMS
Project
Prepared
Title
Date
Client
Ref
Sheet N
www.trelleborg.com/marine
1245
CALCULATIONS
TRELLEBORG MARINE SYSTEMS
Project
Prepared
Title
Date
Client
Ref
www.trelleborg.com/marine
Sheet N
1246
Disclaimer
Trelleborg AB has made every effort to ensure that the technical specifications and product descriptions in this
catalogue are correct.
The responsibility or liability for errors and omissions cannot be accepted for any reason whatsoever. Customers are
advised to request a detailed specification and certified drawing prior to construction and manufacture. In the interests
of improving the quality and performance of our products and systems, we reserve the right to make specification
changes without prior notice. All dimensions, material properties and performance values quoted are subject to normal
production and testing tolerances. This catalogue supersedes the information provided in all previous editions. If in
doubt, please check with Trelleborg Marine Systems.
Trelleborg AB, PO Box 153, 231 22 Trelleborg, Sweden.
This catalogue is the copyright of Trelleborg AB and may not be reproduced, copied or distributed to third parties without
the prior consent of Trelleborg AB in each case.
Fentek, Rubbylene and Orkot are Registered Trade Marks of Trelleborg AB.
1247
Americas
Tel: +1 540 667 5191
tms.americas@trelleborg.com
Asia
Tel: +65 6268 8005
tms.asia@trelleborg.com
Australia
Tel: +61 2 9285 0200
tms.australia@trelleborg.com
Benelux
Tel: +31 180 434040
tms.benelux@trelleborg.com
Central Asia
Tel: +91 79 4003 8700
tms.india@trelleborg.com
France
Tel: +33 1 41 39 22 20
tms.france@trelleborg.com
Germany
Tel: +49 40 600 4650
tms.germany@trelleborg.com
Japan
Tel: +81 3 3512 1981
tms.japan@trelleborg.com
Presented by
Middle East
Tel: +971 4 886 1825
tms.middleeast@trelleborg.com
Scandinavia
Tel: +46 410 51 667
tms.scandinavia@trelleborg.com
Spain
Tel: +34 945 437 906
tms.spain@trelleborg.com
UK
Tel: +44 1666 827660
tms.uk@trelleborg.com
Harbour Marine
Tel: +61 3 9575 9999
sales@harbourmarine.com
Trelleborg AB has made every effort to ensure that the technical specifications
and product descriptions in this catalogue are correct. The responsibility
or liability for errors and omissions cannot be accepted for any reason
whatsoever. Customers are advised to request a detailed specification and
certified drawing prior to construction and manufacture. In the interests of
improving the quality and performance of our products and systems, we
reserve the right to make specification changes without prior notice. All
dimensions, material properties and performance values quoted are subject
to normal production and testing tolerances. This catalogue supersedes the
information provided in all previous editions. If in doubt, please check with
Trelleborg Marine Systems.
www.trelleborg.com/marine
tms@trelleborg.com