ExplosionProofServoMotorTechnology

August2010

ElwoodHighPerformanceMotors
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Overview
ElwoodCorporation,BackgroundInformation
Encompass/EnabledPartnerProducts(RockwellAutomation)
Definitions
HazardousLocationClassification
ServoMotorRatings
ServoMotorConstruction
ConnectionDiagrams
AdditionalResources
ElwoodContacts

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ElwoodCorporation:Background
Privatelyheld
Founded:1973

Diversebusinessgroups
ElectronicProducts
FluidPower
HighPerformanceMotors
HighVoltageCapacitors

ISO9001:2000Certified:Certificate
ATEX,ULProducts
AS9102Products

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EncompassPartnerProducts
ElwoodHSeriesServoMotors

Authorized,truedropinreplacementsforRockwellAutomationS,H,
W,and1326ASseries

Website:Elwood'sHSeriesServoMotorWebsite

Brochure:Elwood'sHSeriesBrochure

EncompassWebsite:
RockwellAutomation'sHSeriesEncompassWebsite

Pricelist:Elwood'sHSeriesServoMotorPriceList

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EncompassPartnerProducts

ElwoodSXSeries(ExplosionProof)ServoMotors

M43x,M44x:ClassI,Div.1&2,GroupsC&D,T4

M46x,M47x:ClassI,Div.1&2,GroupsC&D,T3C

ClassII,Div.1&2,GroupsE,F,&G,T3C

Website:Elwood'sSXSeriesWebsite

Brochure:Elwood'sSXSeriesBrochure

EncompassWebsite:
RockwellAutomationsEncompassWebsiteforSXSeriesMotors

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EnabledPartner
SXSeries(ExplosionProof)ServoMotorsareaRockwellAutomation
EnabledPartnerProduct.
MotorsintegrateasiftheywereproducedbyRockwellAutomationproduct
MotordatafilesincludedinLogixdatabase
Blobfilespreloadedforselfrecognition(onversionswithabsolute
(Stegmann)feedback)

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Definitions(FromNEC):

HazardousLocation:Wherefireorexplosionhazardsmayexistduetoflammable
gasesorvapors,flammableliquids,combustibledust,orignitablefibersorflyings.

ExplosionProof(flameproof):Anenclosuredesignedtocontaintheexplosion
ofaflammablemixtureoriginatinginternallywithoutdamageandwithoutcausingignition
intheexternalenvironment.

FlamePath:Thejointsofaflameproofenclosuredesignedtocontainaninternal
flame.

IncreasedSafety:Protectionappliedtoelectricalequipmentthatwillnotproduce
arcsandsparksintypicaluseandspecifiedabnormalconditions.

IntrinsicSafety:Protectionwhereanysparkorthermaleffectisincapableof
causingignition.

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HazardousLocationClassification
NationalElectricCode(NEC)sections500517classifyandspecify
installationrequirementsofHazardouslocations.
TheOccupationalSafetyandHealthAdministrationhasoversightfor
inspecting/evaluatinginstallationsinHazardouslocations.
Typically,organizationswillconductariskassessmenttodetermine
requirementsforspecificinstallations
Safetycommittee
Consultants

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ClassI:GasAtmospheres
FromNEC500.5:ClassIlocationsarethoseinwhichflammable
gases,flammableliquidproducedvapors,orcombustibleliquid
producedvaporsareormaybepresentintheair.

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ClassI:DivisionClassification
Division1:Whereignitableconcentrationsofflammablegases,
vaporsorliquidscanexistallofthetimeorsomeofthetimeunder
normaloperatingconditions.
Division2:
Whereignitableconcentrationsofflammablegases,vaporsorliquids
arenotlikelytoexistundernormaloperatingconditions.

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ZoneClassification
ZoneClassificationisanalternativemethodtoDivisionClassification
fromCSA,IEC,andEUStandards
Zone0:Whereignitableconcentrationsofflammablegases,vapors
orliquidsarepresentcontinuouslyorforlongperiodsoftimeunder
normaloperatingconditions.
Zone1:Whereignitableconcentrationsofflammablegases,vapors
orliquidsarelikelytoexistundernormaloperatingconditions.
Zone2:Whereignitableconcentrationsofflammablegases,vapors
orliquidsarenotlikelytoexistundernormaloperatingconditions.

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DivisionZoneComparison
Division1isequatedtoZones0andZone1
Division2isequatedtoZone2
ZoneClassificationisthemethodusedbyIECandEU(ATEX)

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ClassIGroups
Groupsdefinethehazardouschemicalspresent.
DivisionClassification:

GroupA:(acetylene)
GroupB(hydrogen)
GroupC(ethylene)
GroupD(propane)

ZoneClassification:
IIC(acetylene&hydrogen)
IIB(ethylene)
IIA(propane)

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ClassII:DustAtmospheres
FromNEC502.1:ClassIIlocationsarethoseinwhichfireor
explosionhazardsmayexistduetocombustibledust

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ClassII:Divisions,Zones
Divisions1and2forClassIIenvironmentsareequivalenttoClassI
ZonesforClassIIenvironmentsareequivalenttoClassIbutpreceded
by2
Zone0(ClassI)~Zone20(ClassII)
Zone1(ClassI)~Zone21(ClassII)
Zone2(ClassI)~Zone22(ClassII)

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ClassIIGroups
Groupsdefinethehazardousdustpresent.
GroupE(metalsDiv.1only)
GroupF(coal)
GroupG(grain)

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TemperatureRatings

Temperatureratingsreflectthemaximumsurfacetemperatureallowed
Temperatureratingofadevicemaynotexceedtheignition
temperatureofthehazardousgas,liquid,vapor,dustpresent.
T1 450C
T2 300C
T3 200C
T3A 180C
T3B 165C
T3C 160C
T4 135C
T5 100C
T6 85C

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MotorRatings
DivisionSystem(Example)
ClassIDiv.1GroupCT3

ClassI:GasAtmosphere
Div.1:Division1Continuouspresenceofhazard
GroupC:Ethertypehazard(group)
T3:Maximumsurfacetemperature135C

ZoneSystem(EquivalentExample)
ClassIZone1AExdIIBT3

Zone1:Likelypresenceofhazard
AEx:USStandard,ExplosionProof
d:Flameproofenclosure
IIB:Ethertypehazard(group)

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MotorConstruction

Materialsarecertified(tensiletested)

Tiebolts

Weldedconductorstandoff

Pottedconductorexits

Sealsarepresentbutnotincludedinflamepath

Assemblyfitcalculationsandrecords(verification)

ClassIImotorsincorporateaslingerattheshaft

Repairsmustbeconductedatthefactorytomaintainmotor
rating/certification

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MotorConstruction

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MotorFlamePathFit

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ConnectionDiagrams

ConnectionDiagramforSXSeriesMotorswithResolvers:
Resolver

ConnectionDiagramforSXSeriesMotorswithIncremental
Encoders:Incremental

ConnectionDiagramforSXSeriesMotorswithAbsolute
(Stegmann)Encoders:Absolute

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AdditionalResources

OSHAswebsitedescribingandclassifyinghazardouslocations

UL:OnsiteSafetyEvaluations

Adalet:ExplosionProofEnclosures

AppletonElectric:ExplosionProofEnclosures

Kilark(Hubbell):ExplosionProofEnclosures

ExpoTechnologies:HazardousAreaSolutions

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ContactElwood
SalesandCustomerService

LisaWoodwardlisa.woodward@elwood.com
2626376591ext.474

LindaRichmondlinda.richmond@elwood.com
2626376591ext.413

SalesManagerandApplicationAssistance

JohnHoeppnerjohn.hoeppner@elwood.com
2626376591ext.495

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