The Ultimate Ballistic Protection - Hard Shell Brochure

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Hard Shell is one of the leading manufacturers of ballistic, personal protective and tactical products in the world with
its state-of-the-art manufacturing facilities in U.S.A, UAE, Turkey and Asia with its design and development based in
United Kingdom. Hard Shell has become one of the worlds most trusted and reliable suppliers for personal protective
equipment through its decades of experience and with a team of experienced professionals from the Defense industry
Hard Shell group is one of the worlds most vertically integrated company by having its own ability to weave Kevlar
TM
(Duly Supported by DuPont ) and in-house manufacturing capability to produce hard armor composite panels which
is lighter and stronger than steel and technical expertise in designing and tailoring clothing for different military and
security applications. Hard Shell has manufactured advanced ceramic body armor components and works closely
with the end-user, understanding the importance of protection with comfort, to develop next-generation body armor to
protect the soldiers of today and tomorrow.
Hard Shell is a multinational company having NIJ certified product, listed on NIJ website
(https://www.justnet.org/other/ballistic_cpl.html). In a matter of years it has pioneered the field of manufacturing
protection and armor solutions and has been committed to saving lives around the world using the latest technology
with the single minded focus of enabling armed forces worldwide to achieve their objectives safely and efficiently
through sustainable and high performance products.
Hard Shell offers a complete solution for personal protection products which includes, Personal Body Armor (Vests
and Helmets), Hard Armor Panels, Bomb Suppression Blanket, De-Mining Suits and Armored Vehicles, becoming a
complete solution provider for armed and police forces around the world.
Hard Shell skill of understanding the end-user requirement, the battlefield and special operations environments
along with technological capabilities with global reach help it to harness newer technologies to produce and identify
advanced equipment and gear for defense and security forces.
Hard Shells research and development team include experienced ex-defense personnel and security with
professional engineers that engage in design, development and testing of personal protection equipment in
laboratories, making sure the solution developed reacts accordingly on the battlefield.
We strive to provide our customers with the highest level of service possible, as well as offering help with every
aspect of using body armor. Ensuring every customer gets complete support throughout the order process, while
maintaining the highest level of quality inspection from yarn to the finished product. Our highly professional team
remains readily available to provide answers to any questions on body armor and to provide impartial advice on your
choice of body armor. We also provide in depth guides with details on all aspects of body armor, from choosing the
most suitable protection levels to selecting the correct sizes.
www.hardshell.ae
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Research & Development
Quality Management International Certification
Hard Shell has years of experience in providing defense solutions to the

leading armed forces of the world. It has diverse domain experts in product
range and protection solutions. Hard Shell has extensive knowledge of the
defense sector across varied geographic locations.
With decades of experience in personal protective products, Hard Shell has been the personal protective equipment manufacturer of
choice for elite special forces, law enforcement and military personnel across the world.
Hard Shell was founded with the goal of saving the lives of those who
protect us. We understand the importance of every defending armed security
force for the safety of their country. A soldiers safety along with their comfort is
a concern for the research and development team. Hard Shell closely works with
DuPontTM Inc. on ballistic solutions by using Kevlar.
Our research and development team based in United Kingdom, include ex-military professionals from defense
industry, professional chemical engineers with composite manufacturing experience and expert designers. While our
ex-military professionals, along with our professional designers concentrate on the comfort, cosmetic and durability
aspects of the personal protection products, the engineering team assures that maximum protection has been
provided without compromising the integrity of our products.
We maintain strict traceability for each product beginning from design through to development and all the way to manufacture. Each
part of a finished product undergoes strict inspection by our quality management team, which follows all recognized ballistics
industry standards. Our QMT checks the ballistic material frequently throughout the manufacturing process, using quantifiable
standards and implemented rigorous traceability measures.
All our products are tested both in the field and international laboratories around the world. Hard Shell also holds access to ballistic
testing ranges where our products are tested by our research and development team. Hard Shell has also adopted the policy of
offering all of our products for user self-satisfactory testing on the ground or in any laboratory in the world. Our corporate standards
include our own testing laboratory and seamless tracking of all the materials we use right through to certification.
Wiltshire Ballistic Centre

Wiltshire Ballistic Centre is the only ISO17025 accredited test facility in the UK, WBS is also Ministry Of Defense,
United Kingdom certified laboratory. With over 40 years of experience in testing bullet resistant product,
weapons and ammunitions. READ MORE (http://www.msinstruments.co.uk/wiltshire-ballisticservices/wiltshire-ballistic-services/)
The strength of Hard Shell is in manufacturing soft armor and hard armor composites. We have always understood
the importance of lightweight ballistic solutions for mobility and comfort. Our team has rigorously worked on
developing the lightest but most resilient solution for soft and hard armor composites. Our Personal Protection section
of our Advanced Body Armor range provides detailed technical specifications of lighter solutions for advanced tactical
products.
Ordnance Test Solutions Ltd

Ordnance Test Solutions Limited (OTS) an independent trials, evaluation, research and analysis service
primarily for the international defence industry and government. OTS has licences to conduct trials on UK
Defence Training Estates. OTS is an ISO 9001:2008 accredited company. READ MORE
(http://www.otslimited.co.uk/)
Our research and development team contributes regular updates to Hard Shells product line by developing many
unique additions, while developing for some of the worlds elite special forces, police departments and security
agencies around the world.
We always stand by our commitment by providing The Ultimate Ballistic Protection. Hard Shell is always looking to
obtain the worlds best technology in order to offer the very best in ballistic protection products.
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Chesapeake Testing
Chesapeake Testing is an industry leader in ballistic and armor protection systems testing. A NVLAP and A2LA
ISO/IEC 17025:2005 accredited laboratory, Chesapeake Testing is approved by the National Institute of Justice to
perform personal body armor testing to NIJ Standard-0101.06 and NIJ Standard-0115.00 Stab Resistance of
personal body armor. Chesapeake Testing is also approved by the U.S. Army Aberdeen Test Center to perform
helmet and hard & soft armor testing. Headquartered in a state-of-the-art facility, Chesapeake Testing has climate
controlled, indoor firing ranges, a forced entry/ballistic range, a mechanical testing lab, environmental
conditioning lab, x-ray/computed tomography scanning lab, non-destructive testing lab and an outdoor range for
small and large caliber munitions & blast testing. READ MORE (https://chesapeaketesting.com/)
National Institute of Justice

The National Institute of Justice (NIJ) is the research, development and evaluation agency of the United
States Department of Justice. NIJ supports development of voluntary equipment performance standards, as
well as conducting compliance testing .
Through rigorous field & laboratory testing we certify that our products offer protection as per standards
set by National Institute of Justice of America. Hard Shell is a multinational company having NIJ certified
product, having its name listed on NIJ website :-(https://www.justnet.org/other/ballistic_cpl.html)
www.hardshell.ae
www.hardshell.us
High Performance Fabrics

Hard Shell has an international reputation for innovation and quality, supplying wide range of high performance
technical textiles for critical military applications to diverse markets around the world. Woven knitted, dyed, coated
and finished fabrics form the basis of our product range, supported by high specifications raw material and competent
design team.
We at Hard Shell believe in importance of working with customers to deliver solutions that help their business prosper
and grow. The ability to deliver unique product solutions is achieved not only working closely with customers,
understanding their requirements and developing real partnership, but also through collaboration with leading
suppliers.
The breadth and vertical nature of our business are amongst our greatest strengths. Maintaining high level of
investment in people and equipment, Hard Shell continually improves quality and performance standards. This
investment is reinforced by a dedicated research and development team ensuring we stay at the leading edge of
technology.
A range of high strength fabrics are manufactured at our facilities including: Woven Meta/Para Aramid fabrics using KEVLAR.
High tenacity nylon parachute fabrics.
High performance Polypropylene fabric.
Fields of application are

Individual Protection
Light Weight Bullet Resistant Vest, Jackets, Hard Armor Panel,

Inserts, Bomb Blankets, Shields and Helmets.
Vehicle Protection
Armoring of Civil and Military Vehicles.
Aircraft Protection
Seat, Floor and Wall Armoring.
Boat Protection
Bridge, Storage Compartments and Command Center Armoring.
Building Protection
Armoring of Industrial and High-Risk Sites.
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Low Pro Vest

Not all body armor should be seen. When the situation demands a low profile approach, we offer a concealable vest
appropriately named the Low Pro. With a custom cut soft armor panel, providing maximum comfort and protection, the Low
Pro vest is designed to be worn underneath a shirt or jacket. Adjustable shoulders and sides allow for a snug and secure fit to
the user. Ideal as a client vest.
Standard Features
Custom cut NIJ 0101.06 Level IIIA DuPontTM Kevlar Soft Armor.
Comfort Padding Front, Back and Shoulders.
Adjustable Shoulders for improved comfort.
3D Mesh for improved airflow around the body of the wearer.
Adjustable abdomen straps (elastic) to secure the vest to the wearer.
Vest is designed using lightweight comfortable wearing material.
Sizes - Small to X large.
Available in a range of colors, but typically White or Black.
Low Pro Vest
VIP Under Vest

This new bullet resistant VIP under vest is a state of art product designed for discretion and flexibility. The anatomical flex
points and breathable mesh give this one piece design the optimal comfort when used in hot climate zones. The concept
behind the shirt comes from professionals that are working daily in threatening environment. Their requirement for ultralightweight, free moving space and absolute comfort is crucial, as professionals will wear their body armor in comparison
that is often left at home. The inner fabric has properties like thermo regulation and sweat management.
Standard Features
NIJ 0101.06 Level IIIA DuPontTM Kevlar Soft Armor.
Ultra Thin
100% flexible
Light Weight
Thermo Regulating
Shock Absorbing
Easily washable
Sizes - Small to X Large
Available in Poly Nylon Lycra fabric in a range of colors, but typically White or black.
VIP Under Vest

Vixen Vest
Our Vixen vest model is designed as a basic armor for general purpose and perfect for VIP usage. The vest is ideal for
female officers who are constantly under threat. It provides front, back and side ballistic protection. With these features
we can offer the most comfortable, high performance female vest in the market .
Standard Features
Adjustable side closure design.
Front to back wrap around ballistic protection.
Comfort Padding on Front and Back.
Available in PU coated hardwearing Nylon fabric, Cordura and Cotton fabric in a range of colors.
Sizes Small to X Large.
Vixen Vest
Steller Vest
Our Steller vest is specifically designed for kids which is a combination of vest and book bag . It provides front, back and
side ballistic protection. With these features we can offer the most comfortable, high performance ballistic bag pack cum
vest in the market for kids.
Standard Features
Custom cut NIJ 0101.06 Level IIIA DuPont Kevlar Soft Armor.
Unique combination with a two in one feature of a bullet resistant vest with the functionality of a backpack for school.
Waistcoat style with front zip opening or layered both together.
Vest is designed using lightweight comfortable wearing material suitable for kids.
Comfort padding on Front and Back.
Available in quilted polyester fiber fill in a range of colors.
Steller Vest
Endorser Vest
Our Endorser is that concealed ballistic protection is preferable to overt in a civilian situation.
This vest is indispensable because it covers all the major body organs, the vest is also the easiest
item to disguise or conceal if that need is felt.
Standard Features
Adjustable side closure system.
4 size adjustment straps.
External and Internal waistbands (adjustable) to secure the vest to the wearer.
Endorser Vest
Winter Turf
Our Winter Turf is designed to keep you protected in frigid temperatures. This vest accommodates soft ballistic panels while
providing insulation for extra warmth and absolute comfort and can be worn over the uniform in the cold climates.
Standard Features
NIJ 0101.06 Level IIIA DuPontTM Kevlar Soft Armor.
Front open with Zipper ballistic panel access.
Available in quilted polyester fiber fill in a range of colors.
Sizes - Small to X large.
Winter Turf
Protector Vest - Front Opening Molle

The Protector vest, is designed to be easy to don and quick to remove. With a simple front jacket style solution, it provides
excellent protection, while remaining simple to use. It comes complete with MOLLE attachments and load out points,
allowing full tactical use. The vest accept 10 x 12 Panels provided by us
Standard Features
Comfort Padding Front. Back and Shoulders.
Adjustable Side closure design.
Removable ballistic panels sealed in a water proof PVC bag.
Washable outer covers.
Allowance for 10 x 12 Hard Armor Panels.
Protector Vest - Front Opening Molle
Guardian Vest
The Guardian offers the most protection in our Advanced Armor range. Based on a standard tactical vest, the Guardian has
additional throat, collar, shoulder and groin protection. All of these additional components are removable if the mission
dictates, allowing the user to use the Guardian as a standard tactical vest. The Guardian is an ideal vest in high threat areas
or doing internal security, such as riot control.
Standard Features
BALCS Style NIJ 0101.06 Level IIIA DuPontTM Kevlar Soft Armor.
Additional removable Kevlar protection around the shoulders, throat and groin areas.
Ideal for Internal Security use or high threat areas MOLLE / PALS Load attachments.
Sturdy drag strap on Rear of Vest.
Guardian Vest
Operator Vest
The Operator is our standard tactical vest. Using BALCS cut soft armor panels as our baseline for designing the vest, the
Operator allows for maximum protective coverage areas while maintaining mobility for the user. Our Operator vests come
complete with MOLLE as standard and are available in a range of fabrics and colors. As with all of our tactical solutions, we
offer a bespoke service to our clients, if you want a feature added just speak to our sales team and we can implement it for you.
Standard Features
MOLLE / PALS Load attachments.
Available as a standard vest or with a quick release attachment.
Operator Vest
Defender Vest
Our Defender vest is a baseline model, but provides comparable coverage and protection to our other products in the
Advanced Armor range. With custom cut Kevlar soft armor it provides comfortable wear over long periods. The Defender
also has allowances for the insertion of one of our hard armor panels. Available in a range of materials and colors, the
Defender is the perfect choice where a simple solution is required.
Standard Features
Adjustable abdomen straps (elastic) to secure the vest to the wearer.
Defender Vest
Quick Release Vest

In designing the Quick Release vest we have taken into consideration the importance of a quickly removing the vest for a
soldier whenever required. The key scenarios where this vest is really helpful are, while quickly giving medical aid to a
wounded soldier. While jumping into the sea, ballistic vest can be a hindrance in swimming properly, this feature is of great
help at this time.
Standard Features
Quick Release mechanism to quickly remove the vest.
Adjustable Side closure design.
Quick Release Vest
Warrior Vest
Our new Warrior vest is the recent new model with large protection area for complete protection to the wearer.
Our warrior vest equipped with side closures, emergency quick release and medical access capabilities for
further enhanced performance.
Standard Features
Additional removable Kevlar protection around the shoulders and biceps, throat and groin areas.
Ideal for Internal Security use or high threat areas.
Warrior Vest
Patron Vest
Our Patron vest is designed for police and high risk SWAT teams. With additional removable collar, groin protector and
shoulder and upper arm protectors it allows the wearer to adjust the protection to suit any mission.
Standard Features
Patron Vest
Rescuer Vest
Rescuer is our enhanced tactical vest model has been designed to give maximum protection to the upper Torso. The Rescuer
offers the most protection in our advanced armor range. Based on a standard tactical vest, the Rescuer has additional throat,
collar, shoulder and groin protection. All of these additional components are removable if the mission dictates, allowing the
user to use the Rescuer as a standard tactical vest. The Rescuer is an ideal vest in high threat areas or doing internal security,
such as riot control.
Standard Features
Rescuer Vest
Saviour Vest
Our Saviour vest offers the maximum protection in our advanced armor range. Based on a standard tactical vest, the Saviour
vest has an additional throat, collar, thigh, shoulder and groin protection. All of these additional components are removable if
the mission dictates, allowing the user to use the Saviour vest as a standard vest.
Standard Features
Additional removable Kevlar protection around the shoulders and biceps, throat, thigh and groin areas.
Two leg rig with buckles attachment.
Saviour Vest
HI VIZ Jacket
Our HI VIZ jacket is designed in such a way that it is easily discernible in even the most adverse lighting and weather
conditions. The vest are the ideal solutions for wearer that require the highest levels of visibility and protection from their
body armor. Fully adjustable to accommodate additional clothing and can be worn over body armor or winter jackets or both.
Standard Features
High Visibility reflectorised Day /Night Vest.
Waistcoat style with front zip opening.
High visibility reflective tapes to keep the user visible to vehicular threats.
3D mesh for improved airflow around the body of wearer.
2 large notebooks pocket in front .
Modular Kevlar Soft Armor Panels to allow for added protection.
Available in poly cotton in a range of colors, but typically yellow and orange.
Sizes Small X Large
HI VIZ Jacket
Slick I
When you need added mobility but still require protection, the Slick plate carrier allows the user to wear their standalone
Hard Armor Panel, while wearing a comfortable light solution.The Slick plate carrier is designed to hold our standard 10 x 12
Hard Armor Panel for Stand Alone HAPs. With comfortable padding, breathable mesh and adjustable side and shoulders, the
Slick allows for maximum mobility while maintaining the users protection
Standard Features
Allowance for 10 X 12 Hard Armor Panels.
Slick I
Slick II
A combination of the plate carrier and a full tactical vest, the Slick II is a modular carrier allowing maximum flexibility, to add
or remove Hard Armor Panels as per different threat levels of protection deemed by the missions requirements. Designed to
hold our standard 10 x 12 Hard Armor Panel, and can be offered in an ICW configuration allowing for Soft Armor Panel
inserts. With comfort padding, breathable mesh and adjustable side and shoulders, the slick II allows for maximum mobility
and mission flexibility.
Standard Features
Modular Kevlar Soft Armor Panels to allow for added protection.
Allowance for Kevlar material inserts to be usedwith ICW (In Conjunction with) Hard Armor Panels.
Allowance for 10 X 12 Hard Armor Panels.
Slick II
Ballistic Floatation Vest - NEPTUNE I

The Neptune I model offers a tactical ballistic protection solution for users working on or around the water. It was designed
with maritime security personnel or naval users in mind who require maximum protection with the flexibility of a standard
tactical vest. Utilising the BALCS cut style of soft armor, providing front, back and side protection; the Neptune I vest also has
a detachable flotation collar with manual and automatic inflation. The Neptune I will provide the water based operator peace
of mind while operating on vessels in hostile waters.
Standard Features
BALCS Style NIJ 0101.06 Level IIIA Kevlar Soft Armor.
Detachable Flotation Collar.
Flotation Collar Automatic and Manual Inflation Type.
Floatation Collar provides 300N buoyancy.
Double chamber Floatation Collar.
Neptune I
Ballistic Floatation Vest - NEPTUNE II

The Neptune II model offers a tactical ballistic protection solution for users working on or around the water. This is achieved
by foam inserts in the vest which provides enough buoyancy for the user, in a solution that is comparable in size and width to
tactical vests designed for land use. The Neptune II will provide the water based operator added peace of mind while
operating on vessels in hostile waters.
Standard Features
BALCS Style NIJ 0101.06 Level IIIA Kevlar Soft Armor.
Inherent Buoyancy Material Panels, inserted into the vest.
Neptune II
PASGT Helmet
MICH Helmet
Special Force Helmet
Kevlar
Ballistic Helmet
Ultra Light Weight Helmet
Kevlar
Ballistic Helmet
Kevlar
Ballistic Helmet
Kevlar
Ballistic Helmet
Helmet Cover
Kevlar (III A 9mm
and 44 magnum)
The PASGT (US Personal Armor

System Ground Troops) Helmet is
designed to protect against fragments, shrapnel and other
ballistic threats with improved comfort. Used by, Special
Forces, Police, Military and SWAT teams.
Standard Features
High ballistic performance using high-tenacity
ballistic aramid fiber DuPontTM Kevlar.
Unique processing method and perfect fit
suspension system.
3 different suspension systems. All have a 4 point
chin strap harness, with an integrated nape pad.
Crown Mesh with cross straps; with cotton chin cup.
Leather Ring : shock absorption harness with leather
webbing and leather split chin strap.
7 EVA foam pads with webbing split chin strap.
Excellent mechanical rigidity ,impact protection
and heat insulation
Resistant to all weather temperature conditions.
The MICH (Modular Integrated

Communication Helmet) is designed
as a lighter and more compact version of the PASGT
Helmet, with reduced ear coverage, no lip and reduced
coverage at the back. This allows for better vision and
hearing and also allows the wearer to shoot from the
prone position.
Standard Features
Standard Features
High ballistic performance using high-tenacity
Small to X large
High ballistic performance using high-tenacity ballistic

TM
aramid fiber DuPont Kevlar.
suspension system.
and heat insulation
Weight
Sizes
A lighter helmet with no lip or

ear coverage especially designed
for SWAT Teams and Special Services to ensure maximum
flexibility and comfort. Helmet is designed to protect
against fragments , shrapnel and other ballistic threats
with improved comfort.
ballistic aramid fiber DuPontTM Kevlar.

suspension system.
Excellent mechanical rigidity, impact protection
and heat insulation
Resistant to all weather temperature conditions
The Hard Shell Ultra light Helmet

is designed to protect against
fragments, shrapnel and other ballistic threats with
improved comfort. Used by, Special Forces, Police,
Military and SWAT teams.
Standard Features
High ballistic performance using high-tenacity ballistic
aramid fiber DuPontTM Kevlar.
suspension system.
and heat insulation
Sizes
Sizes
Small to X large
Sizes
Small to X large
Small to X large
Weight
1.25 Kg 1.50 Kg 5% for different sizes
Weight:
1Kg 1.25 Kg 5% for different sizes
Colors
Weight
1 Kg- 1.3 Kg 5% for different sizes.
1.25 Kg 1.45 Kg 5% for different sizes
Colors
Olive Drab, Desert Tan, Black , U.N blue
Colors
Protection Level
Colors
Protection Level
NIJ Level II, IIIA
Protection Level
NIJ Level II, IIIA
Optional accessories
Protection Level
NIJ Level II, IIIA
Optional Accessories
Fragmentation Face Shield Ballistic Face Shield
NIJ Level II, IIIA
Optional accessories
Picatinny Rail
Picatinny Adaptor
Optional Accessories:
Picatinny Adaptor
Helmet Cover
Picatinny Rail
NVD Mount
Picatinny Rail
Picatinny Adaptor
Picatinny Rail
Picatinny Adaptor
NVD Mount
Helmet Cover
NVD Mount
Helmet Cover
NVD Mount
Helmet Cover
Helmet Bag
Helmet Bag
Helmet Bag
Helmet Bag
Picatinny rail perfect

for bulky accessories
Chin Strap (adjustable)
Night Vision
Mounting System
allow to achieve
ultimate stability
and reliability
Rhino-I Stand Alone

HPPE - 1.8 Kg
Rhino-I Stand Alone

Hard Armor Panel - 3 Kg
Rhino-I Stand Alone

Hard Armor Panel - 3.6 Kg
This Hard armor panel is

light weight Stand Alone HAP.
This hard armor insert panel is
engineered with proven
technology providing comfort and protection Level III
against 7.62 x 51 mm (NATO ball round)
Hard armor panel is stand

alone panel & provides single
shot protection armor piercing
rounds. This hard armor insert
panel is engineered with proven technology providing
comfort and protection Level IV against 7.62 x 63 mm AP.
Special Features
Special Features
Flat, single curved and multi-curved configurations.

Stand Alone
Containment of spall, debris and residues after
ballistic impact.
Designed to withstand 7.62 NATO FMJ + 7.62x39 AK47
(Mild Steel Core) projectiles.
Weather resistant designed for the harshest conditions.
Fluid resistant when exposed to diesel fuel, oil
and salt water.
High altitude pressure resistance.
Fungus and Microbial growth resistance.
Cover with hardwearing PU Coated fabric.
Composite Hard Armor panel made of ceramic tile

backed with Aramid Kevlar Material.
ballistic impact.
Designed to withstand Armor Piercing projectiles
(Stand Alone - Single Shots only).
and salt water.
Covered with Hard wearing PU Coated Fabric.
Protection Level
Protection Level
NIJ Level IV
NIJ Level III
NIJ Level IV
Protection against
Protection Against
Protection against
7.62 x 63mm AP
7.62 x 51mm (NATO ball round)
7.62 x 63 mm AP
Specification
Specification
Specification
Protection Area: 300mm x 250mm x 20mm

Material : High performance polyethylene

Material : Ceramic based Hybrid Composite
Material : Ceramic based hybrid composite
Size
Size
10x12
10x12
10x12
Weight
Weight
Weight
3.6 Kg 5 %
1.8 Kg 5 %
3 Kg 5%
Rhino-II ICW
HPPE - 1.5 Kg
Hard armor panel is a stand

alone panel & provides single
shot protection armor piercing
rounds. This hard armor insert
panel is engineered with proven technology providing
comfort and protection Level IV against 7.62 x 63 mm
AP
Hard armor panel is a light

weight HAP, used in conjunction
with (ICW) Level IIIA soft armor
for enhanced protection. This
hard armor insert panel is engineered with proven
technology providing comfort and protection Level III
Special Features
Special Features
Composite Hard Armor panel with composite backing.

ballistic impact.
Designed to withstand Armor Piercing projectiles
(Stand Alone - Single Shots only).
and salt water.
Covered with Hardware PU Coated black Fabric.
Flat, single curved and multi-curved configurations.

Multi-hit capabilities.
ballistic impact.
Designed to withstand 7.62 NATO FMJ + 7.62x39
AK47 (Mild Steel Core) Projectiles (in conjunction
with NIJ Level IIIA base panel).
and salt water.
Cover with hardwearing PU Coated fabric.
Protection Level
Size
Protection Level
NIJ Level III
Protection Against
7.62 x 51mm (NATO Ball Round)
Specification
Material : High performance polyethylene
Size
10x12
Weight
1.5 Kg 5%
Rhino-II ICW
Rhino-II ICW
Hard Armor Panel 2.5 Kg
Rhino-II ICW
Rhino-II ICW
The Hard armor panel is

used in conjunction with (ICW)
Level IIIA soft armor panel for
enhanced protection. This hard
armor insert panel is engineered with proven technology
providing comfort and protection Level III+ against 5.56 x
45 mm, 7.62 x 39 mm AP BZ
The Hard armor panel is used

in conjunction with (ICW)
Level IIIA soft armor panel for
enhanced protection against
Armor piercing rounds. This hard armor insert panel is
engineered with proven technology providing comfort and
protection Level IV against 7.62 x 63 mm AP
Hard armor panel is used in

conjunction with (ICW) Level
IIIA soft armor panel for
enhanced protection against
armor piercing rounds. This hard armor insert panel is
engineered with proven technology providing comfort and
protection Level IV against 7.62 X63 mm AP
Special Features
Special Features
The Hard armor panel is to

be worn as a combination
panel in conjunction with
(ICW) a Level III or IIIA soft
armor for enhanced protection. This hard armor
insert panel is designed using proven technology giving
the wearer excellent comfort and protection Level III
Composite Hard Armor panel made of ceramic tile

backed with Aramid Kevlar material.
ballistic impact.
Designed to withstand 7.62 x 39mm API bullets
projectiles and 5.45 x 45 mm projectiles
(in conjunction with NIJ Level IIIA soft armor panel)
fired from AK47 & Insas Rifles.
Multi curved/Single curved to fit to body contour.
and salt water.
Fungus and Microbial growth resistance .
Covered with black Nylon Fabric.
Composite Hard Armor panel made of Ceramic Tile

backed with Aramid Material.
ballistic impact.
Designed to withstand armor piercing bullets
projectiles (in conjunction with NIJ Level IIIA
soft armor panel).
Multi Curved/Single Curved to fit to body contour.
and salt water.
Covered with hardware PU Coated black fabric.
NIJ Level IV
Protection Level
Protection Level
Protection against
NIJ Level III+
NIJ Level III
7.62 x 63 mm AP
Protection Against
Specification
7.62 x 39 mm AP BZ, 5.56 x 45 mm

Material : Ceramic based hybrid composite
Specification
Protection Level

Material : Ceramic tile backed with Aramid fabric
Size
Size
Weight
10x12
2.5 Kg 5%
10x12
Special Features
Hard Armor panel made of Ceramic tile and Composite
material backing.
ballistic impact.
Designed to withstand Level III bullets (in conjunction
with NIJ Level IIIA soft armor panel).
Multi curved/Single curved to fit to body contour.
and salt water.
Cover with hardwearing PU Coated black fabric.
Protection Against
Hard Armor panel made of Ceramic Tile & Composite

material backing.
ballistic impact.
Designed to withstand Level IV, Armor Piercing bullets
projectiles (in Conjunction with NIJ Level IIIA
soft armor panel).
and salt water.
Covered with black Nylon fabric.
Protection Level
NIJ Level IV
Protection Against
7.62 x 63 mm AP
7.62 x 51mm (NATO Ball Round)
Specification
Specification
Protection Area: 300mm x 250mm x 20mm.

Material : Hybrid Composite Material.
Protection Area: 250mm x 300mm x 20mm.

Material : Ceramic based Hybrid Composite.
Size
10x12
Weight
Weight
2.2 Kg 5%
2.9 Kg 5%
Special Features
Size
10x12
Weight
3.2 Kg 5 %
Armored
Vehicles
We provide protection by armoring with composite material. Our state-of-theart facilities assure high volume production with consistently superior quality.
Light weight Transparent Bullet Resistant Glass - Only the top Quality ballistic
glass used with custom features included to maintain ballistic protection at
higher temperature
Ballistic Steel: Only Pre-certified ballistic grade steel is used which is fully
traceable back to factory production lots.
Floor Protection - Flexible multi-layered ballistic Kevlar is sealed to the entire
floor, roof and body of the vehicle. Designed to absorb bomb and ballistic
fragmentation.
Run Flat Tire System - Run flat device in all tires. These tires continue to run
even after a tire is punctured or burst Up to 60 miles at 60mph after a bullet hit.
Suspension, Shocks and Brakes - Front shocks replaced with custom made coil
over shocks fully tested in off road conditions. Smoothes out ride over all
terrain and provides stability to offset increased load due to armoring. Rear
Brake shoes replaced with high performance material for improved braking
and increased safety.
Dual Ram Bumpers - Concealed behind both the front and the rear bumpers,
this option allows each vehicle to ram their way out of a dangerous situation
without causing in- operable damage.
Specifications & Options

Level B4, B5, B6 or B7 Protection
Bomb Blast Protection Floors
Ballistic Glass
Protected Batteries
Upgraded Suspension
Upgraded Brakes
Run Flat Wheels
Ram Bumpers
Optional Gun Ports
Strobes and Siren
HARD SHELL - WEAVING SECTION
Manufacturing
All Hard Shell protected vehicles are manufactured in strict compliance to our Quality Standard and follows strict process
controls to ensure high product quality, materials traceability and product repeatability.
The Hard Shell resembles a normal civilian vehicle. It is low profile meaning that the vehicle is nearly visually identical
to a standard vehicle. Therefore unwanted attention while traveling is avoided.
Fuel System Protection

Fuel tanks are protected from all sides with ballistic steel
Run Flat Inserts

All 5 wheels (4 driven and 1 spare) are supplied with a FINABEL approved run-flat insert band providing the ability
to travel a total distance of 50Km.
Suspension
In order to ensure the vehicle handles and reacts in a safe a predictable manner all Hard Shell have a complete
upgrade to the suspension system. The revised system includes Coil Springs and Shock Absorbers. These
components are specially developed after much R & D.
Brake System
The braking system has been modified to ensure the fully laden vehicle reacts as close as possible to the OEM
Vehicles. Hard Shell have a slotted disc design which allows for better braking performance and to dissipate the
heat created due to braking.
Door Hinges
All original door hinges are replaced with our in house designed and manufactured heavy duty door hinges. The
vehicles body structure is reinforced at the door hinge locations. The heavy duty hinges and the body upgrades
ensure the vehicle can take the additional weight of the fully armored doors.
Standard Equipment
OEM Air condition system

Heavy duty suspension
Original Toyota Tool kit
Audio System
Fire Extinguisher
All 5 tires with run-flat system

Heavy duty hinges for all doors
Heavy Duty Jacks
First Aid kit
Interior door trim panels to replicate OE condition
DE - MINING SUIT
The Demining Protective gear is a lightweight protective suit, all enveloping from head to foot, which is easy to wear but
allows the wearer far greater comfort and ease of movement compared to the normal EOD suit.
Main parts of De - Mining Suit

Jacket: Provides front, back, and side, shoulder and neck protection with the additional feature
of HAP pockets. The high collar is designed to work in conjunction with any helmet.
Arms: Separate sleeves provide optimum mobility.
Groin Protector: Can be worn in either the raised or lowered position.
When raised it provides extra protection to the abdomen area.
Trousers: Supported by stout braces, this unique design provides freedom of movement
and optimum protection to the legs.
Helmet & Visor: The Helmet and Visor provide unequalled protection to head and neck areas.
Standard Features
Engineered from high-strength DuPontTM Kevlar
High-strength 1000 denier Cordura or Nomex outer shell or as per customer requirement
Incorporates front and rear pockets for the insertion of Hard Armor Panels
Colors
Black, Blue, Olive Green
Ballistic Helmet with Face Shield
Carrier Bag
HAPs
Protection Levels
Protection against fragments of
V50 - 400m/s
V50 - 500m/s
V50 - 600m/s
V50 - 650m/s
Also, protects against 9mm FMJ, .357 magnum and .44 magnum bullets.
DE - MINING SUIT
BOMB DISPOSAL SUIT

The Bomb Disposal Suit is designed with the use of state of art material which provide high level of protection in personal
protection for modern day EOD technicians enveloping from head to foot, which is easy to wear and allows the wearer far
greater comfort and ease of movement compared to the normal EOD suit.
The suit consists of the following separate items which collectively make the complete garment.
Jacket: Provides front, back , side, shoulder and neck protection with HAP inserted in front and back. The high collar is
designed to work in conjunction with any Helmet providing extra protection. Also extra protection for spine is provided. SAP
designed and inserted in the jacket to fit the body shape. Immediate removal of the suit is achieved by use of the quick
release straps attached to the side and shoulder.
Arms: SAP manufactured using mix of Kevlar fabric is made to provide extra protection. Pockets are provided in the
sleeves for keeping instruments.
Groin Protector: Is made of high ballistic strength Kevlar fabric and provides maximum comfort.
Trousers: Fully adjustable supporting stout braces, this unique design provides freedom of movement and optimum
protection to the legs and also pockets for insertion of HAPs are provided.
Helmet and Visor: The helmet and visor provide unequalled protection to head and neck areas.
Standard Features
Engineered from high strength DuPontTM Kevlar Soft Armor.
High strength, hardwear outer shell using Nomax fire retardant fabric.
STANAG 2920 with a V50 rating upto 1800m/s for front portion is achieved.
Incorporates front and rear pockets for the insertion of Hard Armor Panels.
Helmet Remote Control Module to better control EOD HS Helmet functions.
Available in olive drab (standard color), navy blue or desert tan, each with black webbing trim.
Ergonomic design allows an operator to use EOD tools and related equipment.
Technical Specification for HARD SHELL Bomb Disposal Suit

Sr. No
Part
Protection upto Velocity
JACKET
1
2
3
4
5
Front Collar (c/w Hard Ballistic)

Back Collar
Body Front (c/w Hard Ballistic)
Back Body
Sleeve
1200 m/s
600 m/s
1800 m/s
600 m/s
600 m/s
Trouser
1
2
3
4
5
Upper thigh (c/w Hard Ballistic)

Pant
Ankle
Back Leg
Boot
690 m/s
600 m/s
600 m/s
280 m/s
480 m/s
BOMB DISPOSAL SUIT
Ballistic and Fragmentation Blanket

A light weight and portable ballistic & fragmentation resistant blanket, which can be configured in any shape and size and
can be easily folded over or placed on top of any ballistic threat. It gives emergency protection against blasts and fragments in
the event of an explosive device detonating before it can be neutralized. It is quick and effective against most pipe bombs,
hand grenades and fragments caused by pressure or electrical explosions.
Standard Features
Ballistic and Fragmentation Blanket are used for IED/EOD operations. Also, helpful in blast
suppression in nuclear facilities, high risk government and non- government buildings.
Provides ballistic-blast protection in vehicle and aircrafts interior and flooring.
Ballistic and Fragmentation Blanket is available in different sizes as per costumers requirement.
The Blast Containment Ring is also made of aramid Kevlar fabric. (dimensions as per user requirement).
The bomb blanket is made with multiple layer of treated aramid fabric.
Ballistic and Fragmentation Blanket is sewn into a fire retardant and water repellent cover.
Ballistic and Fragmentation Blanket weight is such that it can be carried by one person.
Standard Sizes
1m x 1m
1m x 1.5m
1m x 1.25m
1.5m x 1.25m
2m x 2m
2m x 4m
Colors
Red, Black, Blue
Safety ring
Carrier Bag
Protection Levels
Protection against fragments of
V50-400m/s
V50-500m/s
V50-600m/s
V50-650m/s
Also, protects against 9mm FMJ, .357 magnum and .44 magnum bullets.
Advanced Rucksack
The Advanced Rucksack is designed to protect the spine and distribute weight correctly along the back, reducing wear and
problems later in life with the lumbar region of the spine.All the bar-tacks machined-in exceed the industry standard and
have set new breaking strains, to the point where the rucksacks will not only allow a wounded colleague to be dragged to
safety, but will in fact tow a transit van.
Standard Features
Front pocket for quick access and MOLLE compatible.
Top and side carry handles (will fit ballistic gloves) along with 3 way shoulder strap adjustment
(aids on the move comfort) and S shaped style shoulder straps for a comfort fit.
2 extra lash points and 2 utility clips on the shoulder straps along with 2 webbed accessory stays
on the shoulder straps.
Anti-snag attachments on all adjustment straps and padded hip belt with bellows pockets.
Front access/front loader zip with Y compression strap.
Air-vent circulation for cooling and to wick sweat away.
2 external bellows pockets with internal wand pockets, top lid and five internal zipped pockets
and bottom pocket with rain cover.
20 anchor points and 18 lash points.
Advanced Rucksack
8 compression straps, 2 Ice Axe Loops and 2 Pole Loops.
Comrade Tactical Armor Vest

The Comrade Vest is designed to protect the spine and distribute weight correctly along the back, reducing wear and
problems later in life with the lumbar region of the spine. The front is designed with the same ethos as the back with full
energy dissipation qualities and weight distribution benefits.
Standard Features
Better weight distribution padding along with enhanced cooling and ventilation.
Designed to work with a full belt order along with dedicated Perinea protector.
Quadriplegic blast protection and 360 blunt force trauma protection.
Lift loops (allows for a casualty helicopter lift through a canopy or mountain drop if injured).
Silhouette design of the plate pockets (reducing the targeting capabilities of a sniper).
Dedicated shaped ballistic plate pockets.
Compatible MOLLE/PALS.
Air-vent circulation for cooling and to wick sweat away.
Unique patented buckle system that allows you to scale up or down in under a minute.
The threat level is up to Level IV multi-hit stand alone.
Comrade Tactical Armor Vest

Hard Shell Assault Vest

Our tactical equipment has been designed conforming to the latest
requirements of the modern warrior. Built out of rugged material designed to
improve mission efficiency, to enhance survivability and lethality without
compromising mobility.
Standard Features
Constructed of 1000D CORDURA
3 INSAS/AK multi magazine pouches.

1 general-purpose pouch.
2 HE grenade pouches.
1 Radio/GPS pouch.
Large internal map-pocket.
URBAN
BROWN
WOODLAND
DIGITAL
UNIVERSAL
SUBDUED
URBAN
COYOTE
DESERT
DIGITAL
6 COLOR
DESERT
3 COLOR
DESERT
OLIVE
DIGITAL TIGER
STRIPE
MULTI CAM
WOODLAND
BLACK
Heavy duty YKK front fully zippered heavy duty buckles.

Additional pouches are available for mission specialists.
Base jacket is fully adjustable for individual's height and
girth for a comfortable fit.
Can be worn over all existing bullet-proof/body armor.
Hard Shell Rucksack 70 Liters

Standard Features
Special Operations Airborne Rucksack.
Developed specially for the Special Operations Forces, the Rucksack is a
'tri-access loader' designed for large loads.
Has a unique height adjustment system to fit user's need double layer
'S-shaped pads take the weight off the shoulder while a multi layered
padded belt holds it comfortably on the hips
Internal lightweight aluminum frame has been designed to give
maximum comfort and movement
Features side pouches and a fully adjustable good with pockets in the lid.
Gear adjustment points and straps for compression.
Inside bottom consists of a zippered skirt to separate
soiled/wet personal Clothing
Constructed of 1000D Cordura Nylon
Available in Sp-Ops Black, Olive Drab and
Woodland Camouflage
Product Range
Tactical Vehicles
Light Weight Armor Panels
Armored Vehicles
Hard Armor Panels
Cash-in-Transit
Ballistic Protection Helmets
Tactical Body Armor
High Temperature
Industrial Safety Helmets
Special Forces Body Armor

Floatation Body Armor
Modular Body Armor
Correction Body Armor
Tactical Vest and Combat Gear
Military Vests
VIP Vests
General Purpose Vests
Ultra Light Weight Ballistic Helmets

Bomb Supprassion Blankets
Armored Personnel Carriers
Rucksacks
Fire Overalls
Insulated Tiles
Riot Gear
De-mining Vests
Hard Shell Group of Companies

Hard Shell USA, LLC,
Hard Shell FZE
113 Swett Ave, Americus Ga-31709, USA

www.hardshell.us
121454, SHED No: Q4 095, SAIF

(Sharjah Airport Free Zone), Sharjah, U.A.E.
Tel. No. : +971 6 5489 903
Fax No. : +971 6 5489 904
www.hardshell.ae

The Ultimate Ballistic Protection - Hard Shell Brochure

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w w w. h a r d s h e l l .

Research & Development

Quality Management International Certification

Hard Shell has years of experience in providing defense solutions to the

Wiltshire Ballistic Centre

Ordnance Test Solutions Ltd

National Institute of Justice

High Performance Fabrics

Fields of application are

Light Weight Bullet Resistant Vest, Jackets, Hard Armor Panel,

Armoring of Civil and Military Vehicles.

Seat, Floor and Wall Armoring.

Bridge, Storage Compartments and Command Center Armoring.

Armoring of Industrial and High-Risk Sites.

Low Pro Vest

Low Pro Vest

VIP Under Vest

VIP Under Vest

Protector Vest - Front Opening Molle

Protector Vest - Front Opening Molle

Quick Release Vest

Quick Release Vest

Sizes Small to X Large.

Ballistic Floatation Vest - NEPTUNE I

Ballistic Floatation Vest - NEPTUNE II

Special Force Helmet

Ultra Light Weight Helmet

The PASGT (US Personal Armor

The MICH (Modular Integrated

High ballistic performance using high-tenacity

High ballistic performance using high-tenacity ballistic

A lighter helmet with no lip or

ballistic aramid fiber DuPontTM Kevlar.

The Hard Shell Ultra light Helmet

1.25 Kg 1.50 Kg 5% for different sizes

1Kg 1.25 Kg 5% for different sizes

1 Kg- 1.3 Kg 5% for different sizes.

1.25 Kg 1.45 Kg 5% for different sizes

Olive Drab, Desert Tan, Black , U.N blue

Olive Drab, Desert Tan, Black , U.N blue

Olive Drab, Desert Tan, Black , U.N blue

NIJ Level II, IIIA

Olive Drab, Desert Tan, Black , U.N blue

NIJ Level II, IIIA

NIJ Level II, IIIA

Fragmentation Face Shield Ballistic Face Shield

NIJ Level II, IIIA

Fragmentation Face Shield Ballistic Face Shield

Fragmentation Face Shield Ballistic Face Shield

Fragmentation Face Shield Ballistic Face Shield

Picatinny rail perfect

Chin Strap (adjustable)

Rhino-I Stand Alone

Rhino-I Stand Alone

Rhino-I Stand Alone

This Hard armor panel is

Hard armor panel is stand

Flat, single curved and multi-curved configurations.

Composite Hard Armor panel made of ceramic tile

NIJ Level III

7.62 x 51mm (NATO ball round)

Protection Area: 300mm x 250mm x 20mm

Protection Area: 250mm x 300mm x 20mm

Protection Area: 300mm x 250mm x 20mm