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PIPE FLOW
Flow Continuity:
1
2
Q1
Q2
Where
= v
A
Where:
v = flow velocity [m/s]
1
T.T.E.L.
and
p / pg =
v / 2g =
z=
Remember pipeline systems are used to transport fluid from one point to another.
Application of Bernoulli:
(a) For NO energy losses:
H1
p / plg + v / 2g + z
p / pg + v / 2g + z
) between (1) and (2):
H
P / pg +
H2
H +
/ 2g + z = p / pg +
Where:
H
Note:
1. The straight line indicating the STATIC PRESSURE HEAD (h) above the centre line of the
pipe is called the HYDRAULIC GRADIENT (H.G.)
H.G. =
Hydraulic Gradient
) is referred to as the
T.E.L.
T.E.L. =
3. The straight line parallel to the DATUM LINE indicates the TOTAL ENERGY plus LOSSES
(i.e.
+ H); seeing that it conforms to Bernoullis law which considers no losses,
it is referred to as the total energy line without losses or the TOTAL THEORETICAL ENERGY
LINE.
T.T.E.L.
4. The T.E.L. is always ABOVE the H.G. by the amount equal to the velocity head at that point.
Where:
(b) Very often the shock loss is expressed in terms of an EQUIVALENT PIPE LENGTH (L) or
EQUIVALENT PIPE LENGTH TO DIAMETER RATIO (L/d). The total pipe length (or L/d
ratio) in the Darcy equation then becomes the actual pipe length plus all the equivalent
lengths. In this respect:
5
K = 4f (L / d)
Note:
1. The K values of the following pipe components are very often approximated by calculation.
T.T.E.L
TEL
6
h
- (a)
OR
Q
2
Valves
Cast Iron
0.25
3
Regular 90 Flanged
0,3
Check/Non-Return Valve
(ball)
3,5
Concrete
Regular 90
Threaded
1,5
Check/Non-Return Valve
(swing)
2,5
Copper
Long Radius 90
Flanged
0,2
Long Radius 90
Threaded
0,7
0,2
Regular 45
Threaded
0,4
1,2
Long Radius 45
Flanged
0,2
Long Radius 45
Threaded
0,4
24
PVC
0.0057
0,9
Glass
smooth
Various
Drawn Tubing
0.12
0.0015
0.065
0.007
Pipe Union/Coupling
0,08
Butterfly Valve 60
4,6
Galvanized Iron
0,05
Butterfly Valve 45
10
Welded Steel
0.046
1,8
Butterfly Valve 30
90
Riveted Steel
1
0.7
0
3.5
0.15
0.0048
0.045
3. If no information is available for reservoir inlet pipes, or any other sharp pipe reduction the
K-value is taken as K = 0,5 (i.e..
= 0,6
4. Where the flow velocity is low (say V < 0,6 m/s) the shock losses are considered as MINOR
LOSSES and are very often neglected.
In high pressure systems where flow velocities are high, shock losses are very important and
must be allowed for.
Example:
A 0,3 m diameter pipe through which water flows at the rate of 0,283 m / s suddenly enlarges to 0,6
m in diameter. If the axis of the pipe is horizontal and the water in the vertical tube connected to the
larger pipe stands 0,36 m higher than the level in a tube connected to the smaller pipe, determine
the coefficient K if the shock loss is expressed as Kv / 2g, where v is the velocity in the smaller
pipe.
Answer:
0,496
Bernoulli at
1 +
0,36m
2 :
Q = 0,283m/s
d = 0,6m
d = 0,3m
Where:
And
Note P > P
Friction Losses:
This loss can be defined, when there is no potential and kinetic energy changes (i.e. in a horizontal
uniform diameter pipe), as follows:
T.T.E.L.
T.E.L.
H.G.
2
Q
l
Fig 5: Friction Losses
10
p 1 p2
( v 1=v 2 ; 21=22 )
pg
8
Hence, the pressure drop in a system where there is no changes in potential and kinetic energies, is
referred to as FRICTION LOSS and is due to internal fluid friction and fluid to pipe friction (as will be
discussed later in greater detail) and is calculated by any of the following equations, which was
discussed in FLM 2.
Where:
H.G.
Example:
Determine the loss of head due to friction in a new cast-iron pipe 360 m long and 150 m in dia,
which carries 42 dm / s.
d = 150 mm
11
l = 360m
Take f = 0.005.
Answer
Where:
=
OR
is an
approximation.
Can you explain the significance of this difference?
2.
i.e.
3. The slope of the H.G. is equal to the slope of the T.E.L.
b) The CHEZY formula:
10 m/s
12
Where:
C = CHEZYs Constant =
M = Hydraulic Mean Depth (H.M.D.) or
Hydraulic Radius
11
12
And
= Friction head lost per unit length
= Slope of the hydraulic gradient
v = velocity of flow
13
Example:
Using the Chezy formula, find the loss of head in a circular pipe 120 m long and 75 mm dia, when
the velocity of flow is 4.8 m / s.
Take C = 54,6 SI units.
Answer:
13
Note:
1. The Darcy and Chezy constants are complex values and depend
on:
14
The T.E.L. is always above the H.G. by the amount equal to the velocity head.
PA V A
P V
+
+ Z A = E + E + Z B +h L
pg 2 g
pg 2 g
15
14
Equation 1.1.14 states that: THE DIFFERENCE IN LEVEL BETWEEN ANY TWO
RESERVOIRS, OPEN TO ATMOSPHERE, AND CONNECTED BY A PIPELINE IS DUE
(EQUAL) TO THE LOSSES IN THE SYSTEM.
4. The slope of the hydraulic gradient is given by:
Where:
l
L
=
=
The reason for working with the actual length, is that the slope, in practice is small; so that
tan i = sin i and it can be concluded that the H.G. is independent of the path followed by the
pipe.
5. If no information is given about in- and outlet losses, it can be ignored. Very often shock
losses are ignored because they are small compared with the friction loss and are referred to
as MINOR LOSSES in LOW pressure systems.
Example:
A 600 mm dia. Pipe, 1,2 km long carries 0.8 cumec water from a reservoir, whose surface level is 30
m above datum, to another reservoir whose surface level is 14 m above datum. The centre line of
the pipe runs through the following points.
Distance from reservoir
(m)
0
460 900 1200
------------------------------------------------------------------------------Height above datum
(m)
27
27
8
12
16
Calculate:
1. The pressure at these points if:
1.1 the water flows freely
1.2 when the stop valve before the lower reservoir is closed
2. The power loss as a result of friction
Solution:
1. When water flows freely: (consider only friction losses)
1.1
Where:
Hence:
17
Note also
Then:
2
3 : Bernoulli between 1
ii) Pressure a___
18
+5 5 :
1.2 With v/v closed, no flow losses occur and the pressure at the various points is the static
pressure dead.
eg. at:
2
19
The Syphon:
The siphon is a tube/pipe used to convey liquid over an obstruction from a higher to a lower point.
To find the pressure at E, take Bernoulli between A and E, then with datum through A:
2
PA V A
P V
+
+ Z A = E + E + Z E + hl AE
pg 2 g
pg 2 g
P E P A V 2E
=
+ Z E + hl AE
pg pg 2 g
Note:
20
1. If
is atmospheric pressure,
15
(a)
21
i.e. Static Pressure Head = Outlet vel. Head + Energy head lost
Hence:
16
(b)
Note:
1. Eq. 15 is the same as eq. 16 but for different reasons.
In the system the in-and outflow is the same and constant, so that the difference in level,
causing the flow, also remains constant.
To find out what causes the difference in level, H, take Bernoulli at A and B.
P A V 2A
P B V 2B
+ + Z A = + +Z B+ hl
pg 2 g
pg 2 g
17
Note then:
1. The difference in reservoir levels is equal to THE SUM of the different energy heads lost.
2. The flow rates in the different pipes remain constant i.e.
= .
Consider the following example and see how pipe design can be improved for better results.
Pipes in Parallel:
23
= ..
Or
1
= ...
24
1. The TOTAL LOSS of the system is equal to the TOTAL LOSS OF ANY ONE PIPE in the
system.
18
i.e.
2. The FLOWRATE in the system is equal to the SUM OF THE FLOWRATE of each pipe in the
system.
i.e.
19
Example:
Two reservoirs are connected by three pipes laid in parallel, their diameter are respectively: d, 2d,
and 3d and they are all the same length. Assuming f to be the same for all the pipes, what will be
the discharge through the larger pipes if that through the smallest is 0.03 m / s.
Solution:
With reference to the sketch on p.19, neglecting minor losses:
And
Ref: JF Douglas
Pipes in Series-Parallel:
The principles of both series and parallel pipes are applicable.
25
Example:
A hydraulic pressure vessel contains oil under a pressure of 4 MPa. The vessel is connected to a
service reservoir by means of a 20 mm diameter horizontal pipeline which is 10 m long. The relative
density of the oil is 0.8. in order to meet an increase of 30% in oil demand it is decided to lay an
additional pipe 25 mm in diameter from the supply vessel in parallel to the existing pipe to join them
up at a suitable point.
Take f = 0.008 for all pipes and calculate the length of the additional pipe required. Ignore minor
loses and take the service reservoir level at the same height as that of the pressure vessel.
26
27
Solution:
Bernoulli between A & B yields:
P A pB
=H=h f
pg
And
H=
PA
4 X 106
=
=509.68 m ( PB =0 )
pg 0.8 X 103 X 91 8 1
f 1 l 1 Q21 f 2 l 2 Q 22
=
3 d 51
3 d 52
Q1 d 1 52 25 52
=
=
=1.75
Q2 d 2
20
( ) ( )
Subject into
Q 1+
Q1
=0.0102
1.75
Q1 =0.0065 m
3
s
28
+ 2 in series with 3
h f 1=h f 3=H 2
F 3 l3 Q3
f 1 l 1 Q21 f 1 l 3 Q23
=
=H
3 d 51
3 d 53
2
=
=509.68
3 x 0.0255
3 x 0.025
11.46 l1 +86786.7 l 1=509.68
l 1=4.75
Branching Pipelines:
Consider the following situation:
29
Z A Z c =h LAC =H AC
Hence:
20
H AC =h f 1+ hf 3
H BC =hf 2 +h f 3
Q3=Q1 +Q2
4. It is a common mistake to regard the loss in the system as the sum of the losses in all the
pipes.
30
This is only true when pipes are in series i.e. when an element of fluid passes through all the
pipes, losing energy en route to the discharge, but obviously wrong when pipes are in parallel or
branching.
Example:
A high level reservoir supplies water to a reservoir of surface level 13 m below it through a pipeline
3 657.0 m long and 610 mm in diameter. It becomes necessary to supply a second reservoir with
surface level 15 m below the upper one by means of a branching pipe 1 220 m long, connected into
the main line 915 m from the top reservoir. Calculate the diameter of the branching pipe so that the
flow rate to both reservoirs are the same.
Take f = 0.006 and ignore minor losses.
Solution:
(a)
H AC =h f 1+hf 3
f 1 l1 Q21 f 3 l3 Q23
15=
=
3 d 51
3 d 53
0.006 x 915 x Q21 0.006 x 1220 x Q21
+
3 x 0.610 5
3 x d 53
31
2.44 Q 23 f 3 l 3 Q23
15=21.7 Q +
=
3 d 51
d53
2
1
(b)
H AB=h f 1 +h f 2
2
f l Q f l Q
13= 1 1 5 1 = 2 2 5 2
3 d1
3 d2
21.7 Q 21 +
0.006 x 2742 x Q 2
3 x 0.6105
2
13=21.7 Q1 +65.0 Q2
(c)
Q1=Q2 +Q3
But
Q2=Q3 ..(given)
Q1 =2Q2 +2 Q3
Subtract 3 into 2 :
13=21.7 Q21 +65.0
Q1
2
( )
Q 1 =
Q3 =
Q1 0.585
3
=
=0.293 m
2
2
s
Subtract
13
3
=0.5875 m
37.35
s
Q1+ Q3 into 1 :
15=21.7 x 0.585 2+
2.44 x 0.293
5
d3
0.209
=7.567
d 53
1
Pumping Mains:
In pump main lines energy losses occur in both inlet and delivery lines. Pump delivery lines can be
arranged in any combination discussed in section 1.2 so far.
The energy supplied by the prime mover per unit weight of fluid can be summarized as follows.
With reference to the sketch below:
33
P1=Suctionlevel pressure
P2=Suctioninlet pressure
P3=Pump delivery pressure
P4 =Delivery line outlet pressure
v s=Suctioninlet velocity
v d =Pump outlet velocity
h s=Static Suctionhead
hls = Suction pipe losses
hd =Static delivery head
hld = Delivery pipe losses
For Suction side:
Bernoulli between 1 and 2.
P1 V 21
P2 V 22
+ + Z1= 2 + + Z 2 +hld
Vpg 2 g
pg 2 g
h s+ 2 +2hls
P 2 gV
0+0h s= Ps + s +0+] hls
pgs 2 g
=
pg
21
2 V2
d
P3 V 23 Pd =h
P4+hV
4
+ + pg
Z3 = d + ld +Z
+h
pg 2 g
pg 2 g 2 g4 ld
2
Pd V d
+ +0=0+0+ hd +h ld
pg 2 g
22
P dP s
V 2s V 2d
=hs +h d +hld +
pg
2g
23
2.
Ps
V 2s
=hs +hls +
pg
2g
H m=H ms + H md
3.
V 2s V 2d
2g
This is the actual pressure head rise across the pump or the energy per unit weight
appearing in the fluid to overcome:
(a) the total static lift ( H l=h s +hd )
(b) all the losses (i.e. shock and friction) in both suction and delivery pipes,
(c) the velocity head change across the pump, often referred to as the LINE CORRECTION.
This is due to the fact that the inlet flange diameter is very often larger than the outlet
flange diameter.
4. Sometimes, when a line correction is applicable, some pump manufacturers refer to the
pressure head rise across the pump as the EFFECTIVE HEAD, H e
i.e.
H e =h s+ hd + hls +h ld +
V 2sV 2d
2g
And if the inlet and outlet branches of the pump is of the same diameter i.e.
H e =H m , hence:
(see Pumping Machinery P353)
5. If
P1P4
H m=
v s+ v d , then
PaP1
V V s
+h + hd +h ls +h ld + d
pg
2g
s
24
6. To produce equation 1.2.10 above in a more practical form, the following can be considered:
6.1
hls =h fs +
kv ps
2g
6.2
hld =hfd +
kv pd
2g
35
Hence:
h
h
2
2
kv pd V 2pd V d V s
+[ fd+
]+
+
2g
2g 2g
P P1
Hm= 4
+ [ hs +h d ] +
pg
6.3 Very often the following are not applicable or can be neglected:
6.3.1 The line correction
6.3.2 The suction pressure, when open to atmosphere
6.4 Equation 1.2.10 then reduces to:
h
h
+[ fd+
25
kv pd V 2pd
]
+
2g 2g
P4
H m= + [ hs +h d ] +
pg
P4
pg
h
h
h
h
V 2pd
2g
P4
V2
+ hs +h d +h fs +h fd + pd
pg
2g
26
= Reservoir inlet loss; this is only applicable when the pump delivers fluid to a
reservoir.
Example:
36
A centrifugal pump installed at a reservoir whose surface level is 6 m below datum, pumps water at
the rate of 450 m / h into a reservoir whose surface level is 36 m above datum. The suction pipe
diameter is 40 mm and is 10 m long. The first portion of the delivery pipe is 300 mm in diameter
and 1500 m long. The second portion of the line consists of two pipes in parallel each 1200 m long;
one being 150 mm in diameter, the other 200 mm in diameter.
Calculate:
1. The quantity of water delivered by each branch pipe.
2. The power required to drive the pump if it has an efficiency of 72%.
The losses due to all fittings may be ignored. Take:
hf=
0.024 lv
2 gd
37
f 2 l2 Q22 f 3 l3 Q23 l 2 l 3
=
3 d 52
3 d 53 f 2 f 3
Q2 d 2 5 0.15 5
=
=
=0.487
Q3 d 3 2
0.2 2
( ) ( )
2
6
Q1=0.487 Q3
Substitute 2
into1
Q1=450m3 /hr
3
0.125 m /s
Q1=0.487 Q3 +Q3
Q3 =0.08406 m3 /s
And
Q1=0.487 ( 0.08406 )
3
0.041 m / s
Power =
pgQ h m
1
R
m3
s
3d
3 ( 0.4 )
AT THE DELIVERY:
( h f 2=h f 3 ) hfd =
h f 1+hf 2 =hfd
+
3 ( 0.3 )5
3 ( 0.15 )5
= 19.29 + 52.98
= 72.278m
hfs =0.031 m; h fd =72.278 m ; hs=6 m; h d=36 m
Q1=0.125 m3 /s ; R=0.72
IGNORE LINE CORRECTION:
P=pgQ [ hs+ hd+ hfs+hfd ] X
1 hs=6 m
R hd=36 m
= 194.68kN
P = p x Q
P = g Q H
Or
Where:
P = pressure or pressure drop [Pa]
Q = flow rate [m3 /s]
H = pressure head or pressure head lost [m]
= flued digtheid [kg/m3]
Variation of Power with Discharge:
39
v2
+h
2g f
H=h p+ hf
Where:
H = Total head available
hp = Outlet velocity head or
Head at outlet available for generating power
flQ 2
h f = 5 = Friction head lost in supply pipe
3d
It is obvious that the friction head and power head varies with flow rate, controlled by the spear
valve situated in the outlet nozzle.
The curve alongside illustrates
the variation of hf and hp with Q
Note that Qmax is obtained with the
nozzle removed
( RT )
Transmission Efficiency:
Seeing that the power at pipe outlet is reduced by the losses in the pipeline, the pipeline efficiency
can be defined as follows:
Power at pipe outlet
Power at pipe inlet
Transmission Efficiency =
RT =
g Q hp
gQ H
hp
H
H h p
h
=1 p
H
H
Example:
The input pressure of a system is 4600kPa. Determine the minimum number of pipes required to
transmit 170kW to a machine 3000m from the power station.
The efficiency of transmission is 90%. f (Darcy) = 0.0075
Solution
Let:
Q=Q ( number of pipes ; q=flow rate paper )
Then:
1
41
p2 Q=P0=170 x 103
When:
RT =
h p P2
= =0.92
H P1
170
Q=
=0.0410 m s
4140
hf =
P2P1 flg2
= 5
pg
3d
5
3
3 d 5 ( p2 p 1 )
3 x 0.15 x ( 46004128 ) x 10
q=
=
pg x f x l
103 x 9.81 x 0.0075 x 3000
0.0217 m s
Q 0.0410
= =
=1.88
q 0.0217
2 pipes
Conditions for Maxim Power Transmission:
Because the friction loss varies parabolically with Q (i.e. h Q) it is obvious that the output power
Q and efficiency will also vary according to the law of the parabola. The curves are shown in fig. 1.3.3
42
Fig 14 (a) illustrates that the maximum power is not transmitted at maximum flow but at some point
in between which can be determined as follows:
Power at pipe outlet:
P o= g Q h p
4 f l v2
2 gd
4f lv
2 gd
g v a H
g v a H v
)
3
dp
=0
dv
[ ( )]
dp
= g a H3 4 f l v =0
dv
2 gd
H=3 h f
So that:
For Maximum Power transmission:
1
hf= H
3
Example:
= 6900kPa
Calculate the maximum power available at the far end of a hydraulic pipeline 4.8 km long and 200
mm in diameter when water at 6900 kPa pressure is fed in at the near end. Take f = 0.007.
Solution:
Output power =
p2 Q= g Q h p
43
d 5 p1
0.25 x 6900 x 103
Q=
=
pgfl
10 3 x 9.81 x 0.007 x 4.5 x 103
0.0818 m
3
s
And
h p =Hh f
3 hf h f
h p =2h f
2
flQ2
0.007 x 4.8 x 10 3 x 0.08152
=2
3 d5
3 x 0.25
468.91 m
Output power,
44