Ductile Cast Iron

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YUAN GANG INDUSTRIAL CO., LTD.
THE SUPERIORITIES OF DUCTILE

CAST IRON PIPES:
1) Ductile cast iron has excellent resistance to impacts and shocks than grey cast iron due to its spheroidal graphite
microstructure.
2) Ductile cast iron possesses about two times greater tensile strength than grey cast iron, and also has considerable
degree of ductility together since its metal matrix is ferrite as a result of heat treatment.
3) The chemical structure of ductile cast iron are same as grey cast iron, ductile cast iron has anti-corrosive properties
of cast iron products and strength similar to carbon steel.
Gray Cast Iron Steel Ductile Iron
4) By the microscopic photos as above (1) and (2) Magnification show the differences in structure between ductile cast
iron and grey cast iron.
5) Under the microscope, the structure is mainly composed of metal matrix and graphite.
6) In the grey cast iron, the graphite are spread in flake shape, thus being liable to brittle.
7) In the ductile cast iron, the graphite are spread in spherical shape, thus giving desirable strength.
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8) The ductile cast iron pipes have high bursting resistance against internal pressure and ductile iron pipe has excellent
resistance to water hammer.
9) The ductile cast iron has high corrosion resistance properties and long service life than grey cast iron.
10) When installing pipe, the machinability and workability are excellent to cast iron pipes.
GENERAL TECHNICAL SPECIFICATIONS

YUAN GANG INDUSTRIAL CO., manufacture Ductile Iron pipes, fittings and accessories according to ISO 2531, EN
545 and BS 4772 but incorporating proposed amendments now being considered by the appropriate ISO, EN and BSI
technical committes.
Our Products are certified for potable water.
1. CLASS DESIGNATIONS AND CALCULATIONS OF STANDARD

WALL THICKNESS OF PIPES AND FITTINGS
1) The system of class designations used in this specification follows that established in ISO 2531.
Each designation comprises:
(a) A prefix K; this initial letter of Class in German.
(b) A whole number; This is the selected coefficient inserted into the formula provided for the
calculation of mean wall thickness
2) Calculation of standard wall thickness of pipes and fittings.
(a) Except for class K9 pipes up to and including DN 200, the standard wall thickness of pipes and fittings are
calculated as a function of their nominal size by the formula.
e = K (0.5+0.001 DN) where
e : is the standard wall thickness
a.
in millimeters DN : is the nominal size
k : is the selected wholeb.
number coefficient (9, 12 and 14 being applicable to the classes
designated K9, K12 and K14 respectively).
(b) The standard wall thickness of class K9 pipes up to and including DN 200 are calculated by the formula: e = 5.8
+ 0.003 DN
2. PIPES
1) Standard pipes with flexible joints shall be class K9.
2) Standard pipes with flanges screwed or cast-on shall be class K12.
3) Standard pipes with flanges welded-on shall be class K9.
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4) The standard lengths and thickness of pipes are shown in our catalog. Lengths of pipes other than those shown
may be supplied by agreement between the purchaser and the manufacturer and shall be deemed to comply with
the requirements of this specification.
5) In the case of centrifugally cast pipes, the increase or decrease, in the thickness of the pipe wall shall be obtained
variation on the internal diameter only .
3. FITTINGS
1) Standard fittings without branches shall be class K12
2) Standard fittings with branches shall be class K14
3) Modifications to the thickness of the wall of fittings may be obtained by modification of the external diameter (plugs,
change pieces and flanged spigot pieces excepted) or of internal diameter.
4. TYPES OF JOINTS
1) Flexible joints
Details of flexible joints, either of the Push in type or of the Mechanical type, shall be in accordance with the
manufacturers standard dimensions and tolerances.
As the manufacturing dimensions and tolerances of individual types of joint may differ, the manufacturers guidance
should be obtained with regard to interchangeability where pipes and fittings of differing design are to be jointed.
Unless otherwise specified by the purchaser, the gasket shall be manufactured from elastomeric materials complying
with the requirements of BS 2494 and be compatible with the fluid to be carried. The gasket shall be of such size and
shape that, when jointed in accordance with the manufacturers instructions, it shall provide a positive seal within the
manufacturers range of maximum joint deflection and withdrawal under all combinations of joint and gasket
dimensional tolerance, and in the range of pressure likely to occur in the pipeline including, where applicable, those
below atmospheric pressure.
2) Flange joints
(a) Dimensional details of flanges designated PN 10, PN 16 and PN 25 are shown in BS 4772/ISO 2531. The nominal
pressure ratings for these flanges are applicable to the temperature range 10 C to 120 C; the
manufacturers should be consulted where pressure-temperature conditions are out of this range.
NOTE: Flanges to this specification are dimensionally compatible with the corresponding flanges BS 4504.
(b) The faces of flanges of pipes shall be at right angles to, and concentric with, axis of the bore, the faces of the
flanges on fittings shall be at right angles to the directional axes. Flanges shall be faced over the
jointing surface with a tool mark finish having a pitch of 1 0.3mm; serrations may be spiral of
concentric.
(c) Bolt holes shall be drilled unless the purchaser agrees that they shall be cored. The pitch circle diameter of the
bolt holes shall be concentric with the bore. The bolt holes shall be located off the centre lines (unless
otherwise specified by the purchaser) and where there are two or more flanges, the bolt holes shall be
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aligned.
(d) Ductile iron pipes having ductile iron screwed-on flanges shall be sealed at the threaded joint between the pipe
and the flange by a suitable sealing compound. The standard sealing compound applied to the joint
shall be suitable sealing for use with raw and potable water up to a temperature of 100 C, natural and
town gas and industrial effluents treated so as to be acceptable for discharge into public sewers,
alternative types of sealing compound for pipes used for other duties, such as the carrying of industrial
effluents of chemicals, shall be the subject of an agreement between the manufacturer and the
purchaser.
(e) Ductile iron pipes with ductile iron welded-on flanges shall have a pipe to flange weld attachment of a design
proven by tests not to be the limiting factor in the integrity of the flanged pipe when subjected to
excessive hydraulic pressure, bending moments and bolting loads.
NOTE: Where this type of flange is laid underground, consideration should be given to external protecting if the soil is
aggressive.
Essential requirements of the assembly are as follows:
(i) The flanges shall be an interference fit on the end of the pipe barrel which shall have been rounded and cleaned to
ensure removal of material detriemental to the welding process and shall be attached to the pipe by fillet
weld made at the hub and of the flange. The welding shall be carried out by a proven mechanized factory
welding process, E.G. metal inert gas (Mig) Welding.
(ii) The material used as a welded filler metal shall be selected to be compatible with the ductile iron base material.
(iii) The jointing face of the flange, including the pipe end, shall be machined, if heat treatments is necessary this must
be carried out before final machining.
5. MARKING
1) Each pipe, fitting or accessory shall bear at least the following indications:
(a) The mark of manufacture
(b) An indication of the casting is ductile iron
(c) An indication of its nominal size (DN)
If necessary, each fitting shall bear an indication of its main characteristics. The pipes, fittings and accessories with
a nominal size greater than DN 300 shall also bear the year of manufacturer.
2) The marks may be cast on, painted or cold stamped.
3) Any special marks required by the purchaser shall be the subject of an agreement between the manufacturer and the
purchaser.
6. QUALITY AND QUALITY CONTROL

1) The metal used shall be such that the pipes and fittings are of ductile iron complying with the mechanical properties
specified in Table 1.
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2) The manufacturer shall carry out test to enable the quality of pipes and fittings to be controlled during manufacture to
ensure continuing compliance with requirements of this specification and shall keep records of all such tests records
of these tests, shall be available for inspection by the purchaser, or his representative.
Table 1 Mechanical Properties
Nominal Size DN
Type of casting
mm
Tensile Strength
0.2% Proof Stress
Min.
Min.
N/mm 2
N/mm 2
420 420 420
300 300 300
Elogation Min.
Centrifugally Cast Pipes

80 100 Over 1000
All sizes
Centrifugally Cast Pipes

Pipes Not Centrifugally Cast
10* 7 5
and Fittings
* 7% for pipes thicker class K12

The proof stress shall only be measured when specially agreed between the manufacturer and purchaser and shall
be measured under conditions which shall be specified by the purchaser on his enquiry and order.
7. HEAT TREATMENT
1) Pipes which are centrifugally cast in unlined water-cooled shall be heat treated in order to achieve the necessary
mechanical properties and to relieve casting stresses; provided the specified mechanical properties are met, pipes
cast under controlled colling conditions need not be heat treated.
2) The manufacturer may supply fittings in the As Cast conditions or alternatively subject them to heat treatment,
Whichever method is employed, the representative test results shall conform to the minimum mechanical property
requirements of Table 1 and in the case of heat treated fittings, the test pieces shall be subjected to the same heat
treatment process.
8. CONDITIONS OF PIPES AND FITTINGS

1) Pipes and fittings shall be removed from the mould with every necessary precaution to avoid warping or shrinkage
defects detrimental to their good quality.
2) Pipes and fittings shall be sound and free from surface or other defects detrimental to their functional quality.
3) Minor cavities on jointing faces may only be rectified by a process agreed between the manufacturer and the
purchaser.
Rectification of other defects shall be subject to agreement between the manufacturer and the purchaser on each
occasion except where simple dressing only is involved.
4) The quality of the casting shall be such that they can be cut, drilled, tapped and machined. Should the purchaser
consider that the casting do not comply with this requirement, hardness test shall be carried out as specified in
clause 16.
9. TESTING FOR STRAIGHTNESS AND UNIFORMITY

All pipes shall be tested for straightness and uniformity of thickness and diameter.
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The deviation of the pipe from the straight shall not be more than 0.00125 times the effective length of the pipe.
10. TOLERANCES ON DIMENSIONS

External diameters of pipes and fittings
1) The tolerances for the external diameter DE of the spigots of pipes, flanged spigot pieces, and change pieces, and of
plugs, shall not be greater than those specified in Table 2 measured circumferentially using a diameter tape.
2) For nominal sizes up to and including DN300, the tolerance for the external diameter DE of pipes shall apply to the
full length of the barre of pipes.
NOTE: The spigots of pipes cut in field may require preparation in accordance with the manufacturers
recommendations prior to jointing.
3) No tolerance is specified in this standard for the external diameters of fittings (Flanged spigot pieces, change pieces
and plugs excepted,) or for pipes with flanges cast on.
4) The measured difference between the maximum and minimum axes of individual spigots shall not exceed the
appropriate value in Table 2.
NOTE: Certain types of flexible joint will accept some degree of spigot ovality. However, where the admissible spigot
ovality applicable to such joints is smaller than is detailed in Table 2, the values shall be detailed in the manufacturers
catalogue.
Table 2 Tolerance on the External Diameters of the Spigots of Pipes and (Where Applicable) Fittings
Nominal Size DN
mm
80 150 200 350 400 500
600 800 900 1000 1100
Tolerance on the external diameter of

spigots and of plugs (DE)
mm
Maximum ovality of spigots

(DE) +
mm
+1.0 -3.0 +1.0 -3.5 +1.0 -4.0 +1.0 -4.5 +1.0 5 10 20 30 40 50 55 65

-5.0 +1.0 -6.0 +1.0 -7.0 +1.0 -8.0
1200 1400 1600
Tolerance on thickness
The tolerances on the wall thickness shall be in accordance with Table 3
Table 3 Tolerances on Wall and Flange Thickness
Type of casting
Dimensions
Tolerance in MM
Wall thickness (e)
- (1.3 + 0.001 DN *)
Cast pipe
Flange thickness (b)
+ / - (1 + 0.05b)
Pipes not
Wall thickness (e)
- (2.3 + 0.001 DN)
Centrifugally
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Centrifugally
Flange thickness
+ / - (1 + 0.05b)
Cast and Fittings

* For DN 80 DN 100 class K9 ductile iron pipes only, the minimum wall thickness shall be 4.8mm DN = Nominal size
in millimeters B = Thickness of flange in millimeters
Tolerance on length
1) The tolerances on the lengths of pipes shall be in accordance with Table 4.
Table 4 Tolerances on Lengths of Pipes
Type of casting
DN
Socket and spigot centrifugally cast pipes Double
Tolerance mm
All
+ / - 30
Flanged pipes of up to and including 2M in length
All
+ / - 3.0
Flanged pipes of over 2M but less than 3M in length
All
+ / - 4.0
Flanged pipes of 3M and over in length
All
+ / - 5.0
plain-ended centrifugally cast pipes
2) By agreement with the purchaser the manufacturer may supply pipes with flexible joints of each size on the order in
lengths shorter than the standard length.
3) The manufacturer may supply 10% of the pipes with flexible joints on any one order from which test rings have been
taken. It is permissible to supply up to 5% 150mm shorter than the minimum standard length with the balance being
no more than 100mm shorter than the minimum standard length.
11. TOLERANCES ON STANDARD MASS

1) The standard mass is dependent upon the design of the ends of pipes and fittings and shall be calculated on the
nominal dimensions taking the density of ductile iron 7050 kg / m 3
2) The tolerances on standard mass are detailed in Table 5.
Table 5 Tolerance on Standard Mass

DN
80- 200 250-1600
All sizes
All sizes
Type of casting
Centrifugally cast pipes Centrifugally cast
pipes
Pipes not centrifugally cast
Standard fittings, excepting bends and
fittings with branches
Tolerances
+ / - 8% + / - 5 %
+ / - 8%
+ / - 8%
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Standard bends and standard fittings with
All sizes
- 12% *
branches non-standard fittings
* A negative tolerance only is specified
3) Each pipe DN 150 and over shall be weighed individually to ensure compliance with the tolerances specified in Table
5.
4) Fittings, and pipes below DN 150, need not be weighed individually unless otherwise specified by the purchaser on
his enquiry, or order.
12. WORKS PROOF TESTS

1) Before being coated, each pipe and fitting shall be hydrostatically tested by a proven means at the foundry to the
satisfaction of the purchaser or his representative. The outside surfaces of the pipe or fitting shall be dry before
testing.
The hydrostatic pressure shall be applied steadily and maintained for a period sufficient to facilitate adequate
inspection but in no case shall this period be less than 15 seconds.
The internal pressure imposed on the pipe or fitting shall be measured by an accurate pressure gauge and means
shall be provided for attaching the gauge of the purchaser or his representative. The pipes and fittings shall withstand
the works hydrostatic test pressure in Table 6 without showing signs of leakage, sweating or other failure of any kind.
Table 6 Works Hydrostatic Proof Test Pressures and Works Leak Tightness Test Pressures
Proof test Pressure
Centrifugally cast
Nominal Size
DN
MM
Pipes with screwed or welded-on flanges

Leak Tightness test
pipes with
prssure for fittings and
flexible joints
PN 10 Flange
Bar
Bar
50 40 32 32 25
16 16 16 16 _
80 300 350 600

700 800 900
1200 1400 1600
PN 16
Flange
Bar
25 25 25 25
_
PN 25 Flange
for pipes with cast-on

flanges
Bar
Bar
32 32* 32 _ _
25 16 10 10 _
2) All pipes and fittings, except those having restricted pressure ratings, shall be capable of withstand the field test
pressure specified in appendix A.
3) Pipes and fittings with flexible joints supplied for pipelines to be used for the conveyance of gas, shall, where
specified by the purchaser and agreed by the manufacturer, be tested with air to a pressure of 3.5 bar (gauge) in
addition to the hydrostatic test, while under air pressure, the fittings shall be totally immersed in water, or
alternatively, coated with a suitable foaming agent in order to check for leakage.
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4) Where specially agreed between the purchaser and the manufacturer, standard all flanged ductile iron fittings, and
pipes with cast-on flanges may be works hydrostatically tested to pressure up to, but not exceeding 16 bar, 25 bar
and 40 bar for casting with PN10, PN16 and PN25 flanges respectively.
NOTE: The hydrostatic test applied to fittings is a leak tightness test only. The application of high hydrostatic
pressure to fittings is precluded due to the risk of distortion resulting from the high restraining loads imposed on the
fittings by standard test apparatus.
13. SURFACE PROTECTION

1) Unless otherwise specified by the purchaser on the enquiry and / or order, all pipes and fittings shall be coated
internally and externally with, at the manufacturers option, one of the materials specified in Table 7.
2) Where specified by the purchaser on the enquiry and / or order, pipes and fittings shall be cement mortar lined in
accordance with appendix B and shall, unless otherwise specified, be coated externally with, at the manufacturers
option, one of the materials specified in Table 7.
3) Coating may be applied by dipping, brush, spray or roller
4) No coating shall be applied to any casting unless its surfaces are clean, dry and free of rust.
Table 7 Standard Coating Materials
14. MANUFACTURERS CERTIFICATE

The manufacturer shall, on request, supply to the purchaser a signed certificate, at the purchasers option, either:
(a) That the pipes or fittings comply in all respects with the provisions of this specification: or
(b) The results of all the specified tests.
15. INSPECTION
The inspector appointed by the purchaser and accredited by the manufacturer shall have access at all reasonable times
to those parts of the works engaged on the manufacture and testing of the pipes or fittings he has ordered.
If, at the time of placing the order, the purchaser states that he wishes to carry out inspection during manufacture up to
the point of dispatch, the manufacturer may inform the purchaser or his agent in advance of the manufacturing date.
Should the purchaser or his agent not be present at the agreed time, then the manufacturer will be entitled to proceed
with production and inspection and shall not be required to reinspect. Records of the inspection will be available for
examination by the purchaser or his agent at a later date.
16. PURCHASERS OPTIONAL TENSILE TEST

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Selection of bar test pieces

1) If stated on the enquiry and subsequent order that the purchaser wishes to witness the tests on bar test pieces in
respect of the pipes and fittings to the order, the bar test pieces may be selected by the purchaser or his
representative during the manufacture.
2) Should the purchaser or his representative not be present at the agreed time of manufacture, then the manufacturer
shall be entitled to proceed with the selection of test pieces and testing. The results of tests will be recorded for
examination by the purchaser at a later date and the test pieces shall be retained for a minimum of 14 days.
3) For the purpose of selection and approving the bar test pieces, the pipes and fittings to that order shall be divided
arbitrarily into batches as follows.
Pipes and fittings
Size
Batches
Pipes centrifugally
DN 80 to DN 300
100 pipes
cast
DN 350 to DN 600
50 pipes
DN 700 to DN 1200
25 pipes
DN 1400 to DN 1600
10 pipes
All sizes
4 tonnes
Pipes not centrifugally cast, and

fittings
Any pipes remaining after dividing into batches as specified, should be considered as a batch and where the total order
is less than the appropriate batch size, then the order shall be considered as a batch. The batch may contain pipes of
any size within the groups specified above.
One bar test piece shall be taken from each batch and, should the batch contain pipes of more than one size, the bar
test piece selected shall be regarded as being representative of all the pipes in the batch, irrespective of size.
Bar test pieces representative of pipes, not centrifugally cast, and fittings may be taken from a sample cast separately
but shall be cast from the same iron as that used for the manufacture of the castings they represent and, where
applicable, shall have been subjected to the same heat treatment. Alternatively, bar test pieces may be taken from a
sample cast integrally with the pipe or fittings at the manufacturers option.
Dimensions of bar test pieces

1) Bar test pieces taken from centrifugally cast pipes shall be cut from the spigot end, and when prepared
of testing, shall be representative of the metal at approximately mid-thickness, and the axis of the bar
test piece shall be paralleled to the axis of the pipe from which it was taken. Each bar test piece shall
include a cylindrical and having a diameter of 3.565 to 3.580 mm part having a gauge length of 3.54 or
5.0 times its diameter.
2) Where the sample is cast separately, its dimensions shall conform to the requirements of BS 2789.
Where sample is internally cast it shall comply with the dimensions given in Table 8.
Table 8 Dimensions of Integrally Cast Test Samples
Dimensions
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Description of casting represented
Length
Non-centrifugally cast pipe and fittings, having a wall

thickness of up to and including 12.5MM
Non-centrifugally cast pipe and fittings, having a wall
thickness of over 12.5MM
Width
Thickness
MM
MM
MM
55-75
45-65
12.5
55-75
45-65
16
3) Method of test. The method of testing shall be in accordance with that normally used for quality control
purposes by the manufacturer, unless otherwise agreed between the manufacturer and the purchaser.
4) Results of tensile test. Each bar test piece selected in accordance with 16.1) shall be tested and shall be
considered satisfactory if the test results comply with the mechanical properties specified in Table 1.
5) Retests. Should a bar test representing any batch fail the tensile test, two further tests shall be carried
out on bar test pieces selected by the purchaser, or his agent from two other pipes of the same batch. If
either of these additional bar test pieces fail the tensile test, the batch represented shall be deemed not
to comply with this specification.
17. HARDNESS TEST

1) Should the purchaser consider that the quality of the casting does not comply with the requirements of 8.4) hardness
tests shall be carried out on the castings after slight grinding.
2) The tests shall be in accordance with BS 240: Part 1, except the period of application shall be 15 1s.
3) The results of the hardness tests shall not exceed 230 HB in the case of centrifugally cast pipes, and 250 HB in the
case of all other castings. Should the surface hardness of the casting exceed these values, the castings shall be
deemed not to comply with this standard.
Appendix A
Pressure ratings and maximum field hydrostatic test pressures for standard thickness ductile iron pipes and
fittings after installation.
Table 9 Hydraulic pressure ratings for ductile iron pipes and fittings in accordance with BS4772
Hydraulic pressure rating
Pipelines incorporating flanges
Nominal size DN
to:
Pipelines
w ithout any
PN 10
PN 16
PN 25
flanged joints
bar
bar
bar
bar (gauge)
80 to 350 350 to
(gauge)
(gauge)
(gauge)
40 25 _
1200 1400 to
10 10 _
16 16 _
25 25 _
1600 *
* Hydraulic pressure ratings for pipes and fittings DN 1400 to DN 1600 shall be by agreement betw een the purchaser and the
manufacturer.
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NOTE 1. The hydraulic pressure ratings for pipes and fittings w ith flanges are applicable to the temperature range - 10 C to 120
C. the manufacturer should be consulted in connection w ith pressure ratings for temperatures outside this range.
NOTE 2. Attention is draw n to CP 2010: Part 2, w hich provides guidance on the field testing of pipelines.
Table 10. Maximum field hydrostatic test

pressures for ductile iron pipes and fittings in
accordance with BS 4772
Maximum field hydrostatic test pressure

Pipelines incorporating flanges
Nominal size DN
80 to 300 350 to
600 700 to 1200
1400 to 1600 *
to:
Pipelines
w ithout any
PN 10
PN 16
PN 25
flanged joints
bar
bar
bar
bar (gauge)
(gauge)
(gauge)
(gauge)
45 30 30 _
16 16 16 25 25 25
40 30
30 _
* Field hydrostatic test pressures for pipes and fittings DN 1400 to DN 1600 shall be by agreement betw een the purchaser and
the manufacturer.
40 bar for pipelines having all joints flanged.
Higher pressures may be agreed betw een the purchaser and the manufacturer, but fittings may, depending on operating
conditions, require strengthening.
NOTE. The s e fie ld te s t pre s s ure s hould be applie d only to ductile iron pipe line s w he n the pipe line and its fittings
are prope rly anchore d. This e xplains w hy fie ld te s t pre s s ure s for ductile iron pipe line s m ay be gre ate r than the
factory te s t pre s s ure s for fittings s ince the te s t rig at the factory doe s not allow prope r anchoring unde r high
pre s s ure s w ithout dis tortion of the cas ting. For furthe r inform ation re lating to fie ld te s ting of pipe line s s e e CP
2010: Part 3.
Appendix B
Specification for cement mortal lining

C.1 Materials
C.1.1 Cement. The cement used shall be ordinary Portland cement in accordance with BS 12, except that,
where specified by the purchaser, or at the manufacturers option, sulphate-resisting cement in accordance
with BS 4027 or Portland blast furnace cement in accordance with BS 146: Part 2 may be used.
C.1.2 Sand. The sand shall consist of inert, granular material having hard, durable uncoated grains. The
sand shall comply with the requirements of zone 4 of table 2 of BS 882, 1201: Part2:1973 when sampled
and tested in accordance with BS 812.
C.1.3 Water. The water shall be obtained from the public water supply and shall contain no constituent that
adversely affects the quality of the cement or, in the case of potable water, the water flowing through the
main. The presence of solid inorganic particles is, however, admissible, providing they do not contain any
constituents that impair the curing of the cement mortar or cause deterioration of water quality in the case of
potable water mains.
C.2. Cement mortar mix
C.2.1 The cement mortar mix shall comprise cement, sand and water which shall be thoroughly mixed and
be of such consistency as to provide a dense and homogeneous lining. Any additive shall be agreed
between the purchaser and manufacturer.
C.2.2 The cement mortar mix shall contain at least one part by mass of cement to 3.5 parts by mass of
sand.
C.3 Application of lining
C.3.1 Pipes shall be lined centrifugally or by a centrifugal applicator head. Fittings shall be lined by any
process that produces linings having a surface finish comparable with that of the pipes.
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C.3.2 The surface on to which the coating is to be applied shall be free from all loose scale, foreign bodies,
or any other material that could be detrimental to good contact between the metal and the coating.
C.3.3 The process of lining shall be so controlled as to ensure that a continuous layer of cement mortar is
produced over the bore of pipe or fitting.
C.3.4 The inside of the sockets and the faces of flanges shall be free from cement mortar.
C.4 Repair of damaged lining by the manufac turer.
Small areas of damaged linings may be repaired by cutting back the lining to the metal surface, by
thoroughly wetting the exposed surfaces of the
metal and of the adjacent lining, and by patching with fresh, stiff cement mortar worked in thoroughly to
ensure a good bond with the exposed surfaces. The repaired area shall be cured in accordance with C.5.
C.5 Curing of lining
C.5.1 Curing of the lining shall be conducted in such a manner as to produce a properly hydrated cement
mortar lining that is both hard and durable. Curing shall be carried out at not less that 4 C.
C.5.2 Curing shall be effected under controlled atmosphere conditions. Curing by the application of bitumen
coating shall be by agreement between the purchaser and the manufacturer.
C.5.3 The bitumen coating shall comply with the requirements of BS 3416 for type 2 material applied by
spray or brush while the lining is still moist. The bitumen coating shall not impart colour, taste or odour to
potable water drying for 48h.
C.6 Thickness of lining
C.6.1 The thickness of linings shall be as specified in Table 11.
Table 11. Thickness of linings
Thickness
Nominal
size
DN
Nominal
Minimum
Individual
arithmetical
minimum
mean value
80 to 300
mm
mm
mm
350 to 600
3.0
2.5
1.5
350 to 600
5.0
4.5
2.5
700 to 1200
6.0
5.5
3.0
1400 to 2000
9.0
8.0
4.0
C.6.2 The thickness of linings may be tested by spear measurement or by gauge. Where spear
measurement is used, the lining shall be pierced using a hardened steel point, not larger than 1.5mm
diameter; immediately after application of the lining to the bore of the pipe, or fitting, and before the cement
mortar has set. The thickness shall be measured at each end of the pipe in at least one section
perpendicular to the pipe axis. At each section which, for pipes DN 200 and above, shall be at least 200mm
from the pipe end, measurements being taken in four places at 90 intervals. The arithmetical mean value
and the individual minimum values of the four measurements in each section shall be not less than those in
Table
11.
C.7 Surface condition of linings
The surface condition of lining shall be substantially smooth but the fine crazing associated with cement rich
surfaces shall be permitted. Isolated shrinkage cracks shall be acceptable provided their width does not
exceed 0.8mm. The surface shall be substantially free from laitance and any sand segregation present shall
be minimal.
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C.8 Identification
Where cement mortar lined pipes have been bitumen coated, or coated internally they shall carry a means
of identification to distinguish them from pipes that have coated internally and externally, in accordance with
16.1. This identification shall appear on the barrel of the pipe but otherwise the position shall be at the
manufacturers option.
Appendix C.
Cutting of existing pipelines
Where existing pipes are cut, the outside diameter, as measured circumferentially by diameter tape, may
differ in size from the diameter and tolerances specified in Table 2. Pipe manufacturers state that the large
majority of pipes so cut generally have diameters in the range shown in Table 12. Manufacturers of slip-on
couplings, split couplings, wrap around fittings, or similar fittings and equipment that depend on the outside
diameter of the pipe of their location and effective installation, who claim that such items are compatible with
the pipes specified in this standard, are advised to note these diameters. Furthermore it is recommended
that their catalogues should (a) specify the extent to which their products will meet these requirements, and
(b) make recommendations for fitting where necessary.
Table 12. Diameters of the barrels of cut pipes.
Nominal
size
Minimum
Maximum
DN
diameter
diameter
mm
mm
350
374.5
379.0
400
425.0
431.0
450
476.0
483.0
500
527.0
538.0
600
630.0
640.0
700
732.5
743.5
800
836.0
848.0
900
940.0
948.0
1000
1043.0
1051.0
1100
1146.0
1155.0
1200
1249.0
1258.0
NOTE 1. For sizes above 1200mm the manufacturer should be consulted. NOTE 2. Diameters are measured circumferentially w ith
a diameter Tape.
BS 4772/ISO 2531 Ductile Cast Iron Pipes and

Fittings
BS 4772 / ISO 2531
14/30
2/2/2015
Specification
Hydrostatic Test Pressure
PIPES . STANDARD K = 9
FITTINGS STANDARD K = 14 for Tees
K = 12 for other fittings
Pipes, DN 450, DN 1100 are according to the extension of ISO
Requirements.
Diameter
Pipes
Fittings
DN 80 to DN 300
50 bar
25 bar
DN 350 to DN 600
40 bar
16 bar
DN 700 to DN 1000
32 bar
10 bar
DN 1100 to DN 1200
25 bar
10 bar
DN 1400 to DN 1600
25 bar
10 bar
DN 1800 to DN 2000
25 bar
10 bar
DN 2100 to DN 2600
18 bar
10 bar
Tensile Strength, Elongation & Proof Stress

Pipe
80 to 1000
Tensile Strength
Fittings
1100 to 2600
Min. 420 N/mm2
Min. 400 N/mm2
Min. 10%
Min. 7%
Elongation
Proof Stress
Min. 5%
Min. 300 N/mm2
Min. 300 N/mm2
* The proof stress shall only be measured upon special agreement and order conditions w hich shall be specified in the order.
** 0.102 kgf/mm2 = 1 N/mm2
Coating and Lining Materials Tolerance

1. Thickness: + No limit
- (1.3 + 0.001 ND) mm (ND: Nominal Diameter)
2. Weight: 200mm and under: 8% 300mm and over: 5%
15/30
2/2/2015
Pipe
Fitting
Outside (External)
Zinc Rich Coating Black Bituminous (Coal-tar

Zinc Rich Coating (Optional) Black Bituminous
Coating) Tar-Epoxy Coating
Inside (Internal)
(Coal-tar Coating) Tar-Epoxy Coating
Black Bituminous (Coal-tar Coating) Black

Tar- Bituminous (Coal-tar Coating) Tar-Epoxy
Epoxy Coating Sulphate-Resisting
Coating Sulphate-Resisting Cement
Cement Mortar Lining Cement
Mortar Lining Cement Mortar Lining With
Mortar Lining With Seal Coating
Seal Coating Fusion Bonded Epoxy
Fusion Bonded Epoxy Lining (Any
Lining (Any Colour)
Colour)
BS 4772 / ISO 2531 / BS -EN 545

TYTON STYLE
PUSH-ON FLEXIBLE JOINT TYPE

DN 80 to DN 1200
NOMINAL LAYING LENGTH
16/30
2/2/2015
DN 1400 TO DN 2000
Standard K-9
Dimension in millimeters
Thickness
Nominal
Diameter D N
Total Mass (kg)
Nominal
Outside
Laying
Diameter D E
Length
Cement Mortar Lining

Pipe
BS
ISO
BS
ISO
80
6.0
98
6000
64.5
14.0
8.5
100
6.1
118
6000
80.0
17.4
10.5
125
6.2
144
6000
100.0
22.2
13.5
150
6.3
170
6000
121.0
26.3
16.0
200
6.4
222
6000
163.0
35.3
21.0
250
6.8
274
6000
215.0
44.2
26.0
300
7.2
326
6000
323.0
63.6
37.8
350
7.7
378
6000
403.0
73.8
73.8
400
8.1
429
6000
482.0
84.0
84.0
450
8.6
480
6000
571.0
94.9
94.9
500
9.0
532
6000
669.0
105.0
105.0
600
9.9
635
6000
882.0
125.4
125.4
700
10.8
738
6000
1123.0
175.8
175.8
800
11.7
842
6000
1394.0
200.4
200.4
900
12.6
945
6000
1691.0
225.6
225.6
1000
13.5
1048
6000
2017.0
250.2
250.2
1100
14.4
1152
6000
2372.0
278.0
278.0
1200
15.3
1255
6000
2758.0
300.0
300.0
1400
17.1
1462
6000
3563.0
525.6
525.6
1500
18.0
1565
6000
4015.0
567.5
567.5
1600
18.9
1668
6000
4517.0
600.6
600.6
1800
20.7
1875
6000
5591.0
675.0
675.0
2000
22.5
2082
6000
6784.0
750.0
750.0
17/30
2/2/2015
BS 4772 / ISO 2531 / BS -EN 545
MECHANICAL
JOINT TYPE
DN 80 to DN 350
DN 400 to DN 2600
Standard K-9
Thickness
Nominal
Diameter D N
Outside
Total Mass (kg)
Nominal
Laying
Diameter D E
BS
ISO
Length
Pipe
Cement Mortar Lining

BS
ISO
80
6.0
98
6000
66.2
14.0
8.5
100
6.1
118
6000
81.6
17.4
10.5
18/30
2/2/2015
125
6.2
144
6000
103.0
22.2
13.5
150
6.3
170
6000
124.0
26.3
16.0
200
6.4
222
6000
166.0
35.3
21.0
250
6.8
274
6000
218.0
44.2
26.0
300
7.2
326
6000
329.0
63.6
37.8
350
7.7
378
6000
408.0
73.8
73.8
400
8.1
429
6000
487.0
84.0
84.0
450
8.6
480
6000
579.0
94.9
94.9
500
9.0
532
6000
671.0
105.0
105.0
600
9.9
635
6000
880.0
125.4
125.4
700
10.8
738
6000
1119.0
175.8
175.8
800
11.7
842
6000
1381.0
200.4
200.4
900
12.6
945
6000
1672.0
225.6
225.6
1000
13.5
1048
6000
1996.0
250.2
250.2
1100
14.4
1152
6000
2338.0
278.0
278.0
1200
15.3
1255
6000
2708.0
300.0
300.0
1400
17.1
1462
6000
3547.0
525.6
525.6
1500
18.0
1565
6000
3992.0
567.5
567.5
1600
18.9
1668
6000
4476.0
600.6
600.6
1800
20.7
1875
6000
5535.0
675.0
675.0
2000
22.5
2082
6000
6699.0
750.0
750.0
2100
23.4
2164
5000
6143.0
655.7
655.7
2200
24.3
12
12
2288
5000
6807.0
917.5
917.5
2400
26.1
12
12
2495
4000
6526.0
800.0
800.0
2600
27.9
12
12
2702
4000
7628.0
866.4
866.4
BS 4772 / ISO 2531 / ISO 10804-1 RESTRAINED

JOINT PIPES (t-Type)
19/30
2/2/2015
Standard K-12
MASS (kg)
DN
D2
L1
Pipe
Cement
Mortar Liming
80
98
8.5
6000
90
84
2.5
15
72.5
6.8
100
118
8.5
6000
94
88
2.5
15
110.0
10.5
125
144
8.5
6000
88
91
2.5
15
135.0
13.5
150
170
8.5
6000
100
94
2.5
15
160.0
16.0
200
222
8.5
6000
105
100
2.5
15
210.0
21.0
250
274
9.0
6000
110
105
2.5
15
279.0
26.0
300
326
9.6
6000
115
110
3.0
17
427.0
37.8
350
378
10.2
6000
115
110
3.0
17
523.0
73.8
400
429
10.8
6000
115
110
3.0
17
630.0
84.0
450
480
11.4
6000
115
120
3.0
17
746.0
94.9
500
532
12.0
6000
125
120
4.0
22
871.0
105.0
600
635
13.2
6000
130
120
4.0
32
1144.0
125.4
700
738
14.4
6000
155
150
4.0
32
1470.0
175.8
800
842
15.6
6000
165
160
4.0
32
1822.0
200.4
900
945
16.8
6000
180
175
4.0
32
2214.0
225.6
1000
1048
18.0
6000
190
185
5.0
32
2632.0
250.2
1100
1151
19.2
6000
205
200
5.0
32
3111.0
278.0
1200
1255
20.4
6000
220
215
5.0
32
3618.0
300.0
1400
1462
22.8
6000
250
245
5.0
32
4724.0
525.6
1500
1565
24.0
6000
265
260
6.0
37
5338.0
567.5
1600
1668
25.2
6000
280
275
6.0
37
6017.0
600.6
1800
1875
27.6
6000
310
305
6.0
37
7383.0
675.0
20/30
2/2/2015
2000
2082
30.0
6000
340
335
6.0
37
8955.0
750.0
DUCTILE IRON RESTRAINT JOINT
RESTRAINT GLAND
T Bolts
DN
DE
D1
D2
D3
D4
L1
L2
Nos. E
80
98
103.4
127
165
205
4 -19
38
70
Locks
NO. of
2
APPX.
Mass.
kg
3.0
21/30
2/2/2015
100
118
123.5
147
190
235
4 -23
38
70
3.5
125
144
149.6
174
215
260
4 -23
38
70
4.2
150
170
175.6
200
245
290
6 -23
38
70
4.8
200
222
227.8
252
300
345
6 -23
39
70
6.0
250
274
279.8
305
355
400
8 -23
40
70
8.0
300
326
332.0
359
410
460
8 -23
42
70
8.8
350
378
384.1
412
465
515
10 -23
43
74
14.0
400
429
435.3
464
520
570
12 -23
44
74
15.0
450
480
486.4
516
575
625
12 -23
45
74
12
24.6
500
532
538.8
569
630
680
14 -23
46
74
14
27.5
600
635
641.8
674
740
790
14 -23
47
74
14
32.0
700
738
754.0
779
850
900
16 -27
48
87
16
55.0
800
842
849.3
885
960
1010
20 -27
49
87
20
62.0
900
945
952.5
990
1075
1125
24 -27
50
112
24
108.0
1000
1048
1055.8
1095
1190
1250
24 -27
51
112
24
119.0
1100
1152
1160.0
1201
1308
1368
28 -27
51
112
28
133.0
1200
1255
1263.0
1306
1382
1442
28 -33
51
112
28
140.0
1400
1462
1470.0
1498
1598
1658
28 -33
52
113
28
160.0
1500
1565
1573.0
1601
1711
1770
28 -33
54
115
28
185.0
1600
1668
1676.0
1710
1800
1860
30 -33
54
115
30
193.0
1800
1875
1883.0
1917
2020
2080
34 -33
57
118
34
235.0
2000
2082
2090.0
2124
2235
2300
36 -33
59
120
36
375.0
2100
2164
2172.0
2206
2322
2388
38 33
61
122
38
296.0
2200
2280
2288.0
2322
2441
2507
40 -33
63
124
40
319.0
2400
2458
2466.0
2500
2626
2692
44 -33
65
126
44
372.0
2600
2684
2692.0
2736
2862
2928
48 -33
68
129
48
445.0
All Socket Dimension

T -TYTON JOINT K -MECHANICAL JOINT KP EXPRESS JOINT JOINT ACCESSORIES
22/30
2/2/2015
EN 545, ISO 2531 and NFA 48 870

T-TYTON Joint Socket pipes
and fittings
Dimension in mm
Mass
DN
DE
d1
d2
d3
d4
d5
P1
P2
80
98
152
101
124
113
122
105
13
38
84
8.0
12
5.5
100
118
170
121
143
133
140
124
13
38
88
8.0
12
7.1
150
170
240
173
194
183
192
176
14
40
94
8.0
12
11.5
200
222
294
225
249
239
246
228
15
40
100
8.0
12
16.8
250
274
350
277
297
285
295
280
15
42
105
9.0
12
22.9
300
326
404
330
352
340
349
332
15
50
110
9.0
12
29.8
350
378
463
382
406
394
404
385
17
52
110
7.0
12
37.3
400
429
515
432
460
447
458
435
18
54
110
9.5
12
46.3
450
480
568
484
515
502
513
495
19
55
120
9.5
12
55.7
500
532
624
536
570
554
567
540
20
60
120
10.0
12
66.0
600
635
724
640
675
660
672
644
20
62
120
11.0
12
89.3
(kg)
23/30
2/2/2015
EN 545, ISO 2531 and NFA 48-840

K- Mechanical Joint Socket pipes and fittings
Size DN
Socket
Dimension (mm)
Nominal
d1
Tolerance
80
205
165
130
103.4
1.3
100
235
190
150
123.5
125
260
215
177
150
290
245
203
200
345
300
250
400
300
d3
p1
p2
107
65
11
24
18
1.3
127
65
11
24
149.5
1.3
153
66
11
175.6
1.3
180
66
256
227.8
1.4
232
355
309
279.9
1.4
460
410
363
332
350
515
465
416
400
570
520
468
450
625
575
500
680
600
Hole
Mass
K
(kg)
24
11.0
6.0
23
25
11.5
7.1
25
23
26
12
8.6
11
25
23
27
13
9.9
67
12
25
23
28
14
13.7
285
68
12
26
23
30
15.5
18.5
1.4
337
70
12.5
27
23
31
16.5
23.5
384.1
1.4
390
72
13
28
23
12
33
18
28.6
435.3
1.5
441
75
13
28
23
12
34
19
34.0
520
486.4
1.5
492
79
13.5
29
23
12
35
20.5
41.4
630
573
538.5
1.5
545
82
14
30
23
16
36
21.5
49.8
790
740
678
641.8
1.6
649
90
15
32
23
16
38
24
69.0
700
900
850
783
745.0
1.6
753
97
16
34
23
20
40
26.5
92.9
800
1010
960
889
849.3
1.7
858
105
17
36
23
24
42
29
120.2
900
1125
1075
995
2.5
952.5
1.7
962
112
18
38
23
24
44
31.5
151.2
1000
1250
1190
1100
2.5
1055.8
1.8
1055
120
19
40
27
24
46
34
202.4
Tolerance
d2
No.
24/30
2/2/2015
EN 545, ISO 2531 and NFA 48-860

KP Express Joint Socket pipes and fittings
Dimension (mm)
Nominal Size External DIA.
Socket Mass
Dn
DE
80
98
103.4
174
204
65
4.0
100
118
123.5
195
225
65
4.8
125
144
149.5
222
252
66
5.9
150
170
175.6
250
280
66
7.4
200
222
227.8
304
334
67
9.9
250
274
279.9
360
390
68
13.4
300
326
332.0
414
444
70
16.7
350
378
384.1
471
501
72
21.6
400
429
435.3
524
554
75
10
26.2
450
480
486.4
578
608
79
10
31.8
500
532
538.5
633
663
82
12
38.4
600
635
641.8
743
773
90
14
54.5
700
738
745.0
862
892
97
16
73.5
800
842
849.3
957
987
105
20
85.4
900
945
952.5
1061
1095
112
20
101.5
1000
1048
1055.8
1169
1203
120
22
122.6
1100
1152
1163.0
1277
1311
130
22
143.2
d2
Hole No.
(kg)
25/30
2/2/2015
1200
1255
1263.3
1384
1418
135
22
168.4
EN 681 1, ISO 4633 and NF EN681

1
T-TYTON TYPE ACCESSORIES
Rubber Gasket
Dimension in mm
DN
80 100 150 200 250 126 146 200 256
10.0 10.0 10.0 11.0
26 26 26 30 32 34
15.0 16.0 16.0 18.0
6.5 6.5 6.5 6.5 6.5
300 350 400 450
310 366 420 475
11.0 12.0 12.0 13.0
34 36 38 44 47
18.5 19.5 19.5 21.0
7.0 8.0 8.0 8.0 9.0
500 600
528 583 692
13.0 14.5 15.5
&
KP
21.5 24.0 26.0
MECHANICAL
&
10.0
EXPRESS
ACCESSORIES Rubber Gasket
Dimension in mm
DN
h1
h2
h3
r1
r2
80
97
14.0
31.0
12.0
3.0
4.0
1.7
2.0
100
117
14.0
31.0
12.2
3.5
4.5
1.7
2.0
25
143
14.0
32.0
12.2
4.0
5.0
1.9
2.0
26/30
2/2/2015
150
169
14.5
32.0
12.2
4.5
5.5
2.1
2.0
200
220
15.0
32.0
13.0
5.0
6.0
2.3
2.0
250
272
15.5
33.0
13.0
5.5
6.5
2.5
2.0
300
323
16.0
33.5
13.3
6.0
7.0
2.7
2.0
350
375
16.5
34.0
13.3
6.5
7.5
2.9
2.0
400
425
17.0
34.0
13.6
7.0
8.0
3.1
2.0
450
476
17.5
34.0
14.1
7.5
8.5
3.3
2.0
500
527
18.0
36.0
14.4
8.0
9.0
3.5
2.0
600
629
19.0
38.0
15.2
8.5
9.5
3.7
2.0
700
731
20.0
40.0
16.0
9.0
10.0
3.9
2.0
800
834
21.0
42.0
16.8
9.5
10.5
4.1
2.0
900
936
22.0
44.0
17.6
10.0
11.0
4.3
2.0
1000
1038
23.0
46.0
18.4
10.5
11.5
4.5
2.5
1100
1142
25.5
50.0
20.0
11.0
12.0
4.7
2.5
1200
1242
26.5
53.0
20.2
11.5
12.5
4.9
2.5
EN 545, ISO 2531

K MECHANICAL JOINT ACCESSORIES Ductile Iron Gland
Socket
Dimension (mm)
Nominal
Hole No.
Mass
Size DN
d1
Tolerance
d2
Tolerance
d3
d4
80
103.4
1.3
127
+-2
165
205
46.5
24
18
4.9
100
123.5
1.3
147
+-2
190
235
47
25
23
5.9
125
149.6
1.3
174
+-2
215
260
47.5
26
23
7.0
150
175.6
1.3
200
+-2
245
290
48.5
27
23
8.0
200
227.8
1.4
252
+-2
300
345
50
28
23
10.8
250
279.8
1.4
305
+-2
355
400
51.5
30
23
14.2
300
332
1.4
359
+-2
410
460
53
31
23
17.8
350
348.1
1.4
412
+-2
465
515
54.5
33
23
12
21.4
400
435.3
1.5
464
+-2
520
570
56
34
23
12
26.1
450
486.4
1.5
576
+-2
575
625
57.5
35
23
12
30.6
500
538.8
1.5
569
+-2
630
680
59
36
23
16
35.1
600
641.8
1.6
674
+-2
740
790
62
38
23
16
45.2
700
745.0
1.6
779
+-2
850
900
65
40
23
20
57.6
(kg)
27/30
2/2/2015
800
849.3
1.7
885
+-2
960
1010
68
42
23
24
70.4
900
952.5
1.7
990
+-2
1075
1125
71
44
23
24
88.1
1000
1055.8
1.8
1095
+-2
1190
1250
74
46
27
24
114.9
K Bolts and Nuts
Dimension (mm)
Nominal Size
Bolt No.
DN
80
100
60
38
16
16
16
26
100
100
60
40
20
24
24
36
125
100
60
40
20
24
24
36
150
100
60
40
20
24
24
36
200
110
60
40
20
24
24
36
250
110
60
40
20
24
24
36
300
120
60
40
20
24
24
36
350
120
60
40
20
24
24
36
12
400
120
60
40
20
24
24
36
12
450
120
60
40
20
24
24
36
12
500
120
60
40
20
24
24
36
16
600
120
60
40
20
24
24
36
16
700
120
60
40
20
24
24
36
20
800
140
60
40
20
24
24
36
24
900
140
60
40
20
24
24
36
24
1000
150
75
47
24
29
27
41
24
EN 545, ISO 2531 and NFA 48-860

KP EXPRESS JOINT ACCESSORIES Ductile Iron
Gland
28/30
2/2/2015
Dimension (mm)
Nominal Size
Hole No.
Mass (kg)
Dn
D1
80
103.4
30
75
234
204
4.2
100
123.5
30
75
255
225
4.9
125
149.5
30
75
282
252
6.1
150
175.6
30
75
310
280
7.0
200
227.8
30
75
364
334
8.8
250
279.9
30
75
420
390
12.5
300
332.0
30
75
474
444
14.1
350
384.1
30
77
531
501
15.3
400
435.3
30
78
584
554
10
16.1
450
486.4
30
79
638
608
10
18.3
500
538.5
30
80
693
663
12
20.0
600
641.8
30
82
803
773
14
26.5
700
745.0
30
84
922
892
16
37.5
800
849.3
34
87
1025
991
20
41.0
900
952.5
34
91
1128
1095
20
50.0
1000
1055.8
34
94
1236
1203
22
60.0
1100
1160.0
34
105
1344
1311
22
77.0
1200
1263.3
34
110
1451
1418
22
90.0
KP Bolts and Nuts
Dimension (mm)
Nominal
Bolt
Size Dn
D
Mass
Per Joint (kg)
No.
80
25
85
25
40.5
20
2.34
100
25
85
25
40.5
20
2.34
125
25
85
25
40.5
20
2.34
150
25
85
25
40.5
20
3.12
200
25
85
25
40.5
20
3.90
250
25
85
25
50.5
20
4.68
300
25
85
25
50.5
20
4.68
350
25
105
25
50.5
20
6.24
400
25
105
25
50.5
20
10
7.80
450
25
105
25
50.5
20
10
7.80
500
25
105
25
50.5
20
12
9.36
600
25
105
25
50.5
20
14
1092
29/30
2/2/2015
700
25
105
25
51.0
20
16
12.48
800
28
125
28
51.0
20
20
20.40
900
28
125
28
51.0
20
20
20.40
1000
28
125
28
51.0
20
22
22.44
1100
28
125
28
51.0
20
22
22.44
1200
28
125
28
51.0
20
22
22.44
30/30

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Ductile Cast Iron

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2/2/2015

YUAN GANG INDUSTRIAL CO., LTD.

THE SUPERIORITIES OF DUCTILE

Gray Cast Iron Steel Ductile Iron

GENERAL TECHNICAL SPECIFICATIONS

1. CLASS DESIGNATIONS AND CALCULATIONS OF STANDARD

6. QUALITY AND QUALITY CONTROL

0.2% Proof Stress

420 420 420

300 300 300

Centrifugally Cast Pipes

Centrifugally Cast Pipes

* 7% for pipes thicker class K12

8. CONDITIONS OF PIPES AND FITTINGS

9. TESTING FOR STRAIGHTNESS AND UNIFORMITY

10. TOLERANCES ON DIMENSIONS

Tolerance on the external diameter of

Maximum ovality of spigots

+1.0 -3.0 +1.0 -3.5 +1.0 -4.0 +1.0 -4.5 +1.0 5 10 20 30 40 50 55 65

1200 1400 1600

Table 3 Tolerances on Wall and Flange Thickness

Wall thickness (e)

Flange thickness (b)

Wall thickness (e)

- (2.3 + 0.001 DN)

Cast and Fittings

Table 4 Tolerances on Lengths of Pipes

Socket and spigot centrifugally cast pipes Double

Flanged pipes of up to and including 2M in length

Flanged pipes of over 2M but less than 3M in length

Flanged pipes of 3M and over in length

plain-ended centrifugally cast pipes

11. TOLERANCES ON STANDARD MASS

Table 5 Tolerance on Standard Mass

Standard bends and standard fittings with

branches non-standard fittings

* A negative tolerance only is specified

12. WORKS PROOF TESTS

Pipes with screwed or welded-on flanges

prssure for fittings and

80 300 350 600

for pipes with cast-on

13. SURFACE PROTECTION

14. MANUFACTURERS CERTIFICATE

16. PURCHASERS OPTIONAL TENSILE TEST

Selection of bar test pieces

Pipes not centrifugally cast, and

Dimensions of bar test pieces

Table 8 Dimensions of Integrally Cast Test Samples

Description of casting represented

Non-centrifugally cast pipe and fittings, having a wall

17. HARDNESS TEST

Table 10. Maximum field hydrostatic test

Maximum field hydrostatic test pressure

Specification for cement mortal lining

BS 4772/ISO 2531 Ductile Cast Iron Pipes and

Tensile Strength, Elongation & Proof Stress

Min. 420 N/mm2

Min. 400 N/mm2

Min. 300 N/mm2

Min. 300 N/mm2

Coating and Lining Materials Tolerance

Zinc Rich Coating Black Bituminous (Coal-tar

(Coal-tar Coating) Tar-Epoxy Coating