Professional Documents
Culture Documents
Responsible
Person
Function
Owner
V B.
Venkatachalam/
Jeeva
Chennai
Plant
External Defect
Chennai Plant
PPM
Jeeva
Total
Cost of Poor Scrap
Quality (CoPQ)
(KUSD)
Obsolescence
V B.
Venkatachalam/
Jeeva
CAR Cost
Product Audit
Razor
(%)
First Pass Yield
Razor
(%)
Supplier DPPM
Incoming Inspection Accuracy(%)
On Time Incoming Insepction Rate(%)
Jeeva
Jeeva
Jeeva
Jeeva
Chennai
Plant
Chennai
Plant
Chennai
Plant
Chennai
Plant
Chennai
Plant
Chennai
Plant
Chennai
Plant
Chennai
Plant
Chennai
Plant
2015 Goal
2014
2015
YTD
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
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1/33
Category
Goal:
Overall Status:
Schedule & Control Point
#
1.0
TARGET
METHODS:
2.0
RESPONSIBLE
METHODS:
3.0
OBJECTIVE:
METHODS:
4.0
OBJECTIVE:
Jul
OBJECTIVE:
METHODS:
5.0
OBJECTIVE:
METHODS:
Time-Line Legend
Time line
Control point
Planned start/end time
STATUS LEGEND
Meets or exceeds target
Improvements needed
Quality
Quality
Overall Status:
Schedule & Control Point
#
1.0
RESPONSIBLE
TARGET
Jan
Feb Mar
Jul
Aug Sep
Oct
100%
2.0
100%
3.0
100%
4.0
100%
5.0
100%
6.0
100%
Time-Line Legend
Time line
Control point
Planned start/end time
STATUS LEGEND
Meets or exceeds target
Improvements needed
2014
2015 YTD
Jan
Month
2014
Goal
0.32
Actual
0.06
3.7
Feb
2015
YTD
Mar
Jan
#DIV/0! #DIV/0!
0.0
0.0
Apr
May
Feb
Mar
Apr
###
#DIV/0!
###
0.0
0.0
0.0
Jun
May
Jul
Jun
Aug
Jul
Aug
Sep
Sep
Oct
Oct
0.0
0.0
0.0
0.0
0.0
Nov
Dec
Nov
Dec
#DIV/0!
#DIV/0!
0.0
0.0
10.000
6.000
4.000
2.000
0.000
Monthly
4.00Top 3 External Defect Qty Pareto
3.00
2.00
1.00
0.00
CoPQ Pareto
12
10
Monthly Top 3 CoPQ Pareto
8
Product Audit(%)-Razor
100.0
98.0
96.0
94.0
Product
Audit (%)
92.0
90.0
88.0
86.0
84.0
82.0
80.0
2014
2015 YTD
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
92.0
90.0
88.0
86.0
84.0
82.0
80.0
2014
2015 YTD
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
udit(%)-Razor
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
2013
2014
2015 YTD
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Corporate
Corporate
Engineering Engineering
Corporate
Corporate
Production Production
Corporate
Corporate
Supplier
Supplier
Corporate
Corporate
System
System
Corporate
Engineering
Corporate
Production
Corporate
Supplier
Corporate
System
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Price book
+Product
design
+BOM+
Special
design
Marketing
Marketing
#DIV/0!
#DIV/0!
#DIV/0!
Process
Design
Sustaining
Engineering
Sustaining
Engineering
#DIV/0!
#DIV/0!
#DIV/0!
Production
Production
Production
#DIV/0!
#DIV/0!
#DIV/0!
Planning
Plant
Distribution
Planning
Planning
#DIV/0!
#DIV/0!
#DIV/0!
Distribution
Distribution
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
OEM Supplier
OEM + PQE
in CHN
#DIV/0!
#DIV/0!
#DIV/0!
OEM
OEM
OEM
Engineering
Engineering in
Engineering
in OAP
OAP
OEM
OEM
OEM
Engineering
Engineering in
Engineering
in CHN
CHN
OEM
Supplier in
CHN
OEM
Supplier in
OAP
Warranty
Others
OEM + PQE
Warranty
#DIV/0!
#DIV/0!
#DIV/0!
OEM Supplier
in OAP
#DIV/0!
#DIV/0!
#DIV/0!
Warranty
Others
Total:
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
Sales
Sales
SQE +
Supplier
Sourcing
Corporate
Corporate
Engineering Engineering
Corporate
Corporate
Production Production
Corporate
Corporate
Supplier
Supplier
Corporate
Corporate
System
System
Price book
Marketing
TP $
GCNA
SEA
India
AustraliaNZ
ME
Jul-15
FPR Cost Shipment Extra Cost Total CAR Total CAR
$
Cost $
$
Cost $ Cost Ratio
#DIV/0!
Supplier
Corporate
Engineering
Corporate
Production
Corporate
Supplier
Corporate
System
Marketing
TP $
Aug-15
FPR Cost Shipment Extra Cost Total CAR Total CAR
$
Cost $
$
Cost $ Cost Ratio
0.00
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
TP $
Sep-15
FPR Cost Shipment Extra Cost
$
Cost $
$
YTD
Total CAR
Cost $
0.00
0.00
0.00
0.00
0.00
Total CAR
Cost Ratio
#DIV/0!
TP $
-
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
0.00
0.00
#DIV/0!
0.00
0.00
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
Sustaining
Engineering
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
Production
Planning
Production
Planning
#DIV/0!
#DIV/0!
0.00
0.00
#DIV/0!
#DIV/0!
0.00
0.00
#DIV/0!
#DIV/0!
Distribution
Distribution
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
OEM Supplier
in CHN
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
OEM
OEM
OEM
Engineering
Engineering in
Engineering
in OAP
OAP
Process
Design+Pro
duct design Sustaining
+BOM+
Engineering
Special
design
Production
Planning
Plant
Distribution
OEM
OEM
OEM
Engineering
Engineering in
Engineering
in CHN
CHN
OEM
Supplier in
CHN
OEM
Supplier in
OAP
Warranty
Others
OEM + PQE
OEM + PQE
Warranty
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
OEM Supplier
in OAP
#DIV/0!
0.00
#DIV/0!
0.00
#DIV/0!
Warranty
Others
Total:
#DIV/0!
#DIV/0!
0.00
0.00
0.00
#DIV/0!
#DIV/0!
#DIV/0!
0.00
0.00
0.00
#DIV/0!
#DIV/0!
Total CAR
Cost $
-
Total CAR
Cost Ratio
#DIV/0!
#DIV/0!
Sales
TP $
Oct-15
FPR Cost Shipment Extra Cost Total CAR Total CAR
$
Cost $
$
Cost $ Cost Ratio
0.00
#DIV/0!
0.00
TP $
Nov-15
FPR Cost Shipment Extra Cost Total CAR Total CAR
$
Cost $
$
Cost $ Cost Ratio
0.00
#DIV/0!
0.00
TP $
Dec-15
FPR Cost Shipment Extra Cost
$
Cost $
$
YTD
TP $
-
Supplier DPPM
6000
5000
4000
Supplier DPPM
3000
2000
1000
Note:
Major issue:
10
Monthly Top 3 Supplier Defect Qty Pareto
8
100
99
98
98
97
Month
1000.0%
800.0%
600.0%
400.0%
200.0%
0.0%
1000%
800%
600%
400%
200%
0%
Chart Title
to
Month
Date Created:
Team:
W3I
Jotiram Jadhav,Dineshbabu
What
1
2
3
Date
Identified
Issue/Opportunity
Action Item/Countermeasure
Description:
Who
When
Impact (Measure)
Item
Owner
Completion
Date
Quality
Status
Date Created:
Team:
Item #
What
1
2
3
4
5
6
7
Date
Identified
Issue/Opportunity
Action Item/Countermeasure
Who
When
Item
Owner
Date
Completed
Team:
Description:
Quality
Impact (Measure)
Quality, Cost, Safety,
Culture, Environment,
Schedule
Closed Items
Comments
Plan
Do
Check
Action
Plan
Do
Check
Action
Action