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6
STRUCTURAL WELDING
CODE STAINLESS STEEL
AWS Stainless Steel Welding Conference
March 25-26, 2014 Philadelphia, PA
Richard Campbell
Bechtel
281-630-8517 (Cell)
rdcampbe@bechtel.com
1999 said Group B also includes all of Group C base metals of Table 3.2
Clause 4 Qualification
Written similar to ASME Section IX. But, inconsistencies
between text, tables, and figures.
Only minor revisions from 1999 Edition to 2007 Edition.
Part A WPS General Requirements
4.1.1 For qualification of WPSs for 6 processes in Table 4.1
4.1.2 Previous Qualification Records The acceptability of
qualification to other standards is the Engineers responsibility
to be exercised based upon the specific structures and service
conditions. AWS B2.1 may be used for the qualification of
WPSs and personnel. If in conflict, AWS D1.6 takes precedence.
Clause 4 Qualification
4.1.7 CJP Qualification
CJP tests qualify all positions of plate and pipe
Also qualifies PJP and fillet welds (macroetch tests also
required for PJP and fillet welds)
4.1.8 PJP tests qualify fillets also
4.1.10 Mechanical Testing
Allows testing per AWS B4.0 or D1.6 (if in conflict, D1.6 takes
precedence)
4.2 Essential Variables Table 4.1
Some conflicts between text and table
Clause 4 Qualification
4.3.1 CJP Groove Weld Tests per Table 4.2
Clause 4 Qualification
4.4 Fillet Weld Tests per Table 4.2(B)
Groove & Fillet welds in same table
Note c carried over from AWS D1.1
Note e sends to Table 4.3 but that is Performance Qualification
larger (Errata)
Clause 4 Qualification
4.6.11 Overlay Requirements
For stainless steel overlay of carbon or low alloy steel
Bend tests, penetrant exam, chemical analysis
Separate essential variable table
Part B Performance Qualification Requirements for Welders
and Welding Operators
4.7.3 Previous Qualification Records
Allows performance qualification to AWS B2.1 (new in 2007)
4.7.5 Base Metals
Qualify on any base metal in code
With Engineers approval, may qualify with D1.1, Group I or II
Clause 4 Qualification
4.7.10 Limitations in Tables 4.3 and 4.4
Note b limits thickness for welder qualification to minimum
WPS limits why?
Max. to be welded means what? To change to Unlimited
Clause 4 Qualification
Table 4.3 (2nd part)
Maximum Outside Diameter or Minimum or OD
Qualified?
Note f welder limited to minimum WPS limits for thickness?
Clause 4 Qualification
4.8.3 and 4.9.1 Electrode and Shielding Medium
What is an approved electrode and shielding medium?
Approved in PQR or welder qualification?
Is shielding medium the flux for SAW, shielding gas for GTAW?
If change shielding gas composition, does that require
requalification?
Clause 4 Qualification
Proposed Revision for Next Edition
Part A General Requirements
Part B Welding Procedure Specification Qualification
Part C Performance Qualification
Provides qualification requirements
Allows qualification to other standards or AWS B2.1
(Engineers responsibility)
Added CVN supplementary essential variables
Addresses base metals per AWS B2.1 M-Numbers and Table 3.2
Group Numbers and references AWS B2.1-BMG
Cleaned up tables and figures
Clause 5 Fabrication
5.2 Preparation of Base Metal
Addresses corrosion properties of stainless
Addresses importance of cleaning of stainless
5.4 Assembly Tolerances & 5.5 Distortion of Members
For future editions, need to evaluate concerns with much
higher thermal expansion & lower conductivity of stainless
steels compared with carbon steels
5.10 Weld Cleaning
Addresses importance of using brushes made of stainless steels
& iron-free abrasive wheels
5.16 Postweld Heat Treatment and Recommendations
Clause 6 Inspection
2007 Edition
Part A General Requirements
Part B RT of Groove Welds in Butt Joints
Part C UT of Groove Welds
Different than D1.1 because of large grains in stainless
Part D Other Examination Methods
Part E Quality of Welds (for austenitic stainless steels)
VT, RT, UT, PT for each of:
6.28 Statically Loaded
6.29 Cyclically Loaded
6.7.7 MT of Ferritic and Martensitic and some Precipitation
Hardening
Clause 6 Inspection
Proposed Revision to Parallel AWS D1.1:2010
Part A General Requirements
Part B Contractors Responsibilities
Part C Acceptance Criteria
New VT Table
Part D NDT Procedures
Part E RT of Groove Welds
Part F UT of Groove Welds
Part G Other Examination Methods
Informative Annex I
Engineer to evaluate strength, hardness, toughness, corrosion
resistance
Addresses concerns about:
Hot cracking of austenitics with low ferrite
Cold cracking of martensitics and need for preheat, low
hydrogen electrodes, postweld heat treatment
Embrittlement of ferritics due to grain growth and use
of low heat input
High or low ferrite content in duplex and controlling
heat input
Special conditions for welding precipitation hardening
Concerns with welding stainless to carbon or low alloy
steels
Commentary
2007 Edition only Commentary is on Clause 2
Commentary will be added for other Clauses as appropriate
in upcoming Edition