Professional Documents
Culture Documents
HAZARDOUS LIGHTING
Hazardous
Material
gas/vapour/dust
IGNITION
HAZARD
Air/Oxygen
Supporter of
Combustion
Source of
Ignition
for gases and vapours and volatile liquids present in the air
Zone 21
for combustible dusts, metallic and non-metallic and also fibres in suspension in the air
Zone 22 dust and easily combustible fibres, not normally in suspension in the air, but are present
in sufficient quantities to produce a combustible mixture.
Various types of lighting equipment are available for installation in the various hazardous locations, some are locally manufactured
while others are imported, mainly from Europe.
A common fault of the light fitting purchaser is the non-specification of the gland type required for the installation. This has to be
compatible to the type of cable and the core diameters.
TECHNICAL INFORMATION
There are different glands available for steel armoured cable and for sheathed cables. Also cables should be of the flame retardant
type if for exposed useage and if not sand covered.
Of the more common type of light fittings available for the Zone 1 situation are those designated and enclosed in
i) Flameproof or explosion proof
Ex d housings.
Ex e.
Although both are suitable for use in this type of atmosphere there is a world of difference in their construction format.
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Technical Information
HAZARDOUS LIGHTING
NOTE: Hazardous Area Certified products are approved on a country specific basis.
Please contact Hella for details.
Lamp protection is usually by means of a glass dome, however recently polycarbonate is being allowed.
As can be seen from the materials used in construction, there is sufficient mechanical strength to withstand an
explosion of the gas within the light fitting without damage and without the explosion being transmitted to the
surrounding gas. The flanged joints are very accurately machined, where the width of the flange is determined by
the volume and group of the enclosure. The glass is in turn cemented and clamped into position to ensure
strength of the housing.
As the material of the body is metal, earth continuity is essential and the correct glanding must be strictly adhered
to. Unused entries must be plugged. This seems an obvious statement but often during maintenance or installation
small modifications can occur. The means of mounting is always external to the enclosure.
The joint is lightly coated with a protective grease.
2.
Increased Safety Ex e.
These light fittings are not generally used underground in the mines because of their much lighter construction. The
materials used are normally glass-fibre-reinforced polyester, or aluminium alloy or glass and stainless steel. Special
care is taken to ensure that there is absolutely no risk of producing electrical sparks, arcs or excessive temperature
in normal operation. This is achieved through high quality type insulation, electrical connection without the possibility
of loose terminations and special construction of low temperature control gear and lamps.
It is not only the surface temperature in this type of fitting that is important but also that of each
individual component. The international temperature rating table is given in Table 2.
Type Ex e glands are used and earth continuity is provided for when steel armoured cable is used.
For flexible or sheathed cable Ex e compression glands are to be used.
The minimum required IP rating is IP 54 although most have a higher rating. Lamp protection is either
by means of armoured plate glass, a very thick borosilicate glass dome, or a polycarbonate lens.
Markings for Zone 1 fittings are vitally important as these tell the type of light fitting ie. Exd or Exe, voltage,
maximum wattage lamp,catalogue number. Most importantly the Test Authority is indicated. It is illegal to market
a light fitting without a certificate. The inability of the vendor to supply this certificate probably means the goods are
not in accordance with their claims and the onus rests with the purchaser to protect himself and his installation.
Temperature limits are also indicated on the label so that the matching of ignition temperatures and light fitting
limitations can be assessed for suitability.
TECHNICAL INFORMATION
If the light fittings are not switched external to the hazardous area, a flame proof isolating switch must be used which
cuts both the live and neutral i.e. two pole.
A step down from Exd and Exe is Exn or commonly known as non-sparking, a term which describes the
method of construction. These light fittings would be used in Zone 2 locations where the degree of hazard is lower.
Basically of fibre-glass-reinforced polyester or polycarbonate design, they have slightly lower insulation and creepage
distances than the Exe on lampholders and terminal blocks.
In each case the degree of protection of the housing or enclosure is indicated,
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Technical Information
HAZARDOUS LIGHTING
2.
Special Systems
No mention has been made of some of the exotic forms of protection which are available or light
fittings such as those driven by compressed air and suitable for Zone 0 locations, as it is a special
design and pressure positive, the labels reads Ex s. Other light fittings or components have the
following designations:
Encapsulated Exm
Light fittings being only one of the electrical items used within the hazardous environment also need to be checked and
serviced regularly and special care must be taken when relamping to see that machine faces are not corrosion pitted or
gaskets damaged, that glands are still tight and not corroded and finally, that the sealing screws and devices are all tightly
replaced and none missing.
IEC 79-14 of 1984 covers most of the pitfalls in the wiring of electrical apparatus for explosive gas atmospheres.
TABLE 1
INGRESS PROTECTION (IP) CODES
TECHNICAL INFORMATION
FIRST NUMERAL
Protection against solid bodies
0 NO PROTECTION
0
1 OBJECTS GREATER THAN 50MM
1
2 OBJECTS GREATER THAN 12MM
2
3 OBJECTS GREATER THAN 2.5MM
3
4 OBJECTS GREATER THAN 1.0MM
4
5 DUST-PROTECTED
5
6 DUST-TIGHT
6
7
8
80
SECOND NUMERAL
NO PROTECTION
VERTICALLY DRIPPING WATER
75 to 90- ANGLED DRIPPING WATER
SPRAYED WATER
SPLASHED WATER
WATER JETS
HEAVY SEAS
EFFECTS OF IMMERSION
INDEFINITE IMMERSION
Technical Information
HAZARDOUS LIGHTING
a) in which hazardous concentrations of flammable gases or vapours occur intermittently or periodically under
normal operating conditions, or
b) in which hazardous concentrations of flammable gases or vapours may occur frequently because of repair
or maintenance operations or leakage, or
c) in which breakdown or faulty operation of equipment or processes, which release dangerous concentrations of
flammable gases or vapours, might also cause simultaneous failure of electrical equipment.
NOTE: This classification usually includes locations where volatile flammable liquids or liquified flammable gases are transferred
from one container to another; interiors of spray booths and areas in the vicinity of spraying and painting operations
where volatile flammable solvents are used; locations containing open tanks or vats of volatile flammable liquids;
drying rooms or compartments for the evaporation of flammable solvents; locations containing fat or oil-extraction
apparatus using volatile flammable solvents; portions of cleaning and drying plants where flammable liquids are used;
gas generator rooms; inadequately ventilated pump rooms for flammable gases or for volatile flammable liquids and
all other locations where hazardous concentrations of flammable vapours or gases may occur in the course of normal
operations.
Zone 2 Locations.
These are locations in which operations concerned with flammable or explosive substances, gases, or vapours
or volatile liquids are so well controlled that an explosive or ignitable concentration is only likely to occur under abnormal
conditions.
NOTE 1: The following shall be regarded as the minimum requirements for a location to which this classification
is applicable:
a) The area is so well ventilated that, if abnormal conditions arise, ignitable concentrations of the gas or vapour are
rapidly dispersed and their possible contact with electrical equipment is of minimum duration.
TECHNICAL INFORMATION
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Technical Information
HAZARDOUS LIGHTING
b) is capable of preventing the ignition (by arcs, sparks, or explosions that occur inside the case) of a specific gas
or vapour surrounding the enclosure, and
TECHNICAL INFORMATION
c) has not, when the apparatus is operating, an external surface temperature high enough to ignite a prescribed
gas or vapour-air-mixture.
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Technical Information
HAZARDOUS LIGHTING
NOTE: The German term explosions-geschtzt (frequently translated as explosion-proof) is used also to denote apparatus
protected otherwise than by means of an explosion-proof case. Such other methods include those described in the
code under the definitions of intrinsically safe apparatus, pressurised apparatus, and Type e apparatus.
Ex e Apparatus (Increased Safety Apparatus).
Apparatus in which special precautions have been taken to prevent sparking, arcing, and the occurrence of temperatures high
enough to ignite a prescribed gas or vapour-air mixture.
Ex n Non-Sparking Apparatus.
Apparatus that in normal operation and in the absence of electrical or mechanical failure does not spark or arc or develop
temperatures high enough to ignite a prescribed gas or vapour-air mixture.
Dust-ignition-Proof Apparatus.
Apparatus so enclosed as
a)
to prevent the entry of enough dust to be ignited or to impair the performance of the apparatus, and
b) to prevent arcs, sparks, and heat, generated or liberated in the enclosure by other means, from igniting
accumulations of a dust on the outside of the enclosure and atmospheric suspensions of a dust in the vicinity
of the enclosure.
Ethylone oxide
Coal gas (Town gas)
**
Coke-oven gas
TECHNICAL INFORMATION
Subgroup
IIA
Industrial methane*
Ammonia
Blastfurnace gas
Carbon monoxide
Propane
Butane
Pentane
Hexane
Heptane
iso-Octane
Decane
Benzene
Xylene
Cyclohexane
Acetone
IIB
Buta-1:3 diene
Ethylene
Diethyl ether
IIC
Hydrogen
Industrial methane includes methane mixed with not more than 10% (v/v) of hydrogen.
*
Town gas may contain not more than 57% (v/v) of hydrogen and not more than 16% (v/v) of carbon
**
monoxide, the remainder being a mixture of paraffin hydrocarbons and inert gas.
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Technical Information
HAZARDOUS LIGHTING
TABLE 2
TEMPERATURE CLASSES
Gas Group
Classification 450 C - T1
300 C - T2
Methane
IIA
Ammonia
Xylene
200 C - T3
135 C - T4
Cyclohexane
Heptane
Diesel
Hexane
Chlorobenzine
Ethanol
Aviation Fuel
Pentane
Propane
n-Propul Alcohol
Methanol
Petrol
Ethylacetate
Benzene
Amylacetate
n-Butyl Alcohol
n- Butane
IIB
Ethylene
Coal Gas
IIC
Hydrogen
100 C - T5
85 C - T6
Diethyl Ether
Acetylene
Carbon Disulphide
RATING BY TEMPERATURE
TECHNICAL INFORMATION
1
Temperature
class
2
3
Limiting
Gases and vapours
temperature
against which protection
C
is afforded*
T1
450
T2
300
T3
200
T4
135
T5
100
T6
85
Carbon disulphide
*A
pparatus classified in a temperature class is deemed to be suitable
for use in gases and vapours appropriate to that and all lower
temperature classes. For instance, a lamp reaching a temperature
of 130 C would be marked T4. That temperature would not ignite
84
the gases or vapours in the T4 row; neither would it ignite the gases
or vapours in the T3, T2 or T1 rows. However, that temperature
would ignite gases or vapours in the T5 or T6 rows, such as carbon
disulphide.
Technical Information
HAZARDOUS LIGHTING
Solvent or Cleaning
Petroleum
Heating oil
Kerosene
Diesel Oil
Motor Benzole
Alkanes
Methane
Ethane
Propane
Butane
Pentane
Hexane
Heptane
Octane
Nonane
Decane
Cyclobutane
Cyclopentane
Cyclohexane
Cycloheptane
Methylcyclobutane
Methylcyclopentane
Methylcyclohexane
Decahydronaphthalene
(Dekalin)
2. Compounds
Containing Oxygen
Oxides
(Including Ethers)
Carbon Monoxide
Dipropyl Ether
Alcohols and Phenols
Methanol
Ethanol
Propanol
Butanol
Pentanol
Hexanol
Heptanol
Octanol
Nonanol
Cyclohexanol
Methylcyclohexanol
Phenol
Cresol
4-Hydroxy-4Methylpentan-2-one
(Diacetone Alcohol)
Alkenes
Propene (Propylene)
Aromatic Hydrocarbons
Styrene
Isopropenylbenzene
(Methyl Styrene)
Benzenoids
Bezene
Toluene
Xylene
Ethylbenzene
Trimethal benzene
Naphtalene
Cumene
Cymene
Mixed Hydrocarbons
Methane (industrial)
Turpentine
Petroleum Naphtha
Coal Tar Naphtha
Petroleum (including
motor spirit)
Subdivision B
Aldehydes
Acetaldehyde
Metaldehyde
Ketones
Acetone
Butanone
(Ethyl Methyl Ketone)
Pentan-2-One
(Propyl Methyl Ketone)
Hexan-2-One
(Butyl Methyl Ketone)
Amyl Methyl Ketone
Pentane-2, 4-Dione
(Acetylacetone)
Cyclohexanone
4. Compounds
Containing Sulphur
Esters
Methyl Formate
Ethyl Formate
Methyl Acetate
Ethyl Acetate
Propyl Acetate
Butyl Acetate
Amyl Acetate
Methyl Methacrylate
Ethyl Methacrylate
Vinyl Acetate
Ethyl Acetoacetate
Ethanethiol
(Ethylmercaptan)
Propane-1-Thiol
(Propylmercaptan)
Thiophene
Tetrahydrothiophene
5. Compounds
Containing Nitrogen
Ammonia
Acetonitrile
Ethyl Nitrite
Nitromethane
Nitroethane
Acids
Acetic Acid
3. Compounds
Containing
Halogens
Amines
Methylamine
Dimethylamine
Trimethlamine
Diethylamine
Triethylamine
Propylamine
Butylamine
Cyclohexylamine
2-Aminoethanol
(Ethanolamine)
2-Diethylaminoethanol
Diaminoethane
Aaniline
NN-Dimethylaniline
Amphetamine
Toluidine
Pyridine
Compounds without
Oxygen
Chloromethane
Chloroethane
Bromoethane
Chloropropane
Chlorobutane
Bromobutane
Dichloroethane
Dichloropropane
Chlorobenzene
Benzyl chloride
Dichlorobenzene
Allyl chloride
Dichloroethylene
Chloroethylene
(Vinyl Chloride)
D,D,D-Trifluorotoluene
(Benzotrifluoride)
Dichloromethane
(Methylene Chloride)
Compounds with Oxygen
Acetyl Chloride
3. Compounds Containing Oxygen
dimethyl ether
ethyl methylether
diethyl ether
dibutyl ether
ethylene oxide (oxione)
1,2-epoxypropane (propylene oxide)
1,3-dioxolane
1,4-dioxan
1,3,5-trioxan
butyl glycolate (hydroxyacetic acid, butyl ester)
tetrahydrofurfuryl alcohol
methyl acrylate
ethyl acrylate
furan
crotonaldehyde
acrylaldehyde (acrolein)
tetrahydrofuran
4. Mixtures
5. Compounds Containing
Halogens
tetrafluoroethylene
1-chloro-2, 3-epoxypropane (epichlorohydrin)
TECHNICAL INFORMATION
1. Hydrocarbons
Chloroethanol
Subdivision C
1. hydrogen
acetylene
carbon disulphide
ethyl nitrate
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Technical Information
HAZARDOUS LIGHTING
Ethyl Acetate
Glycerine
Glycol
Hydrobromic Acid
Hydrocarbons
Hydrochloric Acid 5%
Hydrochloric Acid 30%
86
Aluminium
Fibreglass
Acrylic
Polycarbonate
Stainless Steel
Aluminium
Fibreglass
Acrylic
Polycarbonate
Stainless Steel
Technical Information
HAZARDOUS LIGHTING
1.
=
+
=
=
=
=
+
=
=
+
=
+
+
+
=
=
+
O
=
+
+
=
=
+
=
+
=
+
=
+
+
O
+
+
=
Chemicals
acetaldehyde
acetic acid up to 10%
acetone
acrylonitrile
ammonia
ammonium hydroxide
solution
ammoniym sulphate,
saturated solution in water
benzene
benzoic acid
borax, saturated
solution in water
bromine
butylene glycol
calcium hypochlorite
carbon dioxide, moist
caustic potash
caustic soda
chlorinated lime
solution 2% in water
chlorine gas, dry
chlorine gas, moist
chromic acid, 20% in
water
coal gas
cresol
dibutyl phthalate
(plasticiser)
diethylene glycol
dioxane
ethanol
ether
ethyl alcohol 96% pure
ethylene chloride
ethylene glycol
formalin 10%
formic acid 30%
glycol
heptane
hydrochloric acid, conc.
Limited Resistance
+
+
+
+
=
=
+
=
=
+
O
+
=
=
+
+
+
+
+
O
=
+
=
=
2.
=
+
O
+
Disinfectants
carbolic acid
hydrogen peroxide
iodine, tincture
perhydrol
=
3.
+
=
Pharmaceuticals,
cosmetics
lanolin
nail varnish remover
4.
=
+
+
+
+
+
=
+
+
+
Foodstuffs, drinks
and tobacco
allspice
coffee
edible oil
fruit juices
glucose
linseed oil
nutmeg
sugar solution,
saturated
vegetable juices
vegetable oil
5.
+
O
+
+
+
O
Detergents, rinsing
and cleaning agents
Ajax
Persil
Pril
silicone oil emulsion
soft soap
tuba carpet shampoo
conc.
6.
+
=
=
O
+
+
+
+
+
O
Not Resistant
7.
+
+
+
+
Adhesives and
sealants
Cellux adhesive films
glaziers putty
insulating tape
rubber (free of
plasticiser)
8.
+
+
+
+
Polishes and
anti-static agents
Delu anti-static
solution
Perspex polish 3
Plexiklar
Polifac grinding
paste
9.
O
+
Inks
multimarker (Faber
Castell)
pelican royal blue
4001
10.
+
+
+
+
+
=
=
O
+
O
=
=
=
Miscellaneous
battery acid
chrome oxide green
(grinding paste)
cleaning petrol
coal gas
exhaust fumes, acidic
kerosene, (aviation
fuel)
motor fuel, high octane
motor fuel, ordinary
grade
polyethylene
polymeric plasticisers
tannic acid
thinners
white spirit
TECHNICAL INFORMATION
This information and technical data advice, whether verbal, in writing or through trials, is given in good faith without warranty. This also applies
where proprietary rights of third parties are involved. This advice does not release you from the obligation to check its validity.
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