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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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E-C61

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EC-C1

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UENR0235-01
July 2011

416E Backhoe Loader


Electrical System
MFG1-UP
LMS1-UP

Volume 1 of 2: Cab
Volume 2 of 2: Engine And Chassis
2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 1 - CAB
Schematic
Location

Machine
Location

Accessory Power Port

D-12

Alarm, Backup

H-15

Alarm, Grade Control

A-15

Flasher

G-2

Fuse Block

E-2

Ground, Control

D-5

Ground, Lower Cab

C-5

Ground, Upper Cab

G-15

Motor, Front Wiper

G-13

Motor, Rear Wiper

G-15

10

Motor, Seat

I-5

11

Relay, AWD Brake

C-1

12

Relay, Backup Alarm

G-1

13

Relay, Fuel Lift Pump

H-2

14

Relay, Horn

F-1

15

Relay, HVAC Power

I-1

16

Relay, Position Lamp

F-1

17

Relay, Power #1

I-2

18

Relay, Power #2

I-2

19

Relay, Ride Control

C-1

20

Relay, Start

H-2

21

Relay, Start Aid

H-2

22

Resistor, Terminal

D-12

23

Solenoid, Return To Dig Loader

E-4

24

Solenoid, Ride Control #1

G-4

25

Solenoid, Ride Control #2

G-4

26

Suppressor, Arc

B-2

27

Suppressor, Front Work

F-8

28

Suppressor, Rear Work

F-8

29

Suppressor, Ride Control Arc

G-4

30

Switch, AWD

I-9

31

C-14

32

Switch, Brake (LH)

E-9

33

Switch, Brake (RH)

E-9

34

Switch, Differential Lock

F-8

35

Switch, Front Work Lamp

C-14

36

Switch, Hazard

C-8

37

Switch, Horn

B-14

38

Switch, Horn (Front Console)

H-9

39

Switch, Key

A-15

40

Switch, Loader Handle Neutralizer

D-5

41

Switch, Parking Brake

E-12

42

Switch, Rear Wiper

A-14

43

Switch, Rear Work Lamp

B-14

44

Switch, Return To Dig

E-4

45

Switch, Ride Control

G-9

46

Switch, Ride Control Pressure

G-4

47

Switch, Stalk

B-9

48

Switch, Start Aid

A-14

49

Switch, Steer Column Horn

C-8

50

Switch, Xmsn Handle Nuetralizer

I-5

51

Switch, XMSN Lock

H-9

52

Handle, FNR Shift

D-9

116

Meter, Service

I-9

117

Component

Switch, Beacon

COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Schematic
Location

Machine
Location

Alarm, Accugrade

A-7

53

Alternator

C-1

54

Assembly, Thermostat Wire

D-5

55

Battery (Heavy Duty)

D-2

56

Battery (Standard)

D-2

57

Capacitor, Accugrade

A-7

58

Control, Machine

C-8

59

Display, Advisory

B-2

60

Glow Plugs

C-1

61

Ground, Accugrade

A-2

62

Ground, Cab

D-3

63

Ground, Engine

D-3

64

Ground, Frame

D-3

65

Ground, Upper Cab

E-7

66

Ground, XMSN

F-2

67

Horn, Forward

E-2

68

Inclinometer

A-5

69

Mast, Laser

A-1

70

Module, Accugrade Power

B-1

71

Motor, Blower

E-5

72

Motor, Front Washer

F-2

73

Motor, Fuel Lift Pump

C-1

74

Motor, Rear Washer

F-2

75

Motor, Starter

C-2

76

Receiver, Laser

A-1

77

Relay, A/C Shutoff

C-5

78

Relay, High Speed

E-4

79

Relay, Power Module

B-1

80

Resistor, Accugrade

A-7

81

Resistor, Excitation

C-1

82

Resistor, Grade Control Terminal

B-1

83

Resistor, Motor Speed

D-5

84

Sender, Coolant Temperature

E-2

85

Sender, Fuel Level

E-2

86

Sender, Torque Converter Temperature

E-2

87

Sensor, Boom Cylinder Position

B-6

88

Sensor, Bucket Cylinder Position

B-6

89

Sensor, Estick Cylinder Position

B-6

90

Sensor, Fuel Water Separator

F-2

91

Sensor, Stick Cylinder Position

B-6

92

Sensor, Swing Position

B-5

93

Solenoid, A/C Compressor Clutch

F-1

94

Solenoid, AWD

D-1

95

Solenoid, Differential Lock

D-1

96

Solenoid, Forward

F-2

97

Solenoid, Fuel Shutoff

D-1

98

Solenoid, Fuel Shutoff Turbo

D-1

99

Solenoid, Reverse

F-2

100

Suppressor, AWD

D-1

101

Suppressor, Differential Lock

D-1

102

Suppressor, Fuel Lift Pump

C-1

103

Suppressor, HVAC

F-1

104

Switch, A/C Refrigerant Pressure

F-1

105

Switch, A/C Vent

E-4

106

Switch, Air Filter

E-2

107

Switch, Battery Disconnect

D-3

108

Switch, Blower Speed

E-5

109

Switch, Brake Fluid Level

D-2

110

Switch, Cold Start Temperature

D-2

111

Switch, Coolant Temperature

E-2

112

Switch, Engine Oil Pressure

E-2

113

Switch, Heater A/C

E-5

114

Switch, Thermostat

D-5

115

Radio, Product Link

D-7

118

Component

CONNECTOR LOCATION
Volume 1 of 2 - CAB

Connector Number

Schematic
Location

CONN 1

A-12

CONN 2

B-12

CONN 3

B-12

CONN 4

C-12

CONN 5

D-12

CONN 6

D-12

CONN 7

F-13

CONN 8

F-13

CONN 9

H-14

CONN 10

I-14

CONN 11

I-14

CONN 12

F-9

CONN 13

E-5

CONN 14

E-4

CONN 15

E-5

CONN 16

F-5

CONN 17

F-5

CONN 18

G-5

CONN 19

H-5

CONN 20

I-5

The connectors shown in this chart are for harness to harness


connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.

CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS

Connector Number

Schematic
Location

CONN 4

E-7

CONN 5

E-7

CONN 6

E-4

CONN 10

B-7

CONN 11

B-7

CONN 15

E-3

CONN 16

E-3

CONN 17

F-3

CONN 20

D-7

CONN 21

C-5, E-4

CONN 22

A-6

CONN 23

A-6

CONN 24

B-6

CONN 25

B-6

CONN 26

A-5

CONN 27

B-5

CONN 28

B-5

CONN 29

A-3

CONN 30

B-3

CONN 31

A-1

CONN 32

B-1

CONN 33

B-1

CONN 34

D-2

CONN 35

F-1

CONN 36

B-6

CONN 37

F-3

The connectors shown in this chart are for harness to harness


connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.

CID / MID / FMI


Volume 2 of 2 - ENGINE AND CHASSIS
Component Identifiers (CID)
Module Identifier (MID)
Engine ECM
(MID No. 036)
CID
0001

Event Codes
Engine Control

Component
Cylinder #1 Injector erratic, intermittent, or incorrect

0002

Cylinder #2 Injector erratic, intermittent, or incorrect

0003

Cylinder #3 Injector erratic, intermittent, or incorrect

0004

Cylinder #4 Injector erratic, intermittent, or incorrect

E172-1

High Air Filter Restriction - Warning

0041

8 Volt DC Supply voltage above normal

0091

Throttle Position Sensor erratic, intermittent or incorrect

E172-2

High Air Filter Restriction - Derate

0100

Engine Oil Pressure Sensor voltage above normal

0110

Engine Coolant Temperature Sensor voltage above normal

0168

Electrical System Voltage high

0172

Intake Manifold Air Temperature Sensor voltage above normal


Engine Speed Sensor abnormal frequency, pulse width, or period

0190
0247

SAE J1939 Data Link abnormal update rate

0253

Personality Module erratic, intermittent, or incorrect

0261

Engine Timing Offset fault

0262

5 Volt Sensor DC Power Supply voltage above normal

0268

Programmed Parameter Fault erratic, intermittent, or incorrect

0342

Secondary Engine Speed Sensor abnormal frequency

0444

Starter Motor Relay current below normal

0526

Turbo Wastegate Drive current below normal

1639

Machine Security System Module erratic, intermittent, or incorrect

1779

Fuel Rail #1 Pressure Valve Solenoid current below normal

1785

Intake Manifold Pressure Sensor voltage above normal

1797

Fuel Rail Pressure Sensor voltage above normal

1834

Ignition Keyswitch loss of signal

2246

Glow Plug Start Aid Relay current above normal

Machine ECM
(MID No. 039)
0041

8 VDC Supply

0168

Electrical System Voltage

0191

Transmission Output Speed Sensor

0247

SAE J1939 Data Link

0262

5 VDC Supply

0367

Ride Control Switch

0368

Transmission Auto/Manual Switch

0434

Hydraulic Pilot Oil Pressure Sensor

0490

Implement Lockout Switch

0590

Engine Control Module

0600

Hydraulic Oil Temperature Sensor

0626

Steering / Transmission Lock Switch

0629

Neutralizer Switch

0668

Transmission Shift Lever

0702

"FNR" Lever Diagnostics

0871

"Accugrade" Inclination

1009

Front Facing Position Seat Switch

1037

Display Module

1251

Alternator R-Terminal Signal

1326

Application Location Code

1401

Transmission Solenoid 1

1402

Transmission Solenoid 2

1403

Transmission Solenoid 3

1404

Transmission Solenoid 4

1405

Transmission Solenoid 5

1406

Transmission Solenoid 6

1482

10 Volt Sensor DC Power Supply

1529

Implement Front Auxiliary Quick Coupler Flow Switch

1834

Ignition Key Switch

1956

Implement Hoe Bucket Position Sensor

1957

Implement Hoe Stick Position Sensor

1958

Implement Hoe Estick Position Sensor

1959

Boom Cylinder Position

1960

MSS_trm Communication Diag

2108

Dev -- Hoe Swing Sensor

2236

Hoe Auxiliary Valve #1 Port A Solenoid

2237

Hoe Auxiliary Valve #1 Port B Solenoid

2242

Loader Auxiliary Valve Port A Solenoid

2243

Loader Auxiliary Valve Port B Solenoid

2244

Hoe Auxiliary Valve #2 Port A Solenoid

2245

Hoe Auxiliary Valve #2 Port B Solenoid

2529

Loader Joystick Thumbwheel Position Sensor

2530

Hoe Left Joystick Thumbwheel Position Sensor

2531

Hoe Right Joystick Thumbwheel Position Sensor

2735

Implement Front Auxiliary Continous flow Switch

2736

Hoe Auxiliary Continuous Flow Switch

2977

Low Idle Switch

2997

Implement Valve Load Sense Pressure Sensor

3084

AESC Enable Selection Switch

The CID is a diagnostic code that indicates which circuit is faulty.

Event Code

Condition

E194-1

High Exhaust Temperature

E360-1

Low Oil Pressure - Warning

E360-2

Low Oil Pressure - Derate

E360-3

Low Oil Pressure - Shutdown

E361-1

High Engine Coolant Temperature - Warning

E361-2

High Engine Coolant Temperature - Derate

E361-3

High Engine Coolant Temperature - Shutdown

E362-1

Engine Overspeed

E396-2

High Fuel Rail Pressure - Derate

E398-2

Low Fuel Rail Pressure - Derate

E539-1

High Intake Manifold Air Temperature - Warning

E539-2

High Intake Manifold Air Temperature - Derate

E1044-1

High Intake Manifold Pressure - Warning

E1044-2

High Intake Manifold Pressure - Derate

E1045-1

Low Intake Manifold Pressure - Warning

E1045-2

Low Intake Manifold Pressure - Derate

WIRE DESCRIPTION
Volume 1 of 2 - CAB
Wire
Number

Wire Color

Description

Wire
Number

Power Circuits

Wire Color

Description

Accessory Circuits (Continued)

101

RD

Unswitched Battery (+)

518

OR

Switch To Hazard Flasher

103

RD

Unswitched Battery (+)

521

YL

Fan Speed Switch To A/C Pressure Switch

104

RD

Starter Motor

522

WH

A/C Clutch To Thermostat Switch

105

RD

Key Switch

537

GN

Turn Signal Switch To Flasher


All Wheel Drive Solenoid

110

RD

Flasher

552

WH

111

RD

Forward Horn

564

GY

Rear Wiper Interrupt Switch To Wiper Switch

112

PU

Main Power Relay Output

568

GN

Warning Buzzer To Diodes

113

OR

Operator Panel

569

PK

115

RD

Accessory Power Port

A/C Switch Jumper #2


Lighting Circuits

116

BR

Power Rear Lamp

603

PK

Rotary Beacon Lamp #1

117

YL

Power Rear Lamp - ATCH

604

OR

Stop Lamps

118

GY

Power Front Wiper

605

YL

Turn Lamps - Left

119

PK

Power Rear Wiper

606

GY

Turn Lamps - Right

122

BU

Power HVAC

607

PK

Flood Lamps - Front #1

123

WH

Fuel Lift Pump Relay

608

GN

Flood Lamps - Rear #1

124

GN

A/C Clutch

614

PU

Tail / Position / Dash Lamps

125

OR

Product Link Radio

617

BR

Tail / Position Lamp - Left

126

RD

Grade Check ECM

618

YL

Tail / Position Lamp - Right

127

OR

Laser Grade Check

620

WH

Flood Lamps - Engine

133

OR

Inclinometer

630

GY

Flood Lamps - Rear Attachment #1

668

BU

136

GN

Supplemental Steering Control

143

BR

Differential Lock Solenoid

Switch To Tail / Position Lamps Relay #2


Control Circuits

144

GN

Beacon

702

OR

Transmission Brake Switch Jumper

146

GY

Front Flood Lamp Relay

708

YL

Transmission Hold Switch

157

YL

Front Lamp - ATCH

720

PU

Transmission Brake Switch

158

BR

Front Lamp

752

YL

Transmission Shift Solenoid 2

180

GN

200

BK

202

BK

Operator Seat
Ground Circuits

754

BU

Transmission Shift Solenoid 3 Or 1

762

YL

Bucket Positioner Solenoid Switch

Main Chassis

766

GN

Transmission Disconnect Solenoid

799

WH

Sensor Power

892

BR

CAT Data Link (-)

Accugrade Power Module


Basic Machine Circuits

304

WH

Starter Relay #1 Output

893

GN

CAT Data Link (+)

306

GN

Key Switch Or Neutral Start Switch

911

YL

All Wheel Drive Mode Switch Jumper

307

OR

Key Switch To Neutral Start Switch Or Control

922

BR

Transmission Forward Solenoid

308

YL

Main Power Relay Coil

923

GY

Transmission Reverse Solenoid

309

GY

Alternator Regulator

975

WH

Autoshift Solenoid Return

310

PU

Start Aid Switch To Start Aid Solenoid

976

OR

Ride Control Solenoid 1

320

OR

Horn Switch To Horn Relay

A106

YL

Grade Control Beeper

321

BR

Backup Alarm Lamp / Travel Alarm

A305

YL

Relay To Warning Horn

322

GY

Forward Warning Horn

C218

BK

Grade Control Beeper

324

BU

Differential Lock Solenoid

C511

WH

Relay Power

327

PK

Engine Shutdown Solenoid

C568

WH

HVAC Blower Motor (Max)

384

BU

E528

PU

HVAC On/Off Switch To Blower Speed Sw

E529

YL

Blower Switch Jumper

F420

GN

Indicator - Warning

Glow Plugs
Monitoring Circuits

403

GN

Alternator 'R' Terminal - Engine #1

405

GY

Engine Oil Pressure Switch (Low)

F711

GN

Engine CAN Data Link (+)

406

PU

Coolant Temperature Sensor

F712

GY

Engine CAN Data Link (-)

419

YL

Parking Brake Sensor

F739

GN

Active Ride Control Switch

420

OR

Fuel Filter

H901

OR

Boom Sensor

432

PK

Brake Oil Pressure

H902

YL

Bucket Sensor

439

YL

Indicator - Lamp

H903

PK

Estick Sensor

441

OR

Coolant Temperature Gage

H904

GY

Swing Sensor

447

PK

Fuel Level Gage

H907

GN

Stick Sensor

450

YL

Engine #1 Tachometer Sender (+)

J766

PU

Switch / Sensor Return

452

PU

Torque Converter Oil Temperature


Accessory Circuits

K753

OR

Left Grade Signal #1

500

BR

K754

PK

Left Grade Signal #2

Wiper - Front (Park)

N756

PK

Alarm Horn
Ride Control Solenoid

501

GN

Wiper - Front (Low)

N939

GN

502

OR

Wiper - Front (High)

N945

OR

Front Brake Solenoid

503

BR

Wiper - Rear (Park)

N957

PK

RXD - Comm 1

506

PU

Washer - Front

N960

OR

TXD - Comm 1

507

WH

Washer - Rear

N970

YL

DTR - Comm 1

508

PU

Radio Speaker - Left (+)

N973

BR

DCD - Comm 1

509

WH

Radio Speaker - Left (-)

N979

GN

Signal Ground - Comm 1

511

BR

Radio Speaker - Right (+)

R954

OR

Accugrade Sw Power #1

512

GN

Radio Speaker - Right (-)

R955

GY

Accugrade Sw Power #1 Return

513

OR

A/C Refrigerant Pressure Switch

R956

BU

Accugrade Sw Power #2

515

GY

HVAC Blower Motor #1 (High)

R957

GY

Accugrade Sw Power #2 Return

516

GN

HVAC Blower Motor #1 (Medium)

R958

GN

Accugrade Awake

517

BU

HVAC Blower Motor #1 (Low)

X977

YL

Fuel Pump (+)

WIRE DESCRIPTION
Volume 2 of 2 - ENGINE AND CHASSIS
Wire
Number

Wire Color

Unswitched Battery (+)

518

OR

Switch To Hazard Flasher

RD

Unswitched Battery (+)

521

YL

Fan Speed Switch To A/C Pressure Switch

104

RD

Starter Motor

522

WH

A/C Clutch To Thermostat Switch

105

RD

Key Switch

537

GN

Turn Signal Switch To Flasher


All Wheel Drive Solenoid

Wire
Number

Wire Color

101

RD

103

Description
Power Circuits

Description

Accessory Circuits (Continued)

110

RD

Flasher

552

WH

111

RD

Forward Horn

564

GY

Rear Wiper Interrupt Switch To Wiper Switch

112

PU

Main Power Relay Output

568

GN

Warning Buzzer To Diodes

113

OR

Operator Panel

569

PK

115

RD

Accessory Power Port

A/C Switch Jumper #2


Lighting Circuits

116

BR

Power Rear Lamp

603

PK

Rotary Beacon Lamp #1

117

YL

Power Rear Lamp - ATCH

604

OR

Stop Lamps

118

GY

Power Front Wiper

605

YL

Turn Lamps - Left

119

PK

Power Rear Wiper

606

GY

Turn Lamps - Right

122

BU

Power HVAC

607

PK

Flood Lamps - Front #1

123

WH

Fuel Lift Pump Relay

608

GN

Flood Lamps - Rear #1

124

GN

A/C Clutch

614

PU

Tail / Position / Dash Lamps

125

OR

Product Link Radio

617

BR

Tail / Position Lamp - Left

126

RD

Grade Check ECM

618

YL

Tail / Position Lamp - Right

127

OR

Laser Grade Check

620

WH

Flood Lamps - Engine

133

OR

Inclinometer

630

GY

Flood Lamps - Rear Attachment #1

668

BU

136

GN

Supplemental Steering Control

143

BR

Differential Lock Solenoid

Switch To Tail / Position Lamps Relay #2


Control Circuits

144

GN

Beacon

702

OR

Transmission Brake Switch Jumper

146

GY

Front Flood Lamp Relay

708

YL

Transmission Hold Switch

157

YL

Front Lamp - ATCH

720

PU

Transmission Brake Switch

158

BR

Front Lamp

752

YL

Transmission Shift Solenoid 2

180

GN

Transmission Shift Solenoid 3 Or 1

200

BK

202

BK

Operator Seat
Ground Circuits

754

BU

762

YL

Bucket Positioner Solenoid Switch

Main Chassis

766

GN

Transmission Disconnect Solenoid

799

WH

Sensor Power

892

BR

CAT Data Link (-)


CAT Data Link (+)

Accugrade Power Module


Basic Machine Circuits

304

WH

Starter Relay #1 Output

893

GN

306

GN

Key Switch Or Neutral Start Switch

911

YL

All Wheel Drive Mode Switch Jumper

307

OR

Key Switch To Neutral Start Switch Or Control

922

BR

Transmission Forward Solenoid

308

YL

Main Power Relay Coil

923

GY

Transmission Reverse Solenoid

309

GY

Alternator Regulator

975

WH

Autoshift Solenoid Return

976

OR

Ride Control Solenoid 1

A106

YL

Grade Control Beeper

310

PU

Start Aid Switch To Start Aid Solenoid

320

OR

Horn Switch To Horn Relay

321

BR

Backup Alarm Lamp / Travel Alarm

A305

YL

Relay To Warning Horn

322

GY

Forward Warning Horn

C218

BK

Grade Control Beeper

324

BU

Differential Lock Solenoid

C511

WH

Relay Power

327

PK

Engine Shutdown Solenoid

C568

WH

HVAC Blower Motor (Max)

384

BU

E528

PU

HVAC On/Off Switch To Blower Speed Sw

E529

YL

Blower Switch Jumper

F420

GN

Indicator - Warning

Glow Plugs
Monitoring Circuits

403

GN

Alternator 'R' Terminal - Engine #1

405

GY

Engine Oil Pressure Switch (Low)

F711

GN

Engine CAN Data Link (+)

406

PU

Coolant Temperature Sensor

F712

GY

Engine CAN Data Link (-)

419

YL

Parking Brake Sensor

F739

GN

Active Ride Control Switch

420

OR

Fuel Filter

H901

OR

Boom Sensor
Bucket Sensor

432

PK

Brake Oil Pressure

H902

YL

439

YL

Indicator - Lamp

H903

PK

Estick Sensor

441

OR

Coolant Temperature Gage

H904

GY

Swing Sensor

447

PK

Fuel Level Gage

H907

GN

Stick Sensor

450

YL

Engine #1 Tachometer Sender (+)

J766

PU

Switch / Sensor Return

452

PU

Torque Converter Oil Temperature


Accessory Circuits

K753

OR

Left Grade Signal #1

K754

PK

Left Grade Signal #2

500

BR

Wiper - Front (Park)

N756

PK

Alarm Horn

501

GN

Wiper - Front (Low)

N939

GN

Ride Control Solenoid

502

OR

Wiper - Front (High)

N945

OR

Front Brake Solenoid

503

BR

Wiper - Rear (Park)

N957

PK

RXD - Comm 1
TXD - Comm 1

506

PU

Washer - Front

N960

OR

507

WH

Washer - Rear

N970

YL

DTR - Comm 1

508

PU

Radio Speaker - Left (+)

N973

BR

DCD - Comm 1

509

WH

Radio Speaker - Left (-)

N979

GN

Signal Ground - Comm 1

511

BR

Radio Speaker - Right (+)

R954

OR

Accugrade Sw Power #1
Accugrade Sw Power #1 Return

512

GN

Radio Speaker - Right (-)

R955

GY

513

OR

A/C Refrigerant Pressure Switch

R956

BU

Accugrade Sw Power #2

515

GY

HVAC Blower Motor #1 (High)

R957

GY

Accugrade Sw Power #2 Return

516

GN

HVAC Blower Motor #1 (Medium)

R958

GN

Accugrade Awake

517

BU

HVAC Blower Motor #1 (Low)

X977

YL

Fuel Pump (+)

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - CAB
Related Electrical Service Manuals
Title
Electric Starting Motor:

Form Number
143-0539

SENR3828

Machine Control:

KENR7663

Engine Control:

KENR6949

Cab - Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

260-3012

Solenoid:

Return To Dig Valve

21.8 1.0

134-2540

Resistor:

Terminating

120 10

At room temperature unless otherwise noted.

Cab - Off Machine Switch Specification


Part No.

Function

304-5696

Ride Control Pressure

Actuate
3500 kPa MAX
(507.6 psi)

Deactuate
3137 175 kPa
(495.0 25.4 psi)

Contact Position
A-C, Normally Closed
A-B, Normally Open

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - ENGINE AND CHASSIS

Related Electrical Service Manuals


Title
Electric Starting Motor:

Form Number
143-0539

SENR3828

Machine Control:

KENR7663

Engine Control:

KENR6949

Engine & Chasis - Off Machine Switch Specification


Part No.

Function

119-9631

Thermostat Switch

236-6923

A/C Refridgerent Pressure

Actuate
-0.6 1.4C
(31 2.5F)
275 kPa MAX
(40 psi)

Deactuate
4.2 1.4C
(39.5 2.5F)
170 55 kPa
(24.6 8 psi)

Contact Position
Normally Closed
Normally Open

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Engine & Chassis - Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

167-7801

Resistor:

Accugrade Alarm

390 5

134-2540

Resistor:

Grade Control Terminating

120 10

238-9397

Resistor:

Excitation

4W-9972

Sender:

Torque Converter Temperature

244-3106

Sender:

Coolant Temperature

214-4302

Solenoid:

A/C Compressor Clutch

At room temperature unless otherwise noted.

120 10
54C (130F) - 560 to 716
110C (230F) - 72 to 82
54C (130F) - 560 to 716
110C (230F) - 72 to 82
3.2

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

15

14

13

12

11

10

3
CONNECTOR 10
YELLOW

PL-C68
1552269

143-PL126 BR- 18
N945-PL291 OR- 18
911-PL5 YL - 18
614-PL218 PU- 18

RC-C5
3E3382
RC-C3
1552269

1
2
3
4
5
6

A305-RC1 YL - 18
321-RC3
200-RC4

1
2

RD-16
BK-16

PL-C61
1552273

BR- 18
BK- 18

(2) BACKUP ALARM


154-5428

F711-PL136
F712-PL137
N756-PL132

321-PL61 BR- 18
200-PL159 BK- 18

115-PL190
116-PL257
117-PL258
118-PL418

CONN 9

PK- 14
PK- 16

119-PL259
123-PL6
105-PL30 RD- 18
118-PL418 GY- 14
119-PL401 PK- 14
123-PL6 WH- 18
500-PL394 BR- 16
501-PL397 GN- 16
502-PL34 OR- 16
503-PL398 BR- 16
564-PL310 GY- 16

HL-C2
1552272
200-HL4
503-HL5
564-HL6
119-HL7

GND

BK
GN
RD
YL

MOTOR
T

B+

1
2
3
4

HL-C1
1552273
BK- 14
BR- 16
GY- 16
PK - 14

105-HL2

(10) REAR WIPER


220-2000

RD- 18

118-HL9

200-HL1

BK- 12

(8) UPPER CAB GND


NOTE A

105-HL2
200-HL3

105-HL17 RD- 18
105-HL8 RD- 18
GY- 14

RD- 18
BK- 18

BK- 18
BK- 12
BK- 14
500-HL10

BR- 16

501-HL11

GN- 16

502-HL12

OR- 16

503-HL5
564-HL6

LH SPKR
262-9567

+
-

200-HL16
200-HL21

BK
BR
GN
OR
GY

T
P

B+

(9) FRONT WIPER MOTOR


186-2589

119-HL7 PK- 14
123-HL18 WH- 18
200-HL3
200-HL1
200-HL4

DOME LAMP
084-4277

200-HL21 BK- 14
500-HL10 BR- 16
501-HL11 GN- 16
502-HL12 OR- 16
118-HL9 GY- 14

MOTOR

BK- 18
BK- 14

BR- 16
GY- 16

CABLE AS
8R-6111

509-HL14
508-HL15
200-HL16

HL-C5
1552264
WH- 18
PU- 18
BK- 18

105-HL17
123-HL18
512-HL19
511-HL20

RD- 18
WH- 18
GN- 18
BR- 18

WH/BK,GN/BK
WH,GN
BK

1
2
3
4
5
6
7
8

YL
RD
GY/BK,VI/BK
GY,VI

ANTENNA
8E-1118

ANTENNA
LH SPKR LH SPKR +
GROUND
NC
+B MEM
+ BAT (12V)
RH SPKR RH SPKR +
RADIO
200-5729

HL-C3
1552272
105-HL8
119-HL7
503-HL5
564-HL6

RD- 18
PK- 14
BR- 16
GY- 16

PL-C34
3E3376
105-PL30 RD- 18
119-PL401 PK- 14
503-PL398 BR- 16
564-PL310 GY- 16

1
2
3
4

CONN 8
HL-C4
3E3382
118-HL9

GY- 14

123-HL18
500-HL10
501-HL11
502-HL12

PL-C49
1552273
1
2
3
4
5
6

WH- 18
BR- 16
GN- 16
OR- 16

118-PL418

GY- 14

123-PL6 WH- 18
500-PL394 BR- 16
501-PL397 GN- 16
502-PL34 OR- 16

614-PL155
614-PL308
617-PL340
618-PL337
620-PL280

PU- 18
PU- 18
BR- 18
YL - 18
WH- 16

630-PL275

GY- 16

202-PL2 BK- 18
202-PL11 BK- 18
202-PL20 BK- 18
202-PL43 BK- 18
202-PL64 BK- 18
202-PL105 BK- 18
202-PL115 BK- 18
202-PL161 BK- 18
202-PL164 BK- 18
202-PL165 BK- 18
202-PL174 BK- 18

133-PL1 OR- 18
133-PL40 OR- 18
133-PL58
133-PL84

OR- 16
OR- 16

143-PL63 BR- 18
143-PL126 BR- 18
143-PL157 BR- 18
143-PL68 BR- 18
143-PL138 BR- 14
144-PL395
157-PL256
158-PL255

GN- 16
YL - 16
BR- 16

200-PL97 BK- 18
200-PL159 BK- 18

200-PL8 BK- 16
200-PL44 BK- 18
200-PL94 BK- 18
200-PL180 BK- 18
200-PL322 BK- 14

200-PL321
202-PL69

BK- 18

BK- 18

202-PL31 BK- 18
202-PL65 BK- 18
202-PL105 BK- 18
202-PL164 BK- 18
202-PL370 BK- 16

202-PL20

BK- 18

202-PL135

604-PL334 OR- 18
605-PL52 YL - 18
606-PL88 GY- 18
607-PL268 PK- 16
607-PL371 PK- 16
608-PL267 GN- 16
608-PL413 GN- 16

RH SPKR
262-9567

+
-

PK- 16

124-PL306 GN- 18
126-PL4 RD- 14
127-PL48 OR- 14

105-PL62 RD- 16
115-PL190 RD- 18
116-PL257 BR- 16
117-PL258 YL - 16
119-PL260 PK- 16
124-PL306 GN- 18
133-PL1 OR- 18
144-PL395 GN- 16
157-PL256 YL - 16
158-PL255 BR- 16
200-PL97 BK- 18
200-PL321 BK- 18
202-PL69 BK- 18
202-PL144 BK- 18
307-PL146 OR- 16
308-PL59 YL - 18
309-PL10 GY- 18
310-PL93 PU- 18
320-PL293 OR- 18
405-PL122 GY- 18
406-PL27 PU- 18
419-PL55 YL - 18
420-PL169 OR- 18
432-PL168 PK- 16
439-PL70 YL - 18
441-PL38 OR- 18
447-PL156 PK- 18
450-PL33 YL - 18
452-PL139 PU- 18
503-PL398 BR- 16
507-PL114 WH- 18
521-PL307 YL - 18
564-PL310 GY- 16
568-PL80 GN- 18
603-PL263 PK- 16

H
GND

1
2
3
4
5
6

105-PL279 RD- 18
111-PL73 RD- 18
111-PL74 RD- 18
118-PL45 GY- 16
143-PL63 BR- 18
143-PL126 BR- 18
143-PL157 BR- 18
200-PL8 BK- 16
200-PL44 BK- 18

123-PL29 WH- 12
123-PL79 WH- 16
123-PL66 WH- 18
123-PL150 WH- 18

WH- 18

202-PL144

BK- 16
202-PL2 BK- 18
202-PL3 BK- 18
202-PL92 BK- 18
202-PL119 BK- 18
202-PL165 BK- 18
202-PL174 BK- 18
202-PL287 BK- 16
202-PL11 BK- 18
202-PL43 BK- 18
202-PL64 BK- 18
202-PL115 BK- 18
202-PL161 BK- 18

BK- 18

306-PL101

307-PL146

975-PL127 WH- 18
F711-PL99 GN- 18
F712-PL100 GY- 18
N756-PL132 PK- 18

307-PL118
307-PL163

CONN 7

309-PL10
310-PL93

HEADLINER

320-PL293

306-PL101
307-PL163
308-PL75
308-PL109
308-PL388
320-PL128
320-PL273
324-PL19
419-PL25
419-PL81
450-PL54
500-PL394
501-PL397
502-PL34
506-PL116
537-PL283
537-PL323
552-PL162
568-PL80
604-PL71
604-PL72
605-PL90
605-PL91
605-PL172
606-PL86
606-PL87
606-PL171
608-PL414
614-PL42
614-PL51
614-PL147
614-PL173
614-PL218
607-PL406
668-PL14
702-PL131

GN- 18
OR- 16
YL - 18
YL - 18
YL - 18
OR- 18
OR- 18
BU- 18
YL - 18
YL - 18
YL - 18
BR- 16
GN- 16
OR- 16
PU- 18
GN- 18
GN- 18
WH- 18
GN- 18
OR- 18
OR- 18
YL - 18
YL - 18
YL - 18
GY- 18
GY- 18
GY- 18
GN- 18
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
PK- 18
BU- 18
OR- 18

708-PL175

YL - 18

202-PL11

BK- 18
YL - 18

105-PL279

PL-C69
1552252
105-PL18
202-PL31
308-PL37
450-PL185
893-PL36
892-PL35
F712-PL78
F711-PL76

BK- 18
BK- 18
OR- 18
WH- 18

450-PL54

10

202-PL64
200-PL44

(52) XMSN LOCK SW


214-4716

10

PL-C40
1552272
F739-PL152 GN- 18
200-PL104 BK- 18
N939-PL107 GN- 18
976-PL98 OR- 18

202-PL20
143-PL63

10

668-PL12 BU- 18
607-PL406 PK- 18

668-PL13 BU- 18
608-PL414 GN- 18

GN- 18

PY-C1
3E3364
136-PY2
324-PY1

1
2

(29) REAR WORK SUPPR


189-3158

PY-C2
2059362
GN- 18
BU- 18

123-PL29 WH- 12
123-PL66 WH- 18
123-PL79 WH- 16
123-PL150 WH- 18

FUEL LEVEL GAGE


170-6305

BK- 18
PU- 18
OR- 18

614-RH66

SEND

10

IGN

202-RH64 BK- 18
447-RH16 PK- 18
133-RH8 OR- 18

RH-C1
2285856

157-RH35
158-RH34
202-RH32
614-RH30
603-RH39

AC

614-RH60

SEND

PU- 18

10

133-RH9

COOLANT TEMP GAGE


226-7164
LAMP
L1
L2
L3
L4
L5
L6
ALRM

FUNCTION
COOLANT TEMP
OIL PRESSURE
LOW BRAKE FLUID
AIR FILTER PLUGGED
CHARGING INDICATOR
WATER IN FUEL
PARK BRAKE

202-RH12
450-RH57

BK- 18
YL - 18

RH-C4
2285856

144-RH38
202-RH31
614-RH88
608-RH26
630-RH27

OR- 18

IGN

614-RH67

SEND

PU- 18

10

202-RH13
441-RH17

BK- 18
OR- 18

RH-C3
2285856

GN- 16
BK- 18
PU- 18
GN- 16
GY- 16

(44) REAR WORK LAMP SW


300-4996
(8 LIGHT) - NOTE L

GND

RH-C19
1141749

YL - 16
BR- 16
BK- 18
PU- 18
PK- 16

(32) BEACON SW
214-4693

GND

RH-C9
1141749

PU- 18
PK- 16
WH- 16

(36) FRONT WORK LAMP SW


300-4995
(8 LIGHT) - NOTE L

H6
RH-C5
1141749

TACHOMETER
239-1080

PU- 18

GND

614-RH33
607-RH36
620-RH37

IGN

117-RH23
116-RH22
202-RH89

B+
GND

YL - 16
BR- 16
BK- 18

L3

L6

+
-

L2

L5

L1

L1
L4

L4

RD
BK
BU
OR
WH
GN
PK
YL
PU
DKBU

L2
L6

L5
EXT ALARM
EXT ALARM
L3

L1

L2

1
2
3
4
5
6
7
8
9
10
11
12

RH-C21
1552252
133-RH1 OR- 18
202-RH2 BK- 18
405-RH55 GY- 18
439-RH58 YL - 18
F420-RH86 GN- 18
420-RH79 OR- 18
309-RH72 GY- 18

10

568-RH80 GN- 18
432-RH7 PK- 18

10

L3
7

OFF
ON
ST

C
S
B

YL-16

1
2
3
4

PU-16
OR-16
BR-16

RH-C20
1552272
308-RH61

YL - 18

307-RH56
105-RH51

OR- 16
RD- 16

MOM

LAMP GP
270-2728
(40) KEYSWITCH
110-7887

564-RH21
603-RH39
607-RH36
608-RH26
614-RH30
614-RH33
614-RH48
614-RH68
614-RH81
614-RH88
620-RH37
630-RH27

GY- 18
PK- 16
PK- 16
GN- 16
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
WH- 16
GY- 16

568-RH80
603-RH39
607-RH36
608-RH26

GN- 18
PK- 16
PK- 16
GN- 16

614-RH30
614-RH33
614-RH48
614-RH60
614-RH65
614-RH66
614-RH67
614-RH68
614-RH81
614-RH88

PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18
PU- 18

10

+
-

606-PL88

F711-PL99 GN- 18
F712-PL100 GY- 18

A
B
C

TO ROOF HARN
CONN RN-C4
(SH 2 LOC F-7)

202-RH15

BK- 18

CONN 5

1
2
3
4
5
6

603-PL263
620-PL280
608-PL413
607-PL371

PK- 16
WH- 16
GN- 16
PK- 16

630-PL275

GY- 16

TO ROOF HARN
CONN RN-C3
(SH 2 LOC F-7)

CONN 4

608-PL413
608-PL267

564-RH44

614-RH63

105-RH51
202-RH15
308-RH61
200-RH73
614-RH63

GY- 16

F420-RH86
158-RH34
157-RH35
144-RH38
116-RH22
117-RH23
447-RH16

PU- 18

RD- 16
BK- 18
YL - 18
BK- 18
PU- 18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

GN- 18
BR- 16
YL - 16
GN- 16
BR- 16
YL - 16
PK- 18

450-RH57 YL - 18
432-RH7 PK- 18
603-RH39 PK- 16
630-RH27 GY- 16
119-RH41 PK- 16
507-RH42 WH- 18
503-RH43 BR- 16
564-RH44 GY- 16
307-RH56 OR- 16
607-RH36 PK- 16
608-RH26 GN- 16
133-RH52 OR- 18
620-RH37 WH- 16
441-RH17 OR- 18
568-RH80 GN- 18

GN- 18
PK- 18

607-PL406

GN- 16
GN- 16

608-PL414

617-PL340
618-PL337

PL-C13
1673692
105-PL62 RD- 16
202-PL144 BK- 18
308-PL59 YL - 18
200-PL97 BK- 18
614-PL155 PU- 18

309-PL10
310-PL93
320-PL166
321-PL61
324-PL19
405-PL122
406-PL27
420-PL169
432-PL168
439-PL70
441-PL38
447-PL156
450-PL67
450-PL185
452-PL139
506-PL116
507-PL114
521-PL307
537-PL318
552-PL162

PK- 18

GN- 18

BR- 18
YL - 18

668-PL14

PU- 18

752-PL361

YL - 18

720-PL130 PU- 18
752-PL361 YL - 18
754-PL77 BU- 18
754-PL369 BU- 18
766-PL82 GN- 18
766-PL112 GN- 18
892-PL35 BR- 16
892-PL121 BR- 16
893-PL36 GN- 16
893-PL120 GN- 16
911-PL5 YL - 18
922-PL22 BR- 18
923-PL23 GY- 18
923-PL57 GY- 18

754-PL28 BU- 18
754-PL77 BU- 18
754-PL369 BU- 18
766-PL111 GN- 18
766-PL82 GN- 18
766-PL112 GN- 18

406-PL27 PU- 18
158-PL255 BR- 16
157-PL256 YL - 16
144-PL395 GN- 16
116-PL257 BR- 16
117-PL258 YL - 16
447-PL156 PK- 18
NOTE D
450-PL33 YL - 18
432-PL168 PK- 16
603-PL263 PK- 16
630-PL275 GY- 16
119-PL260 PK- 16
507-PL114 WH- 18
503-PL398 BR- 16
564-PL310 GY- 16
307-PL146 OR- 16
607-PL268 PK- 16
608-PL267 GN- 16
133-PL1 OR- 18
620-PL280 WH- 16
441-PL38 OR- 18
568-PL80 GN- 18

F711-PL76
F711-PL95
F712-PL78
F712-PL96
F739-PL152
N945-PL291

892-PL141 BR- 18
892-PL35 BR- 16
892-PL121 BR- 16
893-PL142

GN- 18

911-PL5

GY- 18
PU- 18
OR- 18
BR- 18
BU- 18
GY- 18
PU- 18
OR- 18
PK- 16
YL - 18
OR- 18
PK- 18
YL - 18
YL - 18
PU- 18
PU- 18
WH- 18
YL - 18
GN- 18
WH- 18

614-PL248 PU- 18
617-PL340 BR- 18
618-PL337 YL - 18
668-PL14 BU- 18

BU- 18

720-PL130

GN- 18
OR- 18

606-PL171
605-PL172
614-PL173

PL-C24
1387675

BK- 18
GN- 18

200-PL8

PL-C19
2055471

2A

BK- 16

200-PL8

320-PL273

OR- 18

200-FG1

BK- 14

200-PL322

BK- 14

BK- 18

324-PL19
384-PL21

606-PL87

BK- 18
BK- 18
PU- 18
BR- 16
PK- 16
PK- 16
WH- 18
GY- 18

(43) REAR WIPER SW


214-4709

310-RH53

PU- 18

309-RH72
405-RH55
452-RH84

GY- 18
GY- 18
PU- 18

439-RH58

YL - 18

310-PL93

1
2
3
4
5
6
7
8
9
10
11
12

420-RH79 OR- 18
N756-RH54 PK- 18
975-RH59 WH- 18

RH-C7
2285856

PL-C2
3E5179

F711-PL136
F711-PL103

PU- 18

309-PL10 GY- 18
405-PL122 GY- 18
452-PL139 PU- 18
439-PL70

GN- 18
GN- 18

F711-PL76

GN- 16
GN- 16
GY- 16
GY- 16
GN- 18
OR- 18

BK- 16

F711-PL95

420-PL169 OR- 18
N756-PL132 PK- 18
975-PL127 WH- 18

F712-PL78
F712-PL137

500-PL394
501-PL397
118-PL45
605-PL90
606-PL86
537-PL283
502-PL34

GN- 16
GY- 16

GY- 18

CONN 2
RH-C15
1552273

320-RH299

OR- 18

PL-C59
3E3382
1
2
3
4
5
6

PU- 18

F712-PL123
F712-PL100

GY- 18
GY- 18

F739-PL152

GN- 18

F712-PL96

OR- 18

N756-PL132

PK- 18

N945-PL291

OR- 18

123-RK2

WH- 18

976-RK4

OR- 18

RD-18
RD-18

1
2

1
2

RD-18
RD-18

A
B
C

BK-18
RD-18
BU-18

GY- 18
PU- 18

BU- 18
BU- 12

GN- 16
GN- 16
GY- 16
GY- 16
GN- 18
OR- 18

BR- 16
GN- 16
GY- 16
YL - 18
GY- 18
GN- 18
OR- 16

WIRE GROUP COLOR DESCRIPTIONS

WASHER

GROUND CIRCUIT

WIPER PARK
WIPER LOW SPEED
WIPER +BAT
LH TURN
RH TURN
TURN +BAT
WIPER HIGH SPEED

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT

GY- 16

BU- 12
WH- 12

1
2

CAN DATA LINK


RS-232 DATA LINK

OTHER COLOR DESCRIPTIONS


HIGHWAYS

10

30

86
85

RD- 12
WH- 18
PU- 18
BU- 12

1
5
2
4
3

30

86
85

123-PL29 WH- 12
X977-PL32 YL - 18
200-PL148 BK- 18
X977-PL192 YL - 12

1
5
2
4
3

PL-C20
1116795

(26) RIDE CONTROL SOL #2


249-3125
200-PL319
110-PL317
537-PL318

(25) RIDE CONTROL SOL #1


249-3124

3
5
2
4
1

BK- 18
RD- 16
GN- 18

133-PL58 OR- 16
202-PL342 BK- 16

(47) RIDE CONTROL PRESS SW


304-5696

893-PL120
892-PL121
F712-PL96
F711-PL95

NOTE G

A
B
C
D
E
F
G
H
J

GN- 16
BR- 16
GY- 16
GN- 16

923-PL57
754-PL77
321-PL61

TO ENGINE HARN
CONN EF-C26
(SH 2 LOC F-3)

RD- 16

(22) START AID RELAY


115-1615

30

(14) FUEL LIFT PUMP RELAY


115-1615

87
87a

(4) FLASHER
7T-4848

GROUND
+ BATTERY
LAMP OUT

DATA LINK SERVICE CONNECTOR


A
B
D
E
F
G

POWER
GND
CAT DATA LINK POS
CAT DATA LINK NEG
CAN (J1939) NEG
CAN (J1939) POS

BLUE
CONN 9

CONN 17

PL-C48
2426113

P2

103-PA1

10A

(13) BACKUP ALARM RELAY


146-9439
K1
POS/HORN

86 +

15A

30

618-PL337
614-PL248
617-PL340
180-PL261

TO ENGINE HARN
CONN EF-C5
(SH 2 LOC E-3)

BK- 18
BU- 18

KEY

RH TAIL

10A

PANEL

BROWN
CONN 12

PL-C26
2426119

LH TAIL

P11

10A

P12

10A

P13

30

(17) POSITION LAMP RELAY


146-9439
K3

85 87
87A

SPARE 3

A
B
C
D
E
F
G
H

126-PL4 RD- 14
115-PL190 RD- 18
116-PL257 BR- 16
117-PL258 YL - 16
127-PL48 OR- 14
119-PL259 PK- 16

BR- 18
YL - 18

A
B
C

PX-C1
3E3370
143-PX1
762-PX2

(45) RETURN TO DIG SW


206-1486

143-PL68
200-PL94

BR- 18
BK- 18

ACC PWR PORT

BR- 18
BK- 18

PL-C36
1552269

(41) LOADER HANDLE NEUTRALIZER SW


9R-9868

1
2

(6) CONTROL GND


NOTE A

200-PL56
200-PL322
200-PL272

112-PA7

PU- 10

P15

15A

ATCH REAR FLOOD

P16

15A

P17

20A

REAR WIPER

PV-C3
1552269
762-PV3
200-PV2

YL - 18
BK- 18

PL-C30
2426115

(24) RETURN TO DIG LOADER SOLENOID


260-3012
REF 3E-8620 SOL

1
2

P18

20A

RED
CONN 2
A
B
C
D
E
F
G
H

124-PL306 GN- 18
158-PL255 BR- 16
144-PL395 GN- 16
133-PL84 OR- 16

IDENT

BK- 16
BK- 16

P14

20A

STD FRONT FLOOD

BK- 12
BK- 14
BK- 14
(7) LOWER CAB GND
NOTE A

PART NO.

CHG

LOC

NOTE
HARNESS AS.

ATCH FRONT FLOOD

AE
AC
AP
AR
AT
AV
AW
AX
AY
CR
EF
EP
ER
HL
PA
PJ
PJ
PL
PT
PV
PX
PY
RC
RH
RK
RN
WR
XC
XE
XF
XG

238-7492
213-6055
290-6814
202-6108
268-7754
290-6813
290-6812
246-8044
290-6804
213-6085
290-6753
178-8465
290-6809
213-6051
268-7759
290-6808
290-6809
290-6723
213-6069
290-6801
233-7977
213-6060
213-6043
290-6738
246-8038
290-6799
256-6803
225-7984
225-7985
225-7986
225-7987

03
04
00
01
03
00
00
03
02
02
03
02
05
03
03
02
02
02
05
01
03
03
05
02
02
07
03
00
00
01
01

SH 2
SH 2
SH 2
SH 2
SH 2
SH 2
SH 2
SH 2
SH 2
SH 1
SH 2
SH 2
SH 2
SH 1
SH 1
SH 2
SH 2
SH 1
SH 2
SH 1
SH 1
SH 1
SH 1
SH 1
SH 1
SH 2
SH 2
SH 2
SH 2
SH 2
SH 2

H-1
E-9
A-14
D-9
B-14
B-7
B-10
B-7
B-10
I-8
E-1
E-2
B-12
G-15
H-2
C-12
C-12
G-9
B-11
E-5
E-4
E-7
H-14
B-14
G-4
I-9
D-5
B-6
B-6
A-6
A-10

J
J
J
J
J
J
J
J
J
J

J
H
J
J
J
J
J

AA
CC
EE
FF
MM
GG
HH

246-8053
290-6746
290-6791
290-6792
290-6745
213-6091
213-6092

02
02
00
00
02
04
03

SH 2
SH 2
SH 2
SH 2
SH 2
SH 2
SH 2

F-3
C-2
C-4
C-4
F-3
F-3
F-3

H
H
H
H
H
H
H

149-4993
7Y-3883

01
02

SH 2
SH 2

D-3
D-4

H
J
H
J
J
J
J
J
J

105-PL60 RD- 16
110-PL317 RD- 16
111-PL41 RD- 16
115-PL190 RD- 18
116-PL257 BR- 16
117-PL258 YL - 16
118-PL396 GY- 16
119-PL259 PK- 16
123-PL29 WH- 12
123-PL66 WH- 18
123-PL79 WH- 16
124-PL306 GN- 18
126-PL4 RD- 14
127-PL48 OR- 14
133-PL58 OR- 16
133-PL84 OR- 16
143-PL138 BR- 14
144-PL395 GN- 16
157-PL256 YL - 16
158-PL255 BR- 16
180-PL261 GN- 14

DESCRIPTION

AIR COND COMP

118-PL396
123-PL79

WH- 16

20A

P24

15A

LD CHK

ORANGE
CONN 4
A
B
C
D
E
F
G
H

GY- 16

P23

15A

ADVISORY DISP

PL-C56
2426117

15A

10A

BEACON

HVAC AIR CONDITION - ENGINE


HVAC - CONSOLE
ACCUGRADE - FEATURE ALARM
AIR CONDITION SHUTOFF
ACCUGRADE - READY (MECH)
ACCUGRADE - BASIC (DISPLAY)
ACCUGRADE - READY
ACCUGRADE - ADVANCED
ACCUGRADE READY - SWING CASTING
RIDE CONTROL - CONSOLE
ENGINE
FUEL SHUTOFF - TURBO
E-STICK JUMPER (14FT)
HEADLINER
POWER DISTRIBUTION
BUCKET SENSOR W/STD STICK
BUCKET SENSOR W/14 FT E-STICK
PLATFORM - MECH
BACKHOE SENSORS
RTD - SGL TILT (PLATFM)
RETURN TO DIG - SINGLE TILT
DIFF LOCK JUMPER
REAR CENTER PIVOT (NACD) (MECH)
CONSOLE - SIDE
RIDE CONTROL
ROOF (NACD)
PRODUCT LINK - RADIO - PL121SR
ACCUGRADE - POWER MODULE B
ACCUGRADE - POWER MODULE A
ACCUGRADE - LASER MAST
ACCUGRADE - INCLINOMETER
WIRE AS.
CABLE AS.
POS (BAT TO STARTER)
POS (STARTER TO ALTERNATOR)
NEG (BATTERY TO SWITCH)
NEG (SWITCH TO FRAME)
POWER DISTRIBUTION
POS (HD)
NEG (HD)
STRAP AS.
STRAP-GROUND CAB TO FRAME
CABLE AS-GROUND ENGINE TO FRAME

P26

15A

FR WIPER

202-PL370
202-PL26

P3

10A

LASER GRADE CHECK

RETURN TO DIG PLATFORM - SINGLE TILT

BK- 16
BK- 16

P4

20A

RTD SINGLE TILT


143-PV1
200-PV2

CONN 13

202-PL287
202-PL135

P5

10A

MACHINE ECM

(5) FUSE BLOCK


247-8199

P6

20A

SPARE 4

BR- 18
YL - 18

PV-C1
3E3364
1
2

766-PL112 GN- 18
202-PL3 BK- 18

P8

15A

86 +

CONN 16

TO ENGINE HARN
CONN EF-C14
(SH 2 LOC E-3)

P9

10A

GREEN
CONN 11
A
B
C
D
E
F
G
H

YL - 18
PU- 18
BR- 18
GN- 14

P10

(15) HORN RELAY


146-9439
K2

85 87
87A

TURN

PL-C50
1791311

P7

15A

30

85 87
87A

YELLOW
CONN 10

RD- 6

P1

FUEL LIFT
86 +

A
B
C
D
E
F
G
H

322-PL167 GY- 16
320-PL166 OR- 18
157-PL256 YL - 16
105-PL60 RD- 16
110-PL317 RD- 16

15A

SPARE 2

A
B
C
D
E
F
G
H

GY- 18
BU- 18
BR- 18

87
87a

86
85

(21) START RELAY


115-1615

87
87a

PL-C16
9X1054
101-PL50
123-PL66
310-PL93
384-PL21

PL-C5
9W1951

P25

146-PA6

GY- 10

146-PA2

GY- 10

P22

P21

10A

P19

K5

K6
PL-C29
1733141

200-PL16 BK- 18
720-PL130 PU- 18
N939-PL107 GN- 18
143-PL138 BR- 14
976-PL98 OR- 18
202-PL102 BK- 18
911-PL5 YL - 18
N945-PL291 OR- 18

GRAY
CONN 1
A
B
C
D
E
F
G
H

HYD
86 +

30

20A

P20

(20) RIDE CONT RELAY


146-9439
K7

85 87
87A

K4

86 +
85 87
87A

30

(12) AWD BRAKE RELAY


146-9439
K8

PL-C31
1552269
308-PL133
200-PL180

YL - 18
BK- 18

1
2

(27) ARC-SUPPR
189-3158

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND THE TRANSMISSION SHIFTER IN NEUTRAL.

NOTE LOC

NOTE

DESCRIPTION

VARIOUS

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

VARIOUS

NOTE B:

FOR USE ON EAME MACHINES ONLY

VARIOUS

NOTE C:

WIRES ARE TWISTED. TWISTED 1 TWIST PER 25mm.


WIRES TO BE TWISTED ARE:
892-BR AND 893-GN
F711-GN AND F712-GY

BK- 18
BK- 18
BK- 16

304-PL24 WH- 12
306-PL101 GN- 18
308-PL17 YL - 18
308-PL106 YL - 18
308-PL124 YL - 18
308-PL133 YL - 18
310-PL93 PU- 18
320-PL166 OR- 18
321-PL61 BR- 18
322-PL167 GY- 16
384-PL21 BU- 12
537-PL318 GN- 18
614-PL248 PU- 18
617-PL340 BR- 18
618-PL337 YL - 18
668-PL14 BU- 18
720-PL130 PU- 18
754-PL77 BU- 18
892-PL121 BR- 16
893-PL120 GN- 16
911-PL5 YL - 18
923-PL57 GY- 18
976-PL98 OR- 18
F711-PL95 GN- 16
F712-PL96 GY- 16
N939-PL107 GN- 18
N945-PL291 OR- 18
X977-PL32 YL - 18
X977-PL192 YL - 12

VARIOUS

NOTE D: NOT USED ON 416E MACHINE

SH 1 E-8

NOTE E:

CLOSED WHEN BRAKE IS DEPRESSED

SH 1 A-13

NOTE F:

CONNECT WIRE AS. FROM PIN 2 TO 3


ON CONNECTOR RH-C6.

SYMBOL

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

RIDE CONTROL AND LOAD CHECK CAN


NOT BE INSTALLED TOGETHER.

VARIOUS

NOTE H:

OPTION HARNESS - ALTERNATE BASED ON MACHINE


CONFIGURATION.

VARIOUS

NOTE J:

ATTACHMENT HARNESS

VARIOUS

NOTE L:

STD FRONT WORK AND STD REAR WORK SWITCHES ARE FOR
STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL).
FRONT WORK LAMP AND REAR WORK LAMP SWITCHES ARE
FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS
(8 LAMPS TOTAL).

SH 2 E-10

NOTE M:

WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS


REPLACED WITH VENT SW.

SH 2 D-6

NOTE N:

NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

SH 1 H-1
SH 2 B-8

NOTE T:

FOR HVAC OPTION, CONN 122-BU-12 FROM HVAC HARN TO POWER MODULE SB STUD

NOTE V:

FOR NACD MACHINES ONLY

COLOR ABBREVIATIONS

CIRCUIT NOT CONNECTED

NOTE G:

NOTE W:

DESCRIPTION
CIRCUIT CONNECTED

VARIOUS

SH 2 E-8

11

K6

1
5
2
4
3

PL-C25
1791312

GN- 18
OR- 18

(48) STALK SW
246-2671

BK- 18
BK- 18

12

101-PL49 RD- 12
306-PL101 GN- 18
202-PL119 BK- 18
304-PL24 WH- 12

GY

CONN 14

202-PL102
202-PL119
202-PL342

RH-C22
2285856

13

5S

200-PL15
668-PL14
1
2
3
4
5
6
7
8
9
10
11
12

PU- 10
GY- 10
GY- 10
RD- 6

POWER DISTRIBUTION BLOCK

111-PL41

143-PV1
762-PV3

N756-RH54 PK- 18
975-RH59 WH- 18

14

112-PA7
146-PA2
146-PA6
103-PA1

PL-C51
9X1054

(30) RIDE CONTROL ARC SUPPR


189-3158

PV-C2
1552267

SIDE CONSOLE

15

RD- 12
RD- 12

GY

K5

P24

SB

USB

STD REAR FLOOD

200-PL9 BK- 18
200-PL15 BK- 18
200-PL16 BK- 18
200-PL46 BK- 18
200-PL108 BK- 18
200-PL148 BK- 18
200-PL180 BK- 18
200-PL319 BK- 18

CONN 1

(49) START AID SW


214-4722

101-PL50
101-PL49
6S

P23

SB

USB

WH- 12

X977-PL191 YL - 14
X977-PL32 YL - 18
X977-PL192 YL - 12

CAT DATA LINK


320-PL293

K9

SB

87A

87
RELAY

NOTE T

P19

P25

86

87A

RELAY

USB

30

85

1
2

87

SPARE 1

BK- 16

PL-C17
2055471

1
2
3
4
5
6
7
8
9
10
11
12

BR- 18
GY- 18

420-PL169 OR- 18
X977-PL191 YL - 14
309-PL10 GY- 18
307-PL118 OR- 18

PL-C60
1552269

GY- 18

GN- 18

YL - 18

P21

K8

PL-C73
2304011

30

SEAT

2B

PL-C9
1552252
506-PL116

F711-PL99

K4

CONN 15

BK- 18

BK- 18

GN- 16

922-PL22
923-PL23

384-PL21
304-PL24

CONN 3
RH-C13
1552252

YL - 18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PL-C52
1779641

405-PL122 GY- 18
406-PL27 PU- 18
420-PL169 OR- 18
432-PL168 PK- 16
439-PL70 YL - 18
441-PL38 OR- 18
447-PL156 PK- 18
450-PL67 YL - 18
450-PL185 YL - 18
452-PL139 PU- 18
506-PL116 PU- 18
507-PL114 WH- 18
521-PL307 YL - 18
537-PL318 GN- 18
552-PL162 WH- 18
614-PL248 PU- 18
617-PL340 BR- 18
618-PL337 YL - 18
668-PL14 BU- 18
720-PL130 PU- 18
752-PL361 YL - 18
754-PL77 BU- 18
754-PL369 BU- 18
766-PL82 GN- 18
766-PL112 GN- 18
892-PL35 BR- 16
892-PL121 BR- 16
893-PL36 GN- 16
893-PL120 GN- 16
911-PL5 YL - 18
922-PL22 BR- 18
923-PL23 GY- 18
923-PL57 GY- 18
976-PL98 OR- 18

F711-PL76
F711-PL95
F712-PL78
F712-PL96
F739-PL152
N945-PL291

2A

GY- 18

450-PL67 YL - 18
432-PL168 PK- 16

320-PL166 OR- 18
321-PL61 BR- 18
322-PL167 GY- 16

GN- 16
GN- 16
GY- 16
GY- 16
GN- 18
OR- 18

1A

PK- 18
YL - 18

552-PL162 WH- 18
324-PL19 BU- 18
754-PL369 BU- 18
752-PL361 YL - 18
452-PL139 PU- 18

202-PL26 BK- 16
202-PL102 BK- 18

309-PL10
310-PL93

(50) STEER COLUMN HORN SW


214-4701

1B

WH- 18

P20

40A FUSE
278-6377
40 A

86

87A

87

PL-C39
1552252

308-PL17 YL - 18
308-PL37 YL - 18
308-PL106 YL - 18
308-PL124 YL - 18
308-PL133 YL - 18

PU- 18
WH- 18
YL - 18
GN- 18
WH- 18

F711-PL76
F711-PL95
F712-PL78
F712-PL96
F739-PL152
N945-PL291

200-PL272

306-PL101
307-PL118

911-PL5 YL - 18
922-PL22 BR- 18
923-PL23 GY- 18
923-PL57 GY- 18

YL - 18
YL - 18

RH IND LAMP
214-4723

BR- 18

86

85

1
2

PL-C15
9X1054

1
2

N939-RK7 GN- 18
200-RK8 BK- 18

200-PL9 BK- 18
200-PL15 BK- 18
200-PL16 BK- 18
200-PL46 BK- 18
200-PL108 BK- 18
200-PL56 BK- 12
200-PL104 BK- 18
200-PL148 BK- 18
200-PL319 BK- 18

BK- 18

304-PL24

923-PL23 GY- 18
923-PL57 GY- 18
923-PL160 GY- 18
975-PL127

GY- 18
PU- 18
OR- 18
PK- 16
YL - 18
OR- 18
PK- 18
YL - 18
YL - 18
PU- 18

439-PL70

GN- 14

202-PL342
202-PL3 BK- 18
202-PL31 BK- 18
202-PL65 BK- 18
202-PL92 BK- 18
202-PL119 BK- 18
202-PL135 BK- 16
202-PL287 BK- 16
202-PL370 BK- 16

720-PL130 PU- 18
752-PL361 YL - 18
754-PL77 BU- 18
754-PL369 BU- 18
766-PL82 GN- 18
766-PL112 GN- 18

2B

1A

605-PL91
308-PL75

405-PL122
406-PL27
420-PL169
432-PL168
439-PL70
441-PL38
447-PL156
450-PL67
450-PL185
452-PL139

202-PL20

892-PL35 BR- 16
892-PL121 BR- 16
893-PL36 GN- 16
893-PL120 GN- 16

1B

LH IND LAMP
214-4717

200-PL321

614-PL248 PU- 18
617-PL340 BR- 18
618-PL337 YL - 18
668-PL14 BU- 18

419-PL25 YL - 18
202-PL165 BK- 18

202-PL164

893-PL36 GN- 16
893-PL120 GN- 16

GY- 18
YL - 18
PU- 18
(37) HAZARD SW
214-4702

202-PL174
537-PL323

GY- 18
PU- 18
OR- 18
BR- 18
BU- 18

506-PL116
507-PL114
521-PL307
537-PL318
552-PL162

(116) FNR SHIFT HANDLE


261-2207

YL - 18

922-PL22

BATTERY POS
BATTERY NEG
FWD REV FWD +
REV +
START RELAY OUT (STB)
KEY SW START IN (STB)
NEUTRALIZER SW. IN (STG)
PARK BRAKE ALARM OUT (STB)
PARK BRAKE SW. ENGAGED (STG)
NEUTRALIZER LOCK SW. IN (STG)

1
2
3
4
5
6
7
8
9
10
11
12

308-PL17 YL - 18
308-PL37 YL - 18
308-PL106 YL - 18
308-PL124 YL - 18
308-PL133 YL - 18

614-PL51 PU- 18
614-PL42 PU- 18
614-PL147 PU- 18
614-PL173 PU- 18
614-PL218 PU- 18
614-PL248 PU- 18

OR- 18

605-PL52 YL - 18
606-PL88 GY- 18
617-PL340 BR- 18
618-PL337 YL - 18

RH-C12
1673693

PK- 16
PK- 16

614-PL143 PU- 18
614-PL155 PU-18
614-PL308 PU- 18
604-PL334

306-PL101
307-PL118

GY- 18

607-PL268
607-PL371

PL-C21
1552264
1
2
3
4
5
6
7
8

YL - 18

606-PL87 GY- 18
606-PL86 GY- 18
606-PL171 GY- 18

PL-C22
1552273
2

605-PL91 YL - 18
605-PL172 YL - 18
605-PL90 YL - 18

308-PL388 YL - 18
202-PL2 BK- 18
922-PL22 BR- 18
923-PL160 GY- 18
752-PL361 YL - 18
754-PL28 BU- 18
306-PL101 GN- 18
307-PL163 OR- 16
766-PL111 GN- 18
568-PL80 GN- 18
419-PL81 YL - 18
708-PL175 YL - 18

PL-C10
1552252

309-PL10
310-PL93
320-PL166
321-PL61
324-PL19

RD- 18
RD- 16
RD- 16
RD- 18
BR- 16
YL - 16
GY- 16
PK- 16
WH- 12
WH- 18
WH- 16
WH- 18

405-PL122

PL-C71
2304011

30

85

1
2

P6

K7

+BAT

40 A

200-PL94 BK- 18
200-PL180 BK- 18

GN- 18
OR- 18

308-PL17 YL - 18
308-PL37 YL - 18
308-PL106 YL - 18
308-PL124 YL - 18
308-PL133 YL - 18

17

(23) TERM RESISTOR


134-2540

620-RH37 WH- 16
630-RH27 GY- 16
975-RH59 WH- 18
F420-RH86
N756-RH54

OR- 18
OR- 18

202-PL3 BK- 18
202-PL20 BK- 18
202-PL31 BK- 18
202-PL65 BK- 18
202-PL92 BK- 18
202-PL119 BK- 18
202-PL135 BK- 16
202-PL287 BK- 16
202-PL370 BK- 16

18

PL-C67
1552267

RH-C2
2285856

200-RH73
202-RH62

(3) GRADE CONTROL ALARM


232-1792

BK- 18
PU- 18
OR- 18
BR- 16
WH- 18
GY- 16

GY- 16
GY- 18

RD- 18
BK- 18
605-PL52

307-RH56 OR- 16
308-RH61 YL - 18
309-RH72 GY- 18
310-RH53 PU- 18
320-RH299 OR- 18
405-RH55 GY- 18
420-RH79 OR- 18
432-RH7 PK- 18
439-RH58 YL - 18
441-RH17 OR- 18
447-RH16 PK- 18
450-RH57 YL - 18
452-RH84 PU- 18
503-RH43 BR- 16
507-RH42 WH- 18
564-RH20
564-RH21

604-PL72
604-PL71

OR- 18

202-RH3 BK- 18
119-RH40 PK- 16
564-RH20 GY- 16
202-RH47 BK- 18
614-RH68 PU- 18
310-RH53 PU- 18

L6

L5

202-RH89
310-RH53
320-RH299
503-RH43
507-RH42
564-RH20

133-RH52

OR- 18

(38) HORN SW
214-4701

202-RH25
202-RH71
614-RH48
503-RH43
119-RH41
119-RH40
507-RH42
564-RH21

FILM 231-9357
L4

MOM

MOM

614-RH81 PU- 18
320-RH299 OR- 18

116-RH22 BR- 16
117-RH23 YL - 16
119-RH41 PK- 16
144-RH38 GN- 16
157-RH35 YL - 16
158-RH34 BR- 16
200-RH73 BK- 18
202-RH3 BK- 18
202-RH25 BK- 18
202-RH31 BK- 18
202-RH32 BK- 18
202-RH47 BK- 18
202-RH62 BK- 18
202-RH71 BK- 18

115-PL190
200-PL321

202-PL3 BK- 18
202-PL20 BK- 18
202-PL31 BK- 18
202-PL65 BK- 18
202-PL92 BK- 18
202-PL119 BK- 18
202-PL135 BK- 16
202-PL287 BK- 16
202-PL370 BK- 16

200-PL94 BK- 18
200-PL180 BK- 18
200-PL321 BK- 18
200-PL322 BK- 14

(34) BRAKE SW RH
105-8034
NOTE E

306-PL101
307-PL118

200-PL94 BK- 18
200-PL180 BK- 18
200-PL321 BK- 18
200-PL322 BK- 14

GN- 18

A
B
C

180-PL261

OR- 18

202-RH11
452-RH84
133-RH69

(1) POWER PORT


178-7539
1

604-PL72 OR- 18
720-PL130 PU- 18
111-PL74 RD- 18

518-PL177

RH-C10
1141749

568-PL80

(33) BRAKE SW LH
105-8034
NOTE E

GND

GY- 16

604-PL334

GN- 16
YL - 16
BR- 16
BK- 18

202-RH2 BK- 18
202-RH11 BK- 18
202-RH12 BK- 18
202-RH13 BK- 18
202-RH64 BK- 18
202-RH3 BK- 18
202-RH25 BK- 18
202-RH32 BK- 18
202-RH31 BK- 18
202-RH47 BK- 18
202-RH62 BK- 18
202-RH71 BK- 18
202-RH89 BK- 18

GN- 18
PU- 18
YL - 18

WH- 18

564-PL310

PL-C70
2304011

(16) HVAC POWER RELAY


276-7287

40A FUSE
278-6377

60 A

RK-C4
1552269

OR- 18

406-PL27 PU- 18
506-PL116 PU- 18
507-PL114 WH- 18

124-PL306 GN- 18
126-PL4 RD- 14
127-PL48 OR- 14
133-PL58 OR- 16
133-PL84 OR- 16
143-PL68 BR- 18
143-PL138 BR- 14
144-PL395 GN- 16
157-PL256 YL - 16
158-PL255 BR- 16

124-PL306 GN- 18
126-PL4 RD- 14
127-PL48 OR- 14
133-PL58 OR- 16
133-PL84 OR- 16
143-PL68 BR- 18
143-PL138 BR- 14
144-PL395 GN- 16
157-PL256 YL - 16
158-PL255 BR- 16

PU- 18

CONN 6

124-PL306
614-PL308
521-PL307

A
B
C

552-PL162

A
B
C

105-PL18
105-PL60
111-PL41
115-PL190
116-PL257
117-PL258
118-PL396
119-PL259
123-PL29
123-PL66
123-PL79
123-PL150

105-PL18 RD- 18
105-PL60 RD- 16
111-PL41 RD- 16
115-PL190 RD- 18
116-PL257 BR- 16
117-PL258 YL - 16
118-PL396 GY- 16
119-PL259 PK- 16

(35) DIFFERENTIAL LOCK SW


204-0775

1
2

614-RH65

SEND

TO HVAC HARNESS
CONN AC-C7
(SH 2 LOC C-4)

GN- 18
GN- 18
GN- 18

447-PL156
521-PL307

322-PL167 GY- 16
324-PL19 BU- 18
405-PL122 GY- 18
406-PL27 PU- 18
420-PL169 OR- 18
432-PL168 PK- 16
439-PL70 YL - 18
441-PL38 OR- 18
447-PL156 PK- 18
450-PL67 YL - 18
452-PL139 PU- 18
506-PL116 PU- 18
507-PL114 WH- 18
521-PL307 YL - 18
552-PL162 WH- 18
752-PL361 YL - 18
754-PL369 BU- 18
922-PL22 BR- 18
923-PL23 GY- 18
X977-PL191 YL - 14

(28) FRONT WORK SUPPR


189-3158

1
2

IGN

RD- 16
BR- 16
YL - 16
PK- 16

PL-C35
1552267

537-PL283
537-PL318
537-PL323

GN- 18
GN- 18
GN- 18

GN- 18
BK- 18

N939-RK6 GN- 18
200-RK3 BK- 18

1
2

TORQ CONV TEMP GAGE


170-6542

OR- 18

144-RH38
157-RH35
158-RH34
200-RH73

(42) PARK BRAKE SW


154-5416

WH- 18
YL - 18

P18

PU

RK-C3
1552267

133-RH10

133-RH1 OR- 18
133-RH8 OR- 18
133-RH69 OR- 18
133-RH9 OR- 18
133-RH10 OR- 18

YL - 18
BK- 18

507-PL114
521-PL307

N939-RK6
N939-RK7
N939-RK9

N939-RK9
200-RK10

PL-C1
2285856

10

105-RH51 RD- 16
133-RH1 OR- 18
133-RH8 OR- 18
133-RH9 OR- 18
133-RH10 OR- 18
133-RH69 OR- 18
202-RH2 BK- 18
202-RH11 BK- 18
202-RH12 BK- 18
202-RH13 BK- 18
202-RH64 BK- 18
307-RH56 OR- 16
308-RH61 YL - 18
309-RH72 GY- 18
405-RH55 GY- 18
420-RH79 OR- 18
432-RH7 PK- 18
439-RH58 YL - 18
441-RH17 OR- 18
447-RH16 PK- 18
450-RH57 YL - 18
452-RH84 PU- 18
568-RH80 GN- 18
614-RH60 PU- 18
614-RH65 PU- 18
614-RH66 PU- 18
614-RH67 PU- 18
975-RH59 WH- 18
F420-RH86 GN- 18
N756-RH54 PK- 18

419-PL55
202-PL69

1
2

BR- 16
BR- 16
PU- 18

200-RK3 BK- 18
200-RK8 BK- 18
200-RK10 BK- 18

200-RK1 BK- 18
N939-RK5 GN- 18

123-PL150 WH- 18
202-PL65 BK- 18
307-PL118 OR- 18
309-PL10 GY- 18

PARK BRAKE

(44) STD REAR WORK LAMP SW


214-4699
(4 LIGHT)
NOTE L

(36) STD FRONT WORK LAMP SW


214-4697
(4 LIGHT)
NOTE L

105-RH51
116-RH22
117-RH23
119-RH41

PL-C27
3E3364

503-PL398
503-PL398
506-PL116

P5

60 A

PL-C3
1673692

RIGHT TURN

PARK. BK FUNCTION TABLE


PARK BRAKE
SWITCH
ENGAGED
NC,PINS A,C
CONNECTED
DISENGAGED
NO,PINS A,B
CONNECTED

P8

+BAT

60 A

RK-C5
1552269

(46) RIDE CONTROL SW


214-4719

500-PL394 BR- 16
501-PL397 GN- 16
502-PL34 OR- 16

P10

7S

RK-C2
1552269

PL-C7
1082253

PU- 18

P17

P26

WH- 18

123-PL150 WH- 18
202-PL65 BK- 18
322-PL167 GY- 16
441-PL38 OR- 18

LEFT TURN

452-PL139

P4

RIDE CONTROL ATCH

HI BEAM

P7

P22

BK- 18
BR- 18

604-PL71 OR- 18
702-PL131 OR- 18
111-PL73 RD- 18

105-PL18 RD- 18
105-PL60 RD- 16
111-PL41 RD- 16
115-PL190 RD- 18
116-PL257 BR- 16
117-PL258 YL - 16
118-PL396 GY- 16
119-PL259 PK- 16
123-PL29 WH- 12
123-PL66 WH- 18
123-PL79 WH- 16
123-PL150 WH- 18
124-PL306 GN- 18
126-PL4 RD- 14
127-PL48 OR- 14
133-PL58 OR- 16
133-PL84 OR- 16
143-PL68 BR- 18
143-PL138 BR- 14
144-PL395 GN- 16
157-PL256 YL - 16
158-PL255 BR- 16

SERIAL GND
SERIAL RXD
SERIAL TXD

976-RK4

PL-C8
1082253

450-PL33 YL - 18
450-PL181 YL - 18

RK-C1
3E3376
1
2
3
4

F739-PL152 GN- 18
614-PL147 PU- 18

PL-C28
1552269

450-PL54 YL - 18
450-PL67 YL - 18
450-PL185 YL - 18

CONN 19

A
B
C

123-RK2

CONN 12

YL - 18

P9

+BAT

60A FUSE
267-2701

P3

P16

(19) POWER RELAY #2


311-7567

RELAY

SERIAL SERVICE CONNECTOR


A
B
C

CONN 18

(18) POWER RELAY #1


276-7290

CONNECTOR 4
ORANGE

PL-C12
2285856

RD

K1

(39) HORN SW FRONT CONSOLE


214-4701

BK- 18
BK- 18

OR- 18
OR- 18
OR- 18

420-PL169 OR- 18
432-PL168 PK- 16
439-PL70 YL - 18
441-PL38 OR- 18
447-PL156 PK- 18

K3

320-PL128 OR- 18
614-PL51 PU- 18

405-PL122 GY- 18
406-PL27 PU- 18
419-PL55

8S

P13

CONN 20

PL-C4
2285856

N957-PL179 PK- 18
N960-PL153 OR- 16
N979-PL39 GN- 18

PL-C37
1552269

YL - 18
YL - 18

TO PRODUCT LINK HARN


CONN WV-C2
(SH 2 LOC C-7)

202-PL43 BK- 18
308-PL109 YL - 18
202-PL105 BK- 18

143-PL157 BR- 18
324-PL19 BU- 18

419-PL25
419-PL81

1
2
3
4
5
6
7
8
9
10
11
12

PL-C32
9X4813

RD- 18

668-PL14 BU- 18
607-PL406 PK- 18

BR- 18
BU- 18

RD- 18
BK- 18
YL - 18
YL - 18
GN- 16
BR- 16
GY- 16
GN- 16

N957-PL179 PK- 18
N960-PL153 OR- 16
N979-PL39 GN- 18

(117) SERVICE METER


161-3932

SIG

708-PL175 YL - 18
614-PL42 PU- 18

608-PL414
320-PL166
320-PL128
320-PL273

321-PL61
324-PL19

PL-C14
2285856

TO BATTERY CABLE
(SH 2 LOC E-4)

P2

P15

PL-C33
1552269

GY- 18
PU- 18

OR- 18

(31) AWD SW
214-4692

OR- 18
OR- 16

308-PL37 YL - 18
308-PL75 YL - 18
308-PL109 YL - 18
308-PL388 YL - 18
308-PL17 YL - 18
308-PL106 YL - 18
308-PL124 YL - 18
308-PL133 YL - 18

308-PL59 YL - 18
308-PL134 YL - 18

10

720-PL130 PU- 18
752-PL361 YL - 18
754-PL28 BU- 18
766-PL111 GN- 18
911-PL5 YL - 18
922-PL22 BR- 18
923-PL160 GY- 18
F739-PL152 GN- 18
N945-PL291 OR- 18

GN- 18

OR- 16

118-PL45 GY- 16
118-PL396 GY- 16

REAR END HARN - NACD

RD- 16
RD- 18
RD- 18

RD- 18
BR- 16
YL - 16

GY- 14

119-PL401
119-PL260

202-PL115
202-PL161
702-PL131
552-PL162

105-PL60 RD- 16
105-PL18 RD- 18
105-PL279 RD- 18
111-PL41
111-PL73
111-PL74

GN- 18
GY- 18
PK- 18

RD- 18
RD- 18
RD- 16

(11) SEAT GROUP


273-6372

MOTOR

CONNECTOR 12
BROWN

105-PL30
105-PL53
105-PL62

1
2

308-PL124 YL - 18
200-PL108 BK- 18
308-PL106 YL - 18
200-PL46 BK- 18
308-PL17 YL - 18
200-PL9 BK- 18

P1

K2

P12

CONNECTOR 1
GREY

CONN 10

GN- 14
BK- 14

P11

CONNECTOR 2
RED

105-PL53 RD- 18
126-PL4 RD- 14
127-PL48 OR- 14
133-PL40 OR- 18
200-PL159 BK- 18
202-PL135 BK- 16
308-PL134 YL - 18
321-PL61 BR- 18
450-PL181 YL - 18
614-PL143 PU- 18
892-PL141 BR- 18
893-PL142 GN- 18
975-PL127 WH- 18

PU- 18
YL - 18

WH- 18

614-PL143
450-PL181

1
2

(51) NUETRALIZER XMSN HANDLE SW


263-7261

1
2

CONNECTOR 9
BLUE

P14
8

PL-C6
1552269

TO ACCUGRADE HARN
CONN AT-C8
(SH 2 LOC B-6)

180-PL261
200-PL272

552-PL85

CONN 11

GN- 18
BK- 18

PL-C11
1552269

MOM

TO ACCUGRADE HARN
CONN AT-C5
(SH 2 LOC B-6)

766-PL82
202-PL92

126-PL4 RD- 14
202-PL135 BK- 16
127-PL48 OR- 14
308-PL134 YL - 18
892-PL141 BR- 18
893-PL142 GN- 18
F711-PL136 GN- 18
F712-PL137 GY- 18
105-PL53 RD- 18
133-PL40 OR- 18
975-PL127 WH- 18
N756-PL132 PK- 18

CONNECTOR 11
GREEN

PL-C65
1552252
1
2
3
4
5
6
7
8
9
10
11
12

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

A
THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER
PART NUMBER: 290-6780, CHANGE: 00, VERSION: S
Components are shown installed on a fully operable machine.

AC-C5 CALLED OUT AT GROUP LEVEL

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

CONNECTOR FOR IPV

1
2

CONN 37

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

F
TO PLATFORM HARNESS
PL-C3
(SH 1 LOC F-5)

CONN 17

STOP TAIL TURN LAMP


172-6490

TURN
GND
TAIL
STOP

REAR LH ATCH FLOOD


290-5760

1
2

REAR LH STD FLOOD


234-4328

REAR RH STD FLOOD


234-4328

REAR RH ATCH FLOOD


290-5760

STOP TAIL TURN LAMP


172-6490

1
2
3
4

STOP

200-RN1

RN-C1
1552269
630-RN24 GY- 18
200-RN7 BK- 18

1
2

1
2

RN-C12
1552269
608-RN30 GN- 18
200-RN4 BK- 18

1
2
3
4

RN-C15
1552269

YL - 18
BK- 18
BR- 18
OR- 18

RN-C11
1552269
608-RN29 GN- 18
200-RN6 BK- 18

1
2

TURN
GND
TAIL

RN-C17
1552272
605-RN38
200-RN13
617-RN45
604-RN41

RN-C2
1552269
630-RN23 GY- 18
200-RN8 BK- 18
RN-C18
1552272
606-RN36
200-RN11
618-RN44
604-RN42

GY- 18
BK- 18
YL - 18
OR- 18

200-RN2

200-RN6
200-RN11
200-RN7
200-RN5
200-RN1

BK- 12

BK- 12

(66) UPPER CAB GND


NOTE A

TO PLATFORM HARN
CONN PL-C22
(SH 1 LOC D-12)

CONN 5

TO PLATFORM HARN
CONN PL-C21
(SH 1 LOC C-12)

CONN 4

1
2
3
4
5
6

1
2
3
4
5
6
7
8

603-RN43
604-RN40

GY- 16

RN-C3
3E3388
604-RN40

OR- 18

605-RN37
606-RN34
617-RN45
618-RN44

200-RN4
200-RN6
200-RN7
200-RN8
200-RN11
200-RN13
604-RN41
604-RN42
605-RN38
606-RN36
608-RN29
608-RN30
617-RN45
618-RN44
630-RN23
630-RN24

BK- 12

200-RN3 BK- 12
200-RN14 BK- 16
200-RN15 BK- 18
200-RN16 BK- 18
200-RN17 BK- 18
200-RN18 BK- 18

PK- 16
WH- 16
GN- 16
PK- 16

630-RN22

BK- 18
BK- 18
BK- 18
BK- 18
BK- 12

200-RN9 BK- 18
200-RN8 BK- 18
200-RN4 BK- 18
200-RN13 BK- 18

200-RN3

RN-C4
3E3382
603-RN43
620-RN25
608-RN28
607-RN31

605-RN39
200-RN15

YL - 18
GY- 18
BR- 18
YL - 18

604-RN41
604-RN42

OR- 18
OR- 18

605-RN37

YL - 18

605-RN38
605-RN39

YL - 18
YL - 18

606-RN34

GY- 18

606-RN35
606-RN36

GY- 18
GY- 18

PK- 16

607-RN32
607-RN33

PK- 18
PK- 18

608-RN28

GN- 16

608-RN29
608-RN30

GN- 18
GN- 18

617-RN45
618-RN44

BR- 18
YL - 18

607-RN31

620-RN25
630-RN22

620-RN26
620-RN27

WH- 16

630-RN23
630-RN24

GY- 16

YL-18
BK-18

1
2

607-RN32
200-RN16

PK- 18
BK- 18

WH- 18
BK- 18

FRONT LH ATCH FLOOD


234-4329

1
2

RN-C14
1552269
620-RN26
200-RN18

WH- 18
BK- 18

YL-18
BK-18

1
2

FRONT RH TURN LAMP


172-6489

E529-AC21

BEACON SOCKET
1787539
603-RN43
200-RN14

E529-AC21

WH- 18
WH- 18

122-AC1

124-AC5

AC-C2
2285856

200-AC25

YL - 14

ROOF (NACD)

(72) BLOWER MOTOR


304-8965

1
2

MOTOR

AC-C6
1779646
C568-AC16 WH- 12
200-AC10 BK- 12

522-AC20
C511-AC7

1
2

447-EF22
521-EF14

PK- 18
YL - 18

406-EF37
506-EF79
507-EF81

PU- 18
PU- 18
WH- 18

405-EF39

GY- 18

439-EF16

YL - 18

450-EF38
432-EF68

YL - 18
PK- 16

922-EF80
923-EF75

BR- 18
GY- 18

(84) MOTOR SPEED RES


204-9921

1
2
3
4

BU- 14
YL - 18

522-AC20

WH- 18

AC-C9
1779654
C568-AC17 WH- 12
516-AC18 GN- 14
517-AC19 BU- 14

A
B
C

PU- 18

1
5
2
4
3

WH- 18

122-AC26

BU- 12

521-EF14
200-EF41

YL - 18
BK- 18

1
2

AE-C4
3E3364
521-AE4
200-AE7

YL- 18
BK- 18

202-EF7 BK- 18
202-EF13 BK- 18
202-EF44 BK- 18
202-EF48 BK- 16
202-EF59 BK- 18
202-EF43 BK- 18
202-EF4 BK- 18
202-EF67 BK- 18

123-EF52
202-EF44
439-EF16

WH- 18
BK- 18
YL - 18

BK- 12

OR- 18
OR- 18
OR- 18

521-AE4

YL - 18

506-EF79
200-EF82

PU- 18
BK- 18

507-EF81
200-EF83

WH- 18
BK- 18

420-EF60
202-EF59

EF-C23
1166158
OR- 18
BK- 18

A
B

EF-C12
1552269
441-EF19 OR- 18
202-EF4 BK- 18

1
2

304-EF64
307-EF40
309-EF21
322-EF26
324-EF74
384-EF50
405-EF39
406-EF37
420-EF60
432-EF68
439-EF16
441-EF19
447-EF22
450-EF38
452-EF86
506-EF79
507-EF81
521-EF14
552-EF17
752-EF35
754-EF31
922-EF80
923-EF75
X977-EF54

BU- 10
WH- 12

30

86

WH- 12
OR- 18
GY- 18
GY- 16
BU- 18
BU- 10
GY- 18
PU- 18
OR- 18
PK- 16
YL - 18
OR- 18
PK- 18
YL - 18
PU- 18
PU- 18
WH- 18
YL - 18
WH- 18
YL - 18
BU- 18
BR- 18
GY- 18
YL - 14

1
2

BK-14
BK-14

(94) AC COMPRESSOR CLUTCH SOL


214-4302
AE-C1
1552269
513-AE1
200-AE2

OR- 18
BK- 18

(104) HVAC SUPPRESSOR


189-3158

1
2

MOTOR

(73) FRONT WASHER MOTOR


6T-1375

MOTOR

(75) REAR WASHER MOTOR


6T-1375

EF-C31
1237615

(107) AIR FILTER SW


318-0302
TURBO ENGINES

(85) COOLANT TEMP SENDER


244-3106

(112) COOLANT TEMPERATURE SW


235-8747

1
2
T

EF-C32
1552269
405-EF39
202-EF13

GY- 18
BK- 18

(113) ENGINE OIL PRESSURE SW


237-4894

1
2

EF-C10
1552269
447-EF22 PK- 18
202-EF7 BK- 18

85

452-EF86

1
2

CONN TO (86) FUEL LEVEL SENDER

(87) TORQUE CONVERTER TEMP SENDER


4W-9972

PU- 18
T

87
87a

EF-C19
1552269

322-EF26 GY- 16
200-EF3 BK- 18

TO POWER DISTRIBUTION
BLOCK SH 1 LOC I-1

TO POWER DISTRIBUTION
MODULE
(SH 1 LOC I-1)
NOTE T

(68) FORWARD HORN


164-9425

1
2

EF-C18
7N9738

CBL-MM1 RD- 00

432-EF68
202-EF48

PK- 16
BK- 16

1
2

BK-16
BR-16

(110) BRAKE FLUID LEVEL SW


4E-8619

BK- 00

TO CAB GROUND STUD


(SH 1 LOC D-5)

CBL-MM1 RD- 00
(108) BATTERY DISCONNECT SW
7N-0718

CBL-AA1

552-EF17
200-EF70

RD- 00

552-EF69
200-EF70

WH- 18
BK- 18

EF-C4
1552269

WH- 18
BK- 18

1
2

200-EF72

(57) BATTERY STD


230-6368 - NACD

200-EF76

552-EF71
200-EF72

WH- 18
BK- 18

BK- 18

324-EF73
200-EF76

BU- 18
BK- 18

(101) AWD SUPPRESSOR


189-3158

1
2

1
2

(96) DIFF LOCK SOLENOID


248-3290

RD-18
RD-18

EF-C30
1552269

CBL-FF

BK- 18

EF-C29
1552269

BK- 00

POS

(95) AWD SOLENOID


248-3290

RD-18
RD-18

EF-C1
1552269

CBL-GG1 RD- 00
NEG

CBL-HH1 BK- 00

NEG

POS

324-EF74
200-EF78

CBL-GG1 RD- 00
(56) BATTERY HD
230-6368 - NACD

BU- 18
BK- 18

324-EF77
200-EF78

BU- 18
BK- 18

(102) DIFF LOCK SUPPRESSOR


189-3158

1
2

BATTERY
EF-C17
1552269
123-EF28 WH- 18
200-EF6 BK- 18

EP-C1
3E3364

EP-C2
1761477
327-EP1
200-EP2

1
2

PK- 16
BK- 16

(99) FUEL SHUTOFF TURBO SOLENOID


176-6219

A
B

1
2

CONN 34
132-1806
(118) PROD LINK RADIO
263-9088
BAT +
BAT KEY SW RUN
R TERM
RS-232-TXD
RS-232-RXD
RS-232-GND
RS-232-DTR
RS-232-DSR

125-WR1
200-WR2
308-WR3
403-WR4

N960-WR6
N979-WR5
N970-WR8
N973-WR9

OR- 18
GN- 18
YL - 18
BR- 18

OR- 18
BK- 18
YL - 18
GN- 18

(63) CAB
1
2
3
4
5
6
7
8
9
10
11
12

N979-WR5 GN- 18
N960-WR6 OR- 18
N957-WR7 PK- 18

X977-EF54
TO AC TACHOMETER
IGN TERMINAL (133 OR)
(SH 1 LOC D-15)

1
2

NOTE D

TO AC TACHOMETER
AC SIG TERMINAL
(SH 1 LOC D-15)

PRODUCT LINK 121SR - ATCH

(59) MACHINE CONTROL


304-5687

J1
KEY SWITCH RUN

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CAT DATA LINK (+)


NEGATIVE BATTERY 1 (-)
POS LAMP RLY (SWB)

CAT DATA LINK (-)


NEGATIVE BATTERY 1 (-)

POSITIVE BATTERY 1 (+)

POSITIVE BATTERY 1 (+)


POSITIVE BATTERY 1 (+)

8V SENSOR SUPPLY
8V SENSOR RETURN

NEGATIVE BATTERY 1 (-)

10V/PHS POWER SUPPLY


10V SNSR RETURN (NEG BATTERY 4)

KEY SWITCH START

ALTERNATOR W TERMINAL
BOOM CYL POSN SNSR (SWG/PWM 1)
STICK CYL POSN SNSR (SWG/PWM 2)
BUCKET CYL POSN SNSR (SWG/PWM 3)
E-STICK CYL POSN SNSR (SWG/PWM 4)

SWING POSN SNSR (SWG/PWM 9)

MACHINE CAN (A) DATA LINK (+)


MACHINE CAN (A) DATA LINK (-)

893-AT16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

AR-C1
1116795

113-AR1 OR- 18
521-AR4 YL - 18
569-AR2 PK- 18

3
5
2
4
1

87
85
87a
86

YL - 14

WH- 18

EF-C21
1552269
AR-C2
3E3364

30

521-AR4

YL - 18

(103) FUEL LIFT PUMP SUPPRESSOR


189-3158

OR- 18

X977-EF57 YL - 18
307-EF40 OR- 18

200-EF30

BK- 16

X977-EF8
200-EF30

YL - 14
BK- 16

123-EF53

WH- 18

123-EF53
309-EF49

WH- 18
GY- 18

309-EF21

GY- 18

309-EF51

GY- 18

D+

450-EF38

YL - 18

450-EF38

YL - 18

307-EF40
1
2

1
2

TO AC HARN
CONN AC-C10
(SH 2 LOC E-8)

EF-C7
1552269

CONN 21

(78) A/C SHUTOFF RLY


3E-9362

1
2

BK-18
BK-18

(74) FUEL LIFT PUMP MOTOR


326-9006

MOTOR

EF-C9
1552269

ENGINE BLOCK HEATER


120 VAC
248-2214

AIR CONDITIONER SHUTOFF

(82) EXCITATION RESISTOR


238-9397

1
2

YL - 18

(54) ALTERNATOR
225-3145-120A
B+

WIRE GROUP COLOR DESCRIPTIONS

GN- 18

CBL-CC1

GROUND CIRCUIT

202-AT1 BK- 16
614-AT17 PU- 18

RD- 2

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT

892-AT15
202-AT2

EF-C11
2219804

START AID CIRCUIT

BR- 18

ENGINE CONTROL CIRCUIT

384-EF50

BU- 10

(61) GLOW PLUGS

HEATER AND AIR CONDITIONER CIRCUIT

BK- 16

TURN SIGNAL / WIPER WASHER CIRCUIT


CAT DATA LINK

104-EF1
304-EF64

CAN DATA LINK

RD- 14
WH- 12

RS-232 / RS-485 DATA LINK


126-AT4

RD- 14

OTHER COLOR DESCRIPTIONS

(76) STARTER
143-0539

HIGHWAYS
126-AT5
126-AT6

MTR

RD- 14
RD- 14

BAT

MOTOR

304-EF64

WH- 12

104-EF1

RD- 14

CBL-CC1
CBL-AA1

RD- 2
RD- 00

ENGINE
PJ-C2
1552272

AT-C5
3E5179
202-AT3

126-AT40
202-AT44
127-AT24
308-AT27
892-AT33
893-AT34
F711-AT28
F712-AT29
105-AT23
133-AT21
975-AT19
N756-AT18

BK- 16
105-AT23

RD- 18
126-AT40

126-AT5
126-AT4
126-AT6
799-AT8 WH- 18
J766-AT10 PU- 18

N756-AT18 PK- 18
975-AT19 WH- 18

RD- 14

RD- 14
RD- 14
RD- 14
127-AT24
133-AT21

AT-C2
1471446

J2
AUDIO INDICATOR (2A ON/OFF)
DRIVE 1-3 RETURN 1 (ON/OFF 1-5)

AT-C1
1471445
308-AT32

CONN 20

WR-C3
3E3364

N970-WR8 YL - 18
N973-WR9 BR- 18

FUEL SHUTOFF SOL-NACD

(111) COLD START TEMP SW


169-5326

WH- 18

TO PLATFORM HARN
CONN PL-C69
(SH 1 LOC I-5)

C511-AR3

WR-C1
1552252

(98) FUEL SHUTOFF SOL


176-6219

NOTE H

(64) ENGINE

(65) FRAME

WC-C1
3E3364
327-WC1 PK- 16

CONN 34

7Y-3883
123-EF23

WR-C2
3E5179
125-WR1 OR- 18
200-WR2 BK- 18
308-WR3 YL - 18
403-WR4 GN- 18
N957-WR7 PK- 18

1
2
3
4
5
6
7
8
9
10
11
12

202-AT2
202-AT1
202-AT3

308-AT32

RD- 14
BK- 16
OR- 14
YL - 18
BR- 18
GN- 18
GN- 18
GY- 18
RD- 18
OR- 18
WH- 18
PK- 18

1
2
3
4
5
6
7
8
9
10
11
12

BK- 16
BK- 16
BK- 16

202-AT25
202-AT44

BK- 18
BK- 16

308-AT22
308-AT27

YL - 18
YL - 18

AT-C8
3E3364
614-AT17
450-AT35

YL - 18

GY- 18

PU- 18
YL - 18

1
2

A
B
C

+V
GROUND
SIGNAL

TO PLATFORM HARN
CONN PL-C6
(SH 1 LOC I-15)

(90) ESTICK CYL POS SNSR


215-8934

CONN 10

ER-C2
3E3376

PT-C3
1552272
1
2
3
4

PT-C4
1552272
799-PT10 WH- 18
J766-PT4 PU- 18
H902-PT12 YL - 18

799-PT9 WH- 18
J766-PT3 PU- 18
H901-PT11 OR- 18

AW-C11
1552272

799-PT9
799-PT10
799-PT8
799-PT7
799-PT1

AT-C4
1552264
H901-AT9 OR- 18
H902-AT12 YL - 18
H903-AT26 PK- 18
H904-AT7 GY- 18
H907-AT11 GN- 18

GN- 18
WH- 18
GN- 18
GN- 18

F711-AT31
F712-AT30

GN- 18

GN- 18
GY- 18

PT-C5
1552272
+V
GROUND
SIGNAL

AW-C7
3E3388
1
2
3
4
5
6
7
8

H901-AW24
H902-AW25
H903-AW29
H904-AW35
H907-AW30

OR- 18
YL - 18
PK- 18
GY- 18
GN- 18

F711-AW14
F712-AW15

GN- 18
GY- 18

799-PT8 WH- 18
J766-PT5 PU- 18
H903-PT13 PK- 18

1
2
3
4

(93) SWING POS. SNSR


214-4293

H901-PT11
H902-PT12
H903-PT13
H907-PT14

WH- 18
WH- 18
WH- 18
WH- 18
WH- 18

1
2
3
4

+V
GROUND
SIGNAL

202-AX9 BK- 14
K753-AX6 OR- 18
K754-AX7 PK- 18
R958-AX17 GN- 14
799-AW33 WH- 18
J766-AW34 PU- 18
H904-AW35 GY- 18

AW-C1
1552252

J766-PT4
J766-PT5
J766-PT3
J766-PT6
J766-PT2

799-PT1 WH- 18
J766-PT2 PU- 18
H901-PT11 OR- 18
H902-PT12 YL - 18
H903-PT13 PK- 18
H907-PT14 GN- 18

PU- 18
PU- 18
PU- 18
PU- 18
PU- 18

1
2
3
4
5
6

AY-C2
3E3382

CONN 27

GY- 18

AT-C3
1552252

H901-AT9 OR- 18
H902-AT12 YL - 18
H903-AT26 PK- 18
H904-AT7 GY- 18
H907-AT11 GN- 18
J766-AT10 PU- 18
N756-AT18 PK- 18

133-AT21
202-AT25
308-AT22
127-AT24
105-AT23
799-AT8
J766-AT10
892-AT38
893-AT39

OR- 18
BK- 18
YL - 18
OR- 14
RD- 18
WH- 18
PU- 18
BR- 18
GN- 18

1
2
3
4
5
6

AW-C8
1552273
799-AW32 WH- 18
J766-AW31 PU- 18
H901-AW24 OR- 18
H902-AW25 YL - 18
H903-AW29 PK- 18
H907-AW30 GN- 18

105-AW3 RD- 18
127-AW8 OR- 14
133-AW1 OR- 18

202-AW28 BK- 18
202-AW6 BK- 18

202-AW4 BK- 18
202-AW5 BK- 18

105-AW3 RD- 18
127-AW8 OR- 14
133-AW1 OR- 18
202-AW4 BK- 18
308-AW7 YL - 18
799-AW2 WH- 18
892-AW10 BR- 18
893-AW11 GN- 18
A106-AW52 YL - 18
C218-AW48 BK- 18
F711-AW14 GN- 18
F712-AW15 GY- 18
H901-AW24 OR- 18
H902-AW25 YL - 18
H903-AW29 PK- 18
H904-AW35 GY- 18
H907-AW30 GN- 18
J766-AW23 PU- 18

1
2

133-AW1 OR- 18
202-AW4 BK- 18
308-AW7 YL - 18
127-AW8 OR- 14
105-AW3 RD- 18
799-AW2 WH- 18
J766-AW23 PU- 18
892-AW10 BR- 18
893-AW11 GN- 18

F711-AW16
F711-AW12

(53) ACCUGRADE ALARM


167-8712
A106-AP54 YL - 18
C218-AP5 BK- 18

+
-

F711-AT13
F712-AT14

GN- 18
GY- 18

(58) ACCUGRADE CAPACITOR


324-3334

AP-C3
3E3364
1
2

A106-AP57 YL - 18
C218-AP6 BK- 18

893-AV8 GN- 18
892-AV7 BR- 18
F712-AV14 GY- 18
F711-AV13 GN- 18
K753-AV4 OR- 18
K754-AV5 PK- 18
A106-AV12 YL - 18
C218-AV47 BK- 18
202-AV6 BK- 18

202-AV6
202-AV2
202-AV9

F711-AW18 GN- 18
F711-AW14 GN- 18
F712-AW15 GY- 18
F712-AW19 GY- 18

A106-AP44
C218-AP47

YL - 18
BK- 18

A
B
C

(69) INCLINOMETER
249-5652

A106-AW52 YL - 18
C218-AW48 BK- 18

CONN 22

BAT
CAN +
CAN GND

A
B
C
D
E
F

XG-C2
9X4385
133-XG1
F711-XG3
F712-XG4
202-XG2

XG-C1
3E3376
BK- 16
BK- 16
BK- 16
BK- 16

AW-C4
1552272
1
2
3
4

GY- 18

AW-C5
1552264
127-AW8 OR- 14
202-AW28 BK- 18
K753-AW26 OR- 18
K754-AW27 PK- 18
F711-AW16 GN- 18
F712-AW17 GY- 18

AX-C2
3E3388
1
2
3
4
5
6
7
8

127-AX3 OR- 14
202-AX8 BK- 18
K753-AX6 OR- 18
K754-AX7 PK- 18
F711-AX11
F712-AX12

CONN 29

GN- 18
GY- 18

127-AX3

202-AX8

87
87a

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

XC-C1
3E3382
R954-XC1 BK- 18
R955-XC2 BK- 18
R956-XC3 BK- 16
R957-XC4 BK- 16
R958-XC5 BK- 16
202-XC6 BK- 18

127-AX4 OR- 16
200-AX15 BK- 16
127-AX5 OR- 16
200-AX16 BK- 16

1
2
3
4

XE-C2
3E3376
127-XE1
200-XE2
127-XE3
200-XE4

XE-C1
3R9965

BK- 16
BK- 16
BK- 16
BK- 16

A
B
C
D
E
F
G
H

CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

PWR
GND
PWR
GND

COLOR ABBREVIATIONS

AX-C4
1552264
R954-AX18 OR- 18
R955-AX19 GY- 18
F711-AX1 GN- 18
F712-AX2 GY- 18
R956-AX20 BU- 16
R957-AX21 GY- 16

BK- 16
BK- 16

XF-C1
3E3388
R954-XF1
R955-XF2
F711-XF3
F712-XF4
R956-XF5
R957-XF6

1
2
3
4
5
6
7
8

(70) LASER MAST


226-2333

XF-C2
2532696
BK- 18
BK- 18
BK- 18
BK- 18
BK- 16
BK- 16

A
B
C
D
E
F
G
H
I
J

OR- 14

127-AX4
127-AX5

BK- 18
GN- 18

F711-AX1 GN- 18
F711-AX13 GN- 18

F712-AX12

GY- 18

F712-AX2 GY- 18
F712-AX14 GY- 18
K754-AX7
K753-AX6

K754-AW27 PK- 18

CONN 26

PWR (+)
TERMINATION CONT
CAN HIGH
CAN LOW
PWR CONT
PWR (-)

202-AX9 BK- 14
202-AX10 BK- 18

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
GND
GND
BATTERY
NC
NC

LASER RECEIVER COIL


276-0764

(77) LASER RECEIVER


226-2334

OR- 16
OR- 16

A
B
C
D
E
F

RD-20
BU-20
GN-20
WH-20
BR-20
BK-20

A
B
C
D
E
F

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

SWITCHED PWR 1
SWITCHED PWR 1 RTN
BATTERY
GND
AWAKE
AWAKE GND
SWITCHED PWR 3
SWITCHED PWR 3 RTN

A
B
C
D
E
F
G
H

PWR
NO TERM REQ
CAN H
CAN L
PWR ON REQ
PWRGND

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

PK- 18
OR- 18

R954-AX18

OR- 18

R955-AX19

GY- 18

R956-AX20

BU- 16

R957-AX21

GY- 16

R958-AX17

GN- 14

THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADER


PART NUMBER: 290-6780, CHANGE: 00, VERSION: S

ACCUGRADE ADVANCED - ATCH

Components are shown installed on a fully operable machine.


Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

CONNECTOR
H#

(71) POWER MODULE


226-9169

XC-C2
6D5257

CONN 33
AX-C7
1552272

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

(83) GRADE CONTROL TERMINATING RESISTOR


134-2540

CONN 32

F711-AX11

PU- 18
PU- 18
PU- 18

ACCUGRADE READY - ATCH

ACCUGRADE READY

(80) POWER MODULE RELAY


115-1615
RELAY K3 (40 A)

CONN 31

K753-AW26 OR- 18

133-AW1 OR- 18
202-AW5 BK- 18
F711-AW18 GN- 18
F712-AW19 GY- 18

1
2
3
4
5
6

NOTE A

F712-AW21

J766-AW23
J766-AW34
J766-AW31

R954-AX18 OR- 18
R955-AX19 GY- 18
R956-AX20 BU- 16
R957-AX21 GY- 16
R958-AX17 GN- 14
202-AX10 BK- 18

(62) ACCUGRADE GND

GN- 18

A106-AW52 YL - 18
C218-AW48 BK- 18
H901-AW24 OR- 18

AX-C3
1552273

+ BATTERY
GROUND
KEYSWITCH INPUT
SS LOCK (EAME ONLY)
CAT DL+
CAT DLGRD CHK CAN GRD CHK CAN +
POWER MOD SIG +
POWER MOD SIG ACCUGRADE ALARM +
ACCUGRADE ALARM CHASSIS GND

200-AX15
200-AX16

H907-AW30 GN- 18

AW-C6
3E3370

86
85

ACCUGRADE-BASIC (DISPLAY)

F711-AW20

H904-AW35 GY- 18

AP-C1
1552267

54
55
56
57
66

A
B
C

BK- 18
BK- 18
BK- 18

F712-AW17 GY- 18
F712-AW13 GY- 18
F712-AW21 GY- 18
F711-AW20 GN- 18

YL - 18
YL - 18
YL - 18
YL - 18

C218-AP4 BK- 18
C218-AP6 BK- 18
C218-AP5 BK- 18
C218-AP47 BK- 18

1
2
3
4
8
9
34
50

GN- 18
GN- 18

H903-AW29 PK- 18

A106-AP51
A106-AP54
A106-AP57
A106-AP44

CONN 30

RD- 18
BK- 18
YL - 18

GN- 18
GY- 18

(60) ADVISORY DISPLAY


284-8905

892-AW10 BR- 18
893-AW11 GN- 18

H902-AW25 YL - 18
AP-C2
1552269
A106-AP51 YL - 18
C218-AP4 BK- 18

F711-AV13 GN- 18
F712-AV14 GY- 18
892-AV7 BR- 18
893-AV8 GN- 18
A106-AV12 YL - 18
C218-AV47 BK- 18

799-AW33 WH- 18
799-AW32 WH- 18
799-AW2 WH- 18

CONN 23

(81) ACCUGRADE RESISTOR


167-7801

105-AV1 RD- 18
202-AV9 BK- 18
308-AV3 YL - 18
K753-AV4 OR- 18
K754-AV5 PK- 18

1
2
3
4
5
6
7
8
9
10
11
12

F711-AW12 GN- 18
F712-AW13 GY- 18
892-AW10 BR- 18
893-AW11 GN- 18
A106-AW52 YL - 18
C218-AW48 BK- 18

105-AV1
202-AV2
308-AV3

AV-C1
3E5179

308-AW7 YL - 18

AW-C2
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

105-AW3 RD- 18
202-AW6 BK- 18
308-AW7 YL - 18
K753-AW26 OR- 18
K754-AW27 PK- 18

CONN 28

CONN 24

GY- 18
GY- 18

F711-AX13
F712-AX14

AV-C2
1471444

AY-C1
1552273
799-AY1 WH- 16
J766-AY2 PU- 16
H901-AY3 OR- 16
H902-AY4 YL - 16
H903-AY5 PK- 16
H907-AY6 GN- 16

1
5
2
4
3

DESCRIPTION
CIRCUIT CONNECTED

30

AX-C5
1552267

OR- 18
YL - 18
PK- 18
GN- 18

PT-C1
3E3382
799-PT7 WH- 18
J766-PT6 PU- 18
H907-PT14 GN- 18

SYMBOL

AX-C6
9X1054

CONN 36

E-STICK JUMPER

GN- 18
GN- 18

F712-AT29
F712-AT30
F712-AT14

1
2
3
4

+V
GROUND
SIGNAL

ER-C1
1552267
799-ER2 WH- 18
J766-ER1 PU- 18
H903-ER3 PK- 18

(92) STICK CYL POS SNSR


217-5776

F711-AT28
F711-AT31

H904-AT7

(88) BOOM CYLINDER POS SNSR


212-1490 - 420/432/434

BR- 18

975-AT19

F711-AT13

PT-C2
1552272

CONN 11

BR- 18
BR- 18

893-AT34
893-AT39
893-AT16

1
2
3
4

CONN 25

TO PLATFORM HARN
CONN PL-C65
(SH 1 LOC I-15)

OR- 18

892-AT33
892-AT38
892-AT15

PJ-C1
3E3376
799-PJ1 WH- 16
J766-PJ2
PU- 16
H902-PJ3 YL - 16

OR- 14

450-AT35 YL - 18
614-AT17 PU- 18
799-AT8 WH- 18
450-AT35 YL - 18
H901-AT9 OR- 18
H907-AT11 GN- 18
H902-AT12 YL - 18
H903-AT26 PK- 18

(89) BUCKET CYLINDER POS SNSR


213-2491

1
2
3
4

+V
GROUND
SIGNAL

ACCUGRADE ALARM - ATCH

EF-C28
1237615

EF-C20
1552269
PU- 18
BK- 18

406-EF37
202-EF43

(79) HIGH SPEED RELAY


115-1615

CBL-HH1 BK- 00

AE-C2
1552269

(91) FUEL WATER SEPARATOR SENSOR


193-0618

BATTERY
GROUND
LAMP

PK-18
BK-18
YL-18

AIR CONDITION - ATCH

OR- 18
BK- 18

HVAC - ATCH
A
B
C

NACD ONLY
200-AC27

513-AE1
513-AE5
513-AE3

513-AE5
200-AE6

(105) A/C REFRIGERANT PRESS SW


236-6923
A
B

CONN 15

CBL-EE

PU- 14
PU- 14
PU- 14
PU- 14

BK- 18
BK- 18
BK- 18

EF-C16
1552267

NOTE A

WH- 18
BU- 18
BU- 18
YL - 18
PU- 18

200-AE2
200-AE6
200-AE7

AE-C3
1684999
YL - 18
OR- 18

CONN 6

AC-C1
9X1054
122-AC24 BU- 12
515-AC4 GY- 18
200-AC2 BK- 18
C568-AC3 WH- 12

(100) REV SOL


278-0209

RD-18
RD-18

1
2

521-AE4
513-AE3

TO PLATFORM HARN
CONN PL-C35
(SH 1 LOC D-12)

PU- 18
PU- 18
PU- 18

E528-AC11
E528-AC12
E528-AC13
E528-AC28

384-EF50
304-EF64

754-EF31
923-EF75

EF-C3
1552269
BU- 18
GY- 18

(97) FWD SOL


278-0209

RD-18
RD-18

1
2

(67) XMSN GND

EF-C14
1779646
1
2

EF-C2
1552269
YL - 18
BR- 18

EF-C15
1552269

BK- 14

200-EF46

420-EF60 OR- 18
X977-EF54 YL - 14
309-EF21 GY- 18
307-EF40 OR- 18

552-EF17
324-EF74
754-EF31
752-EF35
452-EF86

752-EF35
922-EF80

CONN 35

CONN 21

C568-AC3 WH- 12
C568-AC17 WH- 12
C568-AC16 WH- 12

1
2

WH- 18
WH- 18
WH- 18
WH- 18
WH- 18

200-EF2 BK- 14
200-EF6 BK- 18
200-EF30 BK- 16
200-EF82 BK- 18
200-EF83 BK- 18
200-EF3 BK- 18
200-EF41 BK- 18
200-EF70 BK- 18
200-EF72 BK- 18
200-EF76 BK- 18
200-EF78 BK- 18

AC-C5
NOTE W
3E3364
C511-AC30 WH- 18

AC-C7
3E3370

517-AC19

C511-AC7

WH- 18
WH- 18

WH- 18
YL - 18

124-AC5 GN- 18
614-AC6 PU- 18
521-AC29 YL - 18

614-AC6

NOTE N

(115) THERMOSTAT SW
119-9631

C511-AC7
521-AC29
200-AC27 BK- 12
200-AC2 BK- 18

521-AC29

614-AC15
614-AC14
614-AC23

AC-C4
3E3364
(55) THERMOSTAT WIRE AS
220-3762

GN- 18

515-AC4 GY- 18
516-AC18 GN- 14

BK- 14

E528-AC11 PU- 14
200-AC9 BK- 18

GY- 18
GY- 18

AC-C10
1552269

200-AC10 BK- 12
200-AC22 BK- 14
200-AC25 BK- 14
200-AC8 BK- 14
200-AC9 BK- 18

TO PLATFORM HARNESS
PL-C52
(SH 1 LOC E-6)

CONNECT AC-C10 TO
AC SHUTOFF HARN
CONN AR-C2
(SH 2 LOC C-9)

BU- 12
BU- 12

BU- 12

10

(109) BLOWER SPEED SW


214-4695

ROTATING BEACON
180-3664

PK- 16
BK- 16

YL - 14

FOR MACHINES WITH AC:


REMOVE JUMPER CONNECTED
TO AC-C10

122-AC24
122-AC26

614-AC14 PU- 18
517-AC19 BU- 14
516-AC18 GN- 14
515-AC4 GY- 18
E528-AC28 PU- 14

RN-C16
1552269
606-RN35 GY- 18
200-RN9 BK- 18

HEATER / AC SW
FUNCTION CONNECTIONS
HEATER ON
2&3 5&6
AC ON
2&1 5&4

200-AC22 BK- 14
124-AC5 GN- 18
122-AC1 BU- 12
200-AC8 BK- 14

FRONT RH STD FLOOD


234-4328

1
2

(106) A/C VENT SW


214-4703
NOTE M

AC-C3
2285856

RN-C8
1552269
607-RN33 PK- 18
200-RN5 BK- 18

WH- 18
BK- 18
GY- 16
OR- 18

RD- 14

123-EF23
123-EF28
123-EF52
123-EF53
123-EF62

10

(114) HEATER A/C SW


214-4718
NOTE M

FRONT RH ATCH FLOOD


234-4329

1
2

CONN 16

614-AC15 PU- 18
E528-AC13 PU- 14
E528-AC12 PU- 14
522-AC20 WH- 18
614-AC23 PU- 18

RN-C13
1552269
620-RN27
200-RN17

104-EF1

EF-C26
1673693
123-EF62
202-EF67
322-EF26
441-EF19

1
2
3
4
5
6
7
8
9
10
11
12

TO PLATFORM HARNESS
PL-C39
(SH 1 LOC F-6)

FRONT LH STD FLOOD


234-4328

1
2

RD- 14
BK- 14

EF-C5
3E5179

FRONT LH TURN LAMP


172-6489

RN-C7
1552269

200-RN5 BK- 18
200-RN9 BK- 18
200-RN14 BK- 16
200-RN15 BK- 18
200-RN16 BK- 18
200-RN17 BK- 18
200-RN18 BK- 18
603-RN43 PK- 16
605-RN39 YL - 18
606-RN35 GY- 18
607-RN32 PK- 18
607-RN33 PK- 18
620-RN26 WH- 18
620-RN27 WH- 18

PK- 16
OR- 18

BK- 18
BK- 18
BK- 18
BK- 18
BK- 18
BK- 18
OR- 18
OR- 18
YL - 18
GY- 18
GN- 18
GN- 18
BR- 18
YL - 18
GY- 18
GY- 18

YL - 18
BK- 18

EF-C6
1552269
104-EF1
200-EF2

ENGINE COMPONENT AND CONNECTOR LOCATIONS


VIEW ALL CALLOUTS

CONN 37
CONN 34
111
107
112

110

CONN 17
CONN 15
CONN 37

102 101

82

75

100

CONN 16
CONN 17

85

112

CONN 37

CONN 16

97

CONN 16
96

73

68

87

95

54

61
98

94
113 74

99

FUEL TANK

103

76

86

63
64

56
57

65

91
67

108

104
105

CONN 35

ACCUGRADE AND MACHINE CONTROL WIRING


VIEW ALL CALLOUTS

77

90
89
CONN 36
CONN 25

92

CONN 30

CONN 29

60

70

88

83

CONN 31

80
CONN 32

CONN 26
62

69

CONN 27

53

93

71
59

CONN 28

VIEW OF AREA A

CONN 10
CONN 11
81

CONN 22

58

CONN 24

CONN 23
CONN 29

CONN 33

AIR CONDITIONER WIRING


VIEW ALL CALLOUTS

CONN 21
78
RH CONSOLE

109

106
114

79

84

55

115

CONN 6

72

FUSE BLOCK WIRING


CONN 1

VIEW ALL CALLOUTS

CONN 5

CONN 2

CONN 7
CONN 8

42

14
21

CONN 6
CONN 3
CONN 4

15
5
22

17

18
19

13

16
12

28

20

29

27
CONN 19

HEADLINER WIRING
VIEW ALL CALLOUTS

10

CONN 7

CONN 5
CONN 8

CONN 4

PLATFORM WIRING
VIEW ALL CALLOUTS

52

37

31

39
46

48
50
117

116

33

23

34

51
6

CONN 12

11

7
35

CONN 18
CONN 13

CONN 17

CONN 11

CONN 16
CONN 19
CONN 15

41

CONN 20

CONN 9

CONN 10
2

PRODUCT LINK WIRING


VIEW ALL CALLOUTS

66

CONN 5
CONN 4

118

CONN 20

RETURN-TO-DIG-WIRING
VIEW ALL CALLOUTS

45

CONN 14
CONN 18
CONN 13

30

24

26
25

47

SIDE CONSOLE WIRING


VIEW ALL CALLOUTS

40

38
43
CONN 4
CONN 3

36

CONN 5
3

49

32

44

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