Daytona Anima 150F Engine: Owner's Manual

DAYTONA
ANIMA 150F ENGINE

Owner's Manual
ANIMA 150F
---Four-Valve Head Engine--ENGLISH MANUAL SECTION
Page 2 - 25
PARTS CATALOGUE SECTION
Page 26 - 36
CATALOGUE DES PIECES DATACHEES
Page 26 - 36
corp.
A
150f ENGINE
Owner's Manual
INTRODUCTION
Thank you for purchasing of a ANIMA 150f Engine.
This manual explains operation, inspection, basic maintenance and tuning of the engine.
If you have any questions, please contact the dealer you purchased the engine/bike from.
Please read this manual very carefully before use.
WARNING
1. ANIMA 150f ENGINE is designed strictly FOR COMPETITION USE, ONLY ON A
CLOSED COURSE. It is illegal to use this engine on any public road or highway.
Off-road use on public space is also illegal.
Please check local regulation before use.
2. This engine is to be used by EXPERIENCED RIDERS ONLY.
Fatal accident may be caused unless it is used by experienced riders or maintained by
professional and experienced mechanics.
3. This engine is to be maintained by professional and experienced mechanics.
Serious damage may occur, otherwise.
4. This manual explains ONLY THE BASIC operation, inspection, maintenance and tuning,
but it is customers responsibility to maintain the engine to the best possible
performance, depending on the circumstances of the time.
Page 2/37
A
150f ENGINE
Owner's Manual
CUSTOMERS RESPONSIBILITY & CUSTOMER SERVICE
GENERAL EXCLUSIONS
Any failures caused by the following reasons are NOT considered as the defects of
Products.
(1) Overheating due to improper engine oil temp. control
WARNING
ENGINE OIL TEMPERATURE MUST BE CONTROLLED AT 90 DEGREES
CELSIUS (194 DEGREES FAHRENHEIT) OR LOWER.
Serious damage will occur in the engine if engine oil temperature
exceeds 90 degrees Celsius or 194 degrees Fahrenheit.
It is solely customers responsibility to control the engine oil
temperature.
(2) Installation of parts or accessories that is not originally equipped on Products.
This includes DAYTONA UPGRADE KIT PARTS as well, since those are designed for
the top competition riders.
(3) Abnormal strain, neglect, or abuse
(4) Accident or collision damage
(5) Modification to original parts
(6) Lack of proper maintenance
(7) Damage due to improper transportation or use
THE CUSTOMERS RESPONSIBILITY

THE CUSTOMERS RESPONSIBILITY shall be :
(1) Operate and maintain Products as specified in the appropriate Owners Manual
CUSTOMER SERVICE
If Products require services, you must take it to the authorized dealer, who is appointed by
authorized local distributors of DAYTONA.
DAYTONA Corp. JAPAN is NOT in the position to take care of services of any kind with the
customers or authorized dealers due to the contract with authorized local distributors.
Page 3/37
A
150f ENGINE
Owner's Manual
CONTENTS
INTRODUCTION
Page 2
CUSTOMERS RESPONSIBILITY & CUSTOMER SERVICE
Page 3
CONTENTS
Page 4
PART NAMES
Page 5
GENERAL SPECIFICATIONS
Page 6
MAINTENANCE SPECIFICATIONS
Page 7 10
MAINTENANCE INTERVALS
Page 11 - 13
PRE-OPERATION INSPECTION AND MAINTENANCE
Page 14
ENGINE OIL LEVEL INSPECTION
Page 14
CARBURETOR SETTING
Page 15 - 17
IGNITION TIMING SELECTION
Page 18
REV LIMITER SELECTION
Page 19
ENGINE OIL TEMPERATURE CONTROL
Page 20
ELECTRICAL DIAGRAM
Page 21
OPTIONAL PARTS
Page 22 - 25
PARTS CATALOGUE
Page 26 36
Page 4/37
A
150f ENGINE
Owner's Manual
PART NAMES
Page 5/37
A
150f ENGINE
Owner's Manual
GENERAL SPECIFICATIONS
ENGINE
Engine Weight (Dry)
21.5 kg
Engine type
Air Cooled 4-stroke SOHC
Cylinder arrangement
Single cylinder, Horizontally mounted
Displacement (ANIMA150f)
149.74 cm3
Bore stroke (ANIMA150f)
62.0 49.6 mm (2.441 1.953 in)
Compression ratio
12.1 : 1
Starting system
Kick (Kick pedal is NOT included in the Engine Kit)
Lubrication system
Wet sump
Recommended Engine Oil
SAE 10W-40 or higher grade

API SG or higher grade
Engine oil capacity

Periodic oil change
0.60 L
With oil filter replacement
0.65 L
Total amount
0.70 L
* Need more amount of oil when oil cooler is in use
Spark plug
Type/manufacturer
ER9EH / NGK (resistance type)
Gap
0.6 ~ 0.7 mm (0.024 ~ 0.028 in)
Clutch type
Wet, Multi-plate 6-disc
Transmission
Primary reduction system
Gear
Primary reduction ratio
67/18 (3.722)
Transmission type
4-Speed
Gear ratio
(Counter / Main)
1st
34/13 (2.6153)
2nd
26/15 (1.7333)
3rd
25/21 (1.1904)
4th
22/24 (0.9166)
GEAR SHIFT PATTERN
N-1-2-3-4
Electrical
Ignition system
AC-CDI
Generator system
AC magneto
Page 6/37
A
150f ENGINE
Owner's Manual
Item
Standard
Cylinder head
Limit
0.05 mm
Warp limit
----
(0.002 in)
Bore size
62.00 - 62.015mm (2.4409 2.4415)
----
Out of round limit
----
0.05 mm
Cylinder:
(0.002 in)
Camshaft:
Drive method
Chain drive (Left)
----
30.18 ~ 30.30 mm
29.84 mm
(1.1882 ~ 1.1929 in)
(1.1748 in)
Cam dimensions
Intake
Exhaust
D ----
----
----
----
30.21 ~ 30.33 mm
29.87 mm
(1.1894 ~ 1.1941 in)
(1.1760 in)
D ----
----
----
----
Page 7/37
A
150f ENGINE
Owner's Manual
Item
Standard
Limit
94 link
----
Automatic
----
0.05 ~ 0.07 mm (0.0020~ 0.0028 in)
----
Timing chain:
Timing chain No. of links
Timing chain adjustment
method
Valve, valve seat, valve guide:
Valve clearance (cold) IN
0.05 ~ 0.07 mm (0.0020~ 0.0028 in)

EX
----
Valve dimensions:
A head diameter IN
24.4 ~ 24.6 mm (0.9606 ~ 0.9685 in)
----
EX
20.9 ~ 21.1 mm (0.8228 ~ 0.8307 in)
----
B face width IN
---
----
EX
---
----
C seat width IN
0.8 ~ 1.0 mm (0.0314 ~ 0.03937 in)
1.6 mm (0.0630 in)
EX
0.8 ~ 1.0 mm (0.0314 ~ 0.03937 in)
1.6 mm (0.0630 in)
D margin thickness IN
----
----
EX
----
----
Stem outside diameter IN
4.470 ~ 4.485 mm(0.17598 ~ 0.1766 in)
4.42 mm (0.1740 in)
EX
4.470 ~ 4.485 mm(0.17598 ~ 0.1766 in)
4.42 mm (0.1740 in)
Guide inside diameter IN
4.500 ~ 4.512 mm(0.17716 ~ 0.1776 in)
4.55 mm(0.1791 in)
EX
4.500 ~ 4.512 mm(0.17716 ~ 0.1776 in)
4.55 mm(0.1791 in)
0.015 ~ 0.042 mm(0.0005 ~ 0.0016 in)
0.08 mm(0.003 in)
0.03 ~ 0.057 mm(0.0011 ~ 0.0022 in)
0.10 mm(0.004 in)
IN (16.2)
42.59 mm(1.6767 in)
40.38 mm(1.5897 in)
EX (16.2)
42.59 mm(1.6767 in)
40.38 mm(1.5897 in)
Stem-to-guide clearance IN
EX
Valve spring:
Free length
Page 8/37
A
150f ENGINE
Owner's Manual
Item
Standard
Limit
0.01 ~ 0.04 mm
0.1mm(0.004 in)
Piston:
Piston to cylinder clearance
(0.00039 ~ 0.00157in)
Piston size D
61.975 ~ 61.99 mm
----
(2.4399 ~ 2.4405 in)
Measuring point H
8 mm (0.31 in)
----
----
----
Piston pin bore inside
14.002 ~ 14.013 mm
14.06 mm
diameter
(0.5513 ~ 0.5517 in)
(0.5535 in)
Piston pin outside diameter
13.995 ~ 13.998 mm
13.97 mm
(0.5510 ~ 0.5511 in)
(0.55 in)
Piston off-set
Piston rings:
Top ring:
Dimensions (H W)
0.8 2.25 mm (0.06 0.09 in)
End gap (installed)
0.05 ~ 0.20 mm (0.006 ~ 0.010 in)
0.4 mm (0.020 in)
Side clearance (installed)
0.015 ~ 0.045 mm(0.0012 ~ 0.0026in)
0.10 mm (0.005 in)
2nd ring:
Dimensions (H W)
0.8 2.25 mm (0.06 0.09 in)
End gap (installed)
0.05 ~ 0.20 mm (0.006 ~ 0.010 in)
0.4 mm (0.031 in)
Side clearance
0.015 ~ 0.045 mm(0.0012 ~ 0.0026in)
0.10 mm (0.005 in)
Dimensions (H W)
1.50 2.25 mm (0.06 0.09 in)
----
End gap (installed)
0.2 ~ 0.7 mm (0.004 ~ 0.016 in)
0.9 mm (0.005 in)
Oil ring:
Page 9/37
A
150f ENGINE
Owner's Manual
Item
Standard
Limit
Crank width A
42.2 mm (1.66142 in)
----
Runout limit C
0.03 (one-side)
0.1 mm (0.0039 in)
Big end side clearance D
0.1 ~ 0.35 mm (0.0039 ~ 0.0137 in)
0.6 mm (0.0236 in)
Small end free play E
----
Crankshaft:
Clutch:
Friction plate thickness
2.9 ~ 3.1 mm (0.114 ~ 0.122 in)
2.7 mm (0.106 in)
Quantity
----
Clutch plate thickness
0.9 ~ 1.0 mm (0.043 ~ 0.051 in)
0.7 mm (0.0275 in)
Quantity
----
Warp limit
----
0.2 mm (0.0787 in)
Clutch spring free length
----
----
Quantity
----
Page 10/37
A
150f ENGINE
Owner's Manual
Item
After
Every
Every
Every
As
break-
race
third
fifth
requir
in
(or 500
(or 1,000
ed
(50km)
km)
km)
Remarks
ENGINE OIL
Replace
Inspect
ENGINE VALVES
Check the valve
The engine must
be cold.
clearances
Inspect
Check the valve
seats and valve
Replace
VALVE SPRINGS
Inspect
Check the free
length and the tilt.
Replace
CAMSHAFTS
Inspect
stems for wear.
Inspect the
camshaft surface.
Replace
TIMING CHAIN
Check for wear on
SPROCKETS, TIMING
the teeth and for
CHAIN
damage.
Inspect
Replace
PISTON
Inspect crack
Inspect carbon
Clean
deposits and
Replace
eliminate them.
Inspect
Page 11/37
A
150f ENGINE
Owner's Manual
Item
After
Every
Every
Every
As
break-
race
third
fifth
requir
in
(or 500
(or 1,000
e-ed
(50km)
km)
km)
PISTON RING
Remarks
Check
Inspect
Replace
ring
end
gap
PISTON PIN
Inspect
Replace
CYLINDER HEAD
Inspect carbon
Inspect and clean
deposits and
Replace
eliminate them.
Change gasket
CYLINDER
Inspect
Inspect and clean
marks
Replace
CLUTCH
Inspect and adjust
score
Inspect wear
Inspect housing,
friction plate,
Replace
clutch plate and

spring
TRANSMISSION
Inspect
Inspect
SHIFT FORK, SHIFT
Inspect wear
CAM, GUIDE BAR
Inspect
Replace
ROTOR NUT
CRANK
Inspect and align

CARBURETOR
Inspect, adjust, clean
Page 12/37
of
gear and bearings
Replace
Retighten
wear
A
150f ENGINE
Owner's Manual
Item
After
Every
Every
Every
As
break-
race
third
fifth
requir
in
(or 500
(or 1,000
e-ed
(50km)
km)
km)
Remarks
SPARK PLUG
Inspect and clean
Replace
OIL COOLING
SYSTEM(Option)
Check hoses &
leakage
Replace hoses and

gaskets
AIR FILTER (Option)
Clean and lubricate
Use foam air-filter
oil or equivalent oil
Replace
OIL FILTER
Replace
OIL STRAINER
Clean
Page 13/37
A
150f ENGINE
Owner's Manual
Before riding for break-in operation, practice or a race, make sure the engine is in good
operating condition.
Before using this engine, check the following points.
ENGINE OIL LEVEL INSPECTION
1. Start the engine, warm it up for several minutes, and then turn off the engine and wait for
a few minutes.
2. Place the bike on a level place and hold it up on upright position.
3. Check the oil level through the sight glass.
Oil level should be between the upper and the central point of the sight glass.
4. Add oil to proper level
WARNING
Add oil as necessary, when install the oil cooler.
Page 14/37
A
150f ENGINE
Owner's Manual
CARBURETOR SETTING
The carburetor is extremely sensitive to foreign matter (dirt, sand, water, etc.).
During installation, do not allow foreign matter to get into the carburetor.
Always handle the carburetor and its components carefully. Even slight scratches, bends or
damage to carburetor parts may prevent the carburetor from functioning correctly.
Carefully perform all servicing with the appropriate tools and without applying excessive
force.
After installing the carburetor, check that the throttle operates correctly and opens and
closes smoothly.
It is highly recommended that the carburetor setting is performed by an experienced
mechanic to obtain the best possible performance.
Atmospheric conditions and carburetor settings
Air Temp.
Humidity
Air Pressure
Mixture
Setting
Richer
Leaner
Leaner
Richer
(Altitude)
High
High
Low
(High)
Low
Low
High
(Low)
The air density (i.e., concentration of oxygen in the air) determines the richness or leanness
of the air/fuel mixture. Therefore, refer to the above table for mixture settings.
That is:
Higher temperature expands the air with its resultant reduced density.
Higher humidity reduces the amount of oxygen in the air by so much of the water vapor
in the same air.
Lower atmospheric pressure (at a high altitude) reduces the density of the air.
Page 15/37
A
150f ENGINE
Owner's Manual
Effects of the setting parts on the throttle valve opening
(1)
(2)
(3)
Closed
1/8
(1)
(2)
(3)
(4)
1/4
1/2
Full Open
3/4
Slow Jet / Pilot Screw

Throttle valve cutaway
Jet Needle / Needle Jet
Main Jet
Here is the recommended setting information of KEIHIN PWK33 and PE28 carburetor,
for your reference.
Tested Conditions
Carburetor
KEIHIN PWK33
Air Temperature
20 degrees Celsius
Humidity
50%
Atmospheric Pressure
1000 hPa
Item
Recommendation
Main Jet
#120-#125(without UNI Air Filter)
Slow Jet
#42
Throttle Valve
#6.0
Jet Needle
W956R-1175W(DAYTONA original)
Clip position : In the 3rd groove from the top
Air screw
2 return
Page 16/37
A
150f ENGINE
Owner's Manual
Carburetor
KEIHIN PE28
Air Temperature
20 degrees Celsius
Humidity
50%
Atmospheric Pressure
1000 hPa
Item
Recommendation
Main Jet
#120-#125(with UNI Air Filter)
Slow Jet
#42
Throttle Valve
#2.5
Jet Needle
#69414 / 46JFQ (-2 / 2.505)

Clip position : In the 3rd groove from the top
Air screw
2 return
Page 17/37
A
150f ENGINE
Owner's Manual
IGNITION TIMING SELECTION
ANIMA 150f ENGINE comes with ignition timing selectable CDI unit.
To change the ignition timing, it needs to change the connection of the wires that come out
of the CDI unit.
WIRE CONNECTION TABLE
Color of Wire
WHITE
GREEN
YELLOW
GREEN
Timing (1)
INGITION TIMING
REDUSE
Timing (2)
Timing (3)
Timing (4)
ADVANCE
WARNING
USE ADVANCE TIMING GIVES HIGH TEMPERATURE TO ENGINE.
SERIOUS DAMAGE WILL OCCURE IN THE ENGINE BY ABNORMAL COMBUSTION.
Notes
(a) Reduce Timing gives more torque at low-middle rpm level.
(b) Advance Timing gives more torque at higher rpm level than the Reduce Timing.
Example (How to select)
* To select Timing (2), connect Yellow and Green wires.
Page 18/37
A
150f ENGINE
Owner's Manual
REV LIMITER SELECTION
ANIMA 150f ENGINE comes with rev limiter selectable CDI unit.
To change the rev limiter, it needs to change the connection of the wires that come out of the
CDI unit.
WIRE CONNECTION TABLE
Color of Wire
BLUE
GREEN
BLACK/
YELLOW
GREEN
Rev Limiter (1)

-11,500rpm
Rev Limiter (2)
-12,200rpm
Rev Limiter (3)
-12,900rpm
Rev Limiter (4)
-13,600rpm
Rev Limiter (5)
-15,000rpm
Example (How to select)

* To select Rev Limiter (3)-12,900rpm, connect Blue and Green wires.
Page 19/37
GREEN/
WHITE
A
150f ENGINE
Owner's Manual
ENGINE OIL TEMPERATURE CONTROL
WARNING
Engine oil temperature is to be strictly controlled at 90 degrees Celsius (194 degrees
Fahrenheit) or lower.
Serious damage will occur in the engine if engine oil temperature exceeds 90 degrees
Celsius or 194 degrees Fahrenheit.
It is solely customers responsibility to control the engine oil temperature.
Any failures caused by overheating are NOT considered as the defects of Products.
It is highly recommended to use HIGH-EFFICIENT OIL COOLER and OIL TEMPERATURE
GAUGE to protect the engine.
The above OIL COOLER is just a recommendation.

Engine oil temperature can be heated up over 90 degrees Celsius or 194 degrees
Fahrenheit, even if the above recommended OIL COOLER is used.
Again, customer needs to control the oil temperature very carefully.
Page 20/37
A
150f ENGINE
Owner's Manual
ELECTRICAL DIAGRAM
Page 21/37
A
150f ENGINE
Owner's Manual
OPTIONAL PARTS
OIL COOLER
The following oil coolers are available from Daytona, but the mount bracket must be made
by the customer to fit on his/her bike. The kit components are shown in the below photo.
Daytona Part# 61785
Daytona Part# 62759
7-Core Oil Cooler Kit
10-Core Oil Cooler Kit

(The
same
kit
components
as
#61785.)
OIL TEMPERATURE GAUGE & FITTING

The following temp. gauge and fitting are available from Daytona. The temp. gauge
(#47101) can be used with the Daytona oil cooler (#61785) by using the Daytona sensor
fitting (#43350).
Daytona Part# 85995

Temp. gauge & sensor, 0-270 degrees Celsius
PT1/8(Tapered Thread)-Sensor fitting
The following temp. gauge and fitting

are available from Daytona. The temp.
gauge (#85995) can be used with the
Daytona oil cooler (#74019) by using
the Daytona sensor fitting (#43350).
Page 22/37
A
150f ENGINE
Owner's Manual
OPTIONAL PARTS
Daytona Part# 43350
Daytona Part# 85018
Sensor fitting
Sensor fitting M12 x P1.5

(Oil Drain Bolt)
For PT1/8(Tapered Thread) sensor

Designed for a 8mm inner dia. oil hoses
For PT1/8(Tapered Thread) sensor
REINFORCED CLUTCH FRICTION DISC

Daytona Part # 84749
Reinforced clutch friction disc, 1pc
Made by FCC JAPAN
Page 23/37
A
150f ENGINE
Owner's Manual
OTIONAL PARTS
WARNING
Since these UPGRADE KIT PARTS are designed specifically for the top competition riders,
ANY FAILURES CAUSED BY THE INSTALLATION OF THESE OPTIONAL PARTS ARE
NOT CONSIDERED AS THE DEFECTS OF PRODUCTS.
CARBURETOR
KEIHIN PE28
Daytona Part # 85707 (with Throttle valve #3.0)

Keihin PE28 Carburetor
CARBURETOR SETTING PARTS

Main Jet Set (8 pcs/set) for Keihin
Slow Jet Set, 6pcs/set
#115,118,120,122,125,128,130,&132
Air bleed type

For Keihin PE & PWK
#35, 38, 40, 42, 45, & 48

Main Jet Set (8 pcs/set) for Keihin
#128,130,132,135,138,140,142,&145
Page 24/37
A
150f ENGINE
Owner's Manual
OTIONAL PARTS
Daytona Part No.
JET NEEDLE
Throttle valve / For PE28
#69359 / 46JFL (+2 / Diameter of straight 2.465 / RICH)
# 65416 ( # 2.0 )
#69361 / 46JFM (+1 / 2.475)
# 69353 ( # 2.5 )
#69374 / 46JFN (0 / 2.485)
# 69354 ( # 3.0 )
#69376 / 46JFP (-1 / 2.495)
# 69355 ( # 4.0 )
#69414 / 46JFQ (-2 / 2.505)

#69378 / 46JFR (-3 / 2.515)
#69380 / 46JFS (-4 / 2.525 / LEAN)
*Angle of taper = 3 deg (all)

* Height to taper = 26.77mm(all)
Page 25/37
A
150f ENGINE
Owner's Manual
PARTS CATALOGUE Engine No. ANIMA150F 0000000001-
Ref No. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86448
85877
86468
86466
86471
83703
86367
86366
86436
86440
86476
86405
86439
86368
86404
86479
86434
83720
83747
86429
86396
86456
DESCRIPTION
BOLT, HEXAGON FLANGE M10x16
BOLT, STUD M6x32
COVER, CYLINDER HEAD
CYLINDER
GASKET, BASE CYLINDER
GASKET, HEAD CYLINDER
GASKET, M10
GASKET, MANIFOLD
GASKET, TANSIONER CAM CHAIN
HEAD, CYLINDER
MANIFOLD, INTAKE
O-RING
O-RING, COVER HEAD
PIN, DOWEL 10x8.4x14
PIN, DOWEL 8x6.3x12
SPARK PLUG ER9EH
TENSIONER, CAM CHAIN COMP
WASHER, 6.3x12x1.5
Page 26/37
QTY
1
1
6
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
REMARKS
62.0mm
t=0.25
t=0.25
M8xP1
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
86481
86393
86460
86465
86447
86388
86391
86402
86395
86389
86400
86403
86401
86392
86504
86390
86394
86398
86397
DESCRIPTION
ARM, ROCKER ROLLER EX. COMP
ARM, ROCKER ROLLER IN. COMP
BOLT, COUNTERSINK M6x15
BOLT, TENSIONER
CAMSHAFT 240 ROLLER
CHAIN, CAMSHAFT DRIVE
COTTER, VALVE
GUDE , CHAIN CAMSHAFT
PLATE, STOPPER CAM
RETAINER, SPRING VALVE
SEAL, VALVE STEM 4.5
SEAT, SPRING VALVE
SHAFT, ROCKER
SPRING, VALVE
SPROCKET, CAMSHAFT DRIVEN
TENSIONER, CAM CHAIN
VALVE, EXHAUST 21
VALVE, INTAKE 24.5
Page 27/37
QTY
1
1
1
2
1
1
1
8
1
1
4
4
4
2
4
1
1
2
2
REMARKS
LOBE CENTER 101 (INT, EXH)
94L
34T
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
4
5
6
7
8
9
11
12
13
86453
86381
86383
86415
86450
86443
86379
86378
86462
86380
86411
DESCRIPTION
CLIP, PIN PISTON
CRANK SHAFT ASSY DT150F
GEAR, OIL PUMP DRIVE
GEAR, PRIMARY DRIVE
NUT, SMALL M14
OIL SEAL, 12x20x5t
PIN, PISTON 14
PISTON DT150
RETAINING RING, RTWN22
RING SET, PISTON
WASHER, SPRING
Page 28/37
QTY
2
1
1
1
1
1
1
1
1
1
1
REMARKS
STROKE 49.6mm
17T
18T
BORE 62.0
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
86474
83761
86360
86459
83755
86444
86445
86369
86370
86372
86438
86371
86451
86433
83720
86385
86387
86457
83754
DESCRIPTION
BOLT, HEXAGON SOCKET M6x105
BOLT, OIL DRAIN M12x1.5
BOLT, STUD A
BOLT, STUD B
COVER, STRAINER OIL
CRANK CASE, LH
CRANK CASE, RH
GASKET, CRANKCASE
HOSE, BREATHER
NUT FLANGE, M8
O-RING, 30x3
PIN, DOWEL10x8.4x14
SPRING, STRAINER
STRAINER, OIL
WASHER, GASKET M8
WASHER, OIL DRAIN M12
Page 29/37
QTY
1
1
5
2
1
2
2
1
1
1
1
1
4
1
2
1
1
4
1
REMARKS
M8xP1.25 L=223mm
M8xP1.25 L=203.5mm
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
4
5
6
83786
86409
86417
86450
83787
86410
DESCRIPTION
BEARING, #6000
CLUTCH COMP
GEAR, STARTER DRIVEN 2 13T
NUT, SMALL M14
PIN, LIFTER CLUTCH
WASHER, SPRING 24x14.2x1.2
Page 30/37
QTY
1
1
1
1
1
1
REMARKS
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
86446
86362
86486
86469
86485
86471
86473
86474
83759
86361
86376
86374
86377
86384
86437
86476
86412
86414
86432
86435
86441
86442
86406
83747
86386
86413
86375
86475
DESCRIPTION
BOLT, BANJO M10x22.5
COVER, CLUTCH
COVER, OIL FILTER
COVER, SMALL CLUTCH
FILTER, OIL
GASKET, COVER CLUTCH
GASKET, M10
HOLDER, CABLE CLUTCH
LEVER, CLUTCH COMP
O-RING, 38.6x2.6
O-RING, COVER SMALL CLUTCH
OIL SEAL, 16x26x7
OIL SEAL, 17x10x5
OIL THROUGH COMP
PIN, DOWEL 8x6.3x12
RULER
SPRING, LEVER CLUTCH
SPRING, OIL FILTER
WINDOW, OIL LEVEL
Page 31/37
QTY
2
1
2
2
2
2
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
4
1
1
1
1
REMARKS
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
4
5
6
7
8
9
10
11
83788
83795
86454
86464
86418
86416
83796
86420
86463
86419
86455
DESCRIPTION
BEARING #6001
BEARING #6203
BEARING NK152712
GEAR IDLE, STARTER
GEAR, COMP
OIL SEAL, 29x17x5
PLATE, FIXING SPROCKET DRIVE
RETAINING RING 13.6
SPROCKET, DRIVE 15T
WASHER, 22x15x0.5
GEAR,ASSEMBLY (MAIN & COUNTER)
MAIN
COUNTER
QTY
1st
13
34
2nd
15
26
1
2
1
2
1
1
1
1
1
1
2
(4speed)
3rd
21
25
Page 32/37
4th
24
22
REMARKS
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
5
6
7
8
9
10
11
86449
85877
83833
86421
86422
86424
83837
86480
85876
86423
DESCRIPTION
BOLT, HEXAGON SOCKET M6
CONTACT,GEAR INDICATION
DRUM, SHIFT N-1-2-3-4 COMP
LEVER, GEAR SHIFT COMP
LOCATING PLATE UNIT
OIL SEAL, 24x16x10
PIN, LOCATING SHIFT LEVER
PLATE, LOCATING SWITCH N.
SPRING, LOCATING PLATE
Page 33/37
QTY
1
1
1
1
1
1
1
1
1
1
REMARKS
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
4
5
84678
84677
84676
83747
86382
DESCRIPTION
BOLT, COUNTERSUNK M6x30
GASKET, PUMP OIL
PIN, DOWEL 8x6.3x12
PUMP, OIL ASSY
Page 34/37
QTY
1
2
1
2
1
REMARKS
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
86407
DESCRIPTION
KICK STARTER ASM
QTY
1
Page 35/37
REMARKS
A
150f ENGINE
Owner's Manual
Ref No. Part No.

1
2
3
4
5
6
7
8
9
10
11
86461
86464
86472
86427
86426
86373
86431
86452
86479
86430
86428
DESCRIPTION
BOLT, HEXAGON FLNAGE M6x32
BOX, CDI
COIL, IGN ITION
COVER, MAGNET
FLYWHEE MAGNET COMP
NUT, MAGNET M12
O-RING, 6.5x1.8
STATOR ASSY
WIRE HERNESS
Page 36/37
QTY
2
2
1
1
1
1
1
1
2
1
1
REMARKS
W/ SELECTABLE REV LIMITER
corp.
2012.02.24

Daytona Anima 150F Engine: Owner's Manual

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Daytona Anima 150F Engine: Owner's Manual

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DAYTONA

ANIMA 150F ENGINE

PARTS CATALOGUE SECTION

CATALOGUE DES PIECES DATACHEES

THE CUSTOMERS RESPONSIBILITY

CUSTOMERS RESPONSIBILITY & CUSTOMER SERVICE

PRE-OPERATION INSPECTION AND MAINTENANCE

ENGINE OIL LEVEL INSPECTION

IGNITION TIMING SELECTION

REV LIMITER SELECTION

ENGINE OIL TEMPERATURE CONTROL

Air Cooled 4-stroke SOHC

Single cylinder, Horizontally mounted

Bore stroke (ANIMA150f)

62.0 49.6 mm (2.441 1.953 in)

Kick (Kick pedal is NOT included in the Engine Kit)

Recommended Engine Oil

SAE 10W-40 or higher grade

Engine oil capacity

With oil filter replacement

ER9EH / NGK (resistance type)

0.6 ~ 0.7 mm (0.024 ~ 0.028 in)

Wet, Multi-plate 6-disc

Primary reduction ratio

GEAR SHIFT PATTERN

62.00 - 62.015mm (2.4409 2.4415)

Out of round limit

Chain drive (Left)

(1.1882 ~ 1.1929 in)

(1.1894 ~ 1.1941 in)

0.05 ~ 0.07 mm (0.0020~ 0.0028 in)

0.05 ~ 0.07 mm (0.0020~ 0.0028 in)

24.4 ~ 24.6 mm (0.9606 ~ 0.9685 in)

20.9 ~ 21.1 mm (0.8228 ~ 0.8307 in)

0.8 ~ 1.0 mm (0.0314 ~ 0.03937 in)

1.6 mm (0.0630 in)

0.8 ~ 1.0 mm (0.0314 ~ 0.03937 in)

1.6 mm (0.0630 in)

Stem outside diameter IN

4.470 ~ 4.485 mm(0.17598 ~ 0.1766 in)

4.42 mm (0.1740 in)

4.470 ~ 4.485 mm(0.17598 ~ 0.1766 in)

4.42 mm (0.1740 in)

Guide inside diameter IN

4.500 ~ 4.512 mm(0.17716 ~ 0.1776 in)

4.55 mm(0.1791 in)

4.500 ~ 4.512 mm(0.17716 ~ 0.1776 in)

4.55 mm(0.1791 in)

0.015 ~ 0.042 mm(0.0005 ~ 0.0016 in)

0.08 mm(0.003 in)

0.03 ~ 0.057 mm(0.0011 ~ 0.0022 in)

0.10 mm(0.004 in)

42.59 mm(1.6767 in)

40.38 mm(1.5897 in)

42.59 mm(1.6767 in)

40.38 mm(1.5897 in)

(2.4399 ~ 2.4405 in)

Piston pin bore inside

(0.5513 ~ 0.5517 in)

Piston pin outside diameter

(0.5510 ~ 0.5511 in)

0.8 2.25 mm (0.06 0.09 in)

End gap (installed)